HUSSONG MANUFACTURING CO., INC.
INSTALLATION AND
OPERATION MANUAL
ͷ Do not store or use gasoline or other
ammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
ͷ Installation and service must be performed
by a qualied installer, service agency or
the gas supplier.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
This appliance may be installed in
an aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certied kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d’installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez
www.kozyheat.com
.
DANGER
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
Hussong Mfg. Co., Inc.
ALP-36S Report No: 19-556
Rev. 8, August 2020
Starting Serial Number:
ALPHA 36S
Model #ALP-36S
Direct Vent Gas Fireplace
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces
3
Read this manual before installation or operating this appliance.
Please retain this owner’s manual for future reference.
CON GRAT ULAT ION S!
We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed
with superi components and materials, and assembled by trained crasmen who take pride in their
wk. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-
fired, and the complete fireplace is thoughly inspected befe packaging. Our commitment to quality
and customer satisfaction has remained the same f over 40 years. We oer a complete line of gas
and wood fireplaces, along with stylish accessies to complement any dec. Adding a fireplace is
one of the best ways to increase the value of your home, and we are proud to oer a netwk of dealers
throughout the country to help make your experience everything you imagine. We pride ourselves
in being dedicated not only to functionality and reliability, but also customer safety. We oer our
continual suppt and guidance to help you achieve the maximum benet and enjoyment om your
Kozy Heat gas fireplace.
Jim Hussong
President
Dudley Hussong
Board Chairman
Homeowner Reference Information
We recommend you record the following information:
Model Name: ____________________________________________
Serial Number: ___________________________________________
Dealership Purchased from: ________________________________
Date purchased/installed: __________________________________
Location of replace: ______________________________________
Dealer phone: ___________________________________________
Notes: ______________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5
TABLE OF CONTENTS
TABLE OF CONTENTS .....................................................................5
1.0 INTRODUCTION ......................................................................7
1.1 Appliance Certication ............................................................................. 7
1.2 California Proposition 65 Warning ........................................................ 7
1.3 Requirements for the Commonwealth of Massachusetts ............ 7
2.0 SPECIFICATIONS .....................................................................8
2.1 Heating Specications .............................................................................. 8
2.2 Electrical Specications ............................................................................ 8
2.3 Appliance Dimensions .............................................................................. 9
2.4 Safety Barrier Dimensions ........................................................................ 10
3.0 FRAMING .................................................................................11
3.1 Installation Planning .................................................................................. 11
3.2 Appliance Placement Considerations ................................................. 11
3.3 Stand-o Assembly and Installation .................................................... 12
3.4 Nailing Flange Assembly and Installation .......................................... 13
3.5 Clearances to Combustibles ................................................................... 14
3.6 Rough Framing ............................................................................................ 15
3.7 Vent Termination Rough Framing .........................................................16
3.8 Outdoor Covered Fireplace Installation .............................................. 18
3.9 Exterior and Interior Heat Transfer Kit Cover Plate(s) .....................20
4.0 FACING AND FINISHING .........................................................21
4.1 Facing and Finishing Requirements .................................................... 21
4.2 Safety Barrier Installations ....................................................................... 26
5.0 GAS LINE CONNECTION .........................................................27
5.1 Gas Conversion (sold separately) .......................................................... 27
5.2 Gas Line Installation ................................................................................... 27
6.0 TERMINATION LOCATIONS .................................................... 28
6.1 Vertical Vent Cap Termination ................................................................ 28
6.2 Minimum Termination Clearances ........................................................ 29
7.0 VENTING ..................................................................................30
7.1 Approved Vent Systems ............................................................................30
7.2 Venting Requirements .............................................................................. 30
7.3 Vent Restriction .......................................................................................... 31
7.4 Horizontal Vent Heat Shield Installation ............................................. 32
7.5 Natural Draft Vent Installation ................................................................ 33
7.6 #800-1 Series Direct Vent Termination Kit(s) ..................................... 38
8.0 FIREPLACE SETUP ................................................................... 40
8.1 Hearth Plate and Component Access Doors .................................... 40
8.2 Glass Frame Assembly ............................................................................... 40
8.3 Firebox Liner Kit Installation ................................................................... 41
8.4 #AL36-500 Log Set Installation .............................................................. 42
9.0 ELECTRICAL INFORMATION ..................................................43
9.1 Electrical Specications ............................................................................ 43
9.2 Wiring Requirements ................................................................................. 43
9.3 Light Kit .......................................................................................................... 44
10.0 OPERATING INSTRUCTIONS ................................................ 45
10.1 Setup Proame 2 IFC Module .............................................................. 46
10.2 Initialize the Control System................................................................. 46
10.3 Reset the System for Manual Operation .......................................... 46
10.4 Automatic Safety Restart ....................................................................... 46
10.5 Backup Battery Operation .................................................................... 46
10.6 Control System 7 Day Timeout ............................................................ 47
10.7 IFC Module Ignition Sequence ............................................................ 47
10.8 Additional Diagnostic Information .................................................... 47
10.9 Remote Control Operation .................................................................. 48
11.0 ADJUSTMENT ........................................................................51
11.1 Pressure Testing ........................................................................................ 51
11.2 Burner Flame Adjustments ................................................................... 52
12.0 TROUBLESHOOTING.............................................................54
13.0 MAINTENANCE......................................................................56
13.1 Firebox .......................................................................................................... 56
13.2 Fan ................................................................................................................. 56
13.3 Vent System ................................................................................................ 56
13.4 Glass Assembly .......................................................................................... 56
13.5 Burner and Pilot System ........................................................................ 57
14.0 REPLACEMENT PARTS LIST..................................................58
LIMITED LIFETIME WARRANTY ....................................................59
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7
1.0 INTRODUCTION
1.1 Appliance Certication
Laboratory: PFS in Cottage Grove, Wisconsin, USA
Standards:
ANSI Z21.88-2017/CSA 2.33-2017, Vented Gas Fireplace Heaters
CSA 2.17 2017, Gas-Fired Appliances for Use at High Altitudes
This installation must conform with local codes, or in the absence of
local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or
the Natural Gas and Propane Installation Code, CSA B149.1.
1.2 California Proposition 65 Warning
WARNING: This product can expose you to chemicals including
Carbon Monoxide, that is an externally vented by-product of fuel
combustion, which is [are] known to the State of California to
cause cancer, birth defects or other reproductive harm. For more
information, visit www.P65Warnings.ca.gov.
1.3 Requirements for the
Commonwealth of Massachusetts
The following requirements reference various Massachusetts and
national codes not contained in this manual.
For all sidewall horizontally vented gas fueled equipment installed
in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust vent termination
is less than (7) feet above nished grade in the area of the venting,
including but not limited to decks and porches, the following
requirements shall be satised:
1.3.1 Installation of Carbon Monoxide Detectors
At time of installation of side wall horizontally vented gas fueled
equipment, the installing plumber or gas-tter shall observe that
a hard wired carbon monoxide detector with an alarm and battery
back-up is installed on the oor level where the gas equipment is
to be installed. In addition, the installing plumber or gas-tter shall
observe that a battery operated or hard wired carbon monoxide
detector is installed on each additional level of the dwelling, building
or structure served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property owner
to secure the services of qualied licensed professionals for the
installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled
equipment is installed in a crawl space or attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed
on the next adjacent oor level. In the event that the requirements
of this subdivision can not be met at the time of completion of
installation, the owner shall have a period of thirty (30) days to
comply with the above requirements; provided, however, that during
said thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
1.3.2 Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/UL 2034
listed and IAS certied.
1.3.3 Signage
A metal or plastic identication plate shall be permanently mounted
to the exterior of the building at a minimum of eight (8) feet
above grade directly in line with the exhaust vent terminal for the
horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print no less the one-half inch (½) in size, “GAS VENT
DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
1.3.4 Inspection
The state or local gas inspector of the side wall horizontally vented
gas fueled equipment shall not approve the installation unless, upon
inspection, the inspector observes carbon monoxide detectors and
signage installed in accordance with the provisions of 248 CMR 5.08
(2) (a) 1 through 4.
1.3.5 Exemptions
The following equipment is exempt from 248 CMR 5.08 (2) (a) 1
through 4: The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition of NFPA 54 as
adopted by the Board; and Product Approved side wall horizontally
vented gas fueled equipment installed in a room or structure separate
from the dwelling, building or structure used in whole or in part for
residential purposes.
1.3.6 Manufacturer Requirements
1.3.6.1 Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally
vented gas equipment provides a venting system design or venting
system components with the equipment, the instructions provided
by the manufacturer for installation of the equipment and the
venting system shall include:
• Detailed instructions for the installation of the venting system
design or the venting system components; and
• A complete parts list for the venting system design or venting
system.
1.3.7 Gas Equipment Venting
System NOT Provided
When the manufacturer of Product Approved side wall horizontally
vented gas equipment does not provide the parts for venting the
ue gases, but identies “special venting systems”, the following
requirements shall be satised by the manufacturer:
• The referenced “special venting systems” instructions shall
be included with the appliance or equipment installation
instructions and;
• The “special venting systems” shall be Product Approved by the
Board, and the instructions for that system shall include a parts
list and detailed installation instructions.
A copy of all installation instructions for all Product Approved
side wall horizontally vented gas fueled equipment, all venting
instructions, all parts lists for venting instructions, and/or all venting
design instructions shall remain with the appliance or equipment at
the completion of the installation.
8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
2.0 SPECIFICATIONS
2.1 Heating Specications
Natural Gas Propane
Maximum
Input Rating
48,000 Btu/h
(14.07 kW)
48,000 Btu/h
(14.07 kW)
Minimum
Input Rating
24,000 Btu/h
(7.03 kW)
24,000 Btu/h
(7.03 kW)
Manifold Pressure
(High)
3.8” WC
(0.95 kPa)
11” WC
(2.74 kPa)
Manifold Pressure
(Low)
1.1” WC
(0.27 kPa)
2.9” WC
(0.72 kPa)
Orice Sizes (DMS) #29 #49
2.1.1 Altitude Adjustment
This appliance may be installed at higher altitudes. Please refer to
National Fuel Gas Code ANSI Z223.1/NFPA 54, CSA-B149.1 Natural
Gas and Propane Installation Code, local authorities, or codes having
jurisdiction in you area regarding derate guidelines.
2.1.1.1 US Installations
Refer to the American Gas Association guidelines for the gas designed
appliances derating method. For elevations above 2,000’ (610m),
input ratings are to be reduced by 4% for each 1,000’ (305m) above
sea level.
2.1.1.2 Canadian Installations
When the appliance is installed at elevations above 4,500’ (1,372m),
the certied high altitude rating shall be reduced at the rate of 4% for
each additional 1,000’ (305m).
2.2 Electrical Specications
• The junction box in this appliance requires 120VAC, 60Hz, and 6
Amps.
• Verify the household breaker is shut o prior to working on any
electrical lines.
• The AC power supply to this appliance must be hot at all times
and shall not have a switch installed in it.
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9
2.3 Appliance Dimensions
Figure 2.1, ALP-36S Dimensions
37⁄8”
(99mm)
9
3⁄8”
(239mm)
27
¼”
(692mm)
¾”
(19mm)
10
9⁄16”
(268mm)
4”
(102mm)
18
7⁄16”
(469mm)
8
5⁄16”
(211mm)
13
11⁄16”
(348mm)
4111⁄16”
(1059mm)
5
5⁄16”
(135mm)
47”
(1194mm)
32
1⁄16”
(814mm)
38
¼”
(972mm)
46
½”
(1182mm)
48
¾”
(1238mm)
339⁄16”
(853mm)
10
¾”
(273mm)
515⁄16”
(151mm)
1
½”
(38mm)
R30”
(R761mm)
31¾”
(806mm)
38¼”
(972mm)
TOP VIEW
LEFT SIDE FRONT VIEW RIGHT SIDE
FRONT VIEW
(shown with rectangle nishing frame)
(shown with arched nishing frame)
Alternate gas
line hole
Power vent wire harness hole
(see KPV manual for more information)
Preferred
gas line hole
Electrical access
Power vent wire harness hole
(see KPV manual for more information)
10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
2.4 Safety Barrier Dimensions
WARNING: A barrier designed to reduce the risk of burns from the hot
viewing glass is provided with this appliance and shall be installed for
the protection of children and other at-risk individuals.
If the barrier becomes damaged, the barrier shall be replaced with
Hussong Mfg.’s barriers for this appliance.
IMPORTANT: Consider the height of hearth extension nish material
when building a replace platform. Proper installation of safety
barriers require the bottom nishing edge of the replace to be level
with the hearth extension nish material.
For installation instructions, refer to Section 4.2 Safety Barrier
Installations on page 26.
AL36R-DSFS
AL36R-MSFS
AL36A-DSFS
AL36A-MSFS
319⁄16”
(801mm)
37
¾”
(957mm)
31
7⁄8”
(809mm)
37
¾”
(957mm)
37
¾”
(957mm)
37¾”
(957mm)
31
9⁄16”
(801mm)
317⁄8”
(809mm)
Figure 2.2, Safety Barrier Dimensions
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 11
3.0 FRAMING
3.1 Installation Planning
This appliance oers several design options for managing the heat
produced by this replace.
Read all documentation for your specic installation
and design options prior to appliance installation.
• Heat Transfer Kit(s) allows you to transfer heat to a specic area
inside your home (interior) or directly outside (exterior). This
appliance can have (2) heat transfer kits installed at the same
time. It can be up to two of the same heat transfer kits, or a
combination of interior and exterior kits. See the HTK-EXT and/
or HTK-INT manuals for further information.
If you are planning an installation with the use of an exterior
and/or interior kit, the minimum dimensions listed in this
section will apply for your framing installation. You will need to
remove the cover plates as instructed in Section 3.9 on page
20.
• Kozy Power Vent is a fan-powered mechanical draft vent system
(horizontal terminations only) for use with any of the design
options listed above. It is easier to convert the replace for use
with the #KPV before framing in the replace. If you convert the
replace for use with the #KPV after replace installation, you will
have to remove the control board.
• If planning to convert to propane, it is easier to complete the gas
conversion before framing in the replace. See the #LCK-AL36-
L-S manual for complete conversion instructions. If you convert
the replace to propane after replace installation, you will have
to remove the control board.
3.2 Appliance Placement Considerations
WARNING: Due to high temperatures, the appliance should be located
out of trac and away from furniture and draperies.
• This appliance must be installed on a level surface capable of
supporting the replace and venting.
• Determine the exact position of your replace. Determine your
vent requirements before framing your appliance.
• This replace may be installed in a bedroom.
• Please be aware of the large amount of heat this replace will
produce when determining a location.
12 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
3.3 Stand-o Assembly and Installation
WARNING: The top stand-os brackets provide the required minimum
5-5/16” (135mm) clearance to the header. The clearance to header
must be maintained.
Top stand-o brackets must be formed and attached prior to
positioning replace into framed opening.
1. Remove and save (4) screws securing stand-o heat shields and
stand-o brackets on top of the replace.
2. Form each stop stand-o bracket by bending at perforations, as
shown.
3. Align the holes in the formed top stand-os with the holes in the
replace top. Secure with (4) screws previously removed along
with (8) screws provided in the replace components packet.
4. Form stand-o heat shields as shown. The ange will face up and
to the back of the replace.
5. Align the stand-o heat shields with the holes in the top stand-
o brackets. Secure with (6) screws provided in the replace
components packet.
6. Remove and form the back stand-o brackets. Reattach using
(4) screws previously removed and (4) screws provided in the
components packet.
Figure 3.1, Stand-o Assembly and Installation
Top stand-off brackets, as shipped Top stand-off brackets installed
Stand-off heat shield installed Back stand-offs installed
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 13
3.4 Nailing Flange Assembly
and Installation
CAUTION: Never permanently remove these assemblies from the
replace—they must be secured regardless of nish material used.
1. Remove (2) nailing anges from the right and left side of the
replace.
2. Align nailing ange with holes on outside corners of replace,
with the stand-o anges on the nailing anges facing away
from the replace
3. Secure the nailing anges to the replace with screws (provided)
through the slots in nailing anges.
4. Bend perforation on nailing ange until parallel with replace
face. Do not bend toward replace face.
5. Position framing stud against the small stand-o (located on
backside of nailing ange). Secure with nails or screws.
• When installed, the nailing anges provide the minimum
1-1/8” (29mm) clearance from the sides of the replace to
framing.
Figure 3.2, Nailing Flange Installation
Nailing flange
installed
Nailing flange, as shipped
Stand-off
flange
Nailing flange
Framing stud
Stand-off
flange
Framing stud
1
1⁄8”
(29mm)
clearance
Back View Front View
Top View
14 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
3.5 Clearances to Combustibles
Table 3.1, Minimum Appliance Clearances to Combustible Material
From appliance top stand-o brackets 0” 0mm
From appliance left and right stand-o brackets 0” 0mm
From appliance back stand-o brackets 0” 0mm
From appliance bottom stand-os 0” 0mm
From appliance front 36” 914mm
Fireplace nishing edge to adjacent sidewall 6” 152mm
Mantel 8” (203mm) deep from replace enclosure oor 44” 1118mm
Minimum rough opening height 47” 1194mm
Minimum rough opening width 48-3/4” 1238mm
Minimum rough opening depth 27-1/4” 692mm
Arched nishing frame edge to ceiling 46-3/4” 1187mm
Rectangle nishing frame edge to ceiling 46-3/8” 1178mm
Base of the replace to top of enclosure 80” 2032mm
Figure 3.3, Clearance to Combustibles
TYPICAL HORIZONTAL INSTALLATION TYPICAL VERTICAL INSTALLATION
37⁄8”
(99mm)
27¼”
(692mm)
48¾”
(1238mm)
TYPICAL CORNER INSTALLATION
1033⁄8”
(2626mm)
5111/16”
(1313mm)
265/8”
(676mm)
731/8”
(1857mm)
37/8”
(99mm)
27¼”
(692mm)
48¾”
(1238mm)
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 15
3.6 Rough Framing
WARNING: Provide adequate clearance in front of the replace for
barrier removal, component access, gas line installation, service
access, etc.
CAUTION: Cold air transfer area. The surround replace chase
must comply with all clearances as outlined in this manual, and be
constructed in compliance with local building codes. Outside walls
should be insulated to prevent cold air from entering room.
• Determine if the replace face will be ush with the wall surface
(where the wall surface and replace will be covered with
noncombustible material, such as tile) or the replace face will
be ush with framing (at wall appearance).
• Rough framing dimensions for should allow for wall covering
thickness and replace facing materials. Adjust rough opening
size as necessary to maintain minimum clearance requirements.
• Floor protection in front of the replace is not required.
Combustible material may be used if installing a hearth
extension. Consider the thickness of the hearth extension
nishing material if building a replace platform. The bottom
of the replace must be level with nished hearth extension for
proper t of the safety barriers.
• The bottom of the replace must be placed directly on a wood
or non-combustible surface (not linoleum or carpet). If this
appliance is to be installed directly on carpeting, tile, or other
combustible material other than wood ooring, this appliance
shall be installed on a metal or wood panel extending the full
width and depth of the appliance.
• This replace may be elevated o the oor, provided it is
properly supported by framing materials and maintains ceiling
clearances. If installed above oor level, a solid, continuous
platform must be constructed below the replace.
• If masonry (optional) is to be used, prepare the foundation
necessary for the full masonry load.
3.6.1.1 TV Recess Construction
WARNING: All clearances to venting must be maintained.
Mounting a television above a replace is a common practice. Mantel
depth, ceiling heights, and wall and mantel construction material all
aect television surface temperatures. Most television manufacturers
specify in their instructions that a television should not be installed
on, near, or above a heat source.
Television location rests solely on the homeowner. It is the home
owner’s responsibility that the preferred TV mounting and mantel
design will not exceed the listed maximum operation temperature of
their electronic goods.
Tests performed determined that surface temperatures did not exceed
150°F (66°C) when a 4¼” (108mm) deep recess is constructed above the
replace.
Figure 3.4, Framing Dimensions
80”
(2032mm)
4
¼”
(108mm)
48
¾”
(1238mm)
47”
(1194mm)
27
¼”
(692mm)
Fireplace enclosure
top/ceiling
16 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
3.7 Vent Termination Rough Framing
3.7.1 Vent Termination Framing Requirements
This is a cold air transfer area. The replace enclosure must comply
with all clearances as outlined in this manual, and be constructed
in compliance with local building codes. Outside walls should be
insulated to prevent cold air from entering room.
Exterior vent termination location must be in compliance with
Section 6.2 Minimum Termination Clearances on page 29.
IMPORTANT - METAL FAB VENT SYSTEM: When installing Metal Fab
vent pipe, an adapter must be used. This will increase the minimum
height for the center of the vent pipe by 3-1/4” (83mm) when framing
the wall pass through.
3.7.1.1 Clearances
• A minimum of 1” (25mm) clearance on all sides of the vertical
vent pipe must be maintained.
• A minimum of 3” (76mm) clearance from the top surface on the
horizontal pipe must be maintained.
• A minimum of 1” (25mm) clearance on the sides and bottom
surfaces on the horizontal pipe must be maintained.
3.7.2 Vertical Terminations
Follow vent pipe manufacturer’s installation instructions for vertical
terminations.
• Attic insulation shields may be insulated using unfaced
insulation products listed as non-combustible per ASTM E 136.
3.7.3 Horizontal Terminations
WARNING: Do not recess the vent cap into wall or siding.
IMPORTANT: Horizontal vent sections require 1/4” (6mm) rise for every
12” (305mm) of travel for natural draft applications.
Elbows listed with approved vent systems for this appliance vary in
vertical length. Please consult the vent manufacturer’s instructions
to determine the elbow dimension used for installation. Adjust the
wall pass-through rough opening dimensions to maintain clearance
requirements.
Kozy Heat’s #800-WPT series, or wall thimble products that comply
with the required 3” (76mm) top clearance to combustibles, must
be installed for all horizontal vent runs that pass through interior or
exterior walls. These wall thimble products may be insulated using
unfaced insulation products listed as noncombustible per ASTM E
136.
Wall Thickness ............................................................Part Number
4½” (114mm) to 6½” (165mm) .................................................#800-WPT
6½” (165mm) to 12½” (318mm) ..............................................#800-WPT2
4” (101mm) to 6½” (165mm).....................................................#800-WPT3
This appliance is approved for use with vent manufacturer ICC wall
pass-through part number TM-5WT.
3.7.3.1 Wall Pass Through Information and Framing
1. Measure from oor level of the replace to the center of where
the vent pipe will penetrate the wall.
2. Cut and frame an opening in the wall to allow the vent system to
run level through the wall pass-through.
3. Follow the vent pipe manufacturer’s installation instructions for
natural draft vent installation.
• Rigid pipe dimensions in Figure 3.5 reect Simpson Duravent 5”
x 8” coaxial pipe. Other manufacturers product dimensions may
vary.
• Flexible pipe framing dimensions in Figure 3.5 reect Kozy Heat
#800 Series Flexible Vent System. Flexible pipe may be used for
approved venting congurations by vent manufacturers listed in
Section 7.1 Approved Vent Systems on page 30.
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 17
Figure 3.5, Vent Termination Locations
64”
(1626mm)
27¼”
(692mm)
3”
(76mm)
1”
(25mm)
27
¼”
(692mm)
64”
(1626mm)
3”
(76mm)
1”
(25mm)
12
¾
”
(323mm)
11”
(279mm)
5
7⁄16” (138mm)
12
½”
(317mm)
5¼” (133mm)
10
7⁄8”
(276mm)
#800-WPT3* framing dimensions
*Ships with #800-1 Kit
#800-WPT and #800-WPT2 framing dimensions
(sold separately)
Natural Gas and Propane Rigid Pipe
Minimum Horizontal Termination
Natural Gas and Propane #800-1 Flex Pipe
Minimum Horizontal Termination
18 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
A
B
CC
The overhang (A) must be a minimum of 1/2 or
greater of the roofline elevation (B) above the base
of the fireplace.
The width of the overhang to each side of the
appliance (C) must be a minimum of 1/2 or
greater of the roofline elevation (B) above the
base of the fireplace.
EXAMPLE: If roofline (B) is 10’ above the base of fireplace, the overhang (A) must be 5’
or greater. The width of the overhang to EACH side of the fireplace (C) must be 5’ or greater.
SIDE OF
FIREPLACE
BACK OF
FIREPLACE
FRONT OF
FIREPLACE
ROOF OVERHANG
Figure 3.6, Outdoor Covered Fireplace Install
3.8 Outdoor Covered Fireplace Installation
An outdoor covered replace installation allows a replace to be
installed in an outdoor covered area, where the appliance is protected
from direct precipitation.
Follow the instructions and illustration below and the following page
for installation procedures.
3.8.1 Safety Screen Barriers
Hussong Mfg. highly recommends to use black painted safety barriers
in outdoor installations. Other screen barriers that incorporate
a plated or patina nish are highly susceptible to oxidation and
discoloration.
3.8.2 Requirements
• The continuous insulated building envelope and weatherproof
membrane are not to be interrupted by replace installation.
See Figure 3.7 on the following page. Your replace may look
dierent than the one shown.
• Fireplace operation is approved from 40°F to 110°F.
• All wiring connections shall be in accordance with outdoor
requirements of NECA NFPA 70.
• All clearances and requirements in your appliance manual must
be adhered to.
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 19
Continuous insulated building
envelope and weatherproof
membrane are not interrupted
by replace installation
Minimum weatherproof
overhang in front and sides
Free standing structure
(weatherproof enclosure)
Minimum weatherproof
overhang in front and sides
Minimum weatherproof
overhang in front and sides
Minimum weatherproof
overhang in front and sides
INSIDE
OUTSIDE
INSIDE
Figure 3.7, Outdoor Covered Installation 2
20 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
3.9 Exterior and Interior Heat
Transfer Kit Cover Plate(s)
IMPORTANT: Only remove the cover plates that are required specically
for your application or installation.
Figure 3.8 shows removal of the Heat Transfer Kit cover plates. There
are (2) square cover plates located on the back of the outer shell of
the appliance. This appliance can have (2) Heat Transfer Kits installed
at the same time. It can be up to two of the same heat transfer kit or a
combination of interior and exterior kits.
Figure 3.8, Cover Plate Removal
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 21
4.0 FACING AND FINISHING
4.1 Facing and Finishing Requirements
WARNING: Maintain all minimum clearances to combustibles from the
appliance and vent system.
4.1.1 Mantel Requirements
• Combustible Mantel Projections - As referenced in Figure 4.1,
the 8" (203mm) mantel can start at 44" (1118mm) above the
replace enclosure oor. Mantel projections can increase 1"
(25mm) of depth for every 1" (25mm) of height starting at the 8"
(203mm) mantel.
• Non-combustible Mantel Projections - Minimum Vertical and
Maximum Horizontal: A minimum vertical clearance of 6"
(152mm) above the nishing edge to a maximum 6" (152mm)
depth of a non-combustible mantel. Follow projection 1" (25mm)
up for every 1" (25mm) deeper. See Figure 4.2 on page 23.
4.1.2 Adjacent Sidewall Requirements
• The adjacent sidewall must be 6" (152mm) from the nishing
edge of the replace.
4.1.3 Facing Requirements
• Non-combustible material is required at the top and sides of
the replace. This replace is designed to accommodate non-
combustible facing material up to 1/2" (13mm) thick.
• Install facing material up to the nishing edge that surrounds
the glass frame assembly. Do not apply any material beyond this
point. The glass frame assembly must be removable.
• It is acceptable to pre-drill holes and to use self-tapping screws
prior to attach the non-combustible material to the top and
sides of the replace face except for the lower left corner.
• There are dierent facing requirements depending on
which nishing frame is installed. For arched nishing frame
requirements, see Figure 4.3 on page 24. For rectangle
nishing frame requirements, see Figure 4.4 on page 25.
• Material may be attached to the bottom front cover panel using
a silicone sealant that has a 300°F (149°C) continuous exposure
rating.
4.1.4 Finishing Recommendations
NOTE: The surface area above the appliance may be aected by high
temperatures emitted from this appliance. To help avoid or reduce the
possibility of the sheetrock to crack, Hussong Mfg. recommends the
following methods:
• Ensure the non-combustible material and sheetrock is dry and
dust free.
• For taping and mudding seams, we recommend heat
resilient tape, mesh and joint compounds, such as Durabond.
Joint compound must be cured as per manufacturer’s
recommendations.
• For a painted surface, use a high quality acrylic latex primer
and nish coat. Avoid at or light-colored paints to prevent
discoloring.
22 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
Figure 4.1, Combustible Mantel Clearances
44”
(1118mm)
4
¾”
(121mm)
3
7⁄8”
(99mm)
80”
(2032mm)
Non-combustible zone
12” (305mm)
10” (254mm)
8” (203mm)
Non-combustible
material
Each square represents
1” (25mm)
of mantel projection
Finishing edge
Combustible Floor
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 23
Figure 4.2, Non-Combustible Mantel Clearances
395⁄8”
(1007mm)
6”
(152mm)
4
¾”
(121mm)
80”
(2032mm)
37⁄8”
(99mm)
6” (152mm)
9” (229mm)
12” (305mm)
Finishing Edge
Combustible Floor
Non-combustible zone
Non-combustible material
Non-combustible
mantel ONLY
24 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
Figure 4.3, Finished Opening Clearances and Material Dimensions for Arched Finishing Frame
ARCHED FINISHING FRAME
25”
(653mm)
1½”
(38mm)
R30”
(R761mm)
31
¾”
(806mm)
80”
(2032mm)
38¼”
(972mm)
31
7⁄8”
(810mm)
147⁄16”
(367mm)
R301⁄8”
(R765mm)
373⁄8”
(975mm)
5½”
(140mm)
17⁄16”
(37mm)
251⁄8”
(638mm)
9
7⁄16”
(240mm)
5
½”
(140mm)
5
3⁄8”
(137mm)
80”
(2032mm)
COMBUSTIBLE MATERIAL
ALLOWED
NON-COMBUSTIBLE MATERIAL ONLY
NO SCREWS ALLOWED
NON-COMBUSTIBLE
MATERIAL ONLY
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 25
RECTANGLE FINISHING FRAME
Figure 4.4, Finished Opening Clearances and Material Dimensions for Rectangle Finishing Frame
1½”
(38mm)
80”
(2032mm)
38¼”
(972mm)
5
3⁄8”
(137mm)
80”
(2032mm)
32”
(813mm)
5
½”
(140mm)
1
7⁄16”
(37mm)
9
7⁄16”
(240mm)
5
½”
(140mm)
32”
(813mm)
14
½”
(362mm)
38
3⁄8”
(975mm)
COMBUSTIBLE MATERIAL
ALLOWED
NON-COMBUSTIBLE MATERIAL ONLY
NO SCREWS ALLOWED
NON-COMBUSTIBLE
MATERIAL ONLY
26 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
4.2 Safety Barrier Installations
1. Locate (4) magnets on the upper trim and (4) magnets on the
hearth plate.
2. Center the screen front inside the rebox and attach the screen
front to magnets.
3. To remove safety screen, detach from magnets.
(4) Top magnets for rectangle nishing frame (4) Top magnets for arched nishing frame
(4) magnets located on the hearth plate
Figure 4.5, Magnet Locations
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS LINE CONNECTION 27
5.0 GAS LINE CONNECTION
5.1 Gas Conversion (sold separately)
ATTENTION: The conversion shall be carried out in accordance with the
requirements of the provincial authorities having jurisdiction and in
accordance with the requirements of the ANSI Z223.1 installation code.
This replace is manufactured for use with natural gas. Follow the
instructions included with the conversion kit if converting to propane.
5.2 Gas Line Installation
CAUTION: Installation of the gas line must only be done by a qualied
person in accordance with local building codes, if any. If not, follow
ANSI 223.1. Commonwealth of Massachusetts installations must be
done by a licensed plumber or gas tter.
NOTE: The appliance and its individual shuto valve must be
disconnected from the gas supply piping system during any pressure
testing of that system at pressures in excess of ½ psi (3.5 kPa). For test
pressures equal to or less than ½ psi (3.5 kPa), the appliance must be
isolated from the gas supply piping system by closing its individual
manual shut-o valve.
• A listed (and Commonwealth of Massachusetts approved)
½” (13mm) tee handle manual shut-o valve and exible gas
connector are to be connected to the ½” (13mm) control valve
inlet. If substituting for these components, please consult local
codes for compliance.
• This replace is equipped with a 3/8” (10mm) x 18” (457mm) long
exible gas connector and manual shut-o valve.
• Run gas line into replace into the access hole(s) provided
on either side of this replace. See Section 2.3 Appliance
Dimensions on page 9 for preferred gas line access hole.
The gas line should be run to the point of connection where the
shut-o valve and exible gas line will connect.
• Do not run gas line in a manner that would obstruct fan
operation.
• For high altitude installations, consult the local gas distributor or
the authority having jurisdiction for proper rating methods.
Table 5.1, Inlet Gas Supply Pressures
Fuel Minimum Pressure Maximum Pressure
Natural Gas 5” WC (1.25 kPa)
7” WC (1.74 kPa )
recommended
10.5” WC (2.62 kPa)
Propane 12” WC (2.99 kPa)
recommended
13” WC (3.24 kPa)
28 TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
6.0 TERMINATION LOCATIONS
6.1 Vertical Vent Cap Termination
WARNING: This appliance must not share or be connected to a chimney
ue serving a separate solid-fuel burning appliance.
Minimum height (H) from roof
Roof Pitch Feet Meters
Flat to 6/12 1.0 0.30
Over 6/12 to 7/12 1.25 0.38
Over 7/12 to 8/12 1.5 0.46
Over 8/12 to 9/12 2.0 0.61
Over 9/12 to 10/12 2.5 0.76
Over 10/12 to 11/12 3.25 0.99
Over 11/12 to 12/12 4.0 1.22
Over 12/12 to 14/12 5.0 1.52
Over 14/12 to 16/12 6.0 1.83
Over 16/12 to 18/12 7.0 2.13
Over 18/12 to 20/12 7.5 2.27
Over 20/12 to 21/12 8.0 2.44
12
x
HH
Lowest
discharge
opening
Approved cap
Approved
vent pipe
Roof pitch = x/12
H - Minimum height from roof to lowest
discharge opening
Minimum
12” (.30m)
Figure 6.1, Vertical Vent Cap Clearance
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATIONS 29
6.2 Minimum Termination Clearances
AREA WHERE TERMINAL
IS NOT PERMITTED
B
B
L
J
K
C
G
P
H
I
D
E
A
N
F
M
O
Canadian installations US installations
A Clearance above grade, veranda, porch, deck, or balcony 12” (30cm) 12” (30cm)
B Clearance to window or door that may be opened 12” (30cm) 9” (23cm)
C Clearance to permanently closed window (recommended to prevent condensation on
window)
12” (30cm)* 12” (30cm)*
D Vertical clearance to ventilated sot located above the terminal within a horizontal
distance of 2 feet (61cm) from the center line of the terminal
24” (61cm)* 24” (61cm)*
E Clearance to unventilated sot 12” (30cm)* 12” (30cm)*
F Clearance to outside corner 0” (0cm)* 0” (0cm)*
G Clearance to inside corner 12” (30cm)* 12” (30cm)
H Clearance to each side of center line extended above meter/regulator assembly 3’ (91cm) within a height
15’ (4.5m) above the meter/
regulator assembly
*
I Clearance to service regulator vent outlet 3’ (91cm) *
J Clearance to non mechanical air supply inlet to building or the combustion air inlet to
any other appliance
12” (30cm) 9” (23cm)
K Clearance to mechanical air supply inlet 6’ (1.83m) 3’ (91cm) above if within
10’ (3m) horizontally
Massachusetts: 10’ (3m)
L Clearance above paved sidewalk or paved driveway located on public property 7’ (2.13m)† *
M Clearance under veranda, porch deck, or balcony 12” (30cm)‡ 12” (30cm)
N Clearance between two horizontal terminations 12” (30cm) 12” (30cm)
O Clearance between two vertical terminations (may be same height) 12” (30cm) 12” (30cm)
P Above furnace exhaust or inlet 12” (30cm) 12” (30cm)
* Clearance in accordance with local installation codes and the requirements of the gas supplier.
† A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.
‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.
VINYL SOFFIT, VINYL CEILING, AND VINYL OVERHANG DISCLAIMER: Clearances to heat resistant material (i.e. wood, metal). This does not include vinyl. Hussong
Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/unventi-
lated sots.
Figure 6.2, Vent Cap Locations
30 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
7.0 VENTING
7.1 Approved Vent Systems
This appliance is equipped for use with a 5” (127mm) exhaust by 8”
(203mm) air intake co-axial vent pipe system.
This appliance is approved for use for Kozy Heat Power Venting #KPV
(sold separately).
This appliance is approved for use with Kozy Heat 5” (127mm) x
8” (177mm) #800 Series Flexible Direct Vent System (horizontal
terminations only). See Section 7.6 #800-1 Series Direct Vent
Termination Kit(s) on page 38.
This appliance is approved for use with manufacturers (horizontal and
vertical terminations): American Metal Products (Ameri-Vent), BDM,
ICC, Metal Fab*, Olympia Chimney Supply, Inc., Selkirk, and Simpson
DuraVent.
*WHEN INSTALLING METAL FAB VENT SYSTEM with this appliance
an adapter must be used. Use adapter part number 5DDA.
The vent congurations listed in this manual are shown with rigid
pipe. Flexible pipe may be used for approved venting congurations
by approved vent manufacturers (listed below). Refer to the vent
manufacturer’s installation instructions.
Refer to the vent manufacturer’s installation manual for complete
installation instructions. Vent installation must conform with venting
requirements and restrictions as outlined in this manual.
Table 7.1, Approved Vent Systems
Vent Manufacturer Vent Cap Part Number
American Metal Products
(Ameri-Vent)
5DHCS
5DHC
5D36S
BDM 940185
940285
Simpson DuraVent 58DVA-HC
58DVA-HSCH
58DVA-HRCS
58DVA-VC
58DVA-VCE
ICC TM-5DHT
TM-5HT
TM-5ST14
TM-5ST36
TM-5VT
Kozy Heat 800 Series
KPV
Metal Fab
(Adapter 5DDA must be used)
5DHT
5DST14
5DST36
5DVT
5DVTHW
Selkirk 5DT-ST36
5DT-ST14
5DT-HC
5DT-VT
5DT-VC
7.2 Venting Requirements
NOTE: Consult the local and national installation codes to assure
adequate combustion and ventilation air is available. Venting
requirements apply to both natural gas and propane.
• Flame height and appearance will vary depending upon venting
conguration and the type of fuel used.
• Provide a means for visually checking the vent connection to the
appliance after the replace is installed.
• A minimum of 1” (25mm) clearance on all sides of the vertical
vent pipe must be maintained. Attic insulation shields may
be insulated using unfaced insulation products listed as
noncombustible per ASTM E 136.
• The horizontal vent heat shield must be installed for minimum
horizontal venting installations for natural gas and propane.
• Kozy Heat’s #800-WPT series, or wall thimble products that
comply with the required 3” (76mm) top clearance and 1”
(25mm) side and bottom clearance to combustibles, must be
installed for all horizontal vent runs that pass through interior
or exterior walls. These wall thimble products may be insulated
using unfaced insulation products listed as noncombustible per
ASTM E 136.
• This appliance is approved for use with vent manufacturer ICC
wall pass-through part number TM-5WT.
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 31
7.3 Vent Restriction
Burner ame appearance and characteristics are aected by altitude,
fuel quality, venting conguration, and other factors. To achieve
desirable ame appearance, the vent exhaust may be restricted by
the restrictor plate (included in components packet).
The restrictor plate is shipped with all inner rings intact, and when
installed, provides the most vent restriction. There are (2) inner rings
that can be knocked out. The innermost ring knocked out will create
less restriction, and the outer most ring knocked out will create the
least amount of restriction.
Follow Figure 7.1 for restrictor plate installation before attaching
venting or through the bae if venting is already attached. For vent
restriction plate recommendations and adjustments, see Section
11.2.2 Vent Restriction (after installation) on page 53.
Figure 7.1, Vent Access and Restrictor Plate
Restrictor plate
Remove innermost circle to
create less restriction
Remove all inner rings for
the least restriction
Bend tabs to approx. 80˚ angles to create
tension to hold itself in place when installed
Slide restrictor into exhaust pipe on
top fireplace with tabs facing towards
you prior to attaching venting
EXHAUST PIPE
32 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
7.4 Horizontal Vent Heat Shield Installation
IMPORTANT: The horizontal vent heat shield must be installed when
incorporating minimum horizontal venting.
1. Loosen, but do not remove the (2) attachment screws in front of
the ue collar on the top of the replace.
2. Bend the heat shield at perforation to a 90° angle.
3. Slide the (2) slots on horizontal vent heat shield under previously
loosened screws.
4. Re-tighten screws to install.
ATTACHMENT SCREWS
Figure 7.2, Installed Horizontal Heat Shield
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 33
7.5 Natural Draft Vent Installation
7.5.1 Vertical Terminations
Flexible pipe may be used for approved venting congurations by vent
manufacturers listed in Section 7.1 Approved Vent Systems on page
30.
(i) Minimum / Maximum Vertical Terminations:
4’ (1219mm) minimum vertical length / 50’ (15.24m) maximum
vertical length + termination cap
DIAG.1 NATURAL GAS AND PROPANE VERTICAL VENTING
(A) Stand-o Brackets
(B) Stand-o Heat Shields
(C) 90° Elbow (not applicable)
(D) Vent Heat Shield (not applicable)
(E) Termination Cap
A
B
E
i
34 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
7.5.2 Combination Venting
7.5.2.1 Natural Gas Installations
IMPORTANT: The horizontal heat shield must be installed when
installing minimum horizontal venting. Refer to Section 7.4 on page
32.
Flexible pipe may be used for approved venting congurations by vent
manufacturers listed in Section 7.1 Approved Vent Systems on page
30.
(i) Minimum Vertical Rise / Maximum Horizontal Terminations:
18” (610mm) minimum vertical rise + 90° horizontal elbow + 9”
(229mm) minimum horizontal / 20’ (6.1m) maximum horizontal
+ termination cap
DIAG.2 NATURAL GAS COMBINATION VENTING
(A) Stand-o Brackets
(B) Stand-o Heat Shields
(C) 90° Elbow
(D) Vent Heat Shield
(E) Termination Cap
A
B
D
C
E
i
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 35
Figure 7.3, Natural Gas Combination Venting
7.5.2.2 Natural Gas Maximum Combination Venting
For maximum vertical and maximum horizontal combination venting,
the vent terminations must be within the shaded area in Figure 7.3.
Flexible pipe may be used for approved venting congurations by vent
manufacturers listed in Section 7.1 Approved Vent Systems on page
30.
• 25’ (7.6m) maximum vertical rise + 25’ (7.6m) maximum
horizontal run = 50’ (15.2m) of total length
• Maximum of (5) 90° elbows.
• For each additional 90° elbow used after the rst elbow, 3’
(914mm) must be subtracted from maximum venting allowed.
• For each 45° elbow used, 18” (457mm) must be subtracted from
maximum venting allowed.
• (2) 45° degree elbows may be used in place of (1) 90° elbow.
36 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
7.5.2.3 Propane Venting
IMPORTANT: Horizontal vent sections require ¼” (6mm) rise for every
12” (305mm) of travel.
IMPORTANT: The horizontal heat shield must be installed when
installing minimum horizontal venting. Refer to Section 7.4 on page
32.
Flexible pipe may be used for approved venting congurations by vent
manufacturers listed in Section 7.1 Approved Vent Systems on page
30.
(i) Minimum Vertical Rise / Maximum Horizontal Terminations:
18” (610mm) minimum vertical rise + 90° horizontal elbow
+ 9” (229mm) minimum horizontal / 4’ (1219mm) maximum
horizontal + termination cap
DIAG.3 PROPANE COMBINATION VENTING
(A) Stand-o Brackets
(B) Stand-o Heat Shields
(C) 90° Elbow
(D) Vent Heat Shield
(E) Termination Cap
A
B
D
C
E
i
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 37
Figure 7.4, Propane Combination Venting
7.5.2.4 Propane Maximum Combination Venting
For maximum vertical and maximum horizontal combination venting,
the vent terminations must be within the shaded area in Figure 7.4.
Flexible pipe may be used for approved venting congurations by vent
manufacturers listed in Section 7.1 Approved Vent Systems on page
30.
• 25’ (7.6m) maximum vertical rise + 25’ (7.6m) maximum
horizontal run = 50’ (15.2m) of total length
• Maximum of (5) 90° elbows.
• For each additional 90° elbow used after the rst elbow, 3’
(914mm) must be subtracted from maximum venting allowed.
• For each 45° elbow used, 18” (457mm) must be subtracted from
maximum venting allowed.
• (2) 45° degree elbows may be used in place of (1) 90° elbow.
38 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
7.6 #800-1 Series Direct Vent
Termination Kit(s)
IMPORTANT: The horizontal heat shield must be installed when
installing minimum horizontal venting. Refer to Section 7.4 on page
32.
IMPORTANT: The ex pipe is permanently attached to the exterior plate.
DO NOT ATTACH either #844-1 or #845-1 termination kit to replace (or
extension kit) until it has passed through the wall. Install termination
plates to the outside wall exterior.
IMPORTANT: The minimum bend radius to center is 6 in (152 mm)
required for installation of the exible vent pipe. Care should be taken
when installing the exible vent pipe to avoid a tight bend that may
cause abrasion or damage to the exible pipe.
• If terminating against vinyl siding, a vinyl siding protector must
be used (included with the #844-1 and #845-1 direct vent kits).
Follow instructions included.
• Each #846-1 extension kit contains enough 5” & 8” exible
aluminum pipe to extend chimney an additional 6 ‘ (1.83 m).
7.6.1 Assembly and Installation
1. Mount the required #800-WPT series wall pass through (G)
with the required 3” (76mm) top clearance and 1” (25mm) side
clearances to the exterior wall, and seal.
(OPTIONAL) insulate the wall-pass through with any unfaced
insulation products listed as non-combustible per ASTM E 136.
See #800-WPT installation instructions on the following page.
2. Apply a liberal bead of exterior sealant around outer edge of
termination box (A), placing assembly through the wall-pass
through in exterior wall. Place screws through the four holes (B),
securing it in place.
3. Form the 5” & 8” exible aluminum pipes on termination kit
(#844-1 or #845-1), and if applicable, on each extension kit.
4. Gently pull 5” & 8” pipes down to the top of the replace, or if
applicable, the extension kit.
DO NOT stretch extension kit beyond 6 ‘ (1.83 m); DO
NOT stretch beyond what is required. It is very dicult to
decompress ex pipes once stretched.
5. Place a bead of sealant outside 5” ex pipe collar (C) (end with
EXTERNAL LIP) and sliding it into 5” pipe on extension kit or top
of replace (D). Secure with 3 evenly spaced screws.
6. Place a bead of sealant inside 8” ex pipe collar (E) (end with
the INTERNAL lip), sliding it over 8” pipe on top of replace (F).
Secure with 3 evenly spaced screws.
7. If additional extension kits are required, repeat Steps 4 and 5,
placing 5” & 8” pipes onto previous extension kit.
#800-WPT3
G
#800-WPT
#800-WPT2
A
B
C
E
D
F
STAND-OFF BRACKETS
STAND-OFF HEAT SHIELDS
LEGEND
A Termination box
B Holes in exterior wall (only 3 shown)
C 5” ex pipe collar
D 5” pipe on replace or extension kit
E 8” ex pipe collar
F 8” pipe on replace or extension kit
G Wall pass-through
H Vinyl Siding Protector (not shown)
Figure 7.5, #800-1 Assembly and Installation
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 39
7.6.2 #800-WPT & #800-WPT2
Installation Instructions
If installing Kozy Heat #800 Series Flexible Vent System with either
#800-WPT or #800-WPT2, remove inner ring on each wall thimble
section with tin snips. This will provide adequate room for the exible
vent system.
1. Measure wall thickness. Cut the included insulation to this
length.
2. Install wall pass-through section marked #1 (with 3/8” [10mm]
ange) into framed opening. Secure to interior wall with screws
(not provided).
3. From the exterior, place insulation between ange and the top of
the framed opening in the wall pass-through section #1, cutting
as needed.
4. Install section marked #2 of wall pass-through into framed
opening, overlapping metal sections as necessary to
accommodate wall thickness. Secure to exterior wall with screws
(not provided).
5. Follow vent manufacturer installation instructions for vent
installation.
7.6.3 #800-WPT3 Installation Instructions
IMPORTANT: The heat shield within the wall thimble must overlap
a minimum of 1-1/2” (38mm). An extension will be needed if going
through a thicker wall than 6-1/2” (165mm). Refer to BDM vent
manufacturer if wall extension is necessary.
1. Hand bend the (2) tabs on the top of the wall pass through at the
3” (76mm) top required clearance. Hand bend the (6) tabs on the
sides and bottom of the wall pass through. Repeat for the other
section.
2. From the interior, install one section of the wall pass through.
Secure with (4) screws (not provided).
3. From the exterior, install the other section of the wall pass
through, overlapping the heat shields as necessary to
accommodate wall thickness. The sections must overlap a
minimum of 1-1/2” (38mm). Secure to exterior wall with (4)
screws (not provided).
4. Follow vent manufacturer installation instructions for vent
installation.
Cut ring out of both sections if
using #800 Series flex venting
3/8” (10mm) flange must
be on inside wall
Insulation
Figure 7.6, #800-WPT & #800-WPT2 Flex Venting Inner Ring Removal
Figure 7.7, #800-WPT & #800-WPT2 Flex Venting Framing
HAND BEND TABS
SCREW HOLES
1”
2”
3”
Figure 7.8, #800-WPT3
40 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
8.0 FIREPLACE SETUP
8.1 Hearth Plate and Component
Access Doors
To access the toggle switch and remote learn button on the left side
of the unit, the hearth plate and component access doors must be
removed.
8.1.1 Installation
1. Install the glass frame assembly.
2. Locate the (4) slots on each side of the replace metal cabinet (2
each side).
3. Align the notched tabs on each component access door with the
slots on sides of the metal cabinet. Raise slightly into slots and
lower into position.
4. Install hearth plate. Set the long angled ange of the hearth
plate behind the access door handles to secure into place.
8.1.2 Removal
1. Remove hearth plate by lifting it up and out of the rebox.
2. Lift the component access doors up and out of slots.
Figure 8.1, Hearth Plate and Component Access Doors Installation and Removal
8.2 Glass Frame Assembly
WARNING: Do not operate this replace with the glass removed,
cracked, or broken. Replacement of the glass assembly should be done
by a licensed or qualied service person.
8.2.1 Remove Glass Frame Assembly
WARNING: Do not remove the glass assembly when hot.
1. Remove safety barrier.
2. Remove the hearth plate and component access doors.
3. Use a 7/16” nut driver to remove (3) nuts securing the bottom of
the glass valance.
4. Lift the glass frame assembly up and o (3) tabs located at the
top of the rebox.
8.2.2 Install Glass Frame Assembly
1. Align the slots on top of the glass assembly over the tabs at
the top of the rebox while lowering the bottom of the glass
assembly into position.
2. Secure glass frame assembly with (3) nuts previously removed.
3. Reinstall the hearth plate and component access doors.
4. Reinstall safety barrier.
ROTATE TOWARD CENTER
TO REMOVE AND INSTALL
COMPONENT
ACCESS DOOR
(1 SHOWN)
HEARTH PLATE
Figure 8.2, Glass Assembly Nut Location
NUTS SECURING
GLASS VALANCE
BOTTOM
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 41
8.3 Firebox Liner Kit Installation
WARNING: RISK OF FIRE! Do not operate this replace without a rebox
liner kit installed.
• Firebox liner kits will provide insulation and are required to
operate this replace.
• If converting to propane, complete the conversion before
installing rebox liner kit. Follow the conversion instructions
included with the kit.
8.3.1 Brick Refractory Firebox Liner Kit
This kit includes: (2) Screws
(3) pc. Brick refractory rebox
liner
(2) Exterior side panels
1. Remove rebox oor refractory.
2. Install rebox back panel. Verify the notched end is positioned
inside the channel at the back of the rebox.
3. Install rebox side panels. Position the cut out sections around
the bae with the angled ends at the bottom of the rebox.
4. Secure side panels with refractory clips located at the front
corners of the bae. Loosen screws to adjust refractory clips. Re-
tighten screws to secure.
5. Reinstall rebox oor refractory.
6. Attach (1) exterior side refractory panel to a component access
door. Secure with (1) screw in the compression nut at the top of
the top of the access panel.
7. Install bottom exterior refractory.
8. Attach (1) exterior side refractory panel to a component access
door. Secure with (1) screw in the compression nut at the top of
the top of the access panel.
8.3.2 Enamel Firebox Liner Kit
This kit includes:
(4) pc. Enamel rebox liner (4) Firebox insulation panels
(3) Exterior enamel panels (4) Screws
1. Remove rebox oor refractory.
2. Press together the back insulation and back enamel panel. The
insulation panels will t loose inside the top and bottom enamel
panel anges.
3. Position the panel assembly, with the insulation side against the
back of the rebox and enamel panel side anges facing forward,
with the notched end into the rebox back channel.
4. Press together the side panels and side enamel panels. The
insulation panels will t loose. Position the panel assemblies with
the cut out sections positioned around the bae and the angled
end at the rebox oor.
5. Align holes in the enamel panel mounting anges with the holes
in the burner heat shield. Secure with (4) screws.
6. Secure the panel tops with the refractory clips located at the
front corners of the bae. Loosen screws to adjust refractory
clips. Re-tighten screws to secure.
7. Slide the bottom insulation and enamel panel into the channel
in the hearth plate. Install hearth plate.
8. Attach the exterior enamel panel sections to the component
access doors and secure with (2) truss head screws.
BAFFLE
REFRACTORY
CLIP
Figure 8.3, Back Enamel Panel
Figure 8.4, Side Enamel Panel
Figure 8.5, Refractory Clip Location and Fireplace Bae
Figure 8.6, Exterior Side Refractory Compression Nut Location
42 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
8.4 #AL36-500 Log Set Installation
CAUTION: Do not place logs directly over burner portholes. Improper
log placement may aect ame appearance and cause excessive soot
to build upon the logs and glass.
• If converting to propane, complete the conversion before
installing the log set. Follow the conversion instructions included
with the kit.
• Log numbers are located on the bottom of each log. Refer to the
following instructions and illustrations for proper log placement.
1. Align the holes in the bottom of logs #1 through #3 with the
mounting pins on the burner. Push to seat.
2. Position log #4 as shown below.
3. Position logs #5 through #8 over the base logs as shown below,
aligning the pins in logs with the holes in the base logs.
4. Position logs #9 through #11 as shown below. The cutout in the
back of log #10 aligns with the center tine on the log rack.
5. Install lava rock on the front and sides of the rebox oor
refractory.
6. Use a sti bristle or steel brush to distribute rockwool embers
onto burner and logs.
Figure 8.7, Base Logs
Figure 8.8, Completed Installation
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION 43
9.0 ELECTRICAL INFORMATION
WARNING: Do not use this replace if any part has been under water.
Immediately call a qualied service technician to inspect this appliance
and to replace any part of the control system and any gas control which
has been under water.
WARNING - Electrical Grounding Instructions: This appliance is
equipped with a three-prong (grounding) plug for your protection
against shock hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or remove the grounding
prong from this plug.
9.1 Electrical Specications
This appliance, when installed, must be electrically grounded in
accordance with local codes, or in the absence of local codes, with
the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.1.
9.2 Wiring Requirements
• The IFC System Module requires 120V of electricity and/or
batteries to operate.
• Using the battery back-up will operate the burner only.
• Optional fan component will not function on battery back up
power.
Figure 9.1, Wiring Schematics
MALE END
VARIABLE
SPEED FAN
[optional]
VARIABLE
LIGHT
APPLIANCE
GROUND STAR
BATTERY
PACK
885 PROFLAME
MAIN ON/OFF
SWITCH
PILOT
PILOT
BURNER
FLAME
SENSOR
IGNITER
SW1 BUTTON (RED)
AUX (ON/OFF)
[optional]
POWER
VENT
[optional]
44 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
9.3 Light Kit
CAUTION: Disconnect all electrical power from the replace before
performing this task.
NOTE: To avoid damage and prolong the life of the halogen bulbs,
never touch with bare hands. Always use a soft cloth when handling.
9.3.1 Install Light Kit
1. Remove the safety barrier and glass frame assembly.
2. Remove the light access panel on rebox ceiling (2) screws.
3. Using a 1/4” wrench, loosen, but do not remove, the bulb clips
located inside the light chamber.
4. Install (2) halogen bulbs (included in components packet) into
lamp bases.
5. Reposition bulb clips over tips of halogen bulbs and re-tighten
screws. Do not over-tighten.
6. Reinstall light access panel on rebox ceiling using (2) screws
previously removed.
Figure 9.2, Light Kit Access Panel Location
LIGHT ACCESS PANEL - SECURED BY (2) SCREWS
Figure 9.3, Bulb Clips
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 45
10.0 OPERATING INSTRUCTIONS
WARNING
Do not operate appliance with the glass front removed, cracked, or
broken. Replacement of the glass should be done by a licensed or
qualied service person.
Under no circumstances should any solid fuel (wood, coal, paper,
cardboard, etc.) be used in this appliance.
Children and adults should be alerted to the hazards of high surface
temperature and should stay away to avoid burns or clothing ignition.
CAUTION
Clothing or other ammable material should not be placed on or near
the appliance.
Young children should be carefully supervised when they are in the
same room as the appliance. Toddlers, young children and others
may be susceptible to accidental contact burns. A physical barrier is
recommended if there are at risk individuals in the house. To restrict
access to a replace or stove, install an adjustable safety gate to keep
toddlers, young children and other at risk individuals out of the room
and away from hot surfaces.
WARNING: If you do not follow these instructions exactly, a re or explosion may result causing property damage, personal injury, or loss of life.
1. STOP! Read all the safety information above on this page.
2. Press the wireless remote OFF button.
3. Turn o all electric power to the appliance.
4. This appliance is equipped with an ignition device which
automatically lights the pilot. Do not try to light the pilot by
hand.
5. Locate the manual valve installed by your qualied service
technician.
6. Turn the manual valve clockwise to the OFF position.
7. Wait ve (5) minutes to clear out any gas. Then, smell
for gas, including near the oor. If you smell gas, STOP!
Follow ‘B’ in the safety information above. If you do not smell
gas, go to the next step.
8. Turn the manual valve counterclockwise to the ON
position.
9. Turn on all electric power to the appliance.
10. Press the wireless remote ON button.
11. If the appliance will not operate, follow the instructions, “To
Turn O Gas To Appliance” and call your service technician or
gas supplier.
OPERATING INSTRUCTIONS
NOTE
When this replace is initially lit, condensation will appear on the glass. This is normal in all gas replaces and will disappear after several
minutes. A paint smell will occur during the rst few hours of burning. It is recommended to leave the fan o during this period to help speed
the paint curing process. This replace may produce noises of varying degree as it heats and cools due to metal expansion and contraction.
This is normal, and does not aect the performance or longevity of the replace.
A. This appliance is equipped with an ignition device which
automatically lights the pilot. Do not try to light the pilot by
hand.
B. BEFORE OPERATING smell around the appliance area for gas. Be
sure to smell next to the oor because some gas is heavier than
air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in
your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re
department.
C. Use only your hand to turn the gas control manual valve. Never
use tools. If the valve will not turn by hand, do not try to repair
it; call a qualied service technician. Force or attempted repair
may result in a re or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualied service technician to inspect the
appliance and to replace any part of the control system and
any gas control that has been under water.
ON/OFF
ON
OFF
1. Press the wireless remote OFF button.
2. Turn o all electric power to the appliance if service is to be
performed.
3. Locate the manual valve installed by your qualied service
technician.
4. Turn the manual valve clockwise to OFF position.
FOR YOUR SAFETY READ BEFORE OPERATING
TO TURN OFF GAS TO APPLIANCE
46 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
10.1 Setup Proame 2 IFC Module
1. Set the main ON/OFF rocker switch in the OFF position.
2. Install (4) AA batteries (not included) into backup battery holder
on the control module.
3. Install (3) AAA batteries (included in the components packet) in
the remote control battery bay, located at the base of the remote.
4. Connect the IFC Module to an AC power supply.
10.2 Initialize the Control System
IMPORTANT: Remove all packaging and combustible material from the
rebox before initializing the control system.
NOTE: Performing the next steps will initiate pilot start-up in manual
mode, where the pilot igniter will spark repeatedly. The pilot will ignite
if gas is supplied to the replace.
1. To access the toggle switch and remote learn button on the
left side of the unit, the hearth plate and component access
doors must be removed. Refer to Section 8.1 Hearth Plate and
Component Access Doors on page 40.
2. Locate the remote sync button on the control module access
switch on the left side of the replace.
3. Press the remote sync button. The IFC module will BEEP (3) times
and illuminate an amber LED. This indicates the receiver is ready
to synchronize with the transmitter.
4. Within (5) seconds, push the ON/OFF button on the remote
control. The receiver will BEEP (4) times to indicate the
transmitter’s command is accepted, and is set to the transmitter’s
particular code. The pilot will automatically ignite.
5. Press the remote control ON/OFF button again. The pilot will
extinguish, conrming the remote control command. The control
system is now initialized.
6. Set the main ON/OFF rocker switch to ON position for remote
control operation of the main burner and replace features.
10.3 Reset the System for
Manual Operation
1. Set the ON/OFF rocker switch to OFF position.
2. Press the remote sync button on the IFC module until it emits (3)
beeps and an amber LED is illuminated.
3. Within (5) seconds, press the remote sync button again. This
will close synchronization with the remote control. The pilot will
automatically light.
• Turn the main burner ON by setting the ON/OFF switch in ON
position. The main burner will only operate on HI.
• Turn the main burner OFF by setting the ON/OFF switch in the
OFF position. The pilot will remain lit even if burner is turned o,
provided CPI mode is turned on.
10.4 Automatic Safety Restart
• This system will execute an automatic turn OFF command for
approximately (5) seconds within (24) hours of a continued pilot
ame ignition to perform a safety check. This allows the system to
verify correct safety functions.
• After the turn OFF sequence is completed, the IFC module will re-
execute the latest command.
10.5 Backup Battery Operation
This appliance will operate on the backup battery pack when electric
power is interrupted, or in a power outage. The lifespan of the backup
batteries depend on various factors, such as the quality of the batteries,
number of ignitions, et cetera.
• When the backup battery pack is low, the IFC module will emit a
double-beep while receiving an ON/OFF command.
• No commands will be accepted after this alert until the back up
batteries are replaced.
• Once replaced, the IFC module will emit a ‘beep’ as soon as it is
powered.
Power Switch
Remote Sync Button
Figure 10.1, Toggle Switch and Remote Learn Button Location
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 47
10.6 Control System 7 Day Timeout
• If you have your Proame 2 system set to CPI (continuous pilot
ignition) with 7 consecutive days without ignition of the main
burner, the pilot will turn o. This a standard safety feature of the
SIT Proame 2 system.
• Once you turn CPI on, the 7 day timer will start. If at any time
during the following 7 days your main burner ignites, it will reset
the timer back to 7 days.
• See Section 10.9.3 Pilot Ignition Selection (IPI/CPI) on page 48
for more information.
How to check if your system is set to CPI:
The LCD screen will display the snowake icon.
To select the preferred pilot ignition feature,
1. With the system in the OFF position, press the mode key to index
the CPI mode icon.
2. Press the up arrow key to activate CPI.
3. Press the down arrow key to return to IPI. A single ‘beep’ will
conrm reception of the command.
To Turn ON the appliance:
1. With the system in the OFF position, press the remote control
ON/OFF key to turn ON the appliance.
A single ‘beep’ will emit from the IFC module to conrm recep-
tion of the command.
The LCD screen will display all active icons, and the IFC module will
start the ignition sequence.
10.7 IFC Module Ignition Sequence
The IFC module will try (2) times for ignition, each lasting
approximately (60) seconds, with approximately (35) seconds
between each attempt.
1. With the system in OFF position, press the remote control ON/OFF
key. Approximately (4) seconds after this key is depressed, the IFC
module will generate sparks to the pilot hood.
2. First ignition attempt will generate sparks for (60) seconds.
3. If there is no ame ignition (rectication) within the (60) second
time frame, the IFC module will stop generating sparks for
approximately (35) seconds.
4. After (35) seconds of wait time, the IFC module will generate
sparks for another (60) seconds for the second ignition attempt.
5. If there is no positive rectication after (60) seconds, the IFC
module will go into a lockout. The red LED will blink (3) times, in
intervals, until the system is reset.
10.7.1 Reset IFC Module after Lockout
10.7.1.1 ON/OFF Rocker Switch
1. Set the ON/OFF rocker switch to the OFF position.
2. After approximately (2) seconds, move the switch to the ON
position. The ignition sequence will start again.
10.7.1.2 Remote Control ON/OFF Key
1. Press the remote control ON/OFF key to turn the system OFF.
2. After approximately (2) seconds, press the ON/OFF key again. The
ignition sequence will start again.
10.7.1.3 Cycling Flame
1. Press the remote control down arrow key during ame adjustment
mode to reduce the ame to OFF (indicated by OFF displayed on
the LCD screen).
2. After approximately (2) seconds, press the up arrow key. The
ignition sequence will start again.
10.8 Additional Diagnostic Information
Low Battery Condition (<4V) Remote Control:
• Battery Icon will appear on LCD remote control display.
• Replace batteries.
Low Battery Condition (<4V) Battery Backup:
• The red LED Indicator will blink (1) time in intervals.
• A low double-beep emits from the IFC control module when it
receives an ON/OFF command from the remote control.
• Replace Batteries.
Pilot Flame Error Condition:
• Red LED Indicator will blink (2) times in intervals. Contact your
dealer if this occurs.
System Lock Out Condition:
• Red LED Indicator will blink (3) times in intervals.
• Verify gas is turned on.
• Verify sensor is not shorted.
• Follow Section 10.2 Initialize the Control System.
48 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
10.9 Remote Control Operation
10.9.1 Temperature Display
1. With the system in the OFF position, simultaneously press the
thermostat key and the mode key to change degrees from °F to
°C.
2. Visually check the LCD screen to verify either °F or °C is displayed
on the right side of the room temperature display.
10.9.2 Key Lock
This function locks the keys to avoid unsupervised operation. Once
activated, a lock icon will appear on the LCD screen.
1. Simultaneously press the mode key and the up arrow key to
activate or deactivate this function.
10.9.3 Pilot Ignition Selection (IPI/CPI)
This system has the option of a continuous (standing) pilot. This
features allows the system to change from a spark-to-pilot system
to the standing pilot option. The standing pilot will keep the rebox
warm and establish a draft in the vent, which allows the main burner
to ignite with less air-ow disruption.
When the system is OFF, the LCD screen will display the snowake icon
during the setup of either IPI or CPI mode. To select the preferred pilot
ignition feature,
1. With the system in the OFF position, press the mode key to index
the CPI mode icon.
2. Press the up arrow key to activate CPI.
3. Press the down arrow key to return to IPI. A single ‘beep’ will
conrm reception of the command.
When the system is ON,
IPI mode: LCD screen will not display the snowake icon
CPI mode: LCD screen will display the snowake icon
LOW BATTERY ALARM
KEY LOCK
LIGHT ON
ROOM
TEMPERATURE
SET POINT
TEMPERATURE/LEVEL/STATE
FLAME ON
THERMOSTAT
OFF/ON/SMART
FAN
TRANSMISSION
CPI MODE
LCD DISPLAY
ON/OFF KEY
THERMOSTAT KEY
UP/DOWN ARROWS
MODE KEY
BLUE BACK
LCD DISPLAY
PROFLAME 2 TRANSMITTER
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 49
10.9.4 Turn ON the Appliance
1. With the system in the OFF position, press the remote control
ON/OFF key to turn ON the appliance.
A single ‘beep’ will emit from the IFC module to conrm
reception of the command.
The LCD screen will display all active icons, and the IFC module will
start the ignition sequence.
10.9.5 Turn OFF the appliance
1. With the system in the OFF position, press the remote control
ON/OFF key to turn ON the appliance.
A single ‘beep’ will emit from the IFC module to conrm
reception of the command.
The LCD screen will only display the room temperature and its icon,
and the IFC module will turn o the main burner.
10.9.6 Remote Control Flame Adjustment
This control system has (6) ame levels. If the smart thermostat
operation is activated, then the manual adjustment of the ame
height will be disabled.
1. Verify the system is in the ON position and the ame level is set
at maximum.
2. Press the down arrow key once to reduce ame height by one
level until the ame is turned o.
3. Press the up arrow key once to increase ame height by one
step. If the up arrow key is pressed while the system is on, but
the ame is o, the ame will ignite on HI.
4. A single ‘beep’ will conrm reception of the command.
10.9.6.1 Deactivate Flame Modulation
1. Verify all (3) AAA batteries are installed in the remote control
battery bay.
2. Remove (1) AAA battery.
3. Press and hold the on/o key and the mode key at the same
time.
4. Reinsert (1) AAA battery.
5. While still holding the on/o key, let go of ONLY the mode key.
6. Index over to the ame graphic on the LCD screen to edit. Use
the up or down arrow key to choose ‘ON’ or ‘OFF’.
10.9.7 Remote Control Thermostat Operation
10.9.7.1 Room Thermostat
The remote control can operate as a room thermostat. The thermostat
can be set to a desired temperature to control a room’s comfort level.
To activate this function,
1. Press the thermostat key. The LCD screen will display a
temperature bulb graphic, the room temperature and set
temperature.
2. To adjust the set temperature, press the up or down arrow keys
until the desired temperature is displayed on the LCD screen.
10.9.7.2 Smart Thermostat
The smart thermostat function will adjust the ame height based
on the set temperature and the actual room temperature. The smart
thermostat function automatically adjusts the ame down when the
room temperature reaches the set point. To activate this function,
1. Press the thermostat key until the ‘SMART’ appears on LCD
screen on the right side of the temperature bulb graphic.
2. To adjust the set temperature, press the up or down arrow keys
until the desired temperature is displayed on the LCD screen.
10.9.7.3 Deactivate Remote Control
Thermostat Operation
The thermostat operation function can be deactivated. The remote
control will still operate the main burner on and o, and function
ame, fan, and light modulation. To deactivate this function,
1. Verify all (3) AAA batteries are installed in the remote control.
2. Remove (1) AAA battery.
Flame Off
Flame Level 1
Flame Level 5 Flame Level Maximum
SET TEMPERATURE
ROOM TEMPERATURE
50 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
3. While reinserting the battery, push and hold the thermostat key.
The temperature bulb graphic will not be displayed on the LCD
screen.
4. To reactivate remote thermostat operation, follow the same key
sequence procedure above. The temperature bulb graphic will
reappear on the LCD screen.
10.9.8 Fan Speed Control
Fan speed can be adjusted through (6) speeds. To activate this
function,
1. Press the mode key to index to the fan control icon.
2. Press the up or down arrow keys to turn on, o, or to adjust fan
speed.
Thermostat mode: Fan(s) have a (5) minute delay time when the
replace is lit. This allows time for heat to build in replace before fan
operation. The fan will continue to operate for approximately (12)
minutes after the replace has been turned o.
Manual mode: Fan(s) will operate at previous setting. There is no delay
in start up or stop time.
10.9.9 Accent Light Kit (if applicable)
The light intensity can be adjusted through (6) levels.
1. Press the mode key to index to the light icon.
2. Press the up or down arrow keys to adjust the intensity level.
3. A single ‘beep’ will conrm reception of the command.
10.9.9.1 Deactivate Light Kit Modulation
1. Verify all (3) AAA batteries are installed in the remote control
battery bay.
2. Remove (1) AAA battery.
3. Press and hold the on/o key and the mode key at the same
time.
4. Reinsert (1) AAA battery.
5. While still holding the on/o key, let go of ONLY the mode key.
6. Index over to the bulb graphic on the LCD screen to edit. Use the
up or down arrow key to choose ‘SET’ or ‘CLR’.
10.9.10 Remote Control Low Battery Detection
Remote control battery lifespan depends on various factors including
battery quality, number of ignitions, changes to room thermostat set
point, etcetera.
• When the remote control batteries are low, a battery icon will
appear on the LCD display before all battery power is lost.
• When the batteries are replaced, this icon will disappear.
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 51
11.0 ADJUSTMENT
11.1 Pressure Testing
NOTE: The appliance and its appliance main gas valve must be
disconnected from the gas supply piping system during any pressure
testing of the system at test pressures in excess of ½ psi (3.5 kPa).
IMPORTANT: Pressure check taps for manifold (outgoing) and inlet
(incoming) pressure have been incorporated into the valve. The
pressure tap marked OUT measures outgoing pressure. The pressure
tap marked IN measures incoming pressure.
11.1.1 Inlet Pressure Test
NOTE: Make sure to apply these incoming pressure test with all other
gas appliances on, or at full capacity in the house for proper pressure
reading.
IMPORTANT: If the inlet pressure reading is too high or too low, contact
the gas company. Only a qualied gas service technician should adjust
incoming gas pressure.
1. Loosen the inlet (IN) pressure tap by turning screw counter-
clockwise. See (A) in Figure 11.1.
2. Attach manometer using a ¼ in (6mm) I.D. hose.
3. Light pilot and burner. Check pressure to ensure it is between
the minimum and maximum recommended pressure settings.
4. Turn o burner and pilot.
5. Disconnect hose and tighten the inlet (IN) pressure tap by
turning screw clockwise. Screw should be snug. Do not over
tighten.
6. Relight pilot and burner. Then reattach manometer to the
inlet pressure tap (A) to verify the tap is completely sealed.
Manometer should read no pressure.
11.1.2 Manifold Pressure Test
1. Light pilot.
2. Loosen manifold (OUT) pressure tap by turning screw counter-
clockwise. See (B) in Figure 11.1.
3. Attach manometer to pressure tap using a ¼ in (6mm) I.D. hose.
4. Light burner. Check manometer reading.
5. Turn burner and pilot o.
6. Disconnect manometer hose and tighten the manifold (OUT)
pressure tap by turning screw clockwise. Screw should be snug.
Do not over tighten.
7. Attach the manometer to the manifold pressure tap (B) to verify
it is completely sealed. The manometer should read no pressure
when pilot and burner are on.
Table 11.1, Inlet Pressures
Fuel Natural Gas Propane
Gas Supply Min - Max Min - Max
Inlet Pressure
Tap (A)
5” - 10.5” WC
(1.25 - 2.62 kPa)
12” - 13” WC
(2.99 - 3.24 kPa)
Table 11.2, Manifold Pressure
Fuel Natural Gas Propane
Gas Supply Low - High Low - High
Manifold Pressure
Tap (B)
1.1” - 3.8” WC
(.27 - .95 kPa)
2.9” - 11” WC
(.72 - 2.74 kPa)
Figure 11.1, Pressure Check Taps
Inlet pressure
tap
Manifold pressure
tap
A
B
52 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
11.2 Burner Flame Adjustments
WARNING: To avoid property damage or personal injury, allow the
replace ample time to cool before making any adjustments.
Burner ame appearance and characteristics are aected by
altitude, fuel quality, venting conguration, and other factors. After
installation, this appliance may need additional adjustments to
achieve optimum ame appearance and visual aesthetics.
11.2.1 Burner Venturi
WARNING: VENTURI ADJUSTMENT MUST BE DONE BY A QUALIFIED
SERVICE TECHNICIAN.
NOTE: Burner venturi air shutter settings have been factory set. Refer
to Table 11.3.
When this appliance is rst lit, the burner ames will appear blue.
During the rst 15 minutes of operation, ame appearance will
gradually turn to the desired yellow appearance. If the ames remain
blue, or become dark orange with evidence of sooting (black tips),
adjustment of the air shutter opening may be necessary.
Regardless of venturi orientation, closing the air shutter will achieve a
desired yellow ame, but may produce soot on the glass. Opening the
air shutter will cause a short, blue ame that may lift o the burner.
Table 11.3, Factory Set Venturi Opening
Fuel Venturi Opening
Natural Gas 3/16” (4.763mm) open
Propane 5/8” (15.875mm) open
11.2.1.1 Venturi Adjustment
NOTE: If soot is present on the glass, check log placement before
adjusting the venturi.
NOTE: Ensure the venturi on each inlet tube has the same opening of
measurement.
1. Remove the safety barrier and glass frame assembly.
2. Remove the log set and burner assembly from rebox.
3. Loosen screw on venturi and adjust as necessary. Re-tighten
screw.
4. Reinstall burner assembly, verifying venturi is positioned over
the burner orice.
5. Reinstall all other components previously removed.
IMPORTANT: Slight adjustments to the venturi opening will create
dramatic results. Adjust at slight increments until desired look is
achieved. Always burn the replace insert for at least 15 minutes, and
allow the appliance ample time to cool before making any further
adjustments.
Table 11.4, Venturi Adjustment Guidelines
Flame Characteristic Cause Solution
Dark, orange ame
with black tips
Venturi closed too far Open venturi slightly
Short, blue ames Venturi open too far Close setting slightly
Lifting (ghosting)
ames
Gas pressure too high
Venturi closed too far
Check manometer
settings
Open venturi setting
slightly
Figure 11.2, Burner Venturi
Figure 11.3, Flame Appearance and Characteristics
Lazy, yellow flames - no adjustment necessary
Ideal Flame Appearance
Venturi(s) settings closed too far. Open venturi(s) slightly.
Dark, orange flames with black tips
Venturi(s) open too far. Close venturi settings(s) slightly.
Short, blue flames
Venturi settings(s) closed too far. Open venturi(s) slightly
OR gas pressure too high - check manometer settings
Lifting (ghosting) flames
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 53
11.2.2 Vent Restriction (after installation)
WARNING: To avoid property damage or personal injury, allow the
replace ample time to cool before making any adjustments.
WARNING: Improper vent installation may cause the burner ames
to lift or “ghost.” Perform a visual check on ame appearance after
restriction adjustment to ensure proper performance.
Vertical terminations may display an active, compact ame. If this
appearance is not desirable, a restrictor plate may need to be installed
or modied after vent termination installation. Access to the vent exit
for restriction can be reached through the replace bae. Allow the
replace to burn for 15 minutes before making any adjustments.
Table 11.5, Restrictor Plate Adjustment Guidelines
Flame Appearance Draft Problem Solution
Short, ickering Excessive draft
Not enough restriction
Add restrictor
Lifting or ghosting* Insucient draft Remove inner ring(s)
on restrictor, or
Remove restrictor
*If ames continue to lift or ghost after opening the restrictor and
verifying correct vent installation, shut o the gas supply and call a
qualied service technician.
11.2.2.1 Restrictor Plate Installation
1. Remove the safety barrier and the glass frame assembly.
2. Locate the 5” (127mm) exhaust pipe in the rebox ceiling.
3. Bend the tabs on the restrictor plate (included in components
packet) to approximately 80° angles. This will create tension
when the restrictor plate is inserted into the exhaust pipe.
4. Insert restrictor plate into the 5” (127mm) exhaust pipe with the
tabs pointing towards you.
5. Reinstall all components previously removed.
11.2.2.2 Restrictor Plate Modication
1. Remove the safety barrier, access cover, and the glass frame
assembly.
2. Remove the restrictor plate by pulling it down and out of the 5”
(127mm) exhaust pipe. Make necessary modications to achieve
desired ame appearance.
3. Insert restrictor plate into the 5” (127mm) exhaust pipe with the
tabs pointing towards you.
4. Reinstall all components previously removed.
Figure 11.4, Vent Access and Restrictor Plate
Restrictor plate
Remove innermost circle to
create less restriction
Remove all inner rings for
the least restriction
Bend tabs to approx. 80˚ angles to create
tension to hold itself in place when installed
Slide restrictor into exhaust pipe on
top fireplace with tabs facing towards
you prior to attaching venting
EXHAUST PIPE
54 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
12.0 TROUBLESHOOTING
ATTENTION: Troubleshooting must be performed by a qualied
technician.
Before proceeding with the steps in the following troubleshooting
guide,
• Verify proper 120VAC power supply to the control module.
• Verify the control module battery pack and the remote control
batteries are fresh and installed with correct polarity.
• Verify all connections between the wire harnesses and the
system components are proper and positive.
• Verify the communication link is established between the remote
control and the IFC module.
• Verify inlet pressure meets the recommended inlet pressure. If
necessary, adjust line pressure regulator.
Issue Cause Solution
Pilot will not light
Electrical power interrupted or
disconnected
Restore electrical power to appliance or use battery back-up.
Wiring disconnection
Ensure batteries are fully charged if using battery back-up as power
source.
Use wiring schematic in this manual to determine that all wiring
connections are secure and correct.
Gas supply turned o
Check remote shut-o valves from the appliance. Usually there is a valve
near the main gas line. There may be more than (1) valve between the
appliance and main gas line.
Pilot will not stay lit No propane in tank Check propane tank. Rell if necessary.
Low gas pressure Consult a plumber or a gas supplier.
Can be caused by situations such as a bent line, too narrow diameter or
pipe, or a low line pressure.
Pilot ame not making contact
with the ame rectication
sensor on the pilot assembly
Verify the pilot ame envelopes the top of the ame sensor and extends
far enough onto burner for ignition.
To adjust pilot ame, turn pilot adjustment screw on the gas valve
clockwise to decrease ame, and counterclockwise to increase ame.
Pilot adjustment screw not sealed Seal pilot adjustment screw. Do not over-tighten.
Pilot ame always on, or
will not extinguish
Control system set to CPI mode Set control system to IPI mode.
Main burner ame will not
light
ON/OFF rocker switch in OFF
position
Switch rocker switch to ON position.
Gas supply turned o Check for multiple shut-os in the supply line. Verify gas supply is turned
on.
Low gas supply Consult with plumber or gas supplier.
Check propane tank. Rell if necessary.
Wiring disconnection or
improper wiring
Check for faulty or incorrect wiring.
Plugged main burner orice Remove blockage.
Pilot ame Verify the pilot ame is properly directed to ignite burner. See pilot ame
troubleshooting above.
Remote control not working
properly
Replace batteries.
No call for heat
Verify remote control is powered ON and thermostat operation is turned
OFF.
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 55
Issue Cause Solution
Pilot and burner extinguish
while in operation
No propane in tank Check propane tank. Rell if necessary.
Incorrect glass assembly
installation
Refer to Section 8.2 Glass Frame Assembly on page 40
Incorrect vent cap installation Adjust if necessary.
Vent cap blockage Remove debris if necessary.
Improper pitch on horizontal
venting
¼ in. (6mm) rise per foot (30 cm) is required on horizontal venting
Exhaust vent pipe leaking
exhaust gases back into rebox
Check for leaks and repair if necessary.
Excessive draft A restrictor may need to be installed or modied. Refer to Section 11.2.2
Vent Restriction (after installation) on page 53.
Soot appears on glass Improper log placement Refer to Section 8.4 #AL36-500 Log Set Installation on page 42.
Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into
the gas mix. Refer to Section 11.2.1 Burner Venturi on page 52.
Incorrect vent cap installation Adjust if necessary.
Vent cap blockage Remove debris if necessary.
Flame burns blue and lifts
o burner
Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into
the gas mix. Refer to Section 11.2.2 Vent Restriction (after installation) on
page 53.
Incorrect vent cap installation Adjust if necessary.
Blockage or leakage of the vent
system
Check the vent pipes for leaks, and the vent cap for debris. Repair the
vent pipes or remove debris from vent cap, if necessary.
No reaction to command Battery back batteries or remote
control batteries low
Replace batteries.
No communication between
remote control and IFC module
Reprogram remote control to IFC module.
A maximum number of failed
ignitions or ame restorations
has been reached
Reset IFC module.
56 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
13.0 MAINTENANCE
ATTENTION: Installation and repair should only be done by a qualied
service person. The appliance should be inspected before use and at
least annually by a professional service person. More frequent cleaning
might be required due to excessive lint from carpeting, bedding
material, et cetera. It is imperative that control compartments, burners,
and circulating air passageways of the appliance be kept clean. Use a
vacuum to clean all components.
WARNING: The appliance area must be kept clear and free from
combustible materials, gasoline and other ammable vapors and
liquids.
13.1 Firebox
Performed by: Qualied Service Person
Frequency: Annually
Action:
• Vacuum and clean any debris in the rebox that is not supposed
to be there.
• Inspect and operate the bottom latch assembly. Verify the
assembly is free from obstruction to operate. The handles must
have spring tension but be able to move forward freely.
13.2 Fan
CAUTION: Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
Performed by: Qualied Service Person
Frequency: Every 6 months
Action:
• Disconnect the fan from electrical current and vacuum.
• The bearings are sealed and require no oiling.
13.3 Vent System
NOTE: If the vent-air intake system is disassembled for any reason,
reinstall per instructions provided with installation. Refer to Section
7.0 Venting on page 30.
Performed by: Qualied Service Person
Frequency: Annually
Action:
• Examination of the vent system is required.
• The ow of combustion and ventilation air must not be
obstructed.
13.4 Glass Assembly
CAUTION: Do not operate appliance with the glass assembly removed,
cracked, or broken. Use protective gloves to handle any broken or
damaged glass assembly components.
WARNING: Do not use substitute materials.
WARNING: Avoid striking or slamming glass assembly. Avoid abrasive
cleaner. DO NOT clean glass while it is hot.
IMPORTANT: Any safety screen, guard, or barrier removed for servicing
the appliance must be replaced prior to operating the appliance.
Performed by: Homeowner
Frequency: Annually
Action:
• Prepare a work area large enough to accommodate the glass
assembly on a at, stable surface.
• Remove safety screen and glass frame assembly.
• Clean glass window with a suitable replace glass cleaner using
a soft cloth. Abrasive cleaners must not be used. Be careful not to
scratch the glass when cleaning.
• Reinstall glass assembly and safety screen. Do not operate
replace without safety screen.
Performed by: Qualied Service Person
Frequency: Annually
Action:
• Clean glass window with a suitable replace glass cleaner using
a soft cloth. Abrasive cleaners must not be used. Be careful not to
scratch the glass when cleaning.
• Inspect the glass for cracks, scratches, and nicks.
• Verify the glass assembly is properly intact and not damaged.
• Replace the glass and the assembly #700-174T as necessary.
• Only Hussong Mfg. Co., Inc. will supply the replacement of glass
assembly as a complete unit.
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 57
13.5 Burner and Pilot System
Verify gas supply is turned on and lled. Consult with plumber or gas
supplier as necessary.
Performed by: Qualied Service Person
Frequency: Annually
Action:
• Vacuum all components of the burner system.
• Check all accessible gas-carrying tubes, connections, pipes and
other components for leaks.
• Inspect the operation of the ame safety system Pilot or Flame
rectication device. Visually check pilot light when in operation.
• Inspect and ensure the lighting of the main burner occurs within
(4) seconds of the main gas valve opening. Check for faulty or
incorrect wiring and correct or replace as necessary. Inspect
primary air openings (burner ports) for blockage, especially near
the pilot.
• Visually check burner ame pattern when in operation. Flames
should be steady, not lifting or oating.
• Test and measure the ame failure response time of the ame
safety system. It must de-energize the safety shuto in no more
than (30) seconds.
Lazy, yellow flames - no adjustment necessary
Ideal Flame Appearance
Figure 13.1, Burner System
Figure 13.2, Pilot and Burner Correct Flame Appearance
Burner orice
ELECTRONIC IGNITION
SYSTEM PILOT FLAME
58 REPLACEMENT PARTS LIST Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.8 August 2020
14.0 REPLACEMENT PARTS LIST
Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing.
ALP-36S CONTROL BOARD AND PARTS
Control Board - NG AL36-L-170-7 Pilot Orice - NG 700-166
Control Board - Propane AL36-L-171-7 Pilot Orice - Propane 700-168
S.I.T. IPI Gas Valve - NG 700-567 Valve Step Motor - NG 700-504
S.I.T. IPI Gas Valve - Propane 700-567-1 Valve Step Motor - Propane 700-504-1
Proame 2 IFC Board 700-659-7 18” Flexible Gas Line - Black 700-213B
IFC Wire Harness Assembly 700-653 Flexible Gas Line - Valve to Burner Connection 700-226F
Proame 2 IFC External Antenna 700-ANT NG Burner Orice #29 700-229
Pilot Assembly - NG 700-551 Propane Burner Orice #49 700-249
Pilot Assembly - Propane 700-551-1 Conversion Kit - NG NCK-AL36L-S
S.I.T. IPI Pilot Hood 700-098 Conversion Kit - Propane LCK-AL36L-S
Transmitter (Remote Control) 700-408 Burner Assembly AL36-L-135
Hussong Manufacturing Co., Inc.
P.O. Box 577
204 Industrial Park Drive
Lakeeld, MN 56150-0577
USA
ALP-36S
GLASS AND GLASS PARTS
32” x 37” - Glass with Gasket 700-174T
1-1/8” Glass Gasket’ 900-006
Replacement Valance AL36-005
SAFETY BARRIERS
Rectangular Decor Screen Front AL36R-DSFS
Rectangular Mission Screen Front AL36R-MSFS
Arched Decor Screen Front AL36A-DSFS
Arched Mission Screen Front AL36A-MSFS
WARNING: This product can expose you to chemicals including Lead, which is [are] known to the State of California to cause cancer, birth
defects or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.
The following warning is for replacement parts for this appliance.
ADDITIONAL COMPONENTS
5” (127mm) Restrictor Plate 900-086
Manual Gas Shut-o Valve 700-203
FAN KIT
Fan Assembly - (2) 75 CFM AL36-028
LIGHT KIT
Light Kit AL36-LKT
20W 120V Halogen Bulb 600-676
MISCELLANEOUS
Component Access Doors AL36-CADS
Hearth Plate AL36-HP
LOG SET
11 Piece Log Set AL36-500
#1 Log A-1
#2 Log A-2
#3 Log A-3
#4 Log A-4
#5 Log A-5
#6 Log A-6
#7 Log A-7
#8 Log A-8
#9 Log A-9
#10 Log A-10
#11 Log A-11
Rock Wool Embers 900-REMB
#ALP-36S R.8 August 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces
LIMITED LIFETIME WARRANTY 59
LIMITED LIFETIME WARRANTY
Warranty Coverage
Hussong Manufacturing Company, Inc. (Hussong Mfg.) warrants this
Kozy Heat gas appliance from the date of purchase to the original
purchaser, that it is free of defects in materials and workmanship at
the time of manufacture. Registering your replace warranty does not
require any documents to be sent in to Hussong Mfg. Please retain
your proof of purchase reecting the date of purchase along with the
serial number and model of your replace for any future warranty
claims.
If a defect is noted within the warranty period, the customer should
contact their authorized dealer for service within 30 days.
30 Days: Parts & Labor*
• Paint
• Light bulbs
• Gasket material
• Glass media and media dam
Year 1: Parts & Labor*
• All parts and material except the items listed in the 30 day
warranty and any exclusions or limitations that may apply.
*Hussong Mfg. will issue labor reimbursement to an authorized dealer
only. Hussong Mfg. will not be liable for charges occurred as a result of
any service performed by a non-authorized service provider, without
pre-authorization.
Years 2 through Lifetime: Parts Only
• Firebox
• Heat Exchanger
• Logs
• Burner tube or pan
• Outer shell
• Heat shield(s)
• Front Viewing Glass (thermal shock only)
• Refractory Firebox liner (excluding enamel and glass panels)
EXCLUSIONS AND LIMITATIONS
1. This appliance must be installed by a licensed, authorized service technician or contractor. It must be installed, operated and maintained
at all times in accordance with the instructions in the owner’s manual or the warranty is void.
2. This warranty is nontransferable and is made to the original purchaser only.
3. This warranty excludes standard wear and tear of the appliance which is considered normal usage over time.
4. Discoloration and some minor expansion, contraction or movement of certain parts, resulting in noise, is normal and not a defect.
5. Warranty is automatically voided if the appliance’s serial number and/or testing label is removed or if the appliance is altered or
tampered with in any way.
6. Warranty is void if the appliance is subject to submersion in water or prolonged periods of dampness or condensation. Any damage
to any part of the appliance due to water or weather damage which is the result of, but not limited to, improper chimney/venting
installation will also render this warranty void.
7. This warranty does not cover installation and operational related problems such as environmental conditions, nearby trees, buildings,
hilltops, mountains, inadequate venting or ventilation, excessive osets, negative air pressures caused by any mechanical systems.
8. Chimney components and other Non-Hussong Mfg. accessories used in conjunction with the installation of this appliance are not
covered under this warranty.
9. Damage to plated surfaces or accessories, if applicable, caused by scratches, ngerprints, melted items or other external sources left on
the surfaces from the use of cleaners is not covered under this warranty.
10. It is expressly agreed and understood that this warranty is Hussong Mfg.’s sole obligation and purchaser’s exclusive remedy for defective
replace equipment. Hussong Mfg. is free of liability for any damages caused by this appliance, as well as inconvenience expenses
and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or
consequential damage may not apply. Hussong Mfg. shall not be held to implied warranties and this warranty shall replace all previous
warranties.
11. This limited lifetime warranty is the only warranty supplied by Hussong Mfg. Any warranties extended to the purchaser by the dealer/
distributor, whether expressed or implied, are hereby disclaimed and the purchaser’s recourse is expressly limited to the warranties set
forth herein.
12. Any part repaired or replaced during the limited warranty period will be warranted under the terms of the limited warranty for a period
not to exceed the remaining term of the original limited warranty.
13. Any replacement part repaired after the warranty period will include a 90 day parts coverage
14. Hussong Mfg. may require the defective part to be returned using a pre-authorized RGA number or a photo of the defective component.
Failure to provide either can result in a denied claim.
15. This warranty does not cover the appliances ability to heat a desired space, as there are many factors that can impact the heating
performance in each home. Consideration should be implied to the appliance’s location, room size, home design, environmental
conditions, insulation, and tightness of the home.
16. Hussong Mfg. reserves the right to make changes at any time, without notice, in design, material, specications, and prices. Hussong
Mfg. reserves the right to discontinue models and products.
July 2018
