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40
Step 2: Remove burrs
Burrs can affect the air-tight seal of refrigerant piping
connection. They must be completely removed.
1. Hold the pipe at a downward angle to prevent
burrs from falling into the pipe.
2. Using a reamer or deburring tool, remove all
burrs from the cut section of the pipe.
Pipe
Reamer
Point down
Step 3: Flare pipe ends
Properflaringisessentialtoachieveanairtightseal.
1. After removing burrs from cut pipe, seal
the ends with PVC tape to prevent foreign
materials from entering the pipe.
2. Sheath the pipe with insulating material.
3. Placeflarenutsonbothendsofpipe.Make
sure they are facing in the right direction,
because you can’t put them on or change their
directionafterflaring.
Flare nut
Copper pipe
4. Remove PVC tape from ends of pipe when
readytoperformflaringwork.
5. Clampflareformontheendofthepipe.
The end of the pipe must extend beyond the
edgeoftheflareforminaccordancewiththe
dimensions shown in the table below.
PIPINGEXTENSIONBEYONDFLAREFORM
Outer Diameter
of Pipe (mm)
A (mm)
Min. Max.
Ø6.35 (Ø 0.25”) 0.7 (0.0275”) 1.3 (0.05”)
Ø9.52 (Ø 0.375”) 1.0 (0.04”) 1.6 (0.063”)
Ø12.7 (Ø 0.5”) 1.0 (0.04”) 1.8 (0.07”)
Ø16 (Ø 0.63”) 2.0 (0.078”) 2.2 (0.086”)
Ø19 (Ø 0.75”) 2.0 (0.078”) 2.4 (0.094”)
Flare form
Pipe
A
6. Placeflaringtoolontotheform.
7. Turnthehandleoftheflaringtoolclockwise
untilthepipeisfullyflared.
8. Removetheflaringtoolandflareform,then
inspect the end of the pipe for cracks and
evenflaring.
Step 4: Connect pipes
When connecting refrigerant pipes, be careful not
to use excessive torque or to deform the piping in
anyway.Youshould�rstconnectthelow-pressure
pipe, then the high-pressure pipe.
MINIMUM BEND RADIUS
When bending connective refrigerant piping, the
minimum bending radius is 4 inches.
4in
Radius
Refrigerant Piping Connection
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