User Manual Renogy ROVER 40 AMP 12V/24V MPPT Solar Charge Controller Battery Regulator Compatible

Renogy ROVER 40 AMP 12V/24V MPPT Solar Charge Controller Battery Regulator Compatible - Use Manual - Use Guide PDF.
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Owner Manual Battery Charger

Identification of Parts

Key Parts

  1. PV LED Indicator
  2. Battery LED Indicator
  3. Load LED Indicator
  4. System Error LED Indicator
  5. LCD Screen
  6. Operating Keys
  7. Mounting Holes
  8. Remote Temperature Sensor Port (optional accessory)
  9. PV Terminals
  10. Battery Terminals
  11. Load Terminals
  12. RS-232 Port (optional accessory)

Installation

Recommended tools to have before installation:

WARNING: Connect battery terminal wires to the charge controller FIRST then connect the solar panel(s) to the charge controller. NEVER connect solar panel to charge controller before the battery.

WARNING: Do NOT connect any inverters or battery chargers into the LOAD TERMINAL of the charge controller.

CAUTION: Do not over tighten the screw terminals. This could potentially break the piece that holds the wire to the charge controller.

CAUTION: Refer to the technical specifications for max wire sizes on the controller and for the maximum amperage going through wires.

You are now ready to begin connecting your battery to your charge controller.

Battery

Load (optional)

Solar Panels

Bluetooth Module communication (optional)

Temperature Sensor (optional, not polarity sensitive)

3. Place the sensor close to the battery

NOTE: Do NOT place the Temperature Sensor lug inside the battery cell.

Mounting Recommendations

WARNING: Never install the controller in a sealed enclosure with flooded batteries. Gas can accumulate and there is a risk of explosion.

  1. Choose Mounting Location—place the controller on a vertical surface protected from direct sunlight, high temperatures, and water. Make sure there is good ventilation.
  2. Check for Clearance—verify that there is sufficient room to run wires, as well as clearance above and below the controller for ventilation. The clearance should be at least 6 inches (150mm).
  3. Mark Holes
  4. Drill Holes
  5. Secure the charge controller.

Mounting Methods

The controller can be mounted using the existing mounting holes or using the included mounting brackets.

Using Mounting Hole

Step 1. Measure the distance between each mounting hole on the Rover. Using that distance drill 4 screws onto desired surface.

Step 2. Align the Rovers mounting holes with the screws

Step 3. Verify all screw heads are inside the mounting holes. Release controller and check if mounting feels secure.

Using Mounting Brackets

Step 1. Install the brackets using the provided components

Step 2. Align the mounting brackets to desired surface and use the appropriate screws to drill into surface (screws not included)

Step 3. Verify mounting is secure

Operation

Rover PG is very simple to use. Simply connect the batteries, and the controller will automatically determine the battery voltage. The controller comes equipped with an LCD screen and 4 buttons to maneuver though the menus.

Startup Interface

Main Display

NOTE: The Battery Capacity (SOC%) is estimated based on the charging voltage.

Programming Parameters

To enter the programming interface simply press and hold the right arrow button. After entering this feature press the Enter/Right button to switch between parameters. To change the parameters, press the Up or Down button. To save the parameter press and hold the Enter/Right button.

The charging parameter setting (Equalizing voltage, Boost voltage, Floating charging voltage, over-discharge return voltage, Over-discharge voltage) are only available under the battery “USER” mode. Press and hold the right arrow to enter the programming settings and continue pressing the right arrow button until you see the desired voltage screen.

NOTE: Battery charging parameters can also be programmed using the Renogy BT APP. Read the corresponding user manuals for more information.

Programming Load Terminal

  1. This screen is displaying the current Load Mode.
  2. To enter screen 2 press and hold the Enter button. This screen will allow you to change the load mode.
  3. To change the load mode press the up or down button.
  4. Once you have selected the desired load mode press the Enter button to save the setting.
  5. To exit the programming setting press the left button.

Load Mode Options

LCD Indicators

LED Indicators

Rover PG Protections

Protection

Behavior

PV Array Short Circuit

When PV shot circuit occurs, the controller will stop charging. Clear it to resume normal operation.

PV Over current

The controller will limit the battery charging current to the maximum battery current rating. Therefore, an over-sized solar array will not operate at peak power.

Load Overload

If the current exceeds the maximum load current rating 1.05 times, the controller will disconnect the load. Overloading must be cleared up by reducing the load and restarting the controller.

Load Short Circuit

Fully protected against the load wiring short-circuit. Once the load short (more than quadruple rate current), the load short protection will start automatically. After 5 automatic load reconnect attempts, the faults must be cleared by restarting the controller.

PV Reverse Polarity

The controller will not operate if the PV wires are switched. Wire them correctly to resume normal controller operation.

Battery Reverse Polarity

The controller will not operate if the battery wires are switched. Wire them correctly to resume normal controller operation.

Over -Temperature

If the temperature of the controller heat sink exceeds 65℃, the controller will automatically start reducing the charging current. The controller will shut down when the temperature exceeds 85℃.

System Status Troubleshooting

PVindicator

Troubleshoot

Off during day light

Ensure that the PV wires are correctly and tightly secured inside the charge controller PV terminals. Use a multi-meter to make sure the poles are correctly connected to the charge controller.

BATT Indicator

Troubleshoot

White Slow Flashing

Disconnect loads, if any, and let the PV modules charge the battery bank. Use a multi-meter to frequently check on any change in battery voltage to see if condition improves. This should ensure a fast charge. Otherwise, monitor the system and check to see if system improves.

White Fast Flashing

Using a multimeter check the battery voltage and verify it is not exceeding 32 volts.

Load Indicator

Troubleshoot

White Fast Flashing

The Load circuit on the controller is being shorted or overloaded. Please ensure the device is properly connected to the controller and make sure it does not exceed 20A (DC).

Error Indicator

Troubleshoot

White Solid

System Error. Please check LCD for Error code

Error Codes

Error Number

Description

E0

No error detected

E1

Battery over-discharged

E2

Battery over-voltage

E3

Battery under-voltage

E4

Load short circuit

E5

Load overloaded

E6

Controller over-temperature

E8

PV input over-current

E10

PV over-voltage

Maintenance

WARNING: Risk of Electric Shock! Make sure that all power is turned off before touching the terminals on the charge controller.

For best controller performance, it is recommended that these tasks be performed from time to time.

  1. Check that controller is mounted in a clean, dry, and ventilated area.
  2. Check wiring going into the charge controller and make sure there is no wire damage or wear.
  3. Tighten all terminals and inspect any loose, broken, or burnt up connections.
  4. Make sure LED readings are consistent. Take necessary corrective action.
  5. Check to make sure none of the terminals have any corrosion, insulation damage, high temperature, or any burnt/discoloration marks.


See other models: RNG-CTRL-RVR30-US ROVER 20 AMP 12V/24V RCM-BT1-US BT-2 BLUETOOTH MODULE WANDERER 10 AMP 12V/24V

Renogy ROVER 40 AMP | Series: ROVER PG | Pages: 152 | File type: PDF | Filename: 35759277_rover-20-amp-12v-24v.pdf | Size: 6.49 MB | Language: English, French, German, Chinese, Japanese | Other documents: 1 files.

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Renogy ROVER 40 AMP Questions and Answers

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Q: The snow covered my solar panels and the batteries are dead. How can I tell if they are recharging now that the snow is gone? The Rover displays 2.4, but the lights are not working in the trailer. Reply