1
OPERATOR’S MANUAL
10 inch Sliding Compound Miter Saw
R4241
Your saw has been engineered and manufactured to our high standard for dependability, ease of operation, and operator
safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
2
TABLE OF CONTENTS
NOTE: The manual cover illustrates the current production model. All other illustrations contained in the manual are representative
only and may not be exact depictions of the actual labeling or accessories included. They are intended for illustrative purposes only.
FEATURES
PRODUCT SPECIFICATIONS
NOTE: ONLY use blades that are marked for speeds of 4,000
r/min (RPM) or higher. NEVER use a smaller diameter blade.
It will not be guarded properly. Use crosscut blades only. DO
NOT use blades designed for ripping, combination blades or
blades with hook angles in excess of 7°.
BLADE DESCRIPTIONS
APPLICATION DIAMETER TEETH
Construction Saw Blades
(thin kerf with anti-stick rim)
General Purpose 10 inch (254mm) 40
Fine Crosscuts 10 inch (254mm) 60
Woodworking Saw Blades
(provide smooth, clean cuts)
Fine crosscuts 10 inch (254mm) 80
Cutting Capacity
(Maximum nominal
lumber sizes)
0° Miter/0° Bevel: 4 inch x 12 inch
(2 x16 inch) Extended Capacity
45° Miter/ 0° Bevel: 4 inch x 8 inch
0° Miter/45° Bevel: 2 inch x 12 inch
(Right 45° Bevel:1 inch x 12 inch)
45° Miter/45° Bevel: 2 inch x 8 inch
(Right 45° Bevel:1 inch x 8 inch)
Baseboard (Vertical) 5.5 inch
Crown (Vertically Nested) 6.5 inch
Net Weight 55 lbs
Input 120 V~, 60hz, 15 Amps
Blade Arbor Hole 5/8 inch
Blade Diameter 10 inch
No Load Speed 4,000 r/min (RPM)
Blade Max Speed Rating 6,000 r/min (RPM)
Number of Teeth 40
Blade Thickness 0.07 inch (1.8 mm)
Blade Kerf 0.1 inch (2.6mm)
FEATURES ......................................................................2
PRODUCT SPECIFICATIONS ...........................................2
KNOW YOUR COMPOUND MITER SAW ........................... 5
IMPORTANT SAFETY INSTRUCTIONS ......................6
SAFETY LOGOS ..............................................................6
GENERAL POWER TOOL SAFETY WARNINGS .........7
SAFETY INSTRUCTIONS FOR MITER SAWS............8
PROPOSITION 65 WARNING .....................................9
POWER CONNECTIONS ............................................ .10
DOUBLE INSULATION ................................................. .10
ELECTRICAL CONNECTION .......................................... 10
POLARIZED PLUGS ...................................................... 10
EXTENSION CORDS .................................................... 10
UNPACKING ................................................................. 11
REMOVING CONTENTS FROM PACKING ........................ 11
PACKAGED CONTENTS LIST ........................................ 11
ASSEMBLY .................................................................... 12
TOOLS NEEDED .......................................................... 12
WORK CLAMP ............................................................. 13
DUST BAG .................................................................. 13
DUST PORT ATTACHMENT ........................................... 13
INSTALL/REMOVE THE BLADE ..................................... 14
ADJUSTMENTS ............................................................ 15
ALIGN THE BLADE TO TABLE ....................................... 15
ALIGN THE BLADE TO FENCE ...................................... 16
DEPTH STOP ADJUSTMENT ......................................... 17
FENCE EXTENSION ..................................................... 17
BEVEL LOCK TENSION ADJUSTMENT .......................... 17
SLIDE RESISTANCE ..................................................... 18
MITER LOCK ADJUSTMENT .......................................... 18
THROAT PLATE ........................................................... 19
MOUNTING AND TRANSPORTATION ..................... 20
PREPARATIONS FOR TRANSPORTATION ....................... 20
MOUNTING SAW TO STABLE SURFACE ......................... 21
INSTALLING WORKPIECE SUPPORT EXTENSIONS ......... 21
OPERATION ................................................................. 22
CUTTING WARPED MATERIAL ...................................... 22
CLAMPING WIDE WORKPIECES ................................... 23
SUPPORTING LONG WORKPIECES ............................... 23
POWER SWITCH LOCK ................................................ 24
SHADOW LINE ............................................................ 24
NON-SLIDING CUTS .................................................... 25
FOR MITER CUTS ........................................................ 25
FOR BEVEL CUTS ........................................................ 26
FOR COMPOUND MITER CUTS ..................................... 26
SLIDE CUTS ................................................................ 28
TIPS FOR CUTTING CROWN MOLDING ......................... 29
AUXILIARY FENCE ....................................................... 30
EXPAND WORKTABLE AREA ......................................... 31
MAINTENANCE ............................................................ 32
KEEP MACHINE CLEAN ................................................ 32
GENERAL MAINTENANCE............................................. 32
BRUSH REPLACEMENT ................................................ 32
LUBRICATION ............................................................. 32
TROUBLE SHOOTING ................................................. 33
FAILURE TO START ..................................................... 33
ACCESSORIES ............................................................. 33
PARTS, SERVICES OR WARRANTY ASSISTANCE . 34
3
FEATURES
Figure 1
On/O Switch and Lockout Hole
Safety Switch
Shadow Guide ON/OFF Switch
Dust Bag
Depth Stop Screw/Depth Stop Plate
Bevel Scale and Indicator
Sliding Fence
Base
Throat Plate
F9
F11
F10
F17
F12
F11
F13
F12
F14
F13
F15
F14
F16
F15
F5
F5
F6
F6
F7
F7
F8
F8
F1
F1
F2
F2
F3
F3
F4
F4
F10
F9
F17
F16
Work Table
Clamp
Blade
Lower Guard
Upper Guard
Spindle Lock
Back Fence Supports
T30 Torx/Blade Wrench
4
Brush Caps
Carrying Handle
Head Lock Pin
Bevel Detent Latch (2)
Mounting Holes (4)
Miter Scale and Indicator
Miter Detent Override Button
FEATURES
Figure 2
F25
F25
F19
F18
F26
F26
F20
F19
F27
F27
F21
F20
F21
F28
F28
F22
F22
F29
F29
F23
F23
F30
F30
F24
F24
F31
F31
F18
Miter Lock Knob
Bevel Lock/Unlock Handle
Support Extension (2)
Miter Detent Lock/Unlock Button
Glide Adjustment
Baseboard Position Notch
Slide Lock
5
KNOW YOUR COMPOUND MITER SAW
1. On/Off Switch and Lockout Hole: This saw is
activated by an easy to use, hand operated, power
on/off switch. When not in use the saw should be
disconnected from the power supply and locked using a
padlock inserted through the lockout hole located on the
power on/o switch.
2. Safety Switch: This switch helps prevent accidental
start, must be engaged along with power switch to
operate machine.
3. Shadow Guide ON/OFF Switch: This switch turns on
the shadow line guide feature.
4. Dust Bag: The dust bag collects and contains the saw
dust during the cutting operations.
5. Depth Stop Screw/Depth Stop Plate: The screw/
depth stop plate can be used to make a non-through
cut. The screw/depth stop screw allows the depth of cut
to be adjusted.
6. Bevel Scale and Indicator: These indicate the
current blade bevel position and are adjustable; This
allows for ne calibration of the blade alignment.
7. Sliding Fence: The fence supports the workpiece when
making all cuts. The sliding fences are adjustable.
8. Base: Supports the tool and features mounting holes.
9. Throat Plate (Kerf Plate): The throat plate supports
the workpiece from underneath, on both sides of the
blade, to minimize workpiece tear out.
10. Work Table: The die-cast aluminum work table
provides a level and sturdy work surface.
11. Clamp: The vertical work clamp helps to position and
secure the workpiece to the work table. This provides
for safer operation and more accurate cuts.
12. Blade: A 10 inch blade is included with the compound
miter saw.
13. Lower Guard: The lower blade guard is made of
shock-resistant, see-through plastic that provides
protection from the blade.
14. Upper Guard: Cast aluminum protects user from blade.
15. Spindle Lock: Engage the spindle lock when changing
the blade in order to hold the blade into position while
you loosen the blade bolt.
16. Back Fence Supports: These provide workpiece
support and additional cut capacity when the sliding
fences are removed.
17. T30 Torx/Blade Wrench: This wrench features a L
key Torx head with an Allen Wrench and should be used
when removing, installing, or changing the blade.
18. Brush Caps: This provides access to your saw’s motor’s
carbon brushes, in the event they need to be inspected
or replaced.
19. Carrying Handle: Use this to transport your saw.
Make sure the Slide and Head lock are engaged before
transporting.
20. Head Lock Pin: This allows the saw head to be locked
into the full down position, for transportation.
21. Bevel Detent Latch (2): This latch engages/
disengages the bevel detent pin which allows the bevel
angle to be locked into one of the detent positions.
22. Mounting Holes (x4): Enables you to securely mount
the tool to a stable surface.
23. Miter Scale and Indicator: These indicate the current
blade miter position and are adjustable; This allows for
ne calibration of the blade alignment.
24. Miter Detent Override Button: This button holds the
miter detent into the unlocked position which allows
free movement of the miter arm without holding the
miter detent lock/unlock button.
25. Miter Lock Knob: This knob locks the blade miter
angle securely into place. Always lock before making
any cuts.
26. Bevel Lock/Unlock Handle: This handle locks the
blade bevel angle securely into place. Always lock
before making any cuts.
27. Support Extension (2): These act as table extensions
to help support longer work pieces.
28. Miter Detent Lock/Unlock Button: This button
allows you to release the miter arm from the positive
stops and freely rotate the miter arm/work table.
29. Glide Adjustment: This adjust the friction for the front
to back, saw head siding movement.
30. Baseboard Position Notch: This notch, when
engaged, allows this saw to operate like a chop saw.
This eliminates the sliding ability, but still allows the
blade to clear the fence during operation.
31. Slide Lock: This allows the saw head to be locked into
the fully retracted position, for transportation.
32. E-Brake (Not Shown): This brake will slow your blade
down quickly when the power switch is disengaged
(release hand from power switch).
FEATURES
6
IMPORTANT SAFETY INSTRUCTIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR
SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read
the manual and pay attention to these sections.
Additional information regarding the safe and proper operation of this tool is available from the following sources:
• Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 or on-line at www.powertoolinstitute.com
• National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201
• American National Standards Institute, 25 West 43rd Street, 4 oor, New York, NY 10036 www.ansi.org - ANSI 01.1 Safety
Requirements for Woodworking Machines
• U.S. Department of Labor regulations www.osha.gov
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in
property damage.
SAFETY LOGOS
CAREFULLY READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS ON YOUR
PRODUCT AND IN THIS MANUAL. SAVE THIS MANUAL. MAKE SURE ALL USERS ARE FAMILIAR WITH ITS
WARNINGS AND INSTRUCTIONS WHEN USING THE TOOL. Improper operation, maintenance or modication of
tools or equipment could result in serious injury and/or property damage.
Some of the following symbols may be used on the tool. Please study them and learn their meaning. Proper interpretation on these symbols
will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
Safety Alert Indicates a potential personal injury hazard.
Read Operator's Manual
To reduce the risk of injury, user must read and understand operator's manual before using this
product.
Eye Protection Always wear eye protection with side shields marked to comply with ANSI Z87.1.
No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury.
Wet Conditions Alert Do not expose to rain or use in damp locations.
Pinch Warning Always watch for movement paying extra attention to potential areas where pinching could occur.
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
~/AC Alternating Current Type of current
ⁿ
₀
No Load Speed Rotational speed, at no load
.../min Per Minute Revolutions, strokes, surface speed, orbits, etc., per minute
Lbs Pounds Unit of weight
Kg Kilograms Unit of weight
RPM Revolutions Per Minute Speed of rotation of machine
PH:1 Phase 1 This is a 1 phase motor
Double Insulation
To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug
will t in a polarized outlet only one way. If the plug does not t fully in the outlet, reverse the plug. If it still does not
t, contact a qualied electrician to install the proper outlet. DO NOT change the plug in any way.
7
GENERAL POWER TOOL SAFETY WARNINGS
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or BATTERY-operated (cordless) power
tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids,
gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter with
earthed (grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of
electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord
away from heat oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric
shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI)
protected supply. Use of an GFCI reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use
a power tool while you are tired or under the inuence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the o-position before connection to power
source, picking up, or carrying the tool. Carrying power tools with your nger on the switch or energising power
tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool
in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewelery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewelery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can reduce dust-related hazards.
h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool
safety principles. A careless action can cause severe injury within a fraction of a second.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for you application. The correct power tool will do
the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and o. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source before making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of
parts and any other condition that may aect the power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused by poorly maintained power tools.
Read all safety warnings, instructions, illustrations and specications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
8
SAFETY INSTRUCTIONS FOR MITER SAWS
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
g. Use the power tool, accessories and tools bits etc. in accordance with these instructions, taking into
account the working conditions and the work to be performed. Use of the power tool for operations dierent
from those intended could result in a hazardous situation.
h. Keep Handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping
surfaces do not allow for safe handling and control of the tool in unexpected situations.
5. Service
a. Have your power tool serviced by a qualied repair person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
1.
a. Miter saws are intended to cut wood or wood-like products, they cannot be used with abrasive cut-o
wheels for cutting ferrous material such as bars, rods, studs, etc. Abrasive dust causes moving parts such as
the lower guard to jam. Sparks from abrasive cutting will burn the lower guard, the kerf insert and other plastic parts.
b. Use clamps to support the workpiece whenever possible. If supporting the workplace by hand, you must
always keep your hand at least 100mm from either side of the saw blade. Do not use this saw to cut
pieces that are too small to be securely clamped or held by hand. If your hand is placed too close to the saw
blade, there is an increased risk of injury from blade contact.
c. The workpiece must be stationary and clamped or held against both the fence and the table. Do not
feed the workpiece into the blade or cut “freehand” in any way. Unrestrained or moving workpieces could be
thrown at high speeds, causing injury.
d. Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut, raise
the saw head and pull it out over the workpiece without cutting, start the motor, press the saw head
down and push the saw through the workpiece. Cutting on the pull stroke is likely to cause the saw blade to
climb on top of the workpiece and violently throw the blade assembly towards the operator.
e. Never cross your hand over the intended line of cutting either in front or behind the saw blade.
Supporting the workpiece “cross handed” i.e. holding the workpiece to the right of the saw blade with your left hand
or vice versa is very dangerous.
f. Do not reach behind the fence with either hand closer than 100mm from either side of the saw blade, to
remove wood scraps, or for any other reason while the blade is spinning. The proximity of the spinning saw
blade to your hand may not be obvious and you may be seriously injured.
g. Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it with the outside
bowed face toward the fence. Always make certain that there is no gap between the workpiece, fence
and table along the line of the cut. Bent or warped workpieces can twist or shift and may cause binding on the
spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece.
h. Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece. Small
debris or loose pieces of wood or other objects that contact the revolving blade can be thrown with high speed.
i. Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately clamped or braced and may
bind on the blade or shift during cutting.
j. Ensure the miter saw is mounted or placed on a level, rm work surface before use. A level and rm work
surface reduces the risk of the miter saw becoming unstable.
k. Plan your work. Every time you change the bevel or miter angle setting, make sure the adjustable fence
is set correctly to support the workpiece and will not interface with the blade or the guarding system.
Without turning the tool “ON” and with no workpiece on the table, move the saw blade through a complete simulated
cut to assure there will be no interference or danger of cutting the fence.
l. Provide adequate support such as table extensions, saw horses, etc. for a workpiece that is wider or
longer than the table top. Workpieces longer or wider than the miter saw table can if not securely supported. If the cut-o
piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade.
m. Do not use another person as a substitute for a table extension or as additional support. Unstable support
for the workpiece can cause the blade to bind or the workpiece to shift during the cutting operation pulling you and
the helper into the spinning blade.
n. The cut-o piece must not be jammed or pressed by any means against the spinning saw blade. If
conned, i.e. using length stops, the cut-o piece could get wedged the blade and thrown violently.
o. Always use a clamp or a xture designed to properly support round material such as rods or tubing. Rods
have a tendency to roll while being cut, causing the blade to “bite” and pull the work with your hand into the blade.
p. Let the blade reach full speed before contacting the workpiece. This will reduce the risk of the workpiece
GENERAL POWER TOOL SAFETY WARNINGS
9
SAFETY INSTRUCTIONS FOR MITER SAWS
PROPOSITION 65 WARNING:
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
If tool is loaned to someone, also loan them these instructions.
being thrown.
q. If the workpiece or blade becomes jammed, turn the miter saw o. Wait for all moving parts to stop
and disconnect the plug from the power source and/or remove the battery pack. Then work to free the
jammed material. Continued sawing with a jammed workpiece could cause loss of control or damage ti the miter
saw.
r. After nishing the cut, release switch, hold the saw down and wait for the blade to stop before removing
the cut-o piece. Reaching with your hand near the coasting blade is dangerous.
s. Hold the handle, rmly when making an incomplete cut or when releasing the switch before the saw
head is completely in the position. The breaking action of the saw may cause the saw to be suddenly pulled
downward, causing a risk of injury.
t. Saw Head lock pin is for storage and transport only. This saw should never be locked in the down position while
making cuts.
u. Do not operate saw without guards in place.
Dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals
known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Asbestos dust
• Arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals:
work in a well-ventilated area and work with approved safety equipment, such as dust masks that are specically designed to lter
out microscopic particles.
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities.
Wear protective clothing and wash exposed areas with soap and water.
10
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire. Before connecting the
machine to the power line make sure the switch(es) is(are) in the “OFF” position and be sure that the electric current is of the same
characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the
machine.
This machine is double insulated. Double insulation is a concept in safety in electric power tools, which eliminates the need for
the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with
protecting insulation. Double insulated tools do not need to be grounded.
NOTE: Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed by a
qualified service technician. For service, we suggest you return the tool to the nearest authorized service center for repair. ALWAYS
use identical replacement parts when servicing.
Your machine is wired for 120 volts, 60 HZ alternating current. Before connecting the machine to the power source, make sure the
switch is in the “OFF” position.
DOUBLE INSULATION
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
The double insulated system is designed to protect the user from shock resulting from a break in the tool’s internal
insulation. However, it is important to observe normal safety precautions to avoid electrical shock.
This tool has a precision-built electric motor. It should be connected to a POWER SUPPLY THAT IS 120 VOLTS, 60 HZ, AC ONLY
(NORMAL HOUSEHOLD CURRENT). DO NOT operate this tool on direct current (DC). A substantial voltage drop will cause a loss of
power and the motor will overheat. If the tool does not operate when plugged into an outlet, double-check the power supply.
To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a
polarized outlet only one way. If the plug does not fully fit in the outlet reverse the plug. If it still does not fit, contact a qualified
electrician to install the proper outlet. DO NOT change the plug in any way.
When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to
handle the current the tool will draw. An undersized cord will cause a drop in line voltage, resulting in overheating and loss of power.
Use the chart to determine the minimum wire size required in an extension cord. ONLY round jacketed cords listed by Underwriter’s
Laboratories (UL) should be used.
NOTE: Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
** Ampere rating (on total data label)
12A- 16A
Cord Length Wire Size
25' 14 AWG
50' 12 AWG
** Used on 12 gauge - 20 amp circuit
NOTE: AWG = American Wire Gauge
ELECTRICAL CONNECTION
POLARIZED PLUGS
EXTENSION CORDS
KEEP the extension cord clear of the work
area. Position the cord so that it will not get caught on lumber,
tools or other obstructions while you are working with a power
tool. Failure to do so can result in serious personal injury.
Check extension cords before each use. If damaged replace
immediately. NEVER use tool with a damaged cord, since
touching the damaged area could cause electrical shock
resulting in serious injury.
11
UNPACKING
REMOVING CONTENTS FROM PACKAGING
Check shipping carton and machine for damage before unpacking. Carefully remove packaging materials, parts
and machine from shipping carton. ALWAYS check for and remove protective shipping materials around motor and moving parts.
Lay out all parts on a clean work surface.
• Compare package contents to Component Parts List and Hardware Package List prior to assembly to make sure all items are
present. Carefully inspect parts to make sure no damage occurred during shipping. If any parts are missing, damaged or pre-
assembled, DO NOT assemble. Instead, call RIDGID® Customer Service at (toll free) 1-888-359-4778.
• If any parts are missing, DO NOT attempt to plug in the power cord and turn the power on. The saw should ONLY be
energized after all parts have been located and correctly assembled.
• This saw is packaged and shipped with saw head secured in the down position. Please see preparing “Your Saw for Transport”
section of this manual for instructions on how to use the saw head lock pin. Once the saw head is in the upright position,
remove styrofoam packaging block and discard.
PACKAGED CONTENTS LIST
RIDGID® R4241
T30 Torx/Blade Wrench
(on machine) *see Figure 1 for storage location
Work Clamp
Dust Bag
Figure 3
PC1
PC2
PC3
PC4
PC5
PC6
PC7
PC8
PC9
Support Extension (2)
Extension Clamp (2)
Washer (2)
Wing Nut (2)
2 1/2 inch Dust Port Adapter
PC1
PC2
PC3
PC4
PC5
PC6
PC7
PC8
PC9
12
• DO NOT attempt to modify this Tool or create accessories not recommended for use with this Tool. Any such alteration or
modication is misuse and could result in a hazardous condition.
• DO NOT connect to power supply until assembly is complete. Failure to comply could result in accidental starting.
• DO NOT start the Miter Saw without checking for interference between the Blade and the Miter Fence. Damage could result to
the Blade if it strikes the Miter Fence during operation of the Saw.
• The Saw can tip over if the Saw Head is released suddenly and the Saw is not secured to a work surface. ALWAYS secure this
Saw to a stable work surface before any use.
• If any parts are damaged or missing DO NOT operate this tool until the parts are replaced. Please call RIDGID® Customer
Service at (toll free) 1-888-359-4778.
Figure
4
TOOLS NEEDED
ASSEMBLY
T20 Torx Wrench (L-shape)
4mm Hex Wrench
Flat Head Screwdriver
17mm Combination Wrench
Framing Square
Combination Square
13
WORK CLAMP
See Figure 5
The Vertical Work Clamp secures the workpiece to the table to
provide more stability and keeps the workpiece from creeping
toward the saw blade.
To install the Vertical Work Clamp do the following:
1. Place the Clamp Shaft (A) in either hole (B) on the Miter
Base.
2. Slide the clamp arm so the pad touches the workpiece.
3. Rotate the knob (C) clockwise to secure the workpiece.
To loosen, turn Counter Clock Wise.
ASSEMBLY
Figure 5
A
B
C
DUST BAG
See Figure 6.
The Tool includes a Dust Bag (PC4) that attaches over the
Exhaust Port on the Upper Blade Guard. Slide the Plastic Collar
onto the Dust Exhaust Port on the back of the Saw Head.
NOTE: To remove the Dust Bag for emptying, simply reverse
the above procedure.
Figure
6
D
PC4
DUST PORT ATTACHMENT
See Figure 7.
The tool includes a 2 1/2 inch Dust Port Adapter (PC9) that
attaches over the rear exhaust port on the Upper Blade Guard.
It can be used to connect your miter saw to a standard 2 1/2
inch vacuum or dust collection hose.
1. The dust port adapter set-screw (F) should be aligned
with the label located on the dust port (E).
2. Tighten the set-screw when aligned to the arrow found
on the label.
Figure
7
E
PC9
F
14
completing the blade change.
5. Using the supplied Blade Wrench, remove the Blade Bolt
(C) by turning it clockwise.
NOTE: The Blade Bolt has left-hand threads.
6. Remove ONLY the Outer Blade Washer (D) and the
Blade (E), leaving the Inner Blade Washer on the
Spindle. See Figure 9.
7. Carefully t Saw Blade inside the Blade Guard and guide
it onto the Spindle, ensuring the Teeth of the Blade are
facing down at the front of the Saw.
8. Align the double “D” Flats on the Blade Washer (D) with
the ats on the Spindle and t the Washer onto the
Spindle.
9. Lock the Spindle by depressing the Spindle Lock Button.
Screw in the Blade Bolt (C), remembering to thread it
counterclockwise. Tighten Blade Bolt securely using the
provided Blade Wrench.
ALWAYS install the Blade with the Blade
Teeth and the arrow on the side of the Blade pointing down at
the front of the Saw. The direction of the Blade rotation is also
stamped with an arrow on the Upper Blade Guard.
10. Raise and lower the Saw Arm to ensure that the Arm
and Blade Guard move freely.
Make sure the Spindle Lock Button (B), see
Figure 8, is not engaged before reconnecting Saw to power
source. NEVER engage Spindle Lock button when Blade is
rotating.
NOTE: Some illustrations in this manual indicate ONLY
portions of the Saw. This is done in order to more clearly show
key areas and components of the Saw. NEVER operate the
Saw without all Guards securely in place and in good operating
condition.
ASSEMBLY
Figure 10
Figure
9
INSTALL/REMOVE BLADE
A 10 inch Blade is the maximum Blade
capacity of the Saw. Larger Blades will come in contact with
the Blade Guards.
See Figure 8.
1. Make sure the Saw is unplugged.
2. Raise the Saw Arm to the full upright position.
3. Rotate the Lower Blade Guard (A) up to expose the
Blade Bolt (C). Hold the Lower Blade Guard with the
Right thumb, and press the Spindle Lock Button (B) with
the Right index nger at the same time.
4. If replacing the Blade, carefully rotate the blade until
the spindle locks in place.
See Figure 9.
NOTE: To aid blade change, raise the lower guard and loosen
the blade bolt cover screw a few turns to hold the lower guard
up.
NOTE: Securely tighten the screw back in place when
Figure
8
A
B
C
E
D
C
15
Figure 11
ADJUSTMENTS
ALIGN THE BLADE TO TABLE
Your saw is calibrated at the factory to cut true. Over time the
saw’s calibration may drift and will need to be re-calibrated.
See Figure 11.
1. Unplug the Saw.
2. Lower the saw head all the way down to the transport
position and engage the saw head lock pin to hold it
in place. Push the saw head into the fully retracted
position and engage the slide prevention lock to hold it
in place.
3. Set the miter position to 0° and engage the miter lock
knob so the table will not move.
4. Set the bevel position to 0°. Engage the bevel latch
lever, so the detent pin locks into the bevel detent plate.
5. Place a combination square (A) against the table and
the face of the saw blade .
NOTE: Make sure the square contacts the flat part of the
blade and not the teeth.
6. Rotate the blade by hand and check the blade-to-table
alignment at several points. If the blade face is not ush
with the square you will need to adjust the bevel detent
plate (B).
7. Loosen the three screws (C) and adjust the bevel detent
plate position. Set so the table and blade are flush
against the combination square. Make sure the bevel
lock/unlock handle is not locked, so the detent plate
may be adjusted.
8. Re-tighten the three screws and re-check the blade-to-
table alignment.
NOTE: After squaring adjustment have been made, it may be
necessary to loosen the indicator screws (D) and reset them to
zero.
lock
unlock
A
B
D
C
16
ADJUSTMENTS
ALIGN THE BLADE TO FENCE
Your saw is calibrated at the factory to cut true. Over time the
saw’s calibration may drift and will need to be re-calibrated.
See Figure 12.
1. Unplug the Saw.
2. Lower the saw head all the way down to the transport
position and engage the saw head lock pin to hold it
in place. Push the saw head into the fully retracted
position and engage the slide lock lever to hold it in
place.
3. Set the miter position to 0° and allow the miter detent
to lock into position.
4. Set the bevel position to 0°. Engage the bevel lock
handle to lock bevel angle.
5. Place a square (A) against the fence and the face of the
saw blade.
NOTE: Make sure the square contacts the flat part of the
blade and not the teeth.
See Figure 13.
6. If the blade face is not ush with the square you will
need to adjust the miter detent plate (B).
7. Loosen the four screws (C) and move the miter table to
adjust the miter detent plate position. Set so the fence
and blade are ush against the combination square.
Make sure the miter lock knob is not locked, so the
miter detent plate may be adjusted.
8. Re-tighten the four screws and re-check the blade-to-
fence alignment.
NOTE: After squaring adjustment have been made, it may be
necessary to loosen the indicator screws (D) and reset them to
zero.
Figure 13
Figure 12
LOCK
UNLOCK
C
D
A
B
17
Figure 14
Figure 16
DEPTH STOP ADJUSTMENT
BEVEL LOCK TENSION
ADJUSTMENT
TIGHTEN
LOOSEN
Figure 15
FENCE EXTENSION
ADJUSTMENTS
This miter saw is equipped with an adjustable depth stop for
making non-through cuts.
Refer to Figure 14 and follow these instructions in
order to set the depth stop at a specific cut depth:
1. Rotate the stop bracket (A) counterclockwise into the
down position.
2. The cut depth can now be adjusted by turning the
depth adjustment screw (B).
3. Lock the adjustment screw by turning the Wing-Nut (C)
until snug against the stop bracket (A).
Note: When finished with non-through cut, rotate stop
bracket (A) clockwise to return to through cut position.
See Figure 16.
1. Use supplied Torx/blade wrench. Adjust the bevel lock
tension by tightening/loosening the T30 pivot bolt (F)
located on the backside of the saw.
2. Make sure to loosen the bevel lock/unlock handle before
adjusting the T30 pivot bolt. DO NOT over-tighten.
NOTE: Correct tension is when the cutting head will hold
position when not indexed and unlocked. This only applies at
angles 0 - 20°.
See Figure 15.
This saw is equipped with an adjustable sliding fence. To
extend or retract the fence follow these instructions:
1. Loosen the lock knob (D) by rotating counterclockwise
and then slide the fence (E) into the desired position.
2. Make sure to re-tighten lock knob (D) by rotating
clockwise.
ALWAYS check to make sure lock knob (D)
is tightened before making a cut. Failure to do so may result in
injury.
C
E
D
F
B
A
18
ADJUSTMENTS
Figure 17
Figure 18
SLIDE RESISTANCE
MITER LOCK ADJUSTMENT
See Figure 17.
The slide resistance (friction) on your saw is adjustable. Use a
4mm Hex wrench.
1. Locate the friction adjustment screw on the saw arms
(A). Turn right to tighten the sliding friction.
2. Turn left to loosen the sliding friction.
See Figure 18.
If your saw’s miter lock does not lock securely, you may be
required to tighten the miter lock adjustment. This adjustment
is located on the underside of the miter saw arm. To make
adjustments:
1. First unlock the miter lock knob. Use a 10mm open
ended wrench to loosen (counterclockwise) lock nut
(B) while holding the adjustment rod (C) in place using
another 10mm open end wrench.
2. Turn the adjustment rod in order to tighten/loosen the
miter lock.
3. Lock/Unlock the miter lock knob to check the miter lock
adjustment.
4. Once you have set your miter lock adjustment
re-tighten the lock nut (B) to prevent this adjustment
from loosening over time.
TIGHTEN
LOOSEN
ALWAYS check to make sure the miter lock
is locked tightly into position before using your saw. Failure to
follow these instructions could result in the miter lock slipping
during use of the saw.
LOCK
UNLOCK
C
A
B
19
ADJUSTMENTS
Figure 19
THROAT PLATE
See Figures 19.
ONLY use RIDGID® authorized service parts.
Using non-authorized parts can results in
damage to your machine and serious personal injury.
In the event that your throat plate needs to be replaced for
any reason, follow these instruction.
1. Loosen the fence lock knobs. Slide both of the upper
(adjustable) fences completely off the lower (fixed)
fence.
2. Remove the six screws (A) which hold the throat plate.
Lift the throat plate o the miter arm.
3. Replace the throat plate only using a RIDGID®
authorized service part.
4. Tighten the six screws (A) which hold the throat plate.
A
20
Before moving/transporting your saw it is important to make sure all of the following steps have been followed to
ensure a safe condition for transportation. Failure to do so can result in serious personal injury.
• ALWAYS turn the power o and unplug saw before transporting.
• Secure power cord to avoid any snags or hang ups during transportation.
• ALWAYS lift using the strength of your legs to lift saw; never use your back muscles to lift saw.
• DO NOT use power On/O switch handle or power cord to lift your saw.
• ALWAYS place the saw onto a stable and level surface with clearance for handling and maneuvering.
SAW HEAD LOCK PIN
See Figure 20.
ALWAYS lock saw head in the down position before
transporting saw. To engage saw head lock pin (A): Push saw
head to the down position then push-in lock pin.
Saw Head lock pin is for storage and
transport only. This saw should never be locked in the down
position while making cuts.
SLIDE LOCK
See Figure 20.
ALWAYS engage the slide lock (B) before transporting this
saw. To engage slide lock: Push saw head to the fully retracted
position then swing the slide lock lever down.
Figure
20
MOUNTING AND TRANSPORTATION
PREPARATIONS FOR TRANSPORTATION
CARRY HANDLE
See Figure 21.
For transportation use the included carry handle (C). You may
also lift using the cast-in handle cut-outs (D) on both sides of
the saw base.
Figure 21
A
C
B
D
21
MOUNTING SAW TO STABLE SURFACE
See Figure 22.
To ensure safe and accurate operation, this
saw should be mounted to a stable and level
surface such as a workbench. To mount the tool to a stable
surface, do the following:
1. Locate the four mounting holes (A) in the base of the
saw.
2. Secure the tool to the mounting surface using 3/8 inch
diameter machine bolts, lock washers, and hex nuts
(not included). Make sure the bolts are long enough to
accommodate the saw base, lock washers, hex nuts,
and the thickness of the workbench.
3. Tighten all four bolts securely.
4. Check to make sure that the saw is secure before
operation.
Figure 22
MOUNTING AND TRANSPORTATION
A
A
Figure 23
INSTALLING WORKPIECE SUPPORT
EXTENSIONS
See Figure 23
To assemble the support extensions:
1. Insert one of the support extensions (PC5) to the
underside of the base at the cast-in handle cut-outs (B).
2. Make sure support extension (PC5) is ush with the
base and inserted into the rounded slots of the cut-
outs (B). The rivets (C) are used to prevent the support
extension (PC5) from sliding out of the base during use.
These rivets should be positioned on the inside of the
base.
3. Place the extension clamp (PC6) onto the support
extension and the screw that is pre-attached to the
base.
4. Once the extension clamp (PC6) is in place, put the
spring washer (PC7) rst and screw the wing nut (PC8)
provided onto the screw.
5. Tighten the wing nut (PC8) to fully secure the support
extension (PC5).
6. Repeat on the other side.
PC6
PC7
PC5
C
PC8
B
22
OPERATION
Figure 24
CUTTING WARPED MATERIAL
See Figure 24.
When attempting to cut warped material, the CONVEX face
should be against the fence.
See Figure 25.
NEVER position a piece of warped material with the CONCAVE
face or edge against the fence. It will pinch the blade near the
completion of the cut.
To avoid a kickback and to avoid serious
personal injury, NEVER position the concave edge of bowed or
warped material against the fence.
Figure 25
• DO NOT allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sucient enough to
inict serious personal injury.
• ALWAYS wear eye protection with side shields and marked to comply with ANSI Z87.1 Failure to do so could result in objects
being thrown into your eyes, resulting in possible serious personal injury.
• DO NOT use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or
accessories not recommended can result in serious personal injury.
• Before starting any cutting operation, clamp or bolt the compound miter saw to a workbench. NEVER operate the miter saw on
the oor or in a crouched position. Failure to heed this warning can result in serious personal injury.
• To avoid serious personal injury, ALWAYS tighten the miter lock handle and bevel lock knob securely before making a cut.
Failure to do so could result in movement of the control arm or miter table while making a cut.
• To avoid serious personal injury, KEEP hands outside the no hands zone, at least 4 inches from blade. NEVER perform any
cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it slips or twists.
• When using a work clamp or C-clamp to secure the workpiece, clamp workpiece on one side of the blade only. The workpiece
MUST remain free on one side of the blade to prevent the blade from binding in workpiece. The workpiece binding the blade will
cause motor stalling and kickback. This situation could cause an accident resulting in serious personal injury.
• NEVER move the workpiece or make adjustment to any cutting angle while the saw is running and the blade is rotating. Any slip
can result in contact with the blade causing serious personal injury.
• When cutting, DO NOT force the blade against the workpiece. Forcing the blade will cause a drop in motor RPM and increase
the risk of overheating the saw blade tips.
You may use this tool for the following purposes:
• Bevel cutting and compound cutting for crown moldings, etc.
• Cross cutting wood.
• Cross cutting for moldings, door casings, picture frames, etc.
NOTE: This saw is for cutting wood. The blade provided is acceptable for wood cutting ONLY.
23
Figure 27
CLAMPING WIDE WORKPIECES
SUPPORTING LONG WORKPIECES
OPERATION
Figure 26
See Figure 26.
1. When cutting wide work pieces, such as 2 X 12 inch,
clamp the workpiece to the work table using a work
clamp (PC3) .
KEEP clamps away from the path of the
blade and blade guard assembly.
See Figure 27.
1. In most cases the included table extensions (workpiece
supports) will be sucient to support longer workpieces.
If these are not long enough, the workpiece should be
supported further out from the saw. Additional support
(A) may be used to make the workpiece lay at on the
saw table. Use the included work clamp or a C-clamp
(B) to secure the workpiece to the miter saw table.
B
A
PC3
24
OPERATION
Figure 28
POWER SWITCH LOCK
See Figure 28
To prevent any unauthorized person from operating this saw,
a padlock (not included) should be installed into the lock hole
located on the power switch. Be sure padlock is fully closed
and locked before leaving this saw unattended. Safety switch
(A) needs to be engaged prior to operation of the machine.
ALWAYS disconnect the power supply
before installing or removing a lock onto the power switch.
Failure to do so could cause the power switch to engage by
accident, resulting in serious injury.
SHADOW LINE
See Figure 29.
1. To activate the shadow line feature, turn on the shadow
guide on/o switch (F3) located on top of the handle.
Figure 29
A
F3
25
OPERATION
Figure 30
Figure
31
LOCK
UNLOCK
NON-SLIDING CUTS
Before turning the saw power ON, check to
make sure saw head and blade will not make contact with the
provided work clamp or fence during the cutting operation.
Position the work clamp and fence to avoid contact with the
miter saw head.
FOR CROSS CUTS
See Figure 30 and 31.
1. To use this saw as a traditional, non-sliding, miter saw:
slide the saw head into the fully retracted position and
engage the slide lock (A), baseboard notch. See Figure
30.
2. Loosen the miter lock knob (C), use your thumb to push
in the miter detent lock button (B), and set the miter
arm angle to 0°. Use the miter scale (E) and indicator
(F) to locate the 0° miter position.
3. Release the miter detent button (B) and tighten the
miter lock knob (C). Check that saw head is securely
locked into position.
4. Raise the saw head to its UP position.
5. Position the workpiece so that it is securely supported
by the work table and fence. If the board is warped,
read and follow the instructions under “Cutting Warped
Material” in the “Operation” section of this manual.
6. Secure the workpiece to the table and against the fence,
using the provided clamp.
7. Before turning the power switch ON, perform a
simulated cut to check your cut alignment. Also check
to make sure the blade will not come into contact with
the provided work clamp or anything other than the
workpiece.
8. Engage the power ON switch. Allow the blade to reach
maximum speed.
9. Lower the saw blade through the workpiece.
10. Disengage the power switch and allow blade to come to
a complete stop before raising the saw head.
MITER CUTS
ALWAYS engage the slide prevention lock
before making any non-sliding cuts. Failure to engage this lock
could result in saw head movement during the cutting
operation.
Before turning the saw power ON, check to
make sure saw head and blade will not make contact with the
provided work clamp or fence during the cutting operation.
Position the work clamp and fence to avoid contact with the
miter saw head.
ALWAYS tighten the miter lock knob (C)
before any cutting operation. Failure to do so may result in
serious personal injury.
See Figure 31.
1. Follow Operation instructions “Non-Sliding Cuts” in previous manual section. Include the following adjustments before cutting.
2. Rotate miter arm to one of the preset miter angles (0°,15°, 22.5°, 31.6°, or 45°).
3. Use the miter detent override button (D) if your desired angle position is not provided.
D
F
E
B
C
A
26
OPERATION
LOCK
LOCK
UNLOCK
UNLOCK
Figure 32
BEVEL CUTS
Before turning the saw power ON, check to
make sure saw head and blade will not make contact with the
provided work clamp or fence during the cutting operation.
Position the work clamp and fence to avoid contact with the
miter saw head.
ALWAYS lock the bevel lock handle before
any cutting operation. Failure to do so may result in serious
personal injury.
See Figure 32.
1. Follow Operation instructions “Non-sliding Cuts”
in previous manual section. Include the following
adjustments before cutting.
2. Loosen fence lock knob (A), on left and right side, and
slide adjustable fence (B) to allow proper spacing for
bevel cuts. Once proper spacing is set tighten fence lock
knobs.
3. Lift the bevel lock handle (C).
4. While rmly supporting the saw head with one hand,
push back the bevel detent latch lever (D) and swing
the saw head left or right to the required bevel angle.
5. If you are using one of the bevel detent positions, check
to make sure the bevel detent latch lever and bevel
detent (E) locks into the positive stop plate.
6. If you are using a bevel angle that is not one of the
common bevel detent positions. Rotate the saw to the
desired bevel angle and use the bevel lock handle (C) to
lock the head in place.
7. Push down the bevel lock handle to lock bevel position.
D
C
B
A
Figure 33
COMPOUND MITER CUTS
Before turning the saw power ON, check to
make sure saw head and blade will not make contact with the
provided work clamp or fence during the cutting operation.
Position the work clamp and fence to avoid contact with the
miter saw head.
See Figure 33.
A compound miter cut uses a combination of a miter angle
adjustment and bevel angle adjustment. Use the instructions
from “Miter Cuts” and “Bevel Cuts” to set your bevel and miter
angle before performing the “Non-sliding Cuts” operation
instructions above
NOTE: The miter angle and bevel angle are dependent upon
each other. If you adjust one of these it will change the other.
ALWAYS check both angles after making any adjustments.
E
27
OPERATION
ANGLE OF SIDE OF BOX (ANGLE A)
SET THIS MITER ANGLE ON SAW
SET THIS BEVEL ANGLE ON SAW
SQUARE BOX
6-SIDED BOX
8-SIDED BOX
(POSITION WOOD WITH BROAD FLAT SIDE ON THE TABLE AND THE NARROW EDGE AGAINST THE FENCE)
TABLE 1: COMPOUND MITER CUT
28
1
2
OPERATION
Figure 34
SLIDE CUTS
See Figures 34 and 35.
A slide cut should NEVER be performed
by pulling the saw toward you. Due to the blade rotation
direction, this can cause the saw blade to climb over the
workpiece and towards the operator. Failure to follow this
warning could result in serious personal injury.
Before turning the saw power ON, check to
make sure saw head and blade will not make contact with the
provided work clamp or fence during the cutting operation.
Position the work clamp and fence to avoid contact with the
miter saw head.
1. Check to make sure the slide lock (A) and head lock pin (B)
is not engaged. Raise the saw head to its UP position.
2. Position the workpiece so that it is securely supported by
the saw table and fence. If the board is warped, read and
follow the instructions under “Cutting Warped Material” in
the “Operation” section of this manual.
3. Secure the workpiece to the table and against the fence,
using the provided clamp.
4. Before turning the power switch ON, perform a simulated
cut to check your cut alignment. Also check to make sure
the blade will not come into contact with the provided work
clamp or anything other than the workpiece.
5. Before turning the power switch ON, pull the saw arm
towards you until the blade is beyond the front edge
of your workpiece or until the saw arm is in the fully
EXTENDED position. The saw head should be in the full UP
position.
6. Engage the power ON switch. Allow the blade to reach
maximum speed.
7. Lower the saw blade through the workpiece and push the
saw head towards the fully RETRACTED position.
8. Disengage the power switch and allow blade to come to a
complete stop before raising the saw head.
To use this saw to make slide cuts follow the instructions
below. Slide cuts must ONLY be performed by pushing the
saw blade away from you and toward the back of the saw,
stopping at the fully RETRACTED position after each cut. See
warning above.
Figure 35
A
B
29
Bevel Angle Setting Type of Cut Steps
33.85° Left side, inside corner
1. Top edge of molding against fence
2. Miter table set right 31.62°
3. Save left end of cut
33.85° Right side, inside corner
1. Bottom edge of molding against fence
2. Miter table set left 31.62°
3. Save left end of cut
33.85° Left side, outside corner
1. Bottom edge of molding against fence
2. Miter table set left 31.62°
3. Save right end of cut
33.85° Right side, outside corner
1. Top edge of molding against fence
2. Miter table set right 31.62°
3. Save right end of cut
OPERATION
• The two edges of the molding that contact the ceiling and the wall are at angles that, when added together, equal exactly 90°.
Most crown molding has a top rear angle (the section that ts at against the ceiling) of 52° and a bottom rear angle (the
section that ts at against the wall) of 38°.
• To accurately cut crown molding for a 90° inside or outside corner, lay the molding with its broad back surface at on the miter
table and against the fence.
• The angles for crown moldings must be very precise. The bevel and miter angles are interdependent; changing one angle
changes the other angle as well.
• Since it is very easy for the work piece to shift, all settings should rst be tested on scrap molding. Also most walls corners do
not have angles of exactly 90°; therefore, you will need to ne-tune your settings.
• When cutting crown molding the bevel angle should be set at 33.85°.
• The miter angle should be set at 31.62° either right or left, depending on the desired cut for the application. See the chart on
next page for correct angle settings and correct positioning of crown molding on the work table.
TIPS FOR CUTTING CROWN MOLDING
30
OPERATION
Figure 36
Figure 37
AUXILIARY FENCE
See Figure 36
For cutting certain workpieces, you may require a larger fence
surface area to accommodate the workpiece. The auxiliary
fence should be made using 3/4 inch thick wood. Use the
mounting holes (in bold) which are pre-drilled in the fence to
attach an auxiliary fence.
NEVER use auxiliary fence which interferes
or makes contact with saw head. ALWAYS check for clearance
between auxiliary fence and saw head before making cuts.
To make slide cuts using an auxiliary fence, a
notch MUST be cut out in the auxiliary fence prior to attaching
to saw fence.
The auxiliary fence can ONLY be used with
the 0° bevel angle. Remove the auxiliary fence before making
a bevel cut.
See Figure 37 for auxiliary fence dimensions.
1. Place auxiliary fence wood against miter saw fence. See Figure 36. The maximum height for this wood MUST NOT exceed
5.5 inch. Check to make sure auxiliary fence does make contact with saw head, check with saw head in the full DOWN and
fully RETRACTED position.
2. Mark the hole locations on the backside of the auxiliary fence board.
3. Drill the marked hole locations all the way through the auxiliary fence. Countersink the drilled holes on the front side of
your auxiliary fence board.
4. Fasten the auxiliary fence using at head screws. Secure from behind using at washers and nuts.
5. Make a full depth cut through the auxiliary fence, to create the blade slot.
6. The notch shown in Figure 37 must be cut out in order to make slide cuts using the auxiliary fence.
31
Figure 38
Figure 40
X
X
EXPAND WORKTABLE AREA
This saw is designed to allow for large capacity cuts up to
(2 x 16 inch). In order to make these cuts you will need to
configure your saw appropriately.
DO NOT use an auxiliary table board which
will not fully support the workpiece during cutting operation.
1. Loosen the fence lock knob (A). Slide the upper
(adjustable) fence completely out of its track and set
to the side. See Figure 38. (Both fences need to be
removed).
2. Flip the support tabs (C & D) into position. Tabs (D)
are on both the left and right sides of the lower (xed)
fence. Tab (C) only exists on the right side of the lower
(xed) fence. These will function as your workpiece
backstop. See Figure 40.
3. You will need to add a 2x12 (1-1/2 x 11-5/8) auxiliary
table board (E) to support your large capacity workpiece
(F). See Figure 40.
NOTE: The Auxiliary Table Board should be as wide as the lower
(xed) fence and secured to the lower fence using wood screws,
see Figure 39.
4. Use the support tabs (C & D) to support the back of
your workpiece before making any cuts.
OPERATION
TIGHTEN
LOOSEN
Figure 39
E
F
D
C
B
A
32
MAINTENANCE
To reduce the risk of injury, turn unit off and
disconnect it from power source before cleaning or servicing,
before installing and removing accessories, before adjusting
when making repairs. An accidental start-up can cause injury.
KEEP MACHINE CLEAN
Periodically blow out all air passages with
dry compressed air. All plastic parts should be cleaned with a
soft damp cloth. NEVER use solvents to clean plastic parts.
They could possibly dissolve or otherwise damage the material.
Wear certified safety equipment for eye, hearing and
respiratory protection while using compressed air.
Empty dust bag frequently.
When servicing, use only identical replacement parts. Use of
any other parts may create a hazard or cause product damage.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics
are susceptible to damage from various types of commercial
solvents and may be damaged by their use. Use clean cloths to
remove dirt, dust, oil, grease, etc.
DO NOT at any time let brake fluids,
gasoline, petroleum-based products, penetrating oils, etc.,
come in contact with plastic parts. Chemicals can damage,
weaken or destroy plastic which may result in serious personal
injury.
Electric tools used on fiberglass material, wallboard,
spackling compounds, or plaster are subject to accelerated
wear and possible premature failure because the fiberglass
chips and grindings are highly abrasive to bearings, brushes,
commutator, etc. Consequently, we DO NOT recommend
using this tool for extended work on these types of materials.
However, if you do work with any of these materials, it is
extremely important to clean the tool using compressed air.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient
amount of high-grade lubricant for the life of the unit under
normal operating conditions. Therefore, no further lubrication
is required.
BRUSH REPLACEMENT
The motor on this saw features externally accessible brush
assemblies that should be periodically checked for wear. If the
brushes need to be replaced, see to Figure 41 and proceed as
follows:
1. Unplug the saw.
2. Failure to unplug the saw could result in
accidental starting causing serious personal injury.
3. Loosen Screws (A) and remove motor end cap (B). Using
a flathead screwdriver carefully remove the brush cap
(F18).
NOTE: Remove the cap slowly. The brush assembly is spring-
loaded and will pop out once the cap is removed.
4. Remove brush assembly (D).
5. Inspect both brushes. If either has less than 1/4 inch
length of carbon remaining, both brushes should be
replaced.
NOTE: DO NOT replace one side without replacing the other.
6. Insert both brushes into the brush tubes (E), making sure
the curvature of the brushes matches curvature of motor.
Brush assembly should move freely within the tube.
7. Carefully replace the brush cap, ensuring that it is not
cross-threaded.
8. Tighten brush cap securely. DO NOT over-tighten.
Figure 41
E
D
C
B
A
F18
33
TROUBLESHOOTING
For assistance with your machine, visit our website at www.RIDGID.com for a list of service centers or call RIDGID® Customer Service
at (toll free) 1-888-359-4778 or email at [email protected].
FAILURE TO START
If your machine fails to start, check to make sure the prongs on the cord plug are making good contact in the receptacle, and check
reset button on GFCI - Ground Fault Circuit Interrupt (If applicable). Also, check for blown fuses or open circuit breakers in your power
line.
ACCESSORIES
A complete line of accessories is available from your RIDGID®
Supplier, RIDGID®
Factory Service Centers, and RIDGID® Authorized
Service Centers. Please visit our Web Site www.RIDGID.com for an on-line catalog or for the name or your nearest supplier.
Since accessories other than those oered by RIDGID
®
have not been tested with this product, use of
such accessories could be hazardous. For safest operation, only RIDGID
®
recommended accessories
should be used with this product.
Problem Possible Cause Solution
Saw will not start 1. Saw un-plugged.
2. Fuse blown or circuit breaker tripped.
3. Damaged power cord.
4. Worn out brushes.
1. Make sure the saw is plugged in.
2. Replace fuse or reset circuit breaker.
3. Contact local authorized Service Center to
have cord replaced.
4. Contact local authorized Service Center
to have brushes replaced if you cannot
replace them yourself. Refer to page 32.
Saw makes poor cuts 1. Dull saw blade
2. Blade not mounted properly.
3. Residue on pitch or blade.
4. Incorrect type of blade installed.
1. Replace blade. Refer to page 14.
2. Correct blade tment. Refer to page 14.
3. Remove and clean the blade.
4. Change the blade. Refer to page 14.
Blade not getting up to speed 1. Extension cord too small gauge or too long.
2. Low current rating from the source.
1. Replace with correct cord size. Refer to
page 10.
2. Contact your electric company.
Machine has excessive vibration
1. Saw is not mounted securely to stand or
workbench.
2. Miter saw stand or workbench on uneven
oor.
3. Damaged saw blade.
1. Tighten all mounting hardware. Refer to
page 21.
2. Reposition on level surface. Refer to page
21.
3. Replace blade. Refer to page 14.
Miter cuts are not accurate 1. Miter scale not reading correctly.
2. Blade is not square to fence.
3. Blade is not perpendicular to table.
4. Workpiece could be moving during
operation.
1. Check and adjust. Refer to page 16.
2. Check and adjust. Refer to page 16.
3. Check and adjust. Refer to page 15.
4. Clamp workpiece securely to fence.
Material binding in the blade
1. Material could be bowed or could be cutting
through knots.
1. Refer to page 22.
34
PARTS, SERVICE OR WARRANTY ASSISTANCE
DPEC
2651 New Cut Road
Spartanburg, SC 29303
Proof of purchase must be presented when requesting warranty
service.
Limited to RIDGID
® stationary power tools purchased 2/1/21
and after. This product is manufactured by DPEC. The trademark
is licensed from RIDGID
®, Inc. All warranty communications
should be directed to Customer Service attn: RIDGID
® Stationary
Power Tool Technical Service at (toll free) 1-888-359-4778.
90-DAY SATISFACTION GUARANTEE POLICY
During the rst 90 days after the date of purchase, if you are
dissatised with the performance of this RIDGID
® Stationary
Power Tool for any reason you may return the tool to the dealer
from which it was purchased for a full refund or exchange. To
receive a replacement tool you must present proof of purchase
and return all original equipment packaged with the original
product. The replacement tool will be covered by the limited
warranty for the balance of the 5 YEAR service warranty period.
WHAT IS COVERED UNDER THE 5 YEAR
LIMITED SERVICE WARRANTY
This warranty on RIDGID® Stationary Power Tools covers all
defects in workmanship or materials in this RIDGID
® tool for
ve years following the purchase date of the tool. Warranties
for other RIDGID
® products may vary.
HOW TO OBTAIN SERVICE
To obtain service for this RIDGID® tool you must call RIDGID®
Customer Service at (toll free) 1-888-359-4778 or email us
at [email protected]. When requesting
warranty service, you must present the original dated sales
receipt. The authorized service center will repair any faulty
workmanship, and either repair or replace any part covered
under the warranty, at our option, at no charge to you.
WHAT IS NOT COVERED
This warranty applies only to the original purchaser at retail
and may not be transferred. This warranty only covers defects
arising under normal usage and does not cover any malfunction,
failure or defect resulting from misuse, abuse, neglect,
alteration, modication or repair by other than an authorized
service center for RIDGID
® branded stationary power tools.
Consumable accessories pro vided with the tool such as, but not
limited to, blades, bits and sand paper are not covered.
RIDGID® MAKE NO WARRANTIES, REPRESENTATIONS OR
PROM ISES AS TO THE QUALITY OR PERFORMANCE OF
ITS POWER TOOLS OTHER THAN THOSE SPECIFICALLY
STATED IN THIS WARRANTY.
ADDITIONAL LIMITATIONS
To the extent permitted by applicable law, all implied warranties,
including warranties of MERCHANTABILITY or FIT NESS FOR A
PARTICULAR PURPOSE, are disclaimed. Any implied warranties,
including warranties of merchantability or tness for a particular
purpose, that cannot be disclaimed under state law are limited to
ve years from the date of purchase. RIDGID
® is not responsible
for direct, indirect, incidental or consequential damages. Some
states do not allow limitations on how long an implied warranty
lasts and/or do not allow the exclusion or limitation of incidental
or consequential damages, so the above limitations may not
apply to you. This warranty gives you specic legal rights, and
you may also have other rights which vary from state to state.
RIDGID® STATIONARY POWER TOOL
5 YEAR LIMITED SERVICE WARRANTY
35
NOTES
OPERATOR’S MANUAL
10 inch Sliding Compound Miter Saw
R4241
DPEC
2651 New Cut Road
Spartanburg, SC 29203
©2021
RIDGID® is a registered trademark and used under license.
Customer Service Information:
For parts or service, do not return this product to the store. Contact your nearest
RIDGID® authorized service center. Be sure to provide all relevant information when
you call or visit. For the location of the authorized service center nearest you, please
call 1-888-359-4778 or email us at [email protected].
MODEL NO.*_____________________SERIAL NO.___________________________
*Model number on product may have additional letters at the end. These letters designate manufacturing
information and should be provided when calling for service.
DPEC006145
05-04-21 REV11
