Spectra Watermakers
Katadyn Desalination LLC.
2220 S. McDowell Blvd Ext. Petaluma, CA 94954
Phone: 415-526-2780
www.spectrawatermakers.com
Updated August 2024
Newport 700c/1000c
Installation and Operating Manual
Z±ION ready with the Spectra Connect control system
System is equipped with Spectra’s innovave new Connect control
system and pre-plumbed for the patented Z±ION add-on.
2
3
Fresh Water Flush
Pressing the ‘Fresh Water Flush’ buon ushes
the watermaker with fresh water from the
vessel’s domesc water tanks. Aer com-
pleng the ush, Spectra Connect will auto-
macally enter the Auto Store mode.
Stop
Pressing the ‘Stop’ buon from the Home
Screen will end the Auto Store mode count-
down mer and leave your watermaker in
Standby mode.
When you rst power up the system, you will get a warning message, asking if the system has
been stored with chemicals.
If the system has been pickled, winterized, this is the rst startup, or the condion of the sys-
tem is unknown, go to COMMISSIONING on page 30 or serious damage may occur.
Start
Pressing the ‘Start’ buon once advances to
the Run Mode selecon screen.
Spectra Connect Quick Start Guide
Run Mode
Select your desired Run Mode to start making
water and lling your tanks. See details on Run
Mode opons on p. 38
Spectra Connect Modes and Denions
Auto Store: Aer the watermaker fresh water ushes, it will start a countdown mer that can be
seen on the Home screen. The mer indicates the next programmed fresh water ush if the
watermaker is not started again, or the ‘Stop’ buon is not pressed.
Fill Tank: The watermaker will automacally run unl the Tank Full switch in the water storage
tanks closes. Once the Tank Full switch closes, the watermaker automacally fresh water ushes,
then reverts to the Auto Store mode.
Auto Run: The watermaker can be set to run for a number of hours, or for a quanty of water to
be produced. When the desired quanty of water is produced or the run mer expires, the
watermaker will Fresh Water Flush and enter the Auto Store mode.
4
Thank you for your purchase of a Spectra Newport 700c/1000c system. When properly
installed and maintained, it will provide years of trouble free service. Professional installaon
is strongly recommended. Like any piece of mechanical equipment, the system will require
inspecon and service, so plan ahead for service access and install “service loops” in cabling. If
a dealer is installing the system for you, review the locaon of the components to ensure the
installaon will meet your approval upon compleon.
Newport Installation Quick Start
Important Details for Installer
1. The system must have a dedicated sea water inlet to guarantee a constant ow of water to
the system. The inlet should be as low in the boat as possible with a dedicated, forward-facing
scoop-type thru-hull ng.
2. Both the Newport 700c/1000c feed pump module and the Clark Pump/Membrane module
must be installed in a well venlated compartment where temperatures will not exceed 113°F
(45°C). Many engine compartments exceed this temperature when underway. Warranty will
be void if the installaon does not meet this requirement.
3. Follow the wire gauge charts in the instrucons! Using larger wire than specied is
acceptable.
4. If you are separang the Clark Pump/membrane assembly, please review the high pressure
tube assembly instrucons. Improper assembly will cause failure!
5. Run, test, then sea trial the complete system before assuming it is operaonal. If the boat is
in fresh or dirty water, see Dry Tesng the System. Aer tesng, make sure the ush cycle
operates properly. The water going overboard at the end of the ush should measure <1000
PPM Total Dissolved Solids.
6. The Spectra Connect control must have power connuously to achieve the full benets of
the fresh water ush system. The domesc fresh water pressure must be on and the fresh
water tank level maintained. Calculate about 7 gallons (27 liters) per ush.
7. The Spectra Connect control must be de-powered aer the system is pickled or winterized.
8. Spectra dealers are responsible for educang the vessel owners on the operaon and
maintenance of the system. Please walk through the enre installaon with our customer.
9. The equipment owner should ll out the warranty card or register online.
5
Spectra Product Registraon Form
(To be completed by end user/owner)
hps://spectrawarranty.formstack.com/forms/product_registraon
Spectra Watermakers Commissioning Report
(To be completed by authorized installer)
hps://spectrawarranty.formstack.com/forms/spectra_install_commissioning_report
Note: Oer & warranty criteria eecve 1/1/2021. For purchases made in the EU, please see ‘Expanded Warranty’ secon of war-
ranty policy in back of the manual for EU specic coverage.
EXCITING EXTENDED WARRANTY OFFER!
-Upgrade the standard 1-YEAR manufacturer warranty to 2-YEARS and LIFETIME on Clark Pump.
Follow the below steps to submit for approval:
1. Have system installed & commissioned by Spectra Authorized FSP (full-service provider)
2. Fill out web-based Product Registraon form (see back of owner’s manual for paper copy)
3. Complete web-based install/commissioning form (see back of owner’s manual for paper copy)
4. Upon sasfactory review of required submissions, your 4-digit system serial number will
receive an extra year of warranty coverage, and lifeme coverage on the Clark Pump!
See ‘Extended Warranty’ secon of owner’s manual for full coverage details.
6
• Scan QR Code to Visit Spectra Manuals Page.
• Select System, then download the User Manual.
• Reference Commissioning Checklist for important
installaon requirements.
• Review Installaon Basics secon of Owner’s Manual
to ensure warranty compliance.
Spectra Watermakers - User Manual Online Access
hp://katadyngroup.ladesk.com/206595-Spectra-Manuals
7
Geng Started .................................................................................................................... 8
Installaon Basics ................................................................................................................ 9
Components ...................................................................................................................... 10
Newport Plumbing Schemac .......................................................................................... 12
Plumbing Detail ................................................................................................................. 13
Tube Fing Assembly Procedures .................................................................................... 16
Electrical ............................................................................................................................ 20
Tank Switch Installaon .................................................................................................... 25
Oponal Tank Level Sensor Installaon ........................................................................... 27
Operaon ...................................................................................................................... 29
New Systems Start Up and Tesng ................................................................................... 30
Dry Tesng with an Arcial Ocean .................................................................................. 32
Sensor Calibraon ............................................................................................................. 33
Tank Level Sensor Calibraon ........................................................................................... 35
Salinity Calibraon ............................................................................................................ 37
Product Flow Calibraon .................................................................................................. 38
Networking ........................................................................................................................ 39
Spectra Connect - MFD Integraon...................................................................................41
Normal Operaon ............................................................................................................ 43
Maintenance, Storage, and Troubleshoong ...................................................... 49
Maintenance ..................................................................................................................... 50
Introducon to Spectra Chemicals ................................................................................... 53
Storage Procedures ........................................................................................................... 55
Winterizing with Propylene Glycol ................................................................................... 56
Membrane Cleaning Procedure ........................................................................................ 57
Suggested Spares .............................................................................................................. 58
Troubleshoong ................................................................................................................ 59
Alarm Override and Manual Operaon ............................................................................ 61
Newport 700c/1000c Flow Test ........................................................................................ 63
Poor Water Quality ........................................................................................................... 65
Technical Bullens ............................................................................................................ 66
Spectra Connect Programming & Controls .......................................................... 71
Introducon ...................................................................................................................... 72
User Sengs & Fault Alarms ............................................................................................ 73
Dealer Access Sengs ...................................................................................................... 74
Wiring Schemac .............................................................................................................. 78
Newport 700c-1000c AC Electrical Specicaons.............................................................82
Oponal Z-Ion Installaon and Instrucons ..................................................................... 86
Exploded Views and Part Numbers ........................................................................ 89
Owner Resources ....................................................................................................... 105
Warranty, Product Registraon, Installaon & Commissioning Reports ....................... 106
Table of Contents
8
Unpack the system and inspect it to make sure that it has not been damaged in shipment.
Freight damage must be reported to the carrier within 24 hours.
Refer to the shipping list for your system to make sure you have received all of the
components listed. Do not discard any packaging unl you have found and idened all of
the parts. The smaller installaon parts are listed on the plasc bags’ pick list.
We will not be held responsible for shortages not reported within thirty days of the ship
date. Damaged equipment must be reported within 24 hours.
Study the system layout diagram, component photos, and descripons before beginning
your installaon.
Lay out the system. Ensure that there is clearance around the components for removal of
lters and system service. Make sure you have adequate tubing, hose, and cable before
starng. Addional parts may be ordered.
Newport 700c/1000c shipping list:
• Newport Feed Pump Module
• High Pressure Clark Pump and Reverse Osmosis Membrane Module
• Fresh Water Flush Module (or oponal Z-ION)
• Installaon Kit, with black and blue product tubing
• Boost Pump Module
• Newport Service Kit
• High Pressure Inlet Hose Assembly
• 2x 3/8” ush cycle tube (25’ black)
• 5/8” vinyl braided hose (25’)
• 3/4” sucon hose (25’ black spiral wound)
• 3/4” vinyl braided hose (10’)
• 1/2” Feed pump to strainer hose (15’, with quick disconnect)
• 1/2” Feed water inlet hose (10’ with ends pre-ed)
Getting Started
9
Installation Basics
• Read the direcons!
• Avoid ght hose bends and excessive hose runs.
• Use heavy gauge wire.
• Install the feed pump module as low as possible.
• The boost pump module must be installed below waterline.
• Use a dedicated thru-hull with scoop-type strainer.
• Do not mount components over electrical devices.
• Avoid geng dirt or debris into the piping or hoses during
assembly. A small bit of debris can stop the system!
Thru-hull Type and Locaon: The system must be connected to a dedicated 3/4” to 1” forward-
facing scoop-type intake thru-hull and seacock.
Install the thru-hull intake as far below the waterline and as close to centerline as possible to
avoid contaminaon and air entering the system. Do not install the intake close to or
downstream of a head discharge, or behind the keel, stabilizer ns, or other underwater xtures.
Thru-hulls in the bow and stern areas are suscepble to air intake in rough condions. Sharing a
thru-hull can introduce unforeseen problems such as intermient ow restricons, air bubbles,
contaminants, and will void the warranty. For racing boats and high speed boats traveling above
15 knots, a retractable snorkel-type, or high speed thru-hull ng is preferred because it picks
up water away from the hull.
The brine discharge thru-hull should be mounted above the waterline, along or just above the
boot stripe, to minimize water li and back pressure.
Avoid restricons or long runs on the enre inlet side of the plumbing from the thru-hull to the
feed pump module.
Secure the piping away from moving objects such as engine belts and hatches. Prevent chafe on
the tubing as required. Test and inspect all piping and hose clamps aer several hours of
operaon.
Pipe Fing Instrucons: To seal plasc-to-plasc ngs, wrap 6 to 8 layers of Teon tape over
the male pipe threads. Tightly wrap the male threads clockwise. For smoother assembly, do not
tape the rst (starng) threads.
Wiring
• Pay aenon to wire size or system performance will be impaired
• Perform wiring to UL, ABYC, CE or applicable standards
Seawater Flow
Thru-hull
Not Supplied.
10
Components
Feed Pump Module
Mount the feed pump module on a vercal
surface, up to 3-feet (1.0M) above the waterline.
It is preferable to mount as low as possible.
Locate in an area that allows easy access to both
the lters, and the le hand side of the
enclosure. Keep future maintenance in mind
when choosing a locaon, and do not mount
above water-sensive equipment. The feed
pump has overheat protecon and will not
operate properly at ambient temperatures
over 113°F (48°C).
Fresh Water Flush Module: The fresh water ush module
may be located in any convenient locaon near the feed
pump module. It should be mounted with the lter housing
vercal and accessible, with 2” below the housing for lter
changes. Do not install over electrical equipment. The unit
contains the charcoal lter, a solenoid shut o valve, and a
ush water ow regulator.
IF INSTALLING THE Z±ION, SEE Z±ION INSTALLATION
INSTRUCTIONS FOR MORE DETAILS.
Raw Plasc Sea Strainer: Mount in front of Boost Pump Strainer. This strainer is designed to
protect the inline check valve on the Boost Pump strainer.
Boost Pump/ Sea Strainer Module: Mount close to the intake through-hull,
below the waterline, in a locaon that can handle water spillage during service. The boost
pump power cable will connect to the feed pump module.
Raw Plasc Sea Strainer
Boost Pump/ Sea Strainer Module
11
Double rubber mounts
to absorb vibraon
This module must be installed in an area that maintains a temperature below 113°F (45°C). It
may be placed as high in the boat as you desire, and mounted in any posion, even upside
down. Make sure that the area around and under the pump does not have any water
sensive equipment, as water will be spilled during any repairs or if a leak occurs. Allow for
easy access to the pressure relief valve.
The Clark pump and membrane module comes complete with a mounng system. Be sure to
use the supplied washers on the rubber feet.
Pressure Relief Valve
Components - Cont.
Clark Pump and Membrane
Spectra Connect Touchscreen
The remote control panel can be mounted anywhere dry and
convenient. Cut a 5-5/8” ( mm) wide by 3-1/4” ( mm) high
opening for the panel. The display needs minimum 2 1/2” deep
clearance for the cable. Take care not to damage the plugs on
the ends of the cable when roung. Use only a Spectra
approved cable.
12
Use the supplied
3/4” (19mm) sucon
hose (clear with black
spiral) from the inlet
thru-hull to the boost
pump/sea strainer
module, and from the
boost pump/sea
strainer module to the
feed pump.
From the Clark pump brine discharge
connector use the supplied 5/8 (16 mm)
clear braided vinyl hose with Quick
Connect ng to the brine overboard
ng.
Plumbing Schematic
Fresh water from ship’s pressure
water system 30 psi (2bar)
minimum. 50 psi (3.5bar)
maximum.
Use the 1/2” vinyl hose with the Quick
Connect ng between the pigtail
labeled “To Strainer” and the top of the
sea strainer. (see following pages)
The oponal Z-ION will
replace the Fresh Water
Flush module, if installed.
See Z-Ion installaon
instrucons for details
Use the supplied 3/4”
gray pressure hose with
compression ng
adaptors between the
Feed Pump Module and
the Clark Pump inlet
ng.. Do not shorten!
3/8” black tube to connecon
labeled “From Flush Module”
13
Note! When plumbing the Newport feed pump module, route the feed water hose so that
the front cover may be opened without removing the hoses or tubing.
Feed water inlet from boost pump. Leave enough
extra length in this hose to allow the front cover to
be moved aside for service access to the inside of
the box.
Flush water inlet from charcoal lter
To strainer
Feed water inlet from lters
Product water outlet to tank
Feed water outlet to Clark pump
Product inlet from membrane
Allow access to the le side of the
feed pump module for access to the
plumbing manifold and manual opera-
on of the diversion valve.
Plumbing Detail
Manifold (Le side of feed pump module):
14
Product Water Tubing
The Product water tubing is 3/8-inch Parker tubing. Product water goes from the membrane
into the Feed Pump Module manifold where it passes through the ow meter, the salinity
probe, and the diversion valve. If the salinity is below the set threshold, the diversion valve
energizes and the product water is sent to the tank from the manifold product outlet. If the
diversion valve is not energized the product goes back into the feed water.
Connect the product outlet on the membrane end plug to the product inlet ng on the
pump module manifold using the supplied 3/8-inch black nylon tubing.
Route the blue product water tube from the blue product water outlet ng on the Feed
Pump Module manifold into the top of the water tank. Install a tee in the water tank ll or tap
a pipe thread into an inspecon port in the top of the tank. Do not feed the water into a
manifold or boom of the tank. Make sure there is no restricon or back pressure in this
plumbing.
If the length of product water tubing supplied with the watermaker is insucient, use a larger
size hose. Product water ow restricon will cause reduced producon and increased power
consumpon.
Warning! Never install a shuto valve on the product water tubing to ll the tank, serious
damage can occur!
Product tube from membrane
end cap fitting to feed pump
manifold
Blue 3/8-inch product tube to
fresh water tank
Plumbing Detail - Cont.
15
Fresh Water Flush
Run a hose/tube from the pressurized domesc cold water system to the 1/2” inlet hose
barb on the fresh water ush assembly or Z-ION. This needs to be pressurized when the
boat is unaended for the fresh water ush system to funcon properly. The domesc
fresh water pump must be able to deliver 1.5 gallons per minute (5.5 LPM) at 30 PSI (2
Bar).
Brine Discharge
Route the Brine discharge from
the quick disconnect ng to a
locaon above the waterline
using the supplied 5/8” hose.
Quick Disconnect Fing
Fresh water from
boat’s pressure
water system
To Flush water
Inlet on pump
module manifold
using supplied
3/8” tubing.
Plumbing Detail - Cont.
If the
oponal
Z-ION was
purchased, it
will be
installed in
place of the
Fresh Water
Flush
module.
See Z-Ion
16
Newport 700c-1000c Plumbing Diagram
17
18
John Guest Super Speedfit Fittings
19
Route the cable through the vessel in the most direct route possible. Avoid kinking the wire,
or sharp corners where the wire can chafe through while the vessel is under way.
Turn power OFF to the system.
Connect the ethernet cable to back of the display in the open jack.
Connect the opposing end of the ethernet cable to the control board in the jack labeled
‘Remote LCD’
Turn Power ON to the system.
The display will start automac rmware upload. You can see the upload status on the screen.
The process typically takes 10 minutes to complete.
At the end of rmware upload, you will be asked to conrm the display update. Press “OK”.
If the error message “rmware upload failed” appears, check your connecons at the control
board, and cycle power on the watermaker.
Remote LCD
Installing the Remote Display
20
The Newport 700c/1000c has a power harness with a terminal block and cover, a boost pump
power plug with a yellow band, 5 wire conductor cable for the tank full switch and the
oponal tank level sensor, and a short plug with a green band for the oponal Z-Ion.
Do not install it in hot or poorly venlated locaons. Allow access to the motor speed control.
Spectra Connect controller
(Inside control box)
Run Auto/Manual/Service
toggle switch
Electrical: All Systems
Power inlet harness
with terminal block
Z-ION Connector (with
green band). Le unused
if your system was not
ordered with the
oponal Z-ION.
5 Conductor wire:
Tank Full Switch,
Green + Orange
Tank Level sensor
5vdc: Red
Signal: White
Ground: Black
Motor speed controller DC
(above the motor, under the
lid of the box)
Boost pump
cable
24V
48V
21
The Newport 700c/1000c 24/48-volt DC systems have a power inlet harness with a terminal block
and a 2-conductor boost pump cable.
A DC motor speed controller sets the run speed and also slows the motor to the ush and service
speeds. Do not install it in hot or poorly venlated locaons. Allow access to the motor speed
controller.
Mount the main power terminal block in a juncon box or on a bulkhead
adjacent to the feed pump module. Make sure that this is a dry locaon well
above bilge level and not subject to water spray.
Check the wire size chart below for appropriate wire sizes. DC power feeds should be
uninterrupble to insure proper operaon of the AutoStore feature. Avoid house breaker panels
that could be easily tripped.
If you have a 24V system, follow the 24V guide. If you have a 48V system, follow the 48V guide.
Power inlet harness
with terminal block
Boost pump
cable
Electrical: 24/48-Volt DC Versions
DC Wire Size Guide (24 Volt):
Protect with 35 Amp fuse or circuit breaker.
Size the wire for 30 Amps.
#10 Gauge (6mm²) up to 10 feet (3M)
#8 Gauge (10mm²) up to 20 feet (6.1M)
#6 Gauge (16mm²) up to 30 feet (9.4M)
#4 Gauge (25mm²) up to 50 feet (15M)
Note: If the specied circuit breaker sizes are unavailable, use the next higher rang but do
not exceed the specicaon by more then 10%. All wiring to be done to applicable ABYC,
Marine UL, or CE standards.
Distances at le represent the total
ROUND TRIP wire length (DC posive
length plus DC negave length), NOT
the length of the pair of wires
together. Size cables accordingly.
DC Wire Size Guide (48 Volt):
Protect with 20 Amp fuse or circuit breaker.
Size the wire for 16 Amps.
#14 Gauge (2.5mm²) up to 10 feet (3M)
#14 Gauge (2.5mm²) up to 20 feet (6.1M)
#12 Gauge (4.0mm²) up to 30 feet (9.4M)
#10 Gauge (6.0mm²) up to 50 feet (15M)
22
AC versions have an AC power connecon and an AC (110 or 220) to 24-Volt DC converter to
power the electronic controls and boost pumps. The Spectra Connect control box houses an AC
variable frequency motor drive (VFD) and the Connect control board. The VFD serves several
funcons:
• Allows the machine to run with almost any AC frequency. Regardless of the input condions
the drive will hold a constant motor speed.
• Outputs three-phase AC to the motor.
• “So starts” the motor, allowing the watermaker to be run from a very small generator since
it requires no addional start-up amperage.
• Slows the motor to the ush and service speeds.
The VFD has over-temperature shutdown protecon. Do not install it in hot or poorly
venlated locaons. Allow for access to the VFD for programming.
Manual Control Switch
Feed Pump Power Breaker
AC Inlet (3 wires)
Display cable
Boost Pump cable
Electrical: 110 & 220 Volt AC Versions
Motor Power Supply
Breaker
Motor Speed Controller
Toggle Switch for;
RUN AUTO
RUN MANUAL
RUN SERVICE
23
110-Volt AC System Wiring
Use a 15 amp circuit breaker
Wire Length AWG Wire Size Metric Size
To 25 feet
(7.5M)
12 AWG 4mm²
25 feet to 50 feet
(7.5M to 15M)
10 AWG 6mm²
50 feet to 75 feet
(15M to 23M)
8 AWG 10mm²
Wire Length AWG Wire Size Metric Size
To 25 feet
(7.5M)
14 AWG 2mm²
25 feet to 50 feet
(7.5M to 15M)
12 AWG 4mm²
50 feet to 75 feet
(15M to 23)
10 AWG 6mm²
220-Volt AC System Wiring
Use a 10 Amp circuit breaker
Wire length is measured from source circuit breaker or fuse to control terminal block (one
direcon/single conductor).
Electrical: 110 & 220 Volt AC Versions Cont.
AC power connecons should follow the wire and breaker sizes in the tables below, with an
appropriately-sized AC breaker at the power source, usually the main AC distribuon panel.
24
Electrical Cont.
Note: If the specied circuit breaker sizes are unavailable, use the next higher rang but do
not exceed the specicaon by more then 10%. All wiring to be done to applicable ABYC,
Marine UL, or CE standards.
Mount the main power terminal block in a juncon box or on a bulkhead adjacent to the feed
pump module. Make sure that this is a dry locaon well above bilge level and not subject to
water spray. Be sure to install the terminal block cover.
Connect the yellow boost pump connector from the Spectra Connect housing to the
corresponding connector routed from the boost pump.
25
Factory Supplied Tank Full Switch
Installing the supplied tank full oat switch at the top of your water tank
allows the Spectra Connect to ll your water tank then automacally stop,
fresh water ush and return to Auto Store mode with no addional user
commands.
Drill and tap a 1/8” npt port into the top of the fresh water tank that is being
lled by the watermaker. This can be installed on a tank access cover, or directly into the water
tank. If installing on an access cover, be sure to leave a service loop on the oat switch wiring to
allow removal of the tank access cover.
For Instrucons on ‘Auto Fill’ mode and installing a Tank Low switch, see ‘Auto Fill’ mode
instrucons later in this manual.
Watermakers should never be run unaended.
Your watermaker comes with the top-mounted Tank Full Switch (EL-SWT-LV) and is designed
to be mounted to the top of the water tank. The side-mounted oat switch (EL-SWT-SMLV)
can be sourced from your local dealer or Full Service Provider if you cannot access the top of
your tank.
If you do not install the Tank Full switch in your tank, you MUST DISABLE the Tank Full
Switch in the system sengs. See System Sengs instrucons later in this manual.
Tank Switch Installation
The supplied oat switch must be connected to the Green and Orange conductors at the
Feed Pump Module, labeled Tank Full Switch. There is no polarity. Connect to Tank 1.
Use 18/2 nned wire or larger. Wire is not included in the installaon kit.
Drill and Tap
Connect to Gr/
Or wires
26
Oponal Tank Low Switch
Installing the tank low oat switch about 2/3rds down from the top of your water tank allows the
Spectra Connect to run in Auto Fill mode; automacally lling your water tank, stopping itself,
fresh water ushing, returning to Auto Store mode, and then turning itself on again to ll the tank
when the water level drops below the Tank Low Switch with no addional user commands.
Drill 5/8” hole into the side of the fresh water tank that is being lled by the watermaker. This can
be installed wherever there in convenient access to the tank, approximately 2/3rds of the way
down from the top of the tank.
Drill 5/8” hole
Tank Switch Installation
2/3
The oat switch must be connected to the Tank Switch 2 terminals on the Spectra Connect
control board at the Feed Pump Module. There is no polarity.
For Instrucons on enabling the ‘Auto Fill’ mode see the System Sengs instrucons later
in this manual.
Watermakers should never be run unaended!!
Tank Switch 2
27
The oponal Tank Level sensor allows even greater control of your ship’s fresh water systems. This
unique level monitoring system requires no holes to be drilled into your tank while measuring tank
volume with greater accuracy than a standard resisve oat.
Turn o the ship’s domesc water system, close the fresh water supply valve at the water tank,
then bleed o the pressure by opening a tap in the galley or head sink.
Install a tee in the water supply hose at the boom of the tank, or at inlet to the domesc water
pump. Connect open leg of the tee to the Tank Level Sensor. Note: The tank level sensor requires
a 1/4” NPT connecon. We recommend installing a minimum 1/2” tee, and using a reducing
bushing to connect the sensor.
Tank Level
Sensor
Fresh Water
Tank
Domestic
Water Pump
Connect:
Red to Red
White to White
Black to Black
If a 2nd Tank Level Sensor is going to be installed, it should be installed at the
base of the second tank. If monitoring 2 water tanks, they must be isolated
from each other with a valve to read properly.
The wiring connecons for the second Tank Level Sensor are located inside the
Spectra Connect control box. See System Sengs secon of this manual for
instrucons on enabling the second Tank Level Sensor.
See the Tank Level Calibraon (pg. 30) in the Commissioning secon of this
manual.
Optional Tank Level Sensor Installation
Route the 3 conductor cable back to the Spectra Connect control board at the feed pump
module. Extend the wires as necessary. If you must extend the wires beyond 50’ contact the
factory to ensure proper operaon.
Connect the Tank Level Sensor cables to the 3 conductors label Tank Level Sensors at the feed
pump module. Polarity must be maintained!
28
29
Operaon
30
Commissioning
New System Start-Up and Tesng
Use this procedure when starng a new watermaker for the rst me and whenever the
system contains preservave or cleaning chemicals.
Avoid running the system if the vessel is in contaminated water, such as a dirty harbor or
canal. The system should be fully run tested before leaving on an extended journey. It is
preferable to sacrice a prelter by tesng the system briey in turbid water rather than
waing to get oshore to discover a problem or deciency in the installaon. If the locaon or
weather prevents proper tesng refer to the secon Dry Tesng with an Arcial Ocean.
1. First Check That:
• Seacock is open
• Toggle switch on the Feed Pump
Module is in the Run Auto posion
• Domesc fresh water pressure system
is on.
2. Open pressure relief valve 1/2 turn and remove the
Green Tag and washer!
3. Turn on the power to the system and the Spectra Connect screen will display, “Has the
system been stored with chemicals?” Press ‘Yes’, to start the Purge sequence. Note: The
watermaker will shut down if the pressure relief valve is le closed during the Purge mode.
• Alarm will sound
• Display will read “Has the system been
stored with chemicals?”
• Conrm the Pressure Relief Valve is open
• Press ‘Yes’ to start the Purge sequence
Warning! Damage may occur if the purge sequence is bypassed and
the membrane is pressurized with storage chemical in it.
31
Note: If you must stop the purge sequence for any reason, the control will default back to
the beginning of the purge mode to protect your system.
5. Aer the purge sequence the display will alarm with the message “Close pressure relief
valve.” Close the valve and proceed by pressing Ok to resume the Purge Cycle.
If the system is new from the factory, or stored with Propylene Glycol, addional purging me
may be required.
6. The system will now run under pressure and desali-
nate water. This mode diverts the product water over-
board in case there is any residual chemicals in the
membrane. Carefully inspect for leaks over the enre
system! Shut down the system and repair any leaks
you nd.
Check the strainer and the brine discharge for water ow. The system should fully prime
within 60-90 seconds and all air should be out of the feed water hoses. The feed pump will
sound smooth.
There should be no bubbles anywhere in the intake hoses. If the feed pump connues to
sound rough, nd the reason before connuing! Inspect the system for leaks.
4. The system will start purging and the display will
show the progress and me remaining
New System Start-Up and Testing - Cont.
7. Aer the Product Purge cycle completes, the system will prompt to Restart, then advance
to the Main Menu. If this is a NEW INSTALLATION, connue to the Calibraon Instruc-
ons to nalize the installaon. If you are pung your watermaker back into service,
your system is now ready for use.
32
If it is not possible to test run the system with the boat in the water, you may test the system
with an arcial ocean. You will need 1.3 lbs. of non-iodized salt (rock salt, sea salt, or aquarium
salt) to make a 5 gallons (31 grams of salt per liter) of water that is about 33,000 PPM salinity
(average seawater salinity). Make sure the domesc water system is powered up and the boat’s
tank has at least 35 gallons (130 Liters) of water to purge the storage chemicals from the system.
Conrm that the charcoal lter is installed in the feed pump module, and the domesc water
line is connected.
1. Open the pressure relief valve on the Clark Pump. Remove the green tag and spacer.
2. Power up the system. When the Spectra Connect displays “Has the system been stored with
chemicals?”, select “No” to bypass the purge mode.
3. Press the Fresh Water Flush buon to run a full ush cycle. Do this six mes to purge the
storage chemicals, a 36 minute process.
4. Replace the brine overboard hose with the brine service hose per gure 1.
5. Push the Fresh Water Flush buon again to ll the bucket with fresh water from the brine
discharge service hose (hose aached to Clark Pump). Press Stop when the bucket is full.
6. Mix the salt to the proper proporon or use an aquarium hydrometer to adjust the salinity
level to a specic gravity of 1.025.
7. Disconnect the quick release ng from the pigtail coming from the “To Strainer” port on
the Feed Pump Module manifold and connect the intake service hose per Figures 2 and 3.
Route both service hoses into a 5 gallon (20 liter) bucket. Disconnect the product tube from
the manifold, and using another small piece of tube, route it into the bucket.
8. Push the Start buon, then press Auto Run and program the Connect to make 10 gal (38 L)
of water, roughly 40 minutes of operaon.
9. Allow the system to prime and then close the pressure relief valve. The system should build
pressure shortly and start making water, with the brine and product water recombining in
the bucket to be cycled again. This will gradually heat the water. Do not let the water tem-
perature exceed 120 deg. F (49 deg. C).
10. Run the system under pressure, checking for proper operaon and leaks. Aer tesng the
system, re-install the brine discharge hose, product tube, and fresh water hose from the
strainer. You can now ush the system by pressing the Fresh Water Flush buon.
Remove tag
and washer
OPEN PRESSURE
RELIEF VALVE 1 turn
Fig. 1 Fig. 2 Fig. 3
Dry Testing with an Artificial Ocean
33
3. When the Calibraon Sequence is complete, press the
buon in the upper le corner to return to the
Main Menu.
When prompted by the display, Click Save to make
sure that the Calibraon is stored in the system
memory.
4. The Filter Condion gauge has now been calibrated to match your installaon.
1. During the calibraon sequence the system will automacally start, begin to make water
for several minutes and then shut itself down. Make sure that the lters have been
replaced for new, the strainer is clean, and all thru-hulls are open before proceeding.
2. Follow the steps in Figures 1-4 below to iniate the Calibraon Sequence.
Sensor Calibration
Many of the sengs on your system have been pre-calibrated during standard factory tesng,
however, there are a few sengs that will vary based on the installaon, vessel, and other
onboard condions. If the system has just been installed you must calibrate the Prelter
Condion graph before proceeding.
This procedure does not need to be done with each lter change under normal operaon, it
should ONLY BE DONE IF THE FILTER CONDITION GAUGE WON’T RESET TO 100% WITH NEW
FILTERS AND A CLEAN/NEW STRAINER SCREEN.
Prelter Gauge Calibraon
Fig. 1 Fig. 2
Fig. 3 Fig. 4
34
Adjustments for your Newport 700c-1000c are typically calibrated from the factory to ensure
that sea water is thoroughly ushed out of the watermaker using the least amount of fresh
water.
However, due to dierent lengths of hose runs, dierent rates of ow, and dierent pressures
in shipboard fresh water systems, the ush duraon should be opmized for your boat. The
ush cycle is adjusted with 2 sengs: the pump speed and the ush duraon.
Check the pump speed
1. Close the thru-hull for the raw water inlet.
2. Push the Fresh Water Flush buon. The ush valve will open and the feed pump will start
at Flush Speed. If the ush completes normally, then the Flush Cycle is set properly.
3. If the display alarms ‘Service Prelters’ then the fresh water pump is not supplying enough
water, and the feed pump needs to be slowed down.
Slowing down the pump during a Fresh Water Flush
AC Systems: VDF Speed Controller:
Before adjusng the speed controller, contact our Spectra Tech Support for passwords and
instrucons.
DC Systems (48V Systems): DC Voltage Speed Controller:
Before adjusng the speed controller, contact our Spectra Tech Support for passwords and
instrucons.
DC Systems (24V Systems):
Under the top of the feed pump module, under the Connect control box, is the pump speed
controller. On the speed controller board are two magnec reed switches for adjusng the
pump motor speed. The switches are narrow black bars, 5/8” (16mm) long. The increase speed
switch is labeled S2; the decrease speed switch is labeled S3. Each me a small magnet is
placed near the switch with the pump is running, the speed will change slightly.
1. Open the thru-hull for the raw water inlet.
2. Push the Fresh Water Flush buon.
3. Gently tap a magnet on the S3 Reed Switch (Decrease
Speed Switch). Wait 3 seconds between each pass of the
magnet.
4. Gently tap the magnet 3 mes, then go back to step 3.
Repeat this process unl the Spectra Connect controller
no longer alarms Service Prelters.
Once you’ve adjusted the speed correctly, the speed controller will stay programmed for this
speed during fresh water ushes.
Calibration - Cont.
Flush Adjustments
Increase
speed
switch
Decrease
Speed
switch
35
3. Check/Adjust the ush duraon
Run the watermaker for 10 minutes to ll the system with seawater, conrm that the
diversion valve opens and water is diverted to the tanks.
Press the ‘Stop’ buon. The system will automacally fresh water ush.
Allow the fresh water ush to connue to compleon. At the end of the ush cycle capture
some of the ush water at the brine discharge in a clean cup. Measure the salinity of the brine
discharge and conrm that it is below 1500ppm using a calibrated hand held TDS meter.
If the ush duraon needs to be increased, seek the Spectra Connect programming
instrucons in this manual.
Flush Adjustments – Cont.
Tank Level Sensor Calibraon
1. Press the Menu Buon 2. Press the Calibrate Sensors Buon
3. Press the Tank Level 1 buon
4. Fill the fresh water tank to be monitored.
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Follow the steps in Figures 1—4 laid out below to enter the calibraon sequence for the
oponal Tank Level Sensor(s).
36
Tank Level Sensor Calibration - Cont.
5. Measure the approximate height of the water tank in feet and inches (or in meters and
cm’s).
6. Press the Feet (Meter) eld to enter the tank height in feet (meters). Press the Inch (cm)
eld to enter the height in inches.
Ex: If the Tank height is 150cm:
Enter ‘1’ in the eld labeled ‘Meter’
Enter ‘50’ in the eld labeled ‘cm’
7. Press ‘Submit’ and conrm your entry matches your measurement.
8. You must save all changes when prompted aer exing the sengs menu.
37
3. Press the Salinity—Product Buon 4. Press Connue to acknowledge the warning
5. The system will run for a minimum of 5 minutes to stabilize the product water salinity.
6. Using a calibrated handheld TDS meter measure the salinity of the product water at a
sampling port, or a convenient locaon if no sampling valve was installed.
7. Touch the ‘PPM’ eld and enter the reading taken above.
8. Press ‘Proceed’ to store the new calibraon value. You must save all changes when
prompted aer exing the sengs menu
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Salinity Calibration
1. Press the Menu Buon 2. Press the Calibrate Sensors Buon
The Salinity probe has been calibrated at the factory during tesng and is not normally
required during commissioning. If the product quality is not reading accurately, follow
calibraon steps.
38
4. Once the system has started and a steady stream of water is owing from the product
water tubing, me in minutes and seconds, how long it takes to ll a container of a known
volume.
5. Touch the ‘Gal’ (’Liter’) eld to enter the volume of the container used.
6. Touch the ‘Minutes’ eld to enter the minutes it took to ll the container. Only enter the
minutes, ex: 3 min 15 sec should be entered as 3.
7. Touch the seconds eld to enter the seconds it took to ll the container. Only enter the
seconds, ex: 3 min 15 sec should be entered as 15.
8. Press ‘Proceed’. You must save all changes when prompted aer exing the sengs menu
3. Press the Product Flow Buon
The Product Flow sensor has been calibrated at the factory during tesng and isn’t normally
required during commissioning. If the product ow is not reading accurately, conrm the
product ow rate by following the Product Flow calibraon steps.
Product Flow Calibration
1. Press the Menu
2. Press the Calibrate Sensors Buon
39
Networking
Your Spectra Connect is equipped with state of the art networking opons to allow the
maximum user control in a wide variety of installaons. The instrucons below will help you
get the most out of your Spectra Connect.
Connecng to the exisng Network
1. Turn power to the system o.
2. Connect a standard Cat5e or Cat6 ethernet cable from the control board located inside
the feed pump module to your ship’s router or networking switch.
3. Turn power to the system back on.
4. Follow the screen prompts below:
5. Note the line ‘Device IP’ shown in Fig. 3 and record the 10 digit numerical address on the
front of this manual.
Fig. 1 Fig. 2
Fig. 3
Note: Your Spectra Connect is only available when your device is connected to the same local
network as the Spectra Connect control board. If you have diculty connecng to your
watermaker control applicaon, double check the that your device network is the same as your
Spectra Connect
Ethernet Jack
Note: If you are connecng directly into
a wireless router, DO NOT CONNECT
TO THE WLAN (Wireless Local Area
Network) ethernet port. You must
connect to one of the router ports
labeled 1, 2, 3, 4, etc.
40
8. Your computer should now show the same image as shown on your local Spectra Connect
7. On the computer, tablet or smartphone, open a web browser such as Firefox, Chrome, or
Safari. In the web address bar at the top, type the ‘Device IP’ address previously recorded.
Press ‘Enter’.
Note: Internet Explorer may not be compable with your Spectra Connect web app. If
formang issues occur, use another browser such as Firefox, Safari, or Chrome.
Ex: Address Bar—Firefox
9. Your web browser is now synced with your Spectra Connect. Any buons you press on
your web browser will be controlling your watermaker.
Cauon! If operang your watermaker from a computer, phone, or tablet, you must keep
the tab open while the system is in operaon and the volume turned up on your device in
order to hear any audible alarm faults.
Connecting to the existing Network - Cont.
Ship’s Router or Switch
6. Connect your computer, tablet or smart phone to the local network your Spectra Connect
is plugged into.
Wired Connecon: simply plug your computer’s ethernet port directly into the router
or switch where you connected the watermaker.
Wireless Connecon: make sure your device is connected to the same local wireless
network as the Spectra Connect
Wired Connecon
Wireless Connecons
41
Spectra Connect — MFD Integration
To connect your Spectra Connect system to a Garmin, Raymarine, or Navico/Simrad MFD, follow steps 1
and 2. Step 3 varies depending on your MFD model, so follow the specic instrucons for your device.
Step 1: First, connect the Ethernet cord between the Spectra "Network" port and the MFD Ethernet
port. Some Spectra models have this port on the control box, while others require a direct connecon to
the circuit board, as seen below (circled in yellow).
Step 2: Ensure the MFD rmware is up to date using the appropriate method for your device (Acve
Captain app/SD card for Garmin, internet/SD card for Raymarine, or internet/Simrad mobile app for
Navico/Simrad).
• On the Spectra display, press the Menu buon and select "Support" to check for an IP Address. If it
shows "NILL", restart the system via Menu Icon > Restart. Next, on Spectra Connect, select the ap-
propriate MFD vendor (Garmin, Raymarine, or Navico) from the Menu.
• On the MFD, look for the Spectra logo app to automacally appear, which may take a few minutes,
and tap the icon to complete the setup. This process allows for a duplicate screen connecon, en-
suring seamless integraon between your Spectra Connect system and the MFD. For further trou-
bleshoong, refer to the manual or contact Spectra technical support.
GARMIN
Step 3: On the Spectra Connect, press Menu icon > Select MFD Vendor > Garmin
•On Garmin, tap “Vessel” and look for app with Spectra logo that should automacally populate. This can take
a few minutes.
•Tap “Spectra” Icon that has appeared.
This will allow a duplicate screen connecon, and completes the setup.
42
Spectra Connect — MFD Integration Cont.
RAYMARINE
Step 3: On the Spectra Connect, press Menu icon > Select MFD Vendor > Raymarine
•On Raymarine, tap “Apps” and look for app with Spectra logo that should automacally populate.
This can take a few minutes.
•Tap “Spectra” Icon that has appeared.
This will allow a duplicate screen connecon, and completes the setup.
Step 3: On the Spectra Connect, press Menu icon > Select MFD Vendor > Navico
•On Simrad, tap “Apps” and look for app with Spectra logo that should automacally populate. This
can take a few minutes.
•Tap “Spectra” Icon that has appeared.
This will allow a duplicate screen connecon, and completes the setup.
NAVICO/SIMRAD
See below for troubleshoong ps and things to check.
• Ethernet cord is plugged into correct “Network” port, as seen in Step 1 (circled in yellow).
-Most models also have a network port on the outside of the control box labeled "Network"
• Verify your specic MFD rmware is up to date with latest package.
• Stuck on “Selecng MFD” Screen?
-Restart the system and retry your selecon. Ensure ethernet cord is installed prior to selecng
MFD vendor on the display.
• Ensure your Spectra Connect shows rmware rev v3.1 or newer
-(Menu > Support).
• Check that your Wireless Access is enabled (by default this should already be enabled)
-Menu > Dealer Access > User “admin” Password “admin” > Network Setup
• Combinaon screen compability depends on vendor & display size specics.
-Below350px will return a message of “Resoluon Not Supported”.
For further assistance, contact Spectra technical support at techsupport@spectrawatermakers.com or
call 415-526-2780, opon 3.
43
If the system has been pickled or stored with chemicals, use the New System Startup
procedure on page 30.
Your watermaker will fresh water ush aer every use. Remember that you need to run the
system approximately half an hour to make enough fresh water for one ush.
You may noce that the system output is higher when charging your baeries. This is normal.
1. Check to see that the inlet and brine discharge seacocks are open and the domesc
pressurized water system is turned on.
2. Press the ‘Start’ buon, then select the desired operang mode.
Runs your watermaker unl the Tank Full switch closes, fresh water ushes the
system, then goes into ‘Auto Store’ mode and the Flush Interval mer starts.
This is the default mode of operaon.
Gives you the opon to run for a preset amount of me, or a preset volume of
water to be produced. If no tank switches are installed, and they have been
disabled in the system sengs, this is the only Operang Mode available.
Normal Operation
Standard Operang Modes
Enter Volume or Time desired
Select Gallons/Liters or Hours
Starts the
Watermaker
44
3. The system will now begin the start sequence. Pressing ‘Stop’ will bring you back to the
Main Menu.
4. Once the Boost Pressure reaches the minimum threshold, the system starts operang and
you will be taken directly to the Main Dashboard.
Page
Le
Page
Right
Run Mode
(High)
Operang
Mode
Current
Screen
Diversion
Valve Status
(CLOSED)
Diversion
Valve Status
(OPEN)
6. When the Product Water Quality is below the programmed threshold, the Diversion Valve
opens, allowing water to enter the tanks and the screen image changes.
7. Pressing the < (Page Le) or > (Page Right) arrows will show a dierent screen with
dierent operang informaon for your watermaker.
Verify that the system is operang according to the factory specicaons detailed on p.56.
See the Troubleshoong secon to idenfy any anomalies.
Normal Operation - Cont.
45
To access this informaon about your watermaker while it is running press the < or > buons
to scroll through the pages.
Nominal Operang Parameters
Parameter 700c Minimum 700c Maximum 1000c Minimum 1000c Maximum
Product Quanty 25 GPH (95 LPH) 29 GPH (110 LPH) 38 GPH (144
LPH)
41 GPH (155 LPH)
Product Quality N/A 750 ppm N/A 750 ppm
Feed Pressure N/A ≈ 180 psi (12.6
Bar)
≈ 200 psi (14 Bar)
Boost Pressure 15 psi (1.1 Bar) or Greater
Filter Condion 100%
Amp Draw (24V DC) Newport 700c Newport 1000c
25A @ 25vdc 28A @ 25vdc
Amp Draw (48V DC) Newport 700c Newport 1000c
11.0A @ 48vdc 16.3A @ 48vdc
8. When the Run Cycle completes, or by pressing ’Stop’, the system will start to Fresh Water
Flush. You MUST FRESH WATER FLUSH the watermaker AFTER EACH USE, or serious damage
can occur.
8. Aer Fresh Water Flushing the system will enter the ‘Auto Store’ mode, and the interval
mer unl the next scheduled ush will show on the screen.
Normal Operation - Cont.
46
Other Operang Modes
Run Low Mode
You can toggle back and forth between Run
High Mode and Run Low Mode by tapping the
‘High’ toggle buon.
Run Low Mode may be selected to reduce
power consumpon or to lower the feed
pressure.
Note: The system will automacally drop to Low Mode when it senses high feed pressure, or
dirty prelters.
Normal Operation - Cont.
Auto Fill Mode
If your vessel is equipped with a Tank Low and a Tank Full switch, and both are enabled in the
system sengs, then your Start Menu will allow the system to be operated in Auto Fill mode.
WARNING: NEVER RUN YOUR WATERMAKER UNATTENDED. EQUIMENT CAN BE SERIOUSLY
DAMAGED, AND IT IS POSSIBLE TO SINK THE VESSEL! Use extreme cauon when operang in
Auto Fill mode!
In Auto Fill Mode the Spectra Connect will automacally ll your water tank, stop itself, fresh
water ush, return to Auto Store mode with the ush interval mer running, and then turn
itself on again to ll the tank as soon as the water level drops below the Tank Low Switch with
no addional user commands.
Addionally, if power is interrupted at any stage of operaon, the Spectra Connect will return
to Auto Fill mode, ensuring that your tanks will always have water.
47
Warning! Proper understanding of the Spectra ush system and the vessel’s fresh water
system is mandatory for extended use of Auto Store. The ush cycles must not be allowed to
drain all the fresh water from the tank or damage to the vessel’s systems and the
watermaker may occur.
The Auto Store funcon ushes the watermaker at programmed intervals. As long as the
watermaker is ushed with fresh water every 5 days (30 days with the Z-Ion) you need not
store the system with chemicals.
• Make sure there is enough water in the fresh water tanks to supply the watermaker for
more than the expected me of operaon in the Auto Store mode. If there isn't enough
fresh water in your tank, seawater will be drawn in and the system will not be ushed
with fresh water. The Newport systems require dierent ush volumes
The Newport 700c requires about 10.5 gallons (40 liters) for each ush.
The Newport 700c requires about 12 gallons (46 liters) for each ush.
The boat’s pressure water supply must be on and stay on while the system is in Auto
Store mode. If these condions cannot be met, then pickling with SC-1 storage chemical or
propylene glycol is preferable.
• Make sure the pressure relief valve on the Clark Pump is closed.
• The system must be connually
powered on during the Auto Store
mode. Turning o the power will
disable the automac fresh water
ush and damage may occur.
Auto Store
Flushes the system with fresh
water, then acvates the ush
interval mer:
Normal Operation - Cont.
48
49
Maintenance, Storage
&
Troubleshoong
50
Maintenance
General
Periodically inspect the entire system for leakage and chafing. Repair any leaks as soon as you
find them. Some crystal formation around the Clark Pump blocks is normal. Wipe down any salt
encrusted areas with a damp cloth.
Watermakers are at their best when run regularly. Biological fouling in the membrane is more
likely when a watermaker sits idle. A warm environment will cause more growth than a cold
environment. A fresh water flush every five days (30 days with the Z-Ion) will greatly reduce
biological growth, but may not stop it completely. The Z-Ion system protects the membrane
from bio-fouling without the use of storage chemicals.
The Seawater Strainer
The seawater strainer’s stainless steel element should be inspected, removed, and cleaned as
needed. Ensure that the thru-hull is closed before disassembly and the gasket is in place before
reassembly. When the system is put into storage, remove the strainer, rinse with fresh water,
and reassemble dry to impede corrosion. Check frequently during operation.
The Prefilters
Service the prelters as soon as possible aer the prelter condion graph begins to rise. If the
lter condion graph gets all the way to “Replace” the machine will slow down. When display
reaches “Replace” a second me, the alarm will sound and the system will shut down to prevent
damage. Please review prelter bullen to page 67. prior to running your system.
To service the lters close the thru-hull, open the housings, remove the old lters, clean out the
housing bowls, and reassemble the housings with new 20 and 5 micron lter elements. The 5
micron lter goes downstream from the 20 micron. Leave dry unl next startup.
Use only Spectra-approved lters or you may void your warranty. Occasionally, lightly lubricate
the O-rings with silicone grease.
Oil/Water Separator (Optional)
To install oil water separator capability, add a second lter housing UPSTREAM of the 20 and 5
micron housings. Service as you would per the instrucons above.
The Charcoal Fresh Water Flush Filter
Replace the charcoal filter element at least every 6 months. This filter protects the membrane by
removing chlorine from the flush water. Use only a Spectra-approved replacement.
51
Leaking Fings
The system has eight high pressure ngs, two on each cylinder on the Clark Pump, two on
the pressure vessel end caps, and two 90-degree elbows on the back of the Clark Pump. As the
compression ng is ghtened, it compresses a ferrule onto the stainless tubing, xing the
ferrule permanently to the tube and holding the compression nut capve.
The body of the ng seals to the underlying component with an O-ring. On the Clark Pump
cylinders and the end caps this O-ring is compressed by ghtening the enre ng. The O-
rings on the 90-degree ngs on the back of the Clark Pump have capve nuts and washers,
which compress the O-rings without turning the enre ng.
If a tube ng leaks it can somemes be resealed by just ghtening. You must use two
wrenches, a 13/16-inch wrench to hold the base, and a 7/8-inch wrench to turn the
compression nut. The 13/16-inch wrench will need to be thin so as not to interfere with the
compression nut. If this doesn’t work, disassemble the ng, grease liberally with silicone
grease (the ferrule and the threads) and re-ghten rmly.
The base O-rings should be gently compressed to achieve a good seal, and may be damaged
by overghtening.
Maintenance - Cont.
Connector O-RING
PL-MTE-3/4S1/2SL
Stainless Steel High Pressure Elbow
Stainless Fing
Hex Nut
PL-MTS-3/8X1/2S
Stainless Steel High Pressure Straight Fing
Ferrule
52
The Feed Pump and Clark Pump
The feed pump and the Clark Pump require no routine maintenance except inspection for
leaks. Tighten any hose clamps or fittings that show signs of leakage. The high pressure fittings
threaded into the Clark Pump have O-ring seals with a straight thread. These should never leak
and should never be over-tightened. If one of the tube nuts starts to leak, it can be un-
threaded, sealed with a bit of silicone grease or oil, and tightened with two wrenches very
tightly.
The Membranes (2 for the 700c, 3 for the 1000c)
Membranes are susceptible to mineral scaling, biofouling and oxidation damage. The leading
cause of fouling is biological growth that forms when the system is left unused without
flushing or pickling. Fouling from mineral scaling can happen under certain seawater
conditions, or from rust. Oxidation damage can occur if the membrane comes into contact
with any strong oxidant, such as Ozone, Chlorine, etc. Monitor the product salinity and feed
pressure for higher than normal readings, take environmental conditions into consideration.
Note that:
• Cold feed water or a higher salinity seawater source can cause high pressure.
• Low product flow is usually due to low voltage, a worn feed pump, or worn Clark Pump.
Due to the unique design of your Spectra system, low product water volume is typically not a
membrane problem, but frequently related to low voltage, a worn feed pump head, or a worn
Clark Pump. Always perform a flow test before cleaning your membrane.
Test to see if biological growth has occurred: Before running the system, remove the
prelters and examine their condion. If the lter housings are full of smelly, discolored water,
the system was not properly stored. Install clean prelters.
Next check the membrane. Detach the brine discharge hose, aach the brine service hose, and
lead it to a bucket. Open the pressure relief valve 1/2 turn, and manually run the system for 30
seconds (metal toggle switch on feed pump module). Examine the brine water: If it is
discolored and smells bad, perform an SC-2 cleaning with unchlorinated water before running
the system pressurized. If the brine is fairly clean, follow the New System Startup procedure
and run normally. Check for performance. Clean the membranes only if performance is
reduced.
See the Cleaning Procedure for complete instructions.
Maintenance - Cont.
53
Introducon to Spectra Chemicals
We use four types of chemicals: SC-1, SC-2, SC-3, and propylene glycol anfreeze. SC-1 and
propylene glycol are for system storage, while SC-2 and SC-3 are for membrane cleaning. Do
not use sodium-bisulfate, citric acid, or any other storage chemical not supplied by Spectra.
These chemicals, used to store other watermaker brands, will damage the Clark Pump,
membrane end plugs, manifolds, and other components. Using non-Spectra chemicals will
void the warranty.
Note: Never use any chemicals with the system pressurized! Always open the pressure relief
valve 1/2 turn. Always follow the instrucons for purging the chemicals as shown in the New
System Startup secon.
Storage
SC-1 prevents biological growth when your system is idle. It should not be used as a cleaning
chemical, nor will it protect your system from freezing. An 8oz. bag of SC-1 is mixed with 1 to 2
gallons of product or dechlorinated fresh water in a bucket and circulated through the system
for 10 minutes. This treatment will protect the system for six months, aer which the SC-1
treatment must be repeated. To use SC-1, follow the instrucons for Storage Procedure.
Spectra systems should be stored with propylene glycol based anfreeze (containing no Ethyl
Alcohol) if freezing is likely to occur instead of Spectra SC-1 and it is eecve for one year.
Food-grade anfreeze used to winterize RV’s, boats, and cabins work well. Do not use
ethylene glycol automove anfreeze, which is toxic and will damage the system.
The propylene glycol formulaons sold in marine and RV stores are usually diluted with water.
The water remaining in the watermaker before the storage procedure will further dilute the
anfreeze, reducing the microbial protecon and increasing the temperature at which the
mixture will freeze.
Anfreeze labeled “Minus Fiy” is a 25% soluon and will begin to form an icy slush at about
+15Degrees F (-10C) and will only provide burst protecon to about Zero F (-18C). Aer a
further 50% percent diluon by water remaining in the watermaker, “Minus Fiy” anfreeze
will only protect from bursng down to about +25F (-4C). Therefore if low temperature
freezing protecon is required a 60% or stronger anfreeze should be used. 60% soluons are
labeled “Minus 100” and will provide burst protecon to -15F (-27C) even aer a y percent
diluon with residual water. “Minus 200” formulaons are pure propylene glycol.
Maintenance - Cont.
54
Introducon to Spectra Chemicals - Cont.
Complete microbial protecon requires a 25% soluon of propylene glycol, so care must be
taken that the soluon remaining in the watermaker during long term storage is at least 25%,
even if freeze protecon is not required. For these reasons Spectra recommends that all
pickling be carried out with a 60% or greater concentraon.
See Winterizing with Propylene Glycol.
Propylene glycol can be dicult to ush from a membrane, especially aer extended storage
periods. This results in high salinity water (high PPM) and residual avor in the product water.
We recommend ushing the system WITH THE PRESSURE RELIEF VALVE OPEN for the full 20
minute purging period.
If there is sll a o avor aer purging then either purge again as above for several hours or
perform a cleaning with SC-2.
Cleaners
Avoid unnecessary cleaning, and avoid cleaning as a diagnosc tool.
SC-2 is an alkaline cleaner used to remove light oil, grime and biological growth. It is most
eecve if heated to 120 deg. F (49 deg. C). In most cases the water quality will increase in
PPM (salinity) aer an SC-2 cleaning. Aer a few hours it should recover to near the level it
produced before the cleaning.
SC-3 is an acid cleaner used to remove mineral and scale deposits. In most cases this is used
rst and if there is no improvement, go on to the SC-2 cleaning. SC-3 will in most cases lower
the product PPM and overall pressures. Scaling is a slow process that may take several months
or years.
For cleaning with either SC-2 or SC-3, see Membrane Cleaning Procedure.
Maintenance - Cont.
55
Storage Procedure
1. Close the saltwater intake seacock.
2. Push the Fresh Water Flush buon to ush the system and then repeat.
3. Remove the quick disconnect ng from the brine discharge outlet of the Clark Pump, per
photos below, and replace it with the brine discharge service hose and place it in the bucket.
4. Push Fresh Water Flush buon and stop with one gallon of fresh water in the bucket.
5. Mix 1 bag of SC-1 with the water in the bucket (it takes 1 hour to dissolve).
6. Using the quick connect ng on the “strainer” pigtail connect ,
the inlet service hose, per photos below and place in the bucket.
7. Clark Pump pressure relief valve is OPEN one full turn.
8. Flip the toggle switch to ‘SERVICE’ and the pump will draw
soluon from the bucket and circulate it through the system and
allow it to circulate for approximately 20 minutes. Stop the feed pump by moving the switch
back to the ‘RUN AUTO’ posion.
Clean Up—Remove the brine discharge service hose from the Clark Pump, and replace the brine
discharge hose that leads to the thru-hull. You may now pump the bucket dry by ipping the
toggle switch to ‘SERVICE’. Stop the pump when the bucket is empty, leaving the toggle switch
in the ‘RUN AUTO’ posion.
Disconnect the inlet service hose and reaach the hose from the sea strainer to the “To
Strainer” pigtail on the manifold. Drain and clean the strainer and any lters in the system.
Reassemble dry with a new lter in the housing. Leave the pressure relief valve open, as you will
need to purge the storage chemicals before running the watermaker. Turn o the power to the
system.
Disconnect the brine discharge hose and connect the black spiral service hose
56
Winterizing with Propylene Glycol-Based Antifreeze
1. Close the saltwater intake seacock.
2. Push the Fresh Water Flush buon to ush the system and then repeat.
3. Remove the quick disconnect ng from the brine discharge outlet of the Clark Pump, per
photos below, and replace it with the brine discharge service hose and place it in the bucket.
4. Push Fresh Water Flush buon and stop with one gallon of fresh water in the bucket.
5. There is 2 gallons of water in the watermaker, so add potable water anfreeze to the bucket
per the label instrucons based on the protecon needed.
6. Using the quick connect ng on the “strainer” pigtail, connect the inlet service hose
(photos below) and place in the bucket.
7. Clark Pump pressure relief valve is OPEN one full turn.
8. If a stronger concentraon of anfreeze is required you can
discard the rst one or two gallons of water from the discharge
line before placing it in the bucket to recirculate. Flip the toggle
switch to ‘SERVICE’ and the pump will draw anfreeze from the bucket and circulate it
through the system, allow it to circulate for approximately 20 minutes. Stop the feed pump
by moving the switch back to the ‘RUN AUTO’ posion.
Clean Up—Remove the brine discharge service hose from the Clark Pump, and replace the brine
discharge hose that leads to the thru-hull. You may now pump the bucket dry by ipping the
toggle switch to ‘SERVICE’. Stop the pump when the bucket is empty, leaving the toggle switch
in the ‘RUN AUTO’ posion.
Disconnect the inlet service hose and reaach the hose from the sea strainer to the “To
Strainer” pigtail on the manifold. Drain and clean the strainer and any lters in the system.
Reassemble dry with a new lter in the housing. Leave the pressure relief valve open, as you will
need to purge the storage chemicals before running the watermaker. Turn o the power to the
system.
Disconnect the brine discharge hose and connect the black spiral service hose
57
Membrane Cleaning Procedure
Spectra cleaning compound (SC-2 or SC-3) must be mixed with fresh water at a rao of 1 container of
compound to 3 gallons (12L) of unchlorinated water. A Newport 700c/1000c system requires one
container of compound per cleaning.
1. Close the intake seacock.
2. Push the Fresh Water Flush buon to fresh water ush the system. Perform a second fresh
water ush in the same way.
3. Remove the quick disconnect ng from the brine discharge outlet of the Clark Pump, and
replace it with the quick disconnect brine discharge service hose. Lead it into a 5 gallon (20
liter) bucket. Push the Fresh Water Flush buon and run the feed pump unl one gallon of
fresh water runs into the bucket from the brine discharge service hose. Press Stop.
4. Remove the hose from the “To Strainer” pigtail and install the
inlet service hose from the service kit. Lead both hoses into the
bucket.
5. Clark Pump pressure relief valve is OPEN one full turn.
6. Mix the cleaning chemical in the bucket. If possible, heat the
soluon to 120 F (49 C). Note it can take up to an hour for the
chemical to dissolve.
7. Move manual switch on the Spectra Connect control box to SERVICE SYSTEM. The intake
service hose will draw soluon from the bucket and the brine discharge service hose will return
it. Circulate the soluon through the system in this manner for 45 minutes. Stop the pump by
moving the toggle switch back to ‘RUN AUTO’.
8. If the soluon cannot be heated, allow the soluon to sit overnight before proceeding to the
next step.
9. Replace the brine discharge overboard hose and run the pump unl the bucket is empty by
moving the manual switch to ‘SERVICE’. Return the switch to ‘RUN AUTO’.
10. Follow the New System Startup procedures to ush the chemicals out of the system (DO NOT
CLOSE the pressure relief valve!)
11. The system may now be restarted, ushed, or stored.
Disconnect the brine discharge hose and connect the black spiral service hose
58
Suggested Spares for the Newport 700c/1000c
Short term cruising, weekends etc.
A basic cruise kit B. This kit consists of three 5 micron lters, three 20 micron lters and two
packs of SC-1 storage chemical.
Cruising 2 to 6 months at a me.
Two basic cruise kits, one replacement charcoal lter, and one replacement feed pump
head.
Longer than 6 months
Addional lters, oshore cruising kit consisng of Clark Pump seals, O-rings, tools and
membrane cleaning chemicals. One replacement strainer screen, replacement O-ring for
strainer screen, and replacement O-rings for the lter housings.
Common Parts:
Item Part Number
SC-1 STORAGE CHEMICAL KIT-CHEM-SC1
SC-2 CLEANER KIT-CHEM-SC2
SC-3 CLEANER KIT-CHEM-SC3
BASIC CRUISE KIT B KIT-BCK-B
OFFSHORE REBUILD KIT 20% KIT-OFFSH1
5 MICRON FILTER FT-FTC-5
20 MICRON FILTER FT-FTC-20
CHARCOAL FILTER FT-FTC-CC
6” STRAINER SCREEN FT-STN-6S
FEED PUMP HEAD PL-PMP-240MAG
6” STRAINER O-RING SO-STN-6SS
FILTER HOUSING O-RING SO-FHS-3PCS10
59
Feed pump runs
constantly, will not turn
o
• Turn switch on control box to RUN
AUTO
• Replace Speed Control
• (48V only) Replace Relay, see
wiring diagram
• Toggle switch on control
box to RUN MAN or SERVICE
• Speed Control damaged
• (48V only) Relay failure
Display acvates, but pump
will not run
• Loose or broken pump
wire connecon
• Tanks are full (if equipped
with tank switch)
• Speed control overheated
• (48V only) Relay failure
• Check wiring at terminal block
inside control box
• Check tanks– system cannot
be started if tanks are full.
• Improve cooling
• (48V only) Replace Relay, see
wiring diagram
No lights or display, system
does not operate
• Display has gone to sleep
• Remote display not
connected
• No power to control box
• (48V only) DC/DC
Converter failure
• Touch the screen to wake it up
• Check display cable connecons at
back of display and at control box
• Check and reset main DC supply
breaker
• Check for voltage control box, check
20A fuse on control board.
• Try manual switch on control box: If
pump runs, then control or display
may be defecve
• (48V only) Replace DC/DC Converter
System runs, no product
water delivered to water
tanks, Product volume
gauge good, Diversion
valve shows acvated on
display
• Diversion valve inoperave
or wiring fault.
• Disconnected or broken
product tubing
• Diversion valve plunger
stuck
• Check wiring at diversion valve and
inside control box
• Check product tubing
• Exercise diversion valve by pressing
the manual buon top, retest.
• Replace diversion valve.
Feed pump runs with loud
noise
• Intake blocked
• Air in system
• Boost pump not
operang
• (48V only) DC/DC
Converter failure
• Check thru-hull valve
• Check sea strainer for leaks
• Check fresh water ush module for
leaks
• Re-prime system (restart)
• Conrm voltage at Boost Pump,
check wiring connecons
• (48V only) Replace DC/DC Converter
Troubleshooting Newport 700c/1000c
SYMPTOMS
PROBABLE CAUSE
REMEDY
• Blocked brine discharge
• Fouled membrane
• (48V only) Speed Controller
adjusted incorrectly
• Check brine discharge
• Clean membrane
• (48V only) Ensure F-Max
potenometer is adjusted to notch
posion
“High Pressure”
60
“Salinity High”
• High product water salinity
• Chlorine damage to mem-
branes
• Defecve salinity probe or
cable, cable disconnected
• Check for low feed pressure
• Check for leaks at high pressure
hoses
• Remove and clean probe
contacts. Check calibraon
• Check cable connecons
• Clean membrane
SYMPTOMS PROBABLE CAUSE REMEDY
• High salinity of product
water, causing system to
reject water
• Salinity probe out of
calibraon or defecve, bad
cable
• Chlorine damage to
membranes
• Pressure relief valve parally
open
System runs, no product water
delivered to water tanks,
Product volume gauge good,
Diversion valve shows
deacvated on display
• Check for low feed pressure
• Check for leaks at high pressure hoses
• Test product water with hand-held
tester– if over 500 PPM for 1 hour, see
‘Poor Product Quality’ on p.50
• Close pressure relief valve
“System Stalled”
(“system stalled” may alarm
when using the control panel to
run system for servicing with
the pressure relief valve open–
use manual override switch
instead)
• Pressure relief valve open
• Intake thru-hull closed
• Airlocked system
• No signal from Rotoow me-
ter
• Close pressure relief valve
• Check thru-hull
• Purge air
• Check wiring, clean or replace
Rotoow meter
“Re-starng”
• No signal from Rotoow meter at
startup.
• System airlocked
• See remedy above for “system
stalled”
“Service Prelter”
• Clogged lters
• Intake Obstrucon/
Restricon
• Loose or defecve pressure
sensor wires
• Install new lters
• Check sensor wiring
• Check Sea Strainer for clog
• Check thru hull for grass or clog
• Check black check
valve at sea strainer
intake
• Check for hose
restricon before
intake manifold
• If the error persists, follow Prelter
Calibraon instrucons.
Newport 700c/1000c Fault Alarms
• Ensure ship's pressurized freshwater
system is powered on & connected to
ush module inlet
• Probe Flush solenoid for proper voltage
(12v on all systems)
• Ensure Flush solenoid is free of rust &
debris
• Check house pump spec. Add pressure
regulator kit if pump is out of spec and
above have been ruled out
• Aempt with pressure relief valve open
“Low Pressure System Stopped”
• No incoming Freshwater Flush
ow
• Freshwater Flush Solenoid Mal-
funconing
• Freshwater Flush Solenoid not
receiving voltage
• Incoming pressurized freshwater
out of spec (20-50psi)
• Air Lock
61
“Can’t Connect to
Watermaker from Web
Browser”
• Device (phone/tablet/
computer) not connected
to same network
• Router/Switch turned o
• Watermaker turned o
• Connecng to wrong web
address
• Check the wireless network
on your mobile device or
computer
• If using a wired connecon,
conrm you are connected
to the same network.
• Make sure Router/switch has
power. Restart Router.
• Make sure watermaker is
powered on
• Conrm Device IP address
matches address typed into
browser
Tank Level not accurate
• Tank Level not calibrated
• Domesc water pump
running
• Water tanks sloshing while
underway, no baes in
tanks
• Tank sensor failed
• Calibrate tank level according
to calibraon instrucons
• Stop domesc water pump
and check tank level
• Re-check tank level accuracy
while vessel in in port and sea
state is calm
• Replace sensor
SYMPTOMS
PROBABLE CAUSE
REMEDY
Troubleshooting Newport 700c/1000c
Tank Level shows ‘ ! ‘
• Tank Level sensor disabled
in Sengs
• Verify tank level sensor is
installed, and enable the tank
level sensor
Device IP in Support Menu
reads ‘NIL’
• Control board not
connected to router or
switch
• Control board not receiving
IP address from router or
switch
• Connect the control board to
a router or switch according
to the Networking
instrucons
• Cycle power on the
watermaker with the network
cable connected
Power suddenly drops out
and watermaker restarts
• Electrical short, or failed
boost pump
• Electrical short, or failed
solenoid valve
• Electrical short, or failed
pressure sensor
• Electrical short, or failed
speed control
• Electrical short, or failed
salinity probe
• Disconnect boost pump wires from
control board and cycle power. Check
boost pump for electrical short.
• Replace Boost Pump
• Disconnect solenoid valves from con-
trol board and check valve for a short.
• Replace valve
• Disconnect speed control and cycle
power. Check speed control for elec-
trical short.
• Replace Speed Control
• Disconnect salinity probe wires from
control board and cycle power.
• Replace Salinity Probe
62
If required, High Pressure, Service Prelter, System Stalled (airlock), and High Salinity alarms
can all be overridden and the system will sll run automacally with all other funcons intact.
The system can, in emergencies, be run manually using the “RUN MANUAL” switch. Be
absolutely certain that the alarm is false before overriding the automac controls, as running
manually disables all the safety controls so the system is unprotected.
Alarm Override and Manual Operation
In the event of complete Spectra Connect control failure, the system
may be operated manually as follows:
• Switch the feed pump switch to RUN MANUAL.
• As the automac safety controls are disabled in manual mode
monitor the system closely and be sure the feed pump is not noisy
(cavitang).
• The diversion valve will need to be opened manually in order to
send water to the tank. Using the manual override buon, shown
below open the diversion valve by pushing buon down and rotate
it 1/4 turn clockwise to open the valve.
Diversion valve manual
override buon.
Push Diversion valve buon down and
turn 90 degrees to manually open valve.
63
Newport 700c/1000c Flow Test
The ow test is the most useful diagnosc test for system performance, and should be done
before replacing or cleaning your membrane. Changes in producon or water quality are
normally caused by something other than the membrane, unless the system has been le
unused for a long me.
Before the ow test, change all lters and clean the sea strainer. Carefully check for water or
air leaks, as air in the system will cause low producon and errac salinity. Look for air bubbles
in the product ow meter, feed water hoses, and brine overboard hose.
Run the system and watch the feed pressure very closely. If the feed pressure to the Clark
Pump is asymmetrical from one stroke to another, this could be part of the problem. A
dierence of a few PSI is acceptable, but anything over that is an issue. If the pump is
asymmetrical, Clark Pump repairs should be done before connuing with these tests.
If no asymmetry is noted, connue with this test.
You will need a graduated bucket, a smaller graduated pitcher or large measuring cup, and a
stopwatch. Measurements must be very accurate, as errors of just a few percent will skew the
results. Log the voltage at the feed pump at the same me. Conrm at least 25 volts on 24-volt
systems. You may have to run the engine or baery charger during the test.
Take two measurements and compare them with the table on the next page. The first
measurement is the product flow alone. The second is the product flow combined with the
brine discharge flow to get the total flow or feed flow. You may take these measurements by
two methods:
1. First time the product flow into a graduated pitcher, then divert both the product flow and
brine discharge together into a bucket to measure total flow.
OR
2. Divert the product flow into the pitcher while diverting the brine discharge into the bucket.
Time the flow of both. After calculating the product flow, pour the pitcher of product into the
bucket of brine to measure total flow.
The ratio of product flow to total flow gives us our recovery rate, as a percentage. If the
recovery percentage is below the minimum it indicates an internal leak in the Clark Pump.
64
Newport 700c/1000c Flow Test
1. Product Flow: Product flow is expressed in Gallons Per Hour (GPH) or Liters Per Hour (LPH),
by this equation:
3600 ÷ time in seconds x quantity of water in gallons or liters=GPH or LPH
There are 3600 seconds in an hour.
Example: It took 3 minutes and 35 seconds to collect 1 gallon of product water.
3600 ÷ 215 x 1 = 16.74 GPH (3 minutes, 35 seconds is 215 seconds)
Example: It took 2 minutes and 25 seconds to collect 2.5 liters of product water.
3600 ÷ 145 x 2.5 = 62.07 LPH (2 minutes, 25 seconds is 145 seconds)
2. Total Flow or Feed Flow: Feed flow or total flow (brine + product) is expressed in Gallons
Per Minute (GPM) or Liters Per Minute (LPM) , by this equation:
60 ÷ time in seconds x quantity of water in gallons or liters = GPM or LPM
Example: It took 1 minute and thirty-seven seconds to collect 5 gallons of total flow.
60 ÷ 97 x 5 = 3.09 GPM (1 minute, 37 seconds is 97 seconds)
Example: It took 53 seconds to collect 12 liters of total flow.
60 ÷ 53 x 12 = 13.58 LPM
3. Recovery Rate: Product Flow ÷ Total Flow = Recovery Rate %
Example: 6.5 GPH product flow = .063 or 6.3%
1.7 GPM total flow x 60
(you must first multiply total flow by 60 to convert from GPM to GPH)
*pressure relief valve open ½ turn
For every
1
/
10
th
of a GPM feed water ow loss, we will lose about
1
/
2
gallon per hour of product
ow and the salinity will go up 100 PPM.
Low feed ow combined with low system pressures is most frequently caused by a worn pump
head.
System
AMPS
Feed Static *
Total Flow/Feed Flow Product Flow
24V MAX 48V MAX
Pressure Pressure
Flow MIN MIN Flow Flow MIN MIN
PSI bar PSI GPM LPM GPM LPM GPH LPH GPH LPH
NP 700 HI ≈ 22 25 ≈ 11 14 ≈ 180 ≈ 12.6 ≤ 80 2.6 9.8 2.5 9.5 29 109.6 26 98.3
NP 700 LO ≈ 15 18 ≈ 8 10 ≈ 165 ≈ 11.6 ≤ 80 1.75 6.6 1.65 6.2 21 79.4 19 71.8
NP 1000 HI ≈ 26 28 ≈ 16.5 18 ≈ 200 ≈ 14 ≤ 80 3.6 13.6 3.5 13.2 41 155.0 39 147.4
NP 1000 LO ≈ 19 21 ≈ 12 13.5 ≈ 165 ≈ 11.6 ≤ 80 2.5 9.5 2.9 10.9 30 113.4 32.7 123.8
For Spec Producon:
24V Systems run at 26.4 VDC min
48V Systems run at 36 VDC min
65
Poor Product Water Quality
With any product water quality issue, you must ensure accurate calibraon if you are using a
salinity meter. For general quality evaluaon, your taste is always good enough.
Membranes are not an exact science and two idencal systems can have dierent product
quality. World health standards deem water of up to 1000 PPM of total dissolved solids
acceptable for drinking. We consider any thing below 750 PPM acceptable but not ideal, and
anything below 500 PPM excellent. Factors that could aect water quality are addressed
below.
LOW SYSTEM FLOW OR PRESSURE will equate to lower product quality (higher PPM).
Newport systems, which have a higher feed to output pressure rao (See nominal
pressures under Flow Test), as well as a higher feed ow/membrane area rao, will
produce water in the 150-300 PPM range.
DAMAGE TO THE MEMBRANE by chlorine contaminaon. Flushing the system with
chlorinated water will irreparably damage the membrane. Charcoal lters are used to
absorb any chlorine which might be present in ush water. They must be of proper
specicaon to be suitable. There is no test for chlorine damage except the process
of eliminaon of other causes.
DIRTY OR SCALED membranes. A dirty (foreign material), scaled (mineral deposits), or
contaminated (bacterial growth) membrane can result in poor water quality and
abnormal operang pressures. If operang pressures are above normal, then cleaning
is indicated. If the system pressures are within operang normal range, cleaning may
have lile result. Avoid cleaning as a diagnosc tool. Low water quality aer storage
with propylene glycol can usually be remedied by extended ushing or an SC-2
cleaning.
MECHANICAL LEAKAGE within the membrane pressure vessel. This is an unlikely but
possible cause of poor water quality. A pinched or damaged O-ring within the
pressure vessel, a scratch on the product tube on the membrane, a scratch within
one of the end caps, or a seal fouled by contaminaon could allow sea water into the
product water.
If system ow (product plus brine) is 2.5 GPM (9.5 LPM) or above for 700c systems or is 3.5
GMP (13.2 LPM) for 1000c systems, the membrane is clean, the product ows are consistent
with the system ow and the water quality is sll not acceptable, then replacement of the
membrane is indicated.
66
Technical Bulletins
The following pages include Spectra’s most commonly-used technical bullens, covering tests,
adjustments, troubleshoong, and common points of confusion. Many more technical
bullens are available on the Spectra website, support.katadyngroup.com.
ACCUMULATOR PRESSURE
Your Newport 700c is supplied with a pressure accumulator tank (PL-ACC-TK) installed in the
feed water line on the feed pump and the Clark Pump.
The purpose of the feed line accumulators is to reduce the spikes in the feed pressure caused
by the cycling of the Clark Pump. If the accumulators are not properly charged it can lead to
pressure spikes and system shut down. The accumulator has a Schrader air valve, like a car
re, which allows the internal air bladder of the accumulator to be pre-charged. The
accumulator should be pumped up to about 60 PSI (4.1 bar) for best results. Add air using a
re pump or air compressor. You can experiment with the exact pressure that will give the
best pulsaon dampening on your installaon.
Schrader Valve
Feed Pressure Gauge
67
During normal operaon, the feed water is ltered in two stages. First it passes through a ne
mesh metal sea strainer, which protects the boost pump from foreign materials and sea
creatures. Aer passing through the boost pump, the feed water passes the lter housings
containing the 20 and 5 micron elements, removing very ne parcles that could damage the
feed pump or Clark Pump and shorten membrane life. An addional carbon lter prevents the
entrance of chlorine during fresh water ushing (see next page).
Prelter maintenance schedules will vary widely depending on how and where the system is
used. If large amounts of feed water are run through the system in biologically ferle near-
shore waters the prelter will plug up, water producon and quality will drop, and the system
pressure will change dramacally. In blue water condions the prelter may only need to be
changed every week or two.
When operated for only an hour or two a day in inland or near-shore waters, the trapped
organisms will begin to decay in the lters long before the elements plug up. These decaying
organisms will cause a roen egg smell in the product water. This decay will set in overnight in
tropical waters, or aer a week or two in higher latudes. Fresh water ushing will greatly
reduce this biofouling process, and must be done aer every use and at least once per week
during periods of nonoperaon.
PREFILTERS
It is important to remember that your Spectra Watermaker is designed to process clean, open-ocean
seawater. Any departure from that standard for your seawater intake runs the risk of causing excessive
wear or damage to internal pump parts and/or the vulnerable reverse osmosis membrane. Addional
preltraon consideraons and/or extremely frequent prelter replacements may be required in any de-
viaon from open-ocean seawater. Your local service provider or installer may have specic recommenda-
ons based on their experience with water condions unique to your region.
Observe the seawater around your vessel. Is it clean enough to use for your seawater intake? There are
several things to avoid feeding to your watermaker:
• petroleum products, such as oil, fuel, thinners, paints, paint removers, etc.
• chlorine-treated water; e.g., most “dock” water
• silty water — water contaminated by ne, hard, suspended parculates
• putrid water, “red des”, or any seawater that smells or looks contaminated
• harbor/marina water that you cannot see through or that shows visible signs of
contaminate (neighboring boats docked nearby may be discharging contaminaon!
Sewage, chemicals, etc.)
Judging the quality of seawater input always involves a certain calculated risk. We know of watermaker
systems that have been destroyed far oshore by intaking fresh whale excrement or oil contaminants
from natural seepages. The chance of such things happening is normally small but should be considered.
On the other hand, regularly running a watermaker in an enclosed marina or harbor runs a much higher
risk of harmful contaminaon. If you need to test a new installaon while in a marina or harbor, monitor
the water quality around your vessel carefully while tesng. Oen mes you should be able to run the
watermaker safely for enough me to briey check out the system if you are mindful of external feed con-
dions. If this is not possible, an arcial ocean is a useful alternave (see Page 32 for arcial ocean
tesng/instrucons). Don’t sail away without tesng a new installaon or repair!
68
CHARCOAL FILTERS
The charcoal lter element (FT-FTC-CC) removes chlorine from the fresh water ush water supply, as
the RO membrane can only handle small amounts of chlorine without permanent damage.
The charcoal lter used for the fresh water ush system will not plug up unless you have very dirty
domesc water in your boat’s supply tank.
The charcoal lter we supply removes 99.7% of the chlorine. Beware when buying other charcoal
lters. If they don’t specify the percentage of chlorine removed, don’t use them. Cheap ones may
remove only 60% or 70%. Also, there are aermarket lters which are very close to, but not exactly,
the right dimensions, and they will not seal in the housing. If you skimp on the charcoal lter you risk
damaging a $600.00 membrane on the rst ush. The other factor is the ow rate that the lter can
handle. Because the chlorine is adsorbed by the charcoal, it must remain in contact with the charcoal
for a sucient period of me for the all of the chlorine molecules to be captured. The lters we use
can handle 1.5 gallons (6 liters) per minute ow, and are good for 3000 gallons (12,000 liters) at 1.5
GPM, or six months, whichever comes rst. Regardless of the amount of water treated, the charcoal
loses its eecveness aer six months.
5 Micron
20 Micron Oponal Oil/Water Separator
Charcoal lter, Spectra part number FT-FTC-CC
PREFILTERS CONT.
Our lter element part numbers are FT-FTC-XX, where the last digits indicate the micron rang. FT-FTC
-5 is for a 5 micron element, FT-FTC-20 is a 20 micron element.
The oponal oil/water separator is FT-FTC-OW.
69
Performing a Fresh Water Flush with a Failed Inlet Pressure Transducer
In the event of a “Service Prelter” alarm on the remote display that cannot be
cleared by replacing the prelters, the alarm funcon can be defeated to allow
the system to remain in the Auto Store mode unl repairs can be facilitated.
Following the instrucons in the Sengs secon of this manual for programming
instrucons.
YOU MUST BE CERTAIN THAT THE ALARM IS CAUSED BY A FAULTY SENSOR
BEFORE DISABLING THE ALARM IN THE SETTINGS MODE. SERIOUS DAMAGE
CAN OCCUR.
70
71
Spectra Connect Programming
& Controls
72
Spectra Connect Settings
Your new Spectra Connect is designed to make your watermaker easier than ever to operate,
maintain and enjoy. This secon will guide you through some of the more advanced sengs
opons available.
Always use caution when changing any factory default settings, as serious damage can
occur.
The Spectra Connect automacally monitors the operaon of the system to ensure a long and
trouble-free service life. If an operang parameter changes, the Connect can switch operang
modes, shut itself down, or automacally store itself in order to protect your watermaker.
It includes advanced calibraon sequences to make proper setup and maintenance of your
watermaker easier than ever.
The onboard me clock feature allows for temporary power interrupons without detrimental
eects on the system. In some cases your watermaker will connue to funcon in its last
known operang state.
The Spectra Connect has built in data logging, allowing for easy access to historical operang
data-which can indicate a wearing component or spares to be carried along before a failure
occurs.
Built in warnings for preventave maintenance automacally alert a user of pending
maintenance items, helping to keep your watermaker’s up-me to 100%! Advance warnings
are pre-programmed for Prelter Life, Clark Pump rebuilds, feed pump heads, membranes, Z-
Ion reactor rod life, and carbon lter life. These warnings are reseable, allowing you to
perform the maintenance before a catastrophic failure, then reset the interval—so you’re
always on top of the maintenance cycle!
73
LCD Brightness: Set brightness of the hardwired display(s) from 10—100%
System Units: Change from US Standard units to Metric
Factory Reset: Resets any changed parameters a user has made back to the factory defaults for that
conguraon.
CAUTION!! Never disable a Fault Alarm without being certain that the issue is with a bad sensor.
Disabling a fault and running the system can cause serious damage or injury.
High Pressure Fault: Disables the ‘High Pressure’ shutdown fault in the event of a feed pressure sensor failure.
System Stall Fault: Disables the ‘System Stalled’ shutdown fault in the event of a failed rotoow sensor. System
stalled alarms occur when the control board does not sense any product water being produced, and shuts down
to protect the pump from running dry.
Poor Quality Fault: Disables the ‘High Salinity’ shut down fault in the event that the salinity probe has failed or
cannot be calibrated within range. NOTE: The diversion valve will always be acve when this fault is disabled.
ALWAYS VERIFY PRODUCT QUALITY BEFORE DRINKING. Serious health risks may occur.
Prelter Fault: Disables the ‘Service Prelter’ shut down fault in the event that the boost pressure sensor has
failed or cannot be calibrate within range. CAUTION: Permanent damage to the feed pump can occur if this
fault is disabled, use cauon when operang this system with this fault disabled.
User Sengs
Spectra Connect Settings - Cont.
Fault Alarms
74
Settings
Dealer Access Sengs
It is highly recommended that users consult with a factory trained technician before altering any sengs behind
the ‘Dealer Access Point’. Changing this sengs without understanding the full eect of each change can void
the warranty of your system, and cause irreparable damage.
If any sengs are inadvertently changed, they can be reverted back to the defaults by using the ‘Factory Reset’
feature.
Default Login: admin
Default Password: admin
System Model: Congures the Spectra Connect for a dierent system model from a preset list of opons.
Clear Stascs: Resets all of the Esmated Maintenance Intervals back to 100%. This feature should only be
used on a brand new system.
Change Username/password: Changes the default username and password. If you forget your changed
username and password, a Factory Reset will revert back to the default username and password.
Set MFD: Changes the Manufactured Date on the system. This should only be adjusted if a control board is being
replaced on an older system.
Set Serial ID: Changes the Serial Number recorded in the Spectra Connect. This should only be adjusted if a
control board is being replaced on an older system.
Limit Runme: Limits the maximum run me for the system before shung down and fresh water ushing.
Disabling this seng allows the watermaker to be operated 24/7.
75
Settings
Dealer Access Sengs
It is highly recommended that users consult with a factory trained technician before altering any sengs behind
the ‘Dealer Access Point’. Changing this sengs without understanding the full eect of each change can void
the warranty of your system, and cause irreparable damage.
If any sengs are inadvertently changed, they can be reverted back to the defaults by using the ‘Factory Reset’
feature.
Purge Setup: Adjusts the me and maximum feed pressure allowed for the Purge Mode. CAUTION: Permanent
damage to the membrane can occur if this seng is adjusted. Consult the factory before making any
adjustments.
Fresh Water Flush Sengs: Allows adjustment of the fresh water ush duraon and the interval between
ushes. If the Z-Ion is installed, the Flush Interval should be changed to 30 days.
Conducvity Setup: Allows for enabling or disabling conducvity sensors on the feed water and product water.
Set the threshold for the diversion valve to divert water to the tanks.
Flow Setup: Allows the user to adjust the ow sensor sengs, or disable a ow sensor circuit altogether. DO
NOT USE THIS SETTING TO CALIBRATE THE PRODUCT FLOW. Follow instrucons on calibrang the ow sensor in
this manual.
Tank Level Monitors: Enable and disable the Tank Level Sensors, which read the % remaining in the tank, and
the tank switches, which allow the system to turn on/o automacally.
Boost Pressure Setup: Enable alternate Boost Pressure sensors, change the Low Vacuum Limit, or Boost Pressure
Setpoint. CAUTION: Permanent damage to the pump can occur if this seng is adjusted. Consult the factory
before making any adjustments.
Low Vacuum Limit: The minimum boost pressure required at the inlet to the pump. This seng pre
vents the pump from geng damaged by running under high vacuum. Adjusng it to a lower number in
creases the risk that the pump will suer damage during normal operaon.
Boost Pressure Setpoint: During startup the controller turns on the boost pump and waits for the Boost
Pressure to reach the Boost Pressure Setpoint. If the boost pressure fails to reach this setpoint, then the
main pump won’t turn on. Reducing the Boost Pressure Setpoint may cause the system to start, then
immediately shut down due to low boost pressure.
Outlet Pressure Setup: Set High Pressure Limit, enable alternate high pressure sensors, select pressure sensor
scaling. CAUTION: Permanent damage to the pump can occur if this seng is adjusted. Consult the factory
before making any adjustments.
Network Setup: Enabling the Spectra Connect Wireless access turns on a Power Over Ethernet feature on the
wired connecon. ENABLING THIS FEATURE CAN CAUSE SERIOUS DAMAGE TO YOUR SHIP’S NETWORK. DO
NOT ENABLE THIS FEATURE WITHOUT CONSULTING A QUALIFIED TECHNICIAN OR THE FACTORY.
76
Settings
Dealer Access Sengs
It is highly recommended that users consult with a factory trained technician before altering any sengs behind
the ‘Dealer Access Point’. Changing this sengs without understanding the full eect of each change can void
the warranty of your system, and cause irreparable damage.
If any sengs are inadvertently changed, they can be reverted back to the defaults by using the ‘Factory Reset’
feature.
Automac PRV: Enables an oponal Automac Pressure Relief Valve, aer it is installed. This seng should
remain o unless you are certain that you have this feature installed on your system.
Power Sensor: Enables or disables an oponal power sensor, aer it is installed.
PH/ORP: Enables an oponal pH or ORP meter, aer it is installed.
Z-Ion: Enables or Disables the oponal Z-Ion system, aer it is installed. If the Z-Ion is enabled, you should also
adjust the Flush Interval to 30 days.
Tank Level Monitors
Tank Setup - Enable/disable tank sensors.
Enable Tank Switch High - Enable/disable tank high switch high. If this is disabled Auto Fill and Fill Tank
run modes will not be available.
Enable Tank Switch Low - Enable/disable tank high switch low. If this is disabled Auto Fill mode will not
be available. Both High and Low tank switches must be enabled for Auto Fill mode.
Enable Tank Level 1 - Enable/disable tank level sensor 1. If this is disabled there will be no tank level
reading and tank level gauge will read “!”.
Enable Tank Level 2 - Enable/disable tank level sensor 2..
77
Fault Handling
Faults are hazardous condions that might occur during running of your watermaker. The control board has the
ability to monitor these faults in real me and take necessary acons to prevent damaging your equipment.
HIGH PRESSURE FAULT
High pressure fault is triggered if
Outlet pressure (Feed/Membrane pressure) > Pressure Limit
If a high pressure fault is triggered, the system goes to low producon mode if it is running in high producon
mode, or stops the operaon if it is already running in low producon mode. Then the system will begin
the Auto Store mode.
Resoluons
Check for kinked or blocked hoses.
Conrm “#3 Sensor PSI High limit” and “#3 Sensor PSI Oset” opons on Outlet Sengs.
Clean membrane.
SYSTEM STALL FAULT
System stall fault is triggered if
There is no product ow for 1 minute connuously.
If system stall fault is triggered, machine will stop the current run cycle and will prompt to restart. If restarted
it will retry the previous running mode. If the stall condion persists even aer restart, the system will
begin the Auto Store mode.
Resoluons
Conrm product water at membrane endcap.
Check intake line for restricons, blockages or air leaks.
Close Pressure Relief Valve on Pump.
Conrm controller sengs correct.
SERVICE PREFILTER FAULT
The Service Prelter fault is triggered if
Inlet Pressure (boost pressure) < Low Vacuum Limit
If the Service Prelter fault triggers, the system goes to low producon mode if it is running in high
producon mode or stops the operaon if it is already running in low producon mode. Then the system
will begin the Auto Store mode.
Resoluons
Change prelters and the sea strainer screen.
Conrm adequate boost pressure in inlet pressure sengs.
Check for obstrucons in intake line.
Check sensor for proper operaon
POOR QUALITY FAULT
The High Salinity fault triggers if
The Salinity of the product water is above the threshold (measured salinity > Salinity 1 threshold) for
more than 8 minutes.
If the High Salinity fault is triggered, the machine will stop the current run cycle and will prompt to restart. If
restarted it will retry the previous running mode. If the High Salinity fault condion persists even aer
restart, the system will begin the Auto Store mode.
Resoluons
Check pump operaon - Clark Pump (pressure relief valve closed), Feed Pump (moving water).
Conrm product water quality.
Membrane damage - clean or replace.
Salinity probe out of calibraon.
Clean or replace salinity probe.
78
Newport 700c-1000c Wiring Diagram
Newport 700c-1000c 12/24 VDC Wiring Diagram
79
Newport 700c-1000c 12/24 DC Wiring Diagram Cont.
80
Newport 700c-1000c 48 VDC Wiring Diagram
Newport 700c-1000c Wiring Diagram
81
Newport 700c-1000c 48 DC Wiring Diagram Cont.
82
Newport 700c-1000c Wiring Diagram AC/DC
Newport 700c-1000c 110/220 AC Wiring Diagram
83
Newport 700c-1000c AC Wiring Diagram Cont.
84
Newport 700C-1000C DC Electrical Specifications
Newport 700C 24V:
Power Supply Voltage: 24 V
Bench Test: 27 V / 19.4 A
Power Consumption: 526 W
Efficiency: 18.5 Wh/gal
Newport 1000C 24V:
Power Supply Voltage: 24 V
Bench Test: 26.9 V / 26.1 A
Power Consumption: 706 W
Efficiency: 17.6 Wh/gal
Newport 700C 48V:
Power Supply Voltage: 48 V
Bench Test: 48.7 V / 10.7 A
Power Consumption: 521 W
Efficiency: 17.9 Wh/gal
Newport 1000C 48V:
Power Supply Voltage: 48 V
Bench Test: 48.7 V / 15.8 A
Power Consumption: 770 W
Efficiency: 18.5 Wh/gal
85
Newport 700C-1000C AC Electrical Specifications
Newport 700C 110V:
Power Supply Voltage: 110 V
Bench Test: 121.9 V / 7.4 A
Power Consumption: 527 W
Efficiency: 18.2 Wh/gal
Newport 700C 220V:
Power Supply Voltage: 220 V
Bench Test: 211.9 V / 5.1 A
Power Consumption: 560 W
Efficiency: 19.4 Wh/gal
Newport 1000C 110V:
Power Supply Voltage: 110 V
Bench Test: 119.2 V / 13.5 A
Power Consumption: 1164 W
Efficiency: 29.5 Wh/gal
Newport 1000C 220V:
Power Supply Voltage: 220 V
Bench Test: 208.5 V / 7.3 A
Power Consumption: 813 W
Efficiency: 20.4 Wh/gal
86
Optional Z-Ion Protection System
The Z-Ion, developed by Spectra, protects the enre system from fouling for extended periods
without fresh water ushing or storage chemicals (pickling).
The Z-Ion achieves this end by introducing a stream of metallic ions into the fresh water ush
water, thus ooding the enre system with ions that prevent biological growth for up to thirty
days. If you are going to let your system sit idle for longer than thirty days, you will sll need to
treat it with SC-1 storage chemical or propylene glycol.
The Z-Ion will not prevent freezing, so in freezing climates pickling with propylene glycol is sll
required. Even with the Z-Ion there may sll be cases when you need to pickle your system
with SC-1 storage chemical or propylene glycol, so we recommend you carry one of these
products at all mes.
If your system was ordered with the Z-Ion, it will require only some basic wiring and
commissioning, laid out in the following pages.
If you didn't order you system with the Z-Ion, it can be retroed to any Spectra system.
NOTE: Contact Spectra for more informaon at: techsupport@spectrawatermakers.com
87
Z-Ion Installation
(Green) Generator bowl connector
Connecon from generator bowl to control
box:
The pigtail form the control box has a water-
ght connector, which connects to the
pigtail from the generator bowl:
On/Off switch
The oponal Z-ION will replace
the Fresh Water Flush module
that came with your system.
DANGER
Control Box:
Z-ION Connector
(with green band).
Le unused if your
system was not
ordered with the
oponal Z-ION.
If you ordered your system with a Z-Ion, the feed pump module will come with the Z-Ion
installed in place of the standard fresh water ush module, as shown, with a separate Z-Ion
electronic control box:
88
The Z-Ion should be energized at all mes, but will only consume power when operang. Upon
inial power-up the LED will ash red/green and then will turn solid green.
Follow the instrucons for Normal Operaon and Fresh Water Flush. For treatment with the
Z-Ion, the process is idencal, only the Z-Ion will release silver and copper ions into the ush
water when you turn on the generator with the on/o switch. Turn on the ion generator at the
same me that you open the ush valve.
The operaon cycle begins and the LED will ash green/amber. The cycle will connue unl you
turn o the ion generator or the adjustable mer mes out (factory set for 15 minutes).
Turn o the ion generator at same me that you close the ush valve. If you forget to turn o
the ion generator, the Z-Ion will me out aer 15 minutes, so no harm will be done to the unit.
If the voltage is out of range, below 10V or above 56V, the LED will ash red every two seconds
and the unit will shut down.
Each fresh water ush with the Z-Ion will protect your watermaker for up to 30 days, aer
which the process must be repeated.
Aer 720 cycles the service light on the front of the control box will light up, indicang that the
probes on your Z-Ion may be wearing down, and should be tested. The service light is just a
reminder, and the Z-Ion will go on funconing while it is lit.
DANGER: To reset the service counter, touch two magnets, at the same me, to the two red
reed switches on the Z-Ion circuit board, labeled Switch 1 and Switch 2 below.
Z-Ion Operation
Z-Ion Circuit Board Layout
Switch 1
Switch 2
Pin 1
Figure 1
Pin 7
Z-Ion Operaon – LED Status Lights & Pinout Info
• Power-up indicaon – Fast red/green ash for a few seconds
• Ready/Idle – Solid green
• Generang (during a ush) – The LED will quickly ash at a pro-
grammed interval (factory set to 17 seconds between ashes) The
ash color with alternate between green and amber and will be o in
between voltage spikes. The color change symbolizes the polarity al-
ternang from posive to negave.
• Bad power – Fast red ash followed by shut down
• High temperature – Fast red ash
• Service/Cycle Counter Limit - Slow red ash
There are 7 pins on the phoenix connector from le to right in Figure 1.
Pin 1 Supply Voltage-
Baery ( + )
Pin 2 Ground
Pin 3 Trigger
Pin 4 Auxiliary Output 1
Pin 5 Auxiliary Output 2
Pin 6 To Zion generator (bowl). No polarity.
Pin 7 To Zion generator (bowl). No polarity.
89
90
91
Exploded Views & Part Numbers
92
Parts I.D.
FM-PVB-PBE
PLATE BRACKET
END
FM-PVB-TB
NEWPORT
TOWER BRACKET
(STRAIGHT)
PL-TB-HPTPVUL-1K
HP PUMP TO PV SS. TUBE
LONG 1K (UPPER)
FT-PV-ER
MEMBRANE
RING
PL-HP-1/8
1/8" HEX PLUG
NYLON
FT-PV-EP1
MEMBRANE END
PLUG
PL-MTS-3/8X1/2SL
3/8" NPT X 1/2" TUBE FIT-
TING ST. SS316L
FT-PV-UTC
PRESSURE
VESSEL U-TUBE
CONNECTOR
KIT-HP20
HIGH PRESS. PUMP 20%
FOR N.P. ASSEM
PL-MTE-3/4SX1/2SL
4"-16S X 1/2"TUBE 90DEG.
SS316L
FM-PVB-PBI
PLATE BRACKET
INTERMEDIATE
PL-TB-HPTPVLL
HP PUMP TO PV SS.
TUBE LONG (LOWER)
PL-NP-1/8N
1/8"NPT CLOSE
NIPPLE NYLON
PL-SWF-1/8x1/4L
1/8" NPT X 1/4"TUBE
FITTING ELL.
FM-PVB-PB
PLATE BRACKET
Newport 1000c High Pressure Module
PL-FTE-1/8X1/4P
1/8"FPT X 1/4"TUBE FIT-
TING ELL.
FM-PVB-PBE
PLATE BRACKET END
PL-MTE-3/4SX1/2SL
4"-16S X 1/2"TUBE 90DEG.
SS316L
FM-PVB-PBI
PLATE BRACKET
INTERMEDIATE
PL-HP-1/8
1/8" HEX PLUG NYLON
FT-PV-EP1
MEMBRANE END
PLUG
FT-PV-UTC
PRESSURE VESSEL
U TUBE CONNECTOR
FM-PVB-PB
PLATE
BRACKET
KIT-HP20
HIGH PRESS. PUMP 20%
FOR N.P. ASSEM
PL-MNF-PD
PRODUCT MANIFOLD 700/1000
PL-TB-HPTPVLL
HP PUMP TO PV SS. TUBE
LONG (LOWER)
PL-NP-1/8N
1/8"NPT
CLOSE
NIPPLE
NYLON
Newport 700c High Pressure Module
93
Parts I.D.
Brine Discharge Quick Connect
Product Water Manifold - NP 700 Product Water Manifold - NP 1000
PL-MNF-PD
PRODUCT MANIFOLD
700/1000
PL-MTE-1/4X1/4J
1/4” NPT X 1/4” Tube
Fitting Elbow
PL-MTE-3/8X3/8J
3/8” NPT X 3/8” Tube
Fitting Elbow JG
PL-MTE-3/8X3/8J
3/8” NPT X 3/8” Tube
Fitting Elbow JG
PL-MTS-1/4X1/4J
1/4” NPT X 1/4” Tube
Fitting JG
PL-MTS-1/4X1/4J
1/4” NPT X 1/4” Tube
Fitting JG
PL-HP-1/4N
1/4” Hex Plug
Nylon
SUB-CT-Z-HPILHA
CT 340R Quick Disconnect
Stainless Steel High Pressure Fittings
Stainless Fing Hex Nut
PL-HWR-1/2HN
1/2” Stainless Ferrule
PL-HWR-1/2FR
Stainless Steel High Pressure
Straight Fing
Stainless Fing Hex Nut
PL-HWR-1/2HN
1/2” Stainless Ferrule
PL-HWR-1/2FR
3/4”-16 Straight
Thread O-RING
SO-FT-STF
PL-MTS-3/8X1/2SL
3/8" NPT X 1/2" TUBE FITTING
ST. SS316L
PL-MTE-3/4SX1/2SL
4"-16S X 1/2"TUBE 90DEG.
SS316L
94
PL-HBS-3/4X3/4
3/4" NPT X 3/4" HOSE
BARB ST. NYLON
PL-CKV-1M3/4FWS
1"MPT X 3/4" FPT
CHECK VALVE W/S
EL-FP-BPLDC824
300-1K BOOST PUMP
8-24VDC 1/2"NPT
PL-FHB– 1/2x3/4E
1/2"FPT x 3/4” HOSE BARB NYLON
FM-ZION-SBPBRK
Z-ION STRAINER BOOST
PUMP BRACKET
PL-BHF-3/8TSTJG
3/8T BULKHEAD FITTINGNST. JG
PL-BHF-3/8TPIEJG
3/8” TUBE PLUG-IN ELBOW
PL-CLP-114CAR
1-1/4” CARLON CLAMP
SUB-STN-6WBH3/8
6" STRAINER WITH BULK
HEAD FITTING 3/8" TUBE
PL-BSH-1x1/2N
1” NPT x 1/2” FPT HEX REWDUCER NYLON
Parts I.D.
Sea Strainer & Boost Pump Module
KIT-NP-M2Z-SBPH
Not pictured here:
EL-FUS-15AMICHD 15A MICRO FUSE HOLDER
EL-FUS-5AMIC2 5A MICRO2 FUSE
Raw Plastic Sea Strainer
KIT-STN-6P
*not pictured below
FT-STN-6SP
6" STRAINER SCREEN PLASTIC
FT-STN-6NS
6" STRAINER NO SCREEN
FT-STN-6S
6” Strainer Screen (Inside)
95
FM-NPC-MKII1K
NEWPORT
700/1K MK-II
CHASSIS ASSY
PL-HBE-3/4X3/4
3/4" NPT X 3/4" HOSE
BARB ELL NYLON
FT-FTC-20
20 MICRON FILTER ELE-
MENT
FT-FTC-5
5 MICRON FILTER
ELEMENT
EL-BRK-BRKB2P
BREAKER BOOT
PANEL MOUNTED
2 POLES
PL-NP-3/4N
3/4" NPT CLOSE
NIPPLE NYLON
FT-FTH-10L3PCS
10" LOW PRESS. FILTER
HOUSING 3 PCS
PL-SLN-1/4D12M
1/4" DIVERSION
VALVE 12 V (MNF)
PL-SWF-3/8X3/8
3/8"NPT X 3/8" TUBE
FITTING ELL JG
EL-SSR-250
PRESSURE TRANSDUCER
(250 PSI)
EL-MPC-SP4
SALINITY PROBE 4th GEN-
ERATION
PL-HBE-3/4x3/4
3/4”NPT x 3/4” hose barb
elbow
FT-FTH-10L3PCS
10" LOW PRESS. FILTER
HOUSING 3 PCS
PL-MTE-3/4S1/2B
3/4"-16S X 1/2"TUBE
90DEG. AL-BRZ
PL-HS-3/4VN
3/4" VINYL HOSE
PL-HBE-1/2x3/4
1/2”NPT x 3/4” hose barb elbow
EL-SSR-ABS
ABSOLUTE PRESSURE
TRANSDUCER
Newport 700c/1000c Feed Pump Module (All Versions)
EL-SWT-TSBHC
TOGGLE SWITCH BOOT SEAL
EL-SWT-TG-DPDT
TOGGLE SWITCH
DP/DT
Parts I.D.
EL-SWT-TG-3PDT
(48V Systems only)
3-POLE DOUBLE THROW
96
PL-SLN-1/4O12SP
1/4"1-WAY SOLENOID
VALVE 12V W/O VB
SUB-NP-MK2-INT
NEWPORT MK-II INTAKE
MANIFOLD
EL-SSR-IFM
INLINE FLOW SENSOR
PL-MTE-3/4S1/2B
3/4"-16S X 1/2"TUBE
90DEG. AL-BRZ
PL-HS-3/4VN
3/4" VINYL HOSE
PL-PMP-240MAG5
MAG5. DRIVE VANE PUMP
240 GPH C250
PL-CLP-10SS
#10 HOSE CLAMP
PL-HBE-7/8SX3/4
7/8"-14S X 3/4" HOSE BARB
EL SS.
PL-MTE-7/8SX1/2
7/8"-14S X 1/2" TUBE
FITTING EL SS.
PL-HBS-1/2X3/4
1/2" NPT X 3/4" HOSE
BARB ST NYLON
Newport 700c/1000c Feed Pump Module (All Versions)
EL-TM-30A3
TERMINAL BLOCK 30A 3
CIRCUIT
(AC VERSIONS)
EL-TM-30A2
TERMINAL BLOCK 30A 2 POS.
(DC Versions)
EL-BC-22-18HS 22-18 AWG BUTT
CONN. W/HEAT SHRINK
EL-CBL-18-2
18 AWG X 2 CABLE
Cabling
EL-MPC-SP4
SALINITY PROBE
EL-MCD-1/2NCG
1/2" NYLON LIQUID-TIGHT
CORD GRIP
EL-SSR-ABS
ABSOLUTE PRESSURE
TRANSDUCER
EL-SSR-250
PRESSURE TRANSDUCER
(250 PSI)
Parts I.D.
97
PL-MTE-7/8SX1/2
7/8"-14S X 1/2" TUBE FITTING EL SS.
EL-MTR-1D24
1HP 24V DC 1800 RPM TEFC
56C MOTOR
PL-HS-3/4VN
3/4" VINYL HOSE
PL-CLP-10SS
#10 HOSE CLAMP
PL-HBE-7/8SX3/4
7/8"-14S X 3/4" HOSE BARB EL
SS.
EL-TM-1/4PPCPR
1/4" CABLE CAP STUD (RED)
EL-TM-1/4PPCP
1/4" CABLE CAP STUD INSULATOR (BLK)
PL-PMP-240MAG5 MAG5. DRIVE
VANE PUMP 240 GPH
Newport 700c/1000c Feed Pump Module (24-Volt DC Version)
EL-MTR-PWMA24
SPECTRA PWM
ASSEMBLY 24V
EL-TM-30A4
TERMINAL BLOCK 30A 4 POS.
EL-TS-5000-CTRL KATADN-
5000 CONTROL BOARD
FOR 24 DC:
EL-BRK-30ADP
AC/DC BREAKER DP TOGGLE 30A
EL-SWT-TG-DPDT
TOGGLE SWITCH DP/DT
Parts I.D.
98
Newport 700c/1000c Feed Pump Module (48-Volt DC Version)
Parts I.D.
EL-SSR-ABS
ABSOLUTE PRESSURE TRANSDUCER
EL-MTR-1D48
1HP 1800RPM 56C 48VDC MOTOR
EL-PS-720W48/24
720W DC-DC STEP DOWN 48V/24V 30A
(48V System Only)
EL-HWR-DPG
DIAPHRAM
GROMMET PVC
BLACK
PL-HS-3/4VN
3/4" VINYL HOSE
PL-MTE-3/4S1/2B
3/4"-16S X 1/2"TUBE 90DEG. AL-BRZ
PL-CLP-10SS
#10 HOSE CLAMP
PL-HBE-7/8SX3/4
7/8"-14S X 3/4" HOSE BARB EL SS.
PL-MTE-7/8SX1/2
7/8"-14S X 1/2" TUBE
PL-PMP-240MAG5
MAG5. DRIVE VANE PUMP 240 GPH C250
EL-SSR-IFM
INLINE FLOW SENSOR
EL-MTR-SPC12-48V40
12-48VDC SPEED CONTROLLER 40A
EL-TM-20A4
TERMINAL BLOCK 20A 4 POS.
EL-BRK-20ADP
AC/DC BREAKER DP TOGGLE 20A
EL-SWT-TG-3PDT
3-POLE DOUBLE THROW SWITCH 15A
EL-TS-5000-CTRL
KATADYN-5000
CONTROL BOARD
EL-RL-12-40VSPDT7A
7A SPDT DC RELAY 12-40VDC
INPUT
Resistors located under divider
EL-EL-R180OHM
180 OHM RESISTOR 1/2W
EL-EL-R680OHM
680 OHM RESISTOR 1/2W
EL-EL-R2.7KOHM
2.7K OHM RESISTOR 1/2W
EL-TM-2WPSZ12
DTP06-2S 2 WAY PLUG
SZ 12
EL-TM-2PRECSZ12
DTP04-2P 2 PIN RECEPT
SIZE 12
PL-SLN-1/4O12SP
1/4"1-WAY SOLENOID VALVE
12V W/O VB
99
EL-MTR-3/4AC220
3/4 HP, 240 VAC,
3 PHASE, 56C MOTOR
Newport 700c/1000c Feed Pump Module (AC Versions)
For 110AC:
EL-BRK-15ADP
AC/DC BREAKER DP TOGGLE 15A
For 220AC:
EL-BRK-10AACFP
AC BREAKER DP TOGGLE 10A
For 110/220 AC
EL-MTR-1HPSPCKB
1HP MOTOR SPEED
CONTROLLER OPEN FRAME
110/220
EL-SWT-TG-DPDT
TOGGLE SWITCH DP/DT
EL-TM-30A4
TERMINAL BLOCK
30A 4 POS.
EL-TS-5000-CTRL
KATADYN-5000
CONTROL BOARD
EL-PS-24V150W
24V 6.5A POWER
SUPPLY 110/220 IN
Parts I.D.
EL-HWR-DPG
DIAPHRAM GROMMET PVC BLACK
100
PL-MFF-3/4X3/4
3/4” NPT X 3/4"FPT ELBOW
FITTING NYLON
FT-FTH-10L3PCS
10" LOW PRESS. FILTER
HOUSING 3 PCS (without Z-
ION)
FT-FTC-CC
CHARCOAL FILTER
(inside housing, not shown)
PL-HBS-1/4X1/2
1/4" NPT X 1/2" HOSE
BARB ST. NYLON
PL-VLV-1/4FMELP
1/4" F-M PVC VALVE
ELBOW
PL-BSH-3/4X1/4N
3/4" X 1/4" HEX
BUSHING REDUCER NYLON
PL-NP-3/4x1/2N
3/4" NPTx1/2”NPT CLOSE
NIPPLE NYLON
PL-FRG-1/2MF1.5
1/2" NPT-FPT FLOW REG.
1.5G 20-80P
PL-FTS-1/2x3/8P
1/2" FPT x 3/8 TUBE
STRAIGHT
PL-MFF-3/4X3/4
3/4” NPT X 3/4"FPT ELBOW
FITTING NYLON
FT-FTH-10L3PCS
10" LOW PRESS. FILTER
HOUSING 3 PCS
FT-FTC-CC
CHARCOAL FILTER
(inside housing)
PL-HBS-1/4X1/2
1/4" NPT X 1/2" HOSE
BARB ST. NYLON
PL-VLV-1/4FMELP
1/4" F-M PVC VALVE
ELBOW
PL-BSH-3/4X1/4N
3/4" X 1/4" HEX
BUSHING REDUCER NYLON
KIT-NP-M2Z-FWF
NEWPORT MK-IIZ FWF MODULE
PL-NP-3/4x1/2N
3/4" NPTx1/2”NPT CLOSE NIP-
PLE NYLON
PL-FRG-1/2MF1.5
1/2" NPT-FPT FLOW REG. 1.5G
20-80P
PL-FTS-1/2x3/8P
1/2" FPT x 3/8 TUBE STRAIGHT
Parts I.D.
Note: The Fresh Water Flush
module without Z-Ion will
have the same parts, minus
the modified filter bowl,
sticker, and control box.
Z-ION Congured Fresh Water Flush Module
101
Hoses and Tubes
PL-NLT-1/2LP
1/2" LOW
PRESSURE
TUBING
PL-HS-3/4SH
3/4" REINFORCED
SUCTION HOSE
PL-HS-3/4VN
3/4" VINYL
HOSE
PL-HS-5/8VN
5/8" VINYL HOSE
PL-NLT-3/8LP
3/8” Low Pres-
sure Tube
(Flush)
PL-HS-1/2VN
1/2” VINYL HOSE
PL-NLT-3/8LPB
3/8” Blue Low Pressure
Tube (Product)
PL-NLT-1/4LP
1/4” Low Pressure
Tube
SUB-NP-MK2-ILHA
NP MK-II 700/1K Inlet
Hose Assembly (10-foot)
PL-HS-3/4PVCGR
Hose w/o end fittings
Quick Disconnect Pigtail (installed at “to strainer” fitting on Feed Pump Module)
PL-HS-1/2VN
1/2” VINYL
HOSE
PL-HF-.75lDX1BR
Brass ferrules for 1/2-inch hose
PL-HBA-3/8Tx1/2
3/8”T STEM x 1/2”
HOSE BARB ADAP.
PL-QDC-1/2HBISV
1/2” HB QUICK DISCT.
INSERT w/ VALVE
Parts I.D.
Remote Display
KIT-SC-RMPNL
SPECTRA CONNECT REMOTE CTRL DISPLAY
4.3” (Comes with 100’ of CAT-5 Cable)
KIT-SC-RMPNLD
(Remote Display ONLY)
102
HP-TB-VEB-B
HP-TB-VB
HP-TB-VEB-A
HP-TB-BV
HP-CB-CB20
HP-CYL-SST
HP-CYL-R
HP-CYL-EC
HP-CYL-CCA
Not used
103
HD-CPS-5/16X3
KIT-HP-20VSA
HP-TB-ARP
SO-HPP-AR1
SO-HPP-RV
HP-TB-BV
HD-CPS-5/162.75
SO-HPP-SP
HP-TB-VSP
HP-TB-SR
SO-HPP-VB
SO-HPP-PLP
SO-HPP-VP
104
Parts
1
105
PL-MTS-3/8X1/2B
HP-CYL-SST
HP-CYL-CCA
SO-HPP-ECCB
HP-CYL-EC
HP-CYL-R
Parts
106
107
Owner Resources
108
SPECTRA WATERMAKERS LIMITED LIFETIME WARRANTY
THIS LIMITED WARRANTY APPLIES TO THE ORIGINAL OWNER OF THE WATERMAKER AND IS NOT TRANSFERRABLE
For warranty information regarding products sold within the European Union please contact
europe@spectrawatermakers.com.
This limited product warranty is provided by Katadyn Desalination LLC, a Business Unit of the Katadyn
Group. (“Manufacturer” of “We” or “Our”) to the original, consumer owner of the product (“You” or
“Your”) with which this limited product warranty is provided (the “Product.”)
The Manufacturer warrants to You that the product will be free from defects in material and workmanship
under normal use and regular service and maintenance, subject to the exclusions described below, for a period
of year (the “Warranty Period”) after date of installation, or 15 months after the shipment date, whichever
comes first. This warranty will be extended for an additional 12-month period when the product is installed
and commissioned by a Katadyn Desalination Authorized Installer. A Spectra Watermakers Commissioning
Report must also be returned and approved by the factory. The Spectra Clark Pump has a Limited Lifetime
Warranty on Marine systems to the original consumer owner of the product, not inclusive of repair or
replacement parts due to wear over time. If the Spectra Clark Pump is used in a Landbased application, the
product warranty is provided for a period of year (the “Warranty Period”) after date of purchase (if purchaser
is installing system) or date of commissioning (if Spectra dealer is installing system).
You will be required to show written documentation supporting the date of purchase or date of
commissioning. If you are unable to provide documentation supporting the date of purchase or
commissioning, the warranty period shall be based on the product’s date code and will be determined by the
Manufacturer’s sole and absolute discretion.
WHAT IS COVERED
Katadyn Desalination LLC. warrants, for the period defined above, that the Product will be free from defects
in materials and/or workmanship and will conform to Manufacturers published specifications if installed
and maintained in accordance with the Manufacturers Instructions.
WHAT IS NOT COVERED
The Warranty does not include service, repair, or replacement to correct damage caused by improper
installation, maintenance, improper connection with water systems, external electrical fault, accident,
alteration, misuse, abuse, neglect, negligence, (other than Manufacturer’s), acts of God, failure to install or
maintain the product in accordance with the Manufacturers instructions.
DAMAGED OR MISSING PRODUCT
You must examine the Product upon receipt and notify Katadyn Desalination LLC. if any item is damaged or
missing within 30 days from the date of the delivery. Damage due to freight must be reported to Katadyn
Desalination LLC. and to the freight carrier within 24 hours of delivery.
109
SOLE WARRANTY
THE PRODUCTS AND ARE IN LIEU OF AND
EXCLUDE ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ARISING BY OPERATION OF LAW OR
PRODUCTS ARE SPECIFICALLY DESIGNED AND/OR MANUFACTURED BYMANUFACTURER FOR
YOUR USE OR PURPOSE.
WHAT WE WILL DO TO CORRECT PROBLEMS
If You return the defective product during the warranty period and in accordance with the instructions
contained herein, shipping prepaid, the Manufacturer shall, at its option and as Your exclusive
remedy, repair, correct or replace the product at no charge if the product is found by the
Manufacturer to be a valid warranty claim, in Manufacturer’s sole discretion. Replacement product
may be refurbished and/or different models but will be functionally equivalent to the product or
hardware being replaced. Product repaired or replaced during the warranty period shall be covered
by the foregoing warranty for the remainder of the original warranty period or ninety (90) days from
the date of shipment or purchase, whichever is longer. Contact your Dealer or the Manufacturer’s
Customer Service at 415-526-2780 to obtain a returns materials authorization (RMA #).
HOW TO MAKE A WARRANTY CLAIM
If You discover any warranty related issues after 30 days, or You have questions concerning Your
product or how to determine when service is needed, please contact your local dealer or contact the
Manufacturer’s Technical Support at 415-526-2780 or email the Manufacturer at
techsupport@spectrawatermakers.com. The following information must be provided as part of Your
warranty claim: your name, address, phone number, Your products’ model number, Your product’s 4-
digit serial number, and if necessary, upon request, written confirmation of the date shown on Your
purchase receipt and the purchase price paid for the product. All products being returned to the
Manufacturer must have a return material authorization (RMA) number to be processed. Any item
returned to the Manufacturer without an RMA number will not be accepted by the Manufacturer
Contact your Dealer or Customer Service to obtain an RMA number. Once we have received Your
returned product, we will determine, in our sole and absolute discretion, whether Your claim is covered
by, or excluded from, this limited warranty. Repairs or modifications made to the product by other than
the Manufacturer will nullify this limited warranty. Coverage under this limited warranty is
conditioned at all times
upon the original purchaser’s compliance with these required notification and repair procedures.
LIMITATION OF LIABILITY TO THE FULLEST EXTENT PERMITTED BY LAW, IN NO EVENT, SHALL
MANUFACTURER OR ITS AUTHORIZED SERVICE REPRESENTATIVES BE LIABLE FOR ANY
INCIDENTAL, SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING ANY ECONOMIC
LOSS, WHETHER RESULTING FROMNONPERFORMANCE, USE, MISUSE OR INABILITY TO USE
THE PRODUCT OR THE MANUFACTURER'S OR ITS AUTHORIZED SERVICE REPRESENTATIVE’S
NEGLIGENCE. THE MANUFACTURER SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY
IN PERFORMANCE AND, IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF
ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY,
OTHER TORT OR OTHERWISE), SHALL MANUFACTURER’S LIABILITY TO YOU EXCEED THE
PRICE PAID BY THE ORIGINAL OWNER FOR THE MANUFACTURER’S PRODUCT.
The term “consequential” damages shall include, but not be limited to, loss of anticipated profits,
business interruption, loss of use or revenue, the cost of capital or loss or damage to property or
equipment. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation may not apply to you. This limited warranty gives you specific legal
rights, and you may also have may other rights which vary from State to State.
110
Spectra Product Registration Form
Registration (To be completed by owner)
Boat model or type (i.e. Leopard 44, Beneteau 55' powerboat, catamaran, powercat, 42’ sailboat…)
______________________________________________________________________________
What type of boating will you be doing and what will the watermaker primarily be used for:
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
Submission for Approval:
Please submit this document along with the Installaon and Commissioning Reports to Spectra
Watermakers for approval. Submissions can be submied online, scanned and emailed, or mailed directly
to the factory. Spectra Watermakers Technical Support will email the original owner and the authorized dis-
tributor with the status of submission.
Web-Based Format (Preferred opon):
spectrawarranty.formstack.com/forms/product_registraon
spectrawarranty.formstack.com/forms/spectra_install_commissioning_report
Email: TechSupport@SpectraWatermakers.com
Phone: +1(415) 526-2780
Address: Katadyn Desalinaon
Technical Department
2220 S. McDowell Blvd Ext
Petaluma, CA 94954
USA
Please keep a copy of these reports for your records.
Any commissioning/install report (and additional 12 month warranty) may be rejected at the
sole discretion of Spectra Watermakers if the system is not installed correctly.
System Details:
Model ________________________ Date of install: ______________________________
4-digit S/N___________ Clark Pump S/N: _____________ Voltage_______
Dealer/distributor:____________________ Boat Location:___________ max speed:______
Original Owner Details:
Name:_________________________________ Phone Number:________________________
Email Address:________________________________________________________________
Address (Optional):____________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
CUT HERE
111
Spectra Watermakers Installation Report
(To be completed by authorized installer)
INLET
□ Inlet Seacock is below waterline
□ Inlet Seacock is dedicated
□ Inlet Seacock is shared
□ Inlet Thru-Hull forward facing scoop
□ Has strainer
□ Has diving snorkel
□ Has sea chest
□ Other
Thru Hull Size: ____________IN/CM
Approximate location on vessel and notes:_____________________________________
_______________________________________________________________________
SEA STRAINER/BOOST PUMP MODULE
□ Module is below waterline
□ Clearance for filter sea strainer servicing
Notes:__________________________________________________________________
_______________________________________________________________________
FEED PUMP MODULE
□ Feed pump module is mounted upright
□ Clearance for filter cartridge changes
□ Intake hoses are free of kinks
Distance from waterline: ________FT/M above/below the waterline
Hose length from boost pump module: _____FT/M
HIGH PRESSURE MODULE and BRINE DISCHARGE
□ Pressure relief valve is accessible
□ Brine discharge has no obstructions and vents to atmosphere
Notes:___________________________________________________________________
________________________________________________________________________
PRODUCT WATER TUBING
□ Product water flows into top of freshwater tank
□ Freshwater tank is vented
Notes:____________________________________________________________________
_________________________________________________________________________
The following checklist is designed to confirm that the watermaker installation meets Spectra
standards. Fill out the checklist as completely as possible. Check any boxes that apply and
note any concerns. Please document any discrepancies or concerns with photos.
INSTALLATION SIGN OFF
Technician’s Name: __________________________________________ Date: ________
Technician’s Signature: __________________________________________________________
Distributor/Dealer_______________________________________________________________
CUT HERE
112
Spectra Watermakers Commissioning Report – Page 1
(To be completed by authorized installer)
Fill out the below checks as completely as possible. Check any boxes that apply and note any concerns.
PURGE
□ Storage Chemicals have been purged with PRV open
Length of purge: _______Minutes
□ Diversion Valve is up, in reject position
□ Filter condition has been calibrated
□ “Run Manual” switch engages full speed
□ “Service” switch engages flush speed
RUN HIGH MODE CHECKS
Product Flow: _____________ GPH/LPH
Confirmed Product Flow Rate ___________GPH/LPH
□ Technician Flow meter. Brand________________
□ Hand Measurement _______Gal/Liters in _____SEC/MIN
Product Quality: __________ PPM
□ Confirmed product quality with handheld TDS meter
Feed Pressure: __________ PSI/BAR
Boost Pressure (with clean prefilters): ________PSI/BAR
Brine Flow Rate: _______________ GPM/LPM
Measurement taken with:
□ Technician Flow meter. Brand_________________
□ Hand Measurement: _______Gal/Liters in _____SEC/MIN
□ Boost Pump runs
□ Output and motor speed decrease when low mode is engaged
Notes:__________________________________________________________
______________________________________________________________________
FRESHWATER FLUSH
□ Freshwater Flush solenoid valve opens
□ Feed Pump is not cavitating when system flushes with seacock closed
Ship's pressurized freshwater pump flow & pressure rating ________ GPM/LPM ________ PSI/BAR
When seacock is open, what is the ppm of brine discharge at the end of the flush_______
Flush duration is ________Minutes
□ Needed to change flush time
□ Needed to change speed of feed pump during flush
Notes:__________________________________________________________
______________________________________________________________________
*If the system does not have a dedicated forward-facing scoop type thru-hull or will be on a vessel that
moves faster than 15 knots the system needs to complete the following sea trial checks. Spectra
Watermakers reserves the right to require a sea trial from any customer before approving a
commissioning report.
SEA TRIAL
□ Watermaker will flush while underway
□ Watermaker will start while underway
While the vessel is underway moving _______KNOTS/MPH/KPH the watermaker is producing
_______ GPH/LPH at ______PPM
The following checklist is designed to confirm that the watermaker installation meets Spectra
standards and that the system is performing at specification.
CUT HERE
113
114
Spectra Watermakers Commissioning Report – Page 2
OWNER EDUCATION
Owner has been trained on the following:
Know locations of
□ Seacock/Thru-hull
□ Sea strainer module
□ Prefilter (and/or) Feed Pump Module
□ Freshwater Flush Module
□ High Pressure Module
□ Clark Pump Pressure Relief valve
□ Product water inlet to Freshwater Tank
□ Brine Discharge location
□ Service hoses and storage chemicals
□ User Manual
□ How to power the watermaker off and on at the main breaker.
□ How to run the watermaker.
□ How to freshwater flush and the importance of freshwater flushing.
□ Knows when the ships domestic freshwater pump is on.
□ Knows which prefilter cartridges to use and how to change them.
□ Knows how to service the sea strainer module.
□ Knows where the carbon block filter is and is familiar with (6 months) service frequency.
□ Knows how to run the system via “RUN MANUAL.” Including knowing how to bypass the diversion valve and
sample the product water before it enters the tank.
□ Understands the risks of running the system in run manual.
□ Have visually seen the overboard brine discharge (Should know when the system is pumping water).
□ Know where freshwater enters the tank, would be able to manually sample/taste water if necessary.
□ Understand when the Clark Pump is under pressure and cycling.
□ Has felt the boost pump when the system is on and when the system is off.
□ Understand the relationship between the boost pump and filter condition as well as feed pump health. Note the
filter condition change when boost pump cable is disconnected.
□ Be able to identify feed pump cavitation (this is the sound the feed pump makes when the system is running,
and the seacock is closed momentarily.)
□ Have seen how the service hoses and bucket are used to circulate seawater or freshwater through the system.
□ Have heard the difference speeds of the vane pump (the difference between Run Hi and Service speed.)
Notes:_____________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
COMMISSIONING REPORT SIGN OFF
Technician’s Name: ____________________________________________________________
Technician’s Signature: _________________________________________________________
Owner’s Name________________________________________________________________
Owner’s Signature_____________________________________________________________
CUT HERE
115
116
117
