HUSSONG MANUFACTURING CO., INC.
INSTALLATION AND
OPERATION MANUAL
ͷ Do not store or use gasoline or other
ammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
ͷ Installation and service must be performed
by a qualied installer, service agency or
the gas supplier.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
This appliance may be installed in
an aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certied kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d’installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez
www.kozyheat.com
.
DANGER
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
BAYPORT 36 LE
BAYPORT 36 MV
Models #BAY-36-LE & #BAY-36-MV
Direct Vent Gas Fireplaces
Hussong Mfg. Co., Inc.
BAY-36-LE & BAY-36-MV Report No: 19-507
Rev. 11, April 2021
Starting Serial Number: 20 105348 21
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces HOMEOWNER REFERENCE INFORMATION 3
Read this manual before installation or operating this appliance.
Please retain this owner’s manual for future reference.
Jim Hussong
President
Dudley Hussong
Board Chairman
Homeowner Reference Information
We recommend you record the following information:
Model Name: ____________________________________________
Serial Number: ___________________________________________
Dealership Purchased from: ________________________________
Date purchased/installed: __________________________________
Location of replace: ______________________________________
Dealer phone: ___________________________________________
Notes: ______________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________
CON GRAT ULAT ION S!
We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are
designed with superi components and materials, and assembled by trained crasmen
who take pride in their wk. To ensure you receive a quality product, the burner and valve
assembly are 100 percent test-fired, and the complete fireplace is thoughly inspected befe
packaging. Our commitment to quality and customer satisfaction has remained the same f
over 40 years. We oer a complete line of gas, wood, and electric fireplaces, along with stylish
accessies to complement any dec. Adding a fireplace is one of the best ways to increase the
value of your home, and we are proud to oer a netwk of dealers throughout the country to
help make your experience everything you imagine. We pride ourselves in being dedicated not
only to functionality and reliability, but also customer safety. We oer our continual suppt
and guidance to help you achieve the maximum benet and enjoyment om your Kozy Heat
gas fireplace.
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5
TABLE OF CONTENTS
HOMEOWNER REFERENCE INFORMATION ................................. 3
TABLE OF CONTENTS .....................................................................5
1.0 INTRODUCTION ......................................................................7
1.1 Appliance Certication ............................................................................. 7
1.2 California Proposition 65 Warning ........................................................ 7
1.3 Requirements for the Commonwealth of Massachusetts ............ 7
2.0 SPECIFICATIONS .....................................................................8
2.1 Heating Specications .............................................................................. 8
2.2 Electrical Specications ............................................................................ 8
2.3 Appliance Dimensions .............................................................................. 9
2.4 Safety Barrier Dimensions ........................................................................ 10
3.0 FRAMING .................................................................................11
3.1 Appliance Placement Considerations ................................................. 11
3.2 Floor Support and Protection ................................................................. 11
3.3 Stand-o Assembly and Installation .................................................... 12
3.4 Nailing Flange Assembly and Installation .......................................... 12
3.5 Clearances to Combustibles ................................................................... 13
3.6 Wall Enclosure Rough Opening ............................................................. 14
3.7 Vent Termination Framing ....................................................................... 15
3.8 Outdoor Covered Fireplace Installation .............................................. 17
4.0 FACING AND FINISHING .........................................................19
4.1 Facing and Finishing Requirements ..................................................... 19
4.2 Finishing Trim Kit Assembly #B36-FTK ................................................ 22
4.3 Exterior Trim Kit Assembly ...................................................................... 23
4.4 Safety Barrier Installations ....................................................................... 24
5.0 GAS LINE CONNECTION .........................................................26
5.1 Gas Conversion (sold separately) .......................................................... 26
5.2 Gas Pressures ................................................................................................ 26
5.3 Gas Line Installation ................................................................................... 26
6.0 TERMINATION LOCATIONS .................................................... 27
6.1 Vertical Vent Cap Termination ................................................................ 27
6.2 Minimum Termination Clearances ........................................................ 28
7.0 VENTING ..................................................................................29
7.1 Rear Vent Conversion Instructions........................................................ 29
7.2 Approved Vent Systems ............................................................................ 31
7.3 Venting Requirements .............................................................................. 31
7.4 Restrictor Assembly and Installation ................................................... 32
7.5 Vent Heat Shield Assembly Installation .............................................. 33
7.6 Coaxial Rigid Pipe Venting Congurations ........................................ 34
7.7 Class A Chimney/Masonry Chimney Conversion ............................ 41
7.8 Coaxial to Co-Linear Chimney Conversion ........................................ 42
7.9 #700-2 Series Direct Vent Termination Kit(s) ..................................... 43
8.0 FIREPLACE SETUP ................................................................... 44
8.1 Glass Frame Assembly ............................................................................... 44
8.2 Bottom Frame Removal and Installation ............................................ 44
8.3 #B36-500 Log Set Installation ................................................................. 45
8.4 Control Board Removal and Installation ............................................. 46
9.0 ELECTRICAL INFORMATION ..................................................47
9.1 Electrical Specications ............................................................................ 47
9.2 Wiring Requirements ................................................................................. 47
9.3 #B36-075 Optional Fan Kit ....................................................................... 50
10.0 OPERATING INSTRUCTIONS ................................................ 52
10.1 Lighting Instructions (#BAY-36-LE) ..................................................... 52
10.2 Lighting Instructions (#BAY-36-MV) ................................................. 54
11.0 ADJUSTMENT ........................................................................56
11.1 Gas Pressure Testing ................................................................................ 56
11.2 Burner Flame Adjustments ................................................................... 58
12.0 TROUBLESHOOTING.............................................................60
12.1 Electronic Ignition System ....................................................................60
12.2 Continuous Pilot Ignition (Millivolt) System ................................... 62
13.0 MAINTENANCE......................................................................64
13.1 Firebox .......................................................................................................... 64
13.2 Fan (optional) ............................................................................................. 64
13.3 Vent System ................................................................................................ 64
13.4 Glass Assembly .......................................................................................... 64
13.5 Burner and Pilot System ........................................................................ 65
14.0 REPLACEMENT PARTS LIST..................................................66
LIMITED LIFETIME WARRANTY ....................................................69
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7
1.0 INTRODUCTION
1.1 Appliance Certication
Laboratory: PFS in Cottage Grove, Wisconsin
Standards:
ANSI Z21.88-2017/CSA 2.33-2017, Vented Gas Fireplace Heaters
CSA 2.17 2017, Gas-Fired Appliances for Use at High Altitudes
This installation must conform with local codes, or in the absence of
local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or
the Natural Gas and Propane Installation Code, CSA B149.1.
1.2 California Proposition 65 Warning
WARNING: This product can expose you to chemicals including
Carbon Monoxide, that is an externally vented by-product of fuel
combustion, which is [are] known to the State of California to cause
birth defects or other reproductive harm. For more information, visit
www.P65Warnings.ca.gov.
1.3 Requirements for the
Commonwealth of Massachusetts
The following requirements reference various Massachusetts and
national codes not contained in this manual.
For all sidewall horizontally vented gas fueled equipment installed
in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust vent termination
is less than (7) feet above nished grade in the area of the venting,
including but not limited to decks and porches, the following
requirements shall be satised:
1.3.1 Installation of Carbon Monoxide Detectors
At time of installation of side wall horizontally vented gas fueled
equipment, the installing plumber or gas-tter shall observe that
a hard wired carbon monoxide detector with an alarm and battery
back-up is installed on the oor level where the gas equipment is
to be installed. In addition, the installing plumber or gas-tter shall
observe that a battery operated or hard wired carbon monoxide
detector is installed on each additional level of the dwelling, building
or structure served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property owner
to secure the services of qualied licensed professionals for the
installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled
equipment is installed in a crawl space or attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed
on the next adjacent oor level. In the event that the requirements
of this subdivision can not be met at the time of completion of
installation, the owner shall have a period of thirty (30) days to
comply with the above requirements; provided, however, that during
said thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
1.3.2 Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/UL 2034
listed and IAS certied.
1.3.3 Signage
A metal or plastic identication plate shall be permanently mounted
to the exterior of the building at a minimum of eight (8) feet
above grade directly in line with the exhaust vent terminal for the
horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print no less the one-half inch (½”) in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
1.3.4 Inspection
The state or local gas inspector of the side wall horizontally vented
gas fueled equipment shall not approve the installation unless, upon
inspection, the inspector observes carbon monoxide detectors and
signage installed in accordance with the provisions of 248 CMR 5.08
(2) (a) 1 through 4.
1.3.5 Exemptions
The following equipment is exempt from 248 CMR 5.08 (2) (a) 1
through 4: The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition of NFPA 54 as
adopted by the Board; and Product Approved side wall horizontally
vented gas fueled equipment installed in a room or structure separate
from the dwelling, building or structure used in whole or in part for
residential purposes.
1.3.6 Manufacturer Requirements
1.3.6.1 Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally
vented gas equipment provides a venting system design or venting
system components with the equipment, the instructions provided
by the manufacturer for installation of the equipment and the
venting system shall include:
• Detailed instructions for the installation of the venting system
design or the venting system components; and
• A complete parts list for the venting system design or venting
system.
1.3.7 Gas Equipment Venting
System NOT Provided
When the manufacturer of Product Approved side wall horizontally
vented gas equipment does not provide the parts for venting the
ue gases, but identies “special venting systems”, the following
requirements shall be satised by the manufacturer:
• The referenced “special venting systems” instructions shall
be included with the appliance or equipment installation
instructions and;
• The “special venting systems” shall be Product Approved by the
Board, and the instructions for that system shall include a parts
list and detailed installation instructions.
A copy of all installation instructions for all Product Approved
side wall horizontally vented gas fueled equipment, all venting
instructions, all parts lists for venting instructions, and/or all venting
design instructions shall remain with the appliance or equipment at
the completion of the installation.
8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
2.0 SPECIFICATIONS
2.1 Heating Specications
Natural Gas Propane
Maximum
Input Rating
26,500 Btu/h
(7.6 kW)
26,500 Btu/h
(7.6 kW)
Minimum
Input Rating
17,500 Btu/h
(5.1 kW)
21,000 Btu/h
(6.15 kW)
Manifold Pressure
(High)
3.5” WC
(0.87 kPa)
11” WC
(2.74 kPa)
Manifold Pressure
(Low)
1.6” WC
(0.40 kPa)
6.4” WC
(1.59 kPa)
Orice Size (DMS) #42 #53
2.1.1 Altitude Adjustment
This appliance may be installed at higher altitudes. Please refer to
National Fuel Gas Code ANSI Z223.1/NFPA 54, CSA-B149.1 Natural
Gas and Propane Installation Code, local authorities, or codes having
jurisdiction in you area regarding derate guidelines.
2.1.1.1 US Installations
Refer to the American Gas Association guidelines for the gas designed
appliances derating method. For elevations above 2,000’ (610m),
input ratings are to be reduced by 4% for each 1,000’ (305m) above
sea level.
2.1.1.2 Canadian Installations
When the appliance is installed at elevations above 4,500’ (1,372m),
the certied high altitude rating shall be reduced at the rate of 4% for
each additional 1,000’ (305m).
2.2 Electrical Specications
• The junction box in this appliance requires 120VAC, 60Hz, and 6
Amps.
• Verify the household breaker is shut o prior to working on any
electrical lines.
• The AC power supply to this appliance must be hot at all times
and shall not have a switch installed in it.
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9
2.3 Appliance Dimensions
Figure 2.1, Appliance Dimensions
115⁄16”
(49mm)
5
15⁄16”
(152mm)
32”
(813mm)
26
13⁄16”
(681mm)
10”
(254mm)
32
5⁄8”
(829mm)
35
¾”
(907mm)
8
3⁄16”
(208mm)
2
5⁄16”
(58mm)
25
7⁄8”
(657mm)
15
13⁄16”
(401mm)
18
7⁄8”
(479mm)
7
7⁄8”
(199mm)
TOP VIEW
FRONT VIEWLEFT SIDE RIGHT SIDE
ELECTRICAL
ACCESS
GAS LINE HOLE
10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
2.4 Safety Barrier Dimensions
WARNING: A barrier designed to reduce the risk of burns from the hot
viewing glass is provided with this appliance and shall be installed for
the protection of children and other at-risk individuals.
If the barrier becomes damaged, the barrier shall be replaced with
Hussong Mfg.’s barriers for this appliance.
IMPORTANT: Consider the height of hearth nish material when
building a replace platform. Proper installation of safety barriers
require the bottom of the replace to be level with nished hearth.
NOTE: Safety screen B36-PTF2 requires the replace to be 3” (76mm)
above the hearth and 3” (76mm) clearance from the outside edge to
a sidewall.
Please refer to Section 4.4 Safety Barrier Installations on page 24 for
mounting and installation options.
363⁄8”
(924mm)
32
¼”
(819mm)
32
9⁄16”
(924mm)
27
7⁄8”
(819mm)
36
3⁄8”
(924mm)
32
1⁄8”
(819mm)
40
¾”
(1035mm)
37
1⁄16”
(941mm)
36
3⁄8”
(924mm)
32
¼”
(819mm)
36
3⁄8”
(924mm)
32
¼”
(819mm)
36
3⁄8”
(924mm)
32
¼”
(819mm)
B36-PSF2 B36-FRSF2
B36R-MSF2 B36A-MSF2 B36-RSF2
B36A-FPDSF2 B36-PTF2
SAFETY SCREEN B36-PTF2
REQUIRES THE FIREPLACE TO BE
3” (76mm) ABOVE THE HEARTH
AND 3” (76mm) CLEARANCE
FROM THE OUTSIDE EDGE
TO A SIDEWALL
Figure 2.2, Safety Barrier Dimensions
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 11
3.0 FRAMING
3.1 Appliance Placement Considerations
WARNING: Due to high temperatures, the appliance should be located
out of trac and away from furniture and draperies.
FIRE HAZARD: Do NOT install this appliance directly on carpeting,
vinyl, or any other combustible material other than wood.
• This appliance must be installed on a level surface capable of
supporting the replace and venting.
• Determine the exact position of your replace. Consider
the hearth width, height and depth, if applicable for your
installation.
• Please be aware of the large amount of heat this replace will
produce when determining a location.
3.2 Floor Support and Protection
• Floor protection in front of the replace is not required.
Combustible material may be used if installing a hearth
extension. Consider the thickness of the hearth extension
nishing material if building a replace platform. The bottom
of the replace must be level with nished hearth extension for
proper t of a safety barrier.
• If installing safety barrier #B36-PFT2, the replace must be 3”
(76mm) above the nished hearth for proper tting.
• If this appliance is to be installed directly on carpeting, tile,
or other combustible material other than wood ooring, this
appliance shall be installed on a metal or wood panel extending
the full width and depth of the appliance.
• If the appliance is to be installed above oor level, a solid,
continuous platform must be constructed below the appliance.
12 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
3.3 Stand-o Assembly and Installation
WARNING: The top stand-os provide minimum clearance to the
header. Use only non-combustible material in this area for the entire
width of the replace. DO NOT use wood, sheetrock, et cetera, in this
zone.
Top stand-o brackets must be formed and attached prior to
positioning replace into framed opening.
NOTE: If installing trim kit assembly, please refer to Section 4.0 Facing
and Finishing on page 19. It is easier to install the trim kits with the
stand-o assemblies and nailing anges.
1. Remove and save (4) screws securing stand-o heat shields and
stand-o brackets on top of the replace.
2. Form each top stand-o bracket by bending at perforations, as
shown.
3. Align the holes in the formed top stand-os with the holes in
the replace top. Secure with the (4) screws previously removed
along with (4) screws located on top of the replace.
4. Form stand-o heat shields as shown. The ange will face up and
to the back of the replace.
5. Align the holes in the stand-o heat shields with the holes in the
top stand-o brackets. Secure with (8) screws provided in the
replace components packet.
3.4 Nailing Flange Assembly
and Installation
CAUTION: Never permanently remove these assemblies from the
replace—they must be secured regardless of nish material used.
1. Remove (2) nailing anges from the right and left side of the
replace.
2. Align nailing ange with holes on outside corners of replace,
with the stand-o anges on the nailing anges facing away
from the replace
3. Secure the nailing anges to the replace with screws (provided)
through the slots in nailing anges.
4. Bend perforation on nailing ange until parallel with replace
face. Do not bend toward replace face.
5. UNTIL ALL FRAMING REQUIREMENTS ARE COMPLETE: Position
framing stud against the small stand-o (located on backside of
nailing ange). Secure with nails or screws.
• When installed, the nailing anges provide the minimum ¼”
(6mm) clearance from the sides of the replace to framing.
Figure 3.1, Nailing Flange and Stand-o Assembly and Installation
STAND-OFF BRACKETS AS SHIPPED
FORMED STAND-OFFS AND NAILING FLANGES
TOP VIEW
Stand-o
Flange
Framing Studs
1/4” (6mm)
Clearance
Stand-o
Flange
FRONT VIEW
SIDE VIEW
Nailing Flanges
As Shipped
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 13
3.5 Clearances to Combustibles
Table 3.1, Minimum Appliance Clearances to Combustible Material
From appliance top stand-os 0” 0mm
From appliance left and right side stand-os 0” 0mm
From appliance back stand-os 0” 0mm
From appliance corners 1/4” 6mm
From appliance front 36” 914mm
From appliance top to ceiling 30” 762mm
Appliance sides to adjacent sidewall 3/4” 19mm
Top of appliance to 3/4”(19mm) trim 4-1/2” 108mm
Mantel 6”(152mm) deep from appliance top 8” 203mm
Rough opening height 42” 1067mm
Rough opening width 36-1/4” 920mm
Rough opening depth (includes 1/2” [13mm] typical nish material with ush mount) 15-7/8” 403mm
Figure 3.2, Typical Installation Options
16¼”
(413mm)
36
¼”
(920mm)
1”
(25mm)
26
½”
(673mm)
11
7⁄8”
(301mm)
35
5⁄8”
(905mm)
24
11⁄16”
(628mm)
36
¼”
(920mm)
50
7⁄16”
(1280mm)
16
¼”
(413mm)
36
¼”
(920mm)
1”
(25mm)
16
¼”
(413mm)
36
¼”
(920mm)
1”
(25mm)
1”
(25mm)
36
¼”
(920mm)
¼”
(6mm)
TYPICAL HORIZONTAL INSTALLATION
TOP VENT
TYPICAL HORIZONTAL INSTALLATION
REAR VENT
TYPICAL VERTICAL INSTALLATION
TOP VENT
TYPICAL VERTICAL INSTALLATION
REAR VENT
TYPICAL CORNER INSTALLATION
TOP VENT
Nominal 2”x 4” framing used in enclosure framing
14 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
3.6 Wall Enclosure Rough Opening
WARNING: Provide adequate clearance in front of the replace for
barrier removal, component access, gas line installation, service
access, etc.
NOTE: The construction of the replace wall enclosure must comply
with local building codes and all clearances as outlined in this manual.
NOTE: Cold air transfer area. The replace wall enclosure should be
constructed in a manner to prevent cold air from entering the room
and outside walls should be insulated.
• METAL-FAB VENT SYSTEM: If installing Metal-Fab vent pipe,
adapter #4DDA must be used. If rear venting, increase the
minimum depth for the wall enclosure rough opening by 3-3/4”
(95mm) in order to maintain the required vent pipe clearances.
• If masonry (optional) is to be used, prepare the foundation
necessary for the full masonry load.
Figure 3.3, Framing Dimensions
42”
(1067mm)
36
¼”
(920mm)
15
7⁄8”
(403mm)*
½
”
(13mm) TYPICAL
FINISH MATERIAL
*INCLUDES ½” (13mm) TYPICAL FINISH
MATERIAL WITH FLUSH MOUNT
SINGLE VERTICAL HEADER
BOARD IS REQUIRED TO
MAINTAIN CLEARANCES TO
COMBUSTIBLES
Nominal 2”x 4” framing used in enclosure framing
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 15
3.7 Vent Termination Framing
3.7.1 Vent Termination Framing Requirements
This is a cold air transfer area. The replace enclosure must comply
with all clearances as outlined in this manual, and be constructed
in compliance with local building codes. Outside walls should be
insulated to prevent cold air from entering room.
Exterior vent termination location must be in compliance with
Section 6.2 Minimum Termination Clearances on page 28.
IMPORTANT - METAL FAB VENT SYSTEM: When installing Metal Fab
vent pipe, adapter #4DDA must be used o the top or rear of the
appliance. This will increase the minimum height for the center of the
vent pipe by 3-3/4” (95mm) when framing the wall pass through. For
rear venting, the minimum depth enclosure must be increased by
3-3/4” (95 mm) to keep with minimum clearance requirements.
3.7.1.1 Clearances
• A minimum of 1” (25mm) clearance on all sides of the vertical
vent pipe must be maintained.
• A minimum of 1” (25mm) clearance from the top surface on the
horizontal pipe must be maintained.
• A minimum of 1” (25mm) clearance on the sides and bottom
surfaces on the horizontal pipe must be maintained.
3.7.2 Vertical Terminations
Follow vent pipe manufacturer’s installation instructions for vertical
terminations.
• Attic insulation shields may be insulated using unfaced
insulation products listed as non-combustible per ASTM E 136.
3.7.3 Horizontal Terminations
WARNING: Do not recess the vent cap into wall or siding.
IMPORTANT: Horizontal vent sections require 1/4” (6mm) rise for every
12” (305mm) of travel for natural draft applications.
Elbows listed with approved vent systems for this appliance vary in
vertical length. Please consult the vent manufacturer’s instructions
to determine the elbow dimension used for installation. Adjust the
wall pass-through rough opening dimensions to maintain clearance
requirements.
Kozy Heat’s #700-WPT, or wall thimble products that comply with the
required 1” (25mm) top clearance to combustibles, must be installed
for all horizontal vent runs that pass through interior or exterior
walls. These wall thimble products may be insulated using unfaced
insulation products listed as noncombustible per ASTM E 136.
• 700-WPT wall thickness covers 4” (101mm) to 6½” (165mm).
3.7.3.1 Wall Pass Through Information and Framing
1. Measure from oor level of the replace to the center of where
the vent pipe will penetrate the wall.
2. Cut and frame an opening in the wall to allow the vent system to
run level through the wall pass-through.
3. Follow the vent pipe manufacturer’s installation instructions for
natural draft vent installation.
• Rigid vent pipe dimensions in Figure 3.4 reect DuraVent 4” x
6-5/8” coaxial pipe venting system.
• Rigid vent pipe dimensions are tested with listed Simpson
Duravent pipe. Other manufacturers product dimensions may
vary.
• Flexible vent pipe framing dimensions are tested with Kozy
Heat #700-2 Series Flexible Vent System. See Figure 3.4 on the
following page.
16 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
Figure 3.4, Minimum Horizontal Venting
9½”
(241mm)
4
¾” (120mm)
9
½”
(241mm)
157⁄8”
(403mm)
39”
(991mm)
26”
(661mm)
51”
(1295mm)
15
7⁄8”
(403mm)
15
7⁄8”
(403mm)
700-WPT Framing Dimensions
Ships with #700-2
Minimum Horizontal Venting
Top Vent - Natural Gas & Propane
Minimum Horizontal Venting
Rear Vent - Natural Gas & Propane
Minimum Horizontal #700-2 Venting
Top Vent (only) - Natural Gas & Propane
Nominal 2”x 4” framing used in enclosure framing
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 17
A
B
CC
The overhang (A) must be a minimum of 1/2 or
greater of the rooine elevation (B) above the base
of the replace.
The width of the overhang to each side of the
appliance (C) must be a minimum of 1/2 or
greater of the rooine elevation (B) above the
base of the replace.
EXAMPLE: If rooine (B) is 10’ above the base of replace, the overhang (A) must be 5’
or greater. The width of the overhang to EACH side of the replace (C) must be 5’ or greater.
SIDE OF
FIREPLACE
BACK OF
FIREPLACE
FRONT OF
FIREPLACE
ROOF OVERHANG
Figure 3.5, Outdoor Covered Fireplace Install - 1
3.8 Outdoor Covered Fireplace Installation
An outdoor covered replace installation allows a replace to be
installed in an outdoor covered area, where the appliance is protected
from direct precipitation.
Follow the instructions and illustrations in this section for installation
procedures.
3.8.1 Safety Screen Barriers
Hussong Mfg. highly recommends to use black painted safety barriers
in outdoor installations. Other screen barriers that incorporate
a plated or patina nish are highly susceptible to oxidation and
discoloration.
3.8.2 Requirements
• The continuous insulated building envelope and weatherproof
membrane are not to be interrupted by replace installation. See
Figure 3.6 on the following page.
• Fireplace operation is approved from 40°F to 110°F.
• All wiring connections shall be in accordance with outdoor
requirements of NECA NFPA 70.
• All clearances and requirements in your appliance manual must
be adhered to.
18 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
MINIMUM WEATHERPROOF
OVERHANG IN FRONT AND SIDES
MINIMUM WEATHERPROOF
OVERHANG IN FRONT AND SIDES
MINIMUM WEATHERPROOF
OVERHANG IN FRONT AND SIDES
MINIMUM WEATHERPROOF
OVERHANG IN FRONT AND SIDES
FREE STANDING STRUCTURE
(WEATHERPROOF ENCLOSURE)
Continuous insulated building
envelope and weatherproof
membrane is not interrupted
by replace installation
INSIDE
OUTSIDE
INSIDE
Figure 3.6, Outdoor Covered Fireplace Install - 2
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 19
4.0 FACING AND FINISHING
4.1 Facing and Finishing Requirements
4.1.1 Mantel Requirements
WARNING: All minimum clearances to combustible material MUST be
maintained.
Mantel drawings are shown without the horizontal heat shield for
clarication only.
Combustible Mantel Projections: As referenced in Figure 4.1, the
3/4” (19mm) trim can start at 4-1/2” (108mm) above the top of the
appliance with a 6” (152mm) mantel starting at 8” (203mm) above
the top of the appliance. Mantel projections can increase 1” (25mm)
of depth for every 1” (25mm) of height starting at the 6” (152mm)
mantel.
Combustible Mantel Projections FOR B36-RSF2 ONLY: As referenced
in Figure 4.2, the 3/4” (19mm) trim can start at 1-1/2” (38mm) above
the top of the appliance with a 6” (152mm) mantel starting at 5”
(127mm) above the top of the appliance. Mantel projections can
increase 1” (25mm) of depth for every 1” (25mm) of height starting at
the 6” (152mm) mantel.
Non-combustible Mantel Projections: A minimum vertical clearance
of 6” (152mm) above the appliance to a maximum 6” (152mm) depth
of a non-combustible mantel. Follow projection 1” (25mm) up for
every 1” (25mm) deeper.
4.1.2 Adjacent Sidewall Requirements
• The adjacent sidewall must be 3/4” (19mm) from the nishing
edge of the replace. See Figure 4.3 on page 21.
• If you are installing safety barrier B36-PTF2, you will need a 3”
(76mm) clearance from the adjacent sidewall for proper tting of
the safety barrier.
4.1.3 Finishing Recommendations
NOTE: The surface area above the appliance may be aected by high
temperatures emitted from this appliance. To help avoid or reduce the
possibility of the sheetrock to crack, Hussong Mfg. recommends the
following methods:
• Ensure the non-combustible material and sheetrock is dry and
dust free.
• For taping and mudding seams, we recommend heat
resilient tape, mesh and joint compounds, such as Durabond.
Joint compound must be cured as per manufacturer’s
recommendations.
• For a painted surface, use a high quality acrylic latex primer
and nish coat. Avoid at or light-colored paints to prevent
discoloring.
4.1.4 Non-Combustible Zone
• A 37-3/4” x 10-1/2” non-combustible material (board) is supplied
with this replace. The non-combustible material (board) allows
3/4” overlap onto framing side and 1/2” overlap onto header. See
Figure 4.4, BAY-36 Non-Combustible Zone on page 21.
• Natural gas and propane minimum chamber height for
horizontal vent terminations using rigid pipe (top or rear):
45-1/2” (1556mm).
• Natural gas and propane minimum chamber height for
horizontal vent terminations using ex pipe: 55-1/2” (1410mm).
20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
9”
(229mm)
7”
(178mm)
5”
(127mm)
3/4” (19mm)
1
½”
(38mm)
10” (254mm)
8” (203mm)
6” (152mm)
45
½”*
(1156mm)
55
½”**
(1410mm)
WARNING: THESE MANTEL CLEARANCES ARE FOR USE
WITH SAFETY BARRIER B36-RSF2 ONLY
32”
(813mm)
COMBUSTIBLE FLOOR
*NON-COMBUSTIBLE ZONE: 45-1/2” (1556mm) minimum chamber height for horizontal vent terminations using rigid pipe
**NON-COMBUSTIBLE ZONE: 55-1/2” (1410mm) minimum chamber height for top vent minimum horizontal vent terminations using ex pipe
1/2” (13mm)
NON-COMBUSTIBLE
MATERIAL ONLY
NON-COMBUSTIBLE ZONE
Figure 4.1, Mantel and Trim Requirements
45½”*
(1156mm)
12”
(305mm)
10”
(254mm)
8”
(203mm)
3/4” (19mm)
4
½”
(108mm)
10” (254mm)
8” (203mm)
6” (152mm)
32”
(813mm)
55
½”**
(1156mm)
1/2” (13mm)
NON-COMBUSTIBLE
MATERIAL ONLY
NON-COMBUSTIBLE ZONE
COMBUSTIBLE FLOOR
*NON-COMBUSTIBLE ZONE: 45-1/2” (1556mm) minimum chamber height for horizontal vent terminations using rigid pipe
**NON-COMBUSTIBLE ZONE: 55-1/2” (1410mm) minimum chamber height for top vent minimum horizontal vent terminations using ex pipe
Figure 4.2, B36-RSF2 Mantel Requirements
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 21
Figure 4.3, Sidewall Clearance
3/4”
(19mm)
UNLIMITED
NOTE: 37-3/4” x 10-1/2” NONCOMBUSTIBLE
MATERIAL SUPPLIED WITH FIREPLACE
ALLOWS 3/4” OVERLAP ONTO FRAMING
SIDES AND 1/2” ONTO HEADER
NON-COMBUSTIBLE ZONE
10”
(254mm)
36
¼”
(921mm)
Figure 4.4, BAY-36 Non-Combustible Zone
Nominal 2”x 4” framing used
22 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
4.2 Finishing Trim Kit Assembly #B36-FTK
IMPORTANT: This trim kit assembly must be attached before replace
installation.
NOTE: The top trim panel must be installed with the top stand o
brackets.
1. If installed, remove and discard the existing bottom frame piece.
2. Install the bottom trim panel with the ange positioned as
shown below.
3. If installed, remove the top stand-os.
4. Install the top trim panel. Align the holes in the top trim panel
with the front holes in the stand-os and attach to the replace
top. Secure with the screws previously removed and included in
the components packet.
5. If installed, remove the nailing anges from the sides of the
replace.
6. Install side trim panels, utilizing the existing screws from the top
and bottom sides of the replace. Install nailing anges after trim
panels, using screws previously removed. Use screws included in
the components packet to complete side panel installation.
Figure 4.5, Finishing Trim Kit Installation #B36-FTK
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 23
4.3 Exterior Trim Kit Assembly
IMPORTANT: This exterior trim kit is supplied with and for use only with
safety barrier #B36-RSF2.
IMPORTANT: Exterior trim kit assembly must be attached before
replace installation.
NOTE: The top trim panel must be installed with the top stand o
brackets.
1. If installed, remove the top stand-os.
2. Install the exterior trim top panel. Align the holes in the top trim
panel with the front holes in the stand-os and attach to the
replace top. Secure with the screws previously removed and
included in the components packet.
3. If installed, remove the nailing anges from the sides of the
replace.
4. Install exterior trim side panels, utilizing the existing screws from
the top and bottom sides of the replace. Install nailing anges
after trim panels, using screws previously removed. Use screws
included in the components packet to complete side panel
installation.
Figure 4.6, Exterior Trim Kit Installation #B36-081
24 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
4.4 Safety Barrier Installations
4.4.1 Inside Fit - Recessed Installation
Model #B36-RSF2
1. Insert the upper hood ange into clips located at the top of the
upper air passage. Note: this will be a fairly tight t.
2. Install the bottom frame piece. Align the hooks on the bottom
frame piece to the corresponding holes in the inside ange on
each side of the rebox oor. The bottom frame piece is shipped
with the unit and must be installed for safety barriers.
3. Center the screen front over the glass frame assembly, allowing
the screen front’s notched tabs to t inside the air openings.
4. Align the notched tabs (located on the back) with the slots in the
air openings. Raise the screen front slightly and push back into
position.
5. Lower the screen front until the notched tabs are rmly in
position.
• To remove safety screen: lift the screen up and out of slots.
4.4.2 Overlap Fit - Hanging Installation
IMPORTANT: If there is gasket rope present on the back on the safety
screen, ensure the gasket makes contact with the appliance or nishing
material. The gasket MUST maintain contact to achieve the mantel
clearances listed in this manual.
1. Center the screen front over the glass frame assembly, allowing
the screen front’s mounting brackets to t inside the air
openings.
2. Align the notched tabs (located on the back) with the slots in the
replace. Raise slightly and push back to desired position.
3. Lower the screen front until the notched tabs are rmly in
position, verifying the depth accommodates nish material.
• To remove safety screen: lift the screen up and out of slots.
ALIGN THE NOTCHED TABS WITH
THE SLOTS IN THE FIREPLACE
AND PUSH BACK TO POSITION
THAT ACCOMDATES FINISH MATERIAL
NOTE: THE GASKET ON THE
BACK OF THE FIREPLACE SAFETY
SCREEN FRONT MUST MAKE
CONTACT WITH THE FIREPLACE FACE/
FINISH MATERIAL
Figure 4.7, B36-RSF2 Install
UPPER HOOD
B36-RSF2
Figure 4.8, Side View Gasket Install
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 25
4.4.3 Overlap Fit - Hanging Installation with
Adjustable Louvers (Closed Brackets)
Models #B36-PSF2 and #B36-FRSF2
The listed safety barriers are equipped with the louver built into the
safety screen face. The hanging brackets located on the back of screen
front are equipped with notches to allow the louver to be adjusted to
accommodate facing material thickness. The safety barrier is shipped
with the louver in the rst notch position.
To adjust louver position:
1. Locate the (3) screws on each hanging bracket at the back of the
screen front.
2. Loosen (6) screws on both hanging brackets. This will allow you
to bend the bracket outward to adjust the louver to the desired
position.
NOTE: The position of the louver should match with the desired
position of the notched tabs needed for your installation. The louver
in the rst notch position will match with the rst notch position in
the notched tabs, the louver in the second notch position will match
the second notch in the notched tabs, etc.
3. Adjust the louver to the desired notch in order to accommodate
facing material and to cover the control compartment as you see
t. Re-tighten screws on hanging brackets.
4. Install safety barrier. Center the screen front over the glass frame
assembly, allowing the hanging brackets to t inside the air
openings.
5. Align the notched tabs with the slots in the replace. Raise
slightly and push back to desired position.
6. Lower the screen front until the notched tabs are rmly in
position. Verify the depth accommodates nish material, and the
notched tabs position matches the louver notch position.
7. To remove safety screen: lift the screen up and out of slots.
FIRST POSITION LOUVER NOTCH
FIRST POSITION
NOTCHED TAB
LOUVER
Figure 4.9, Safety Screen Louver and Notch Locations
NOTCHED TABS
(3) SCREWS SECURING
HANGING BRACKET
Figure 4.10, Screw Location on Hanging Bracket
Figure 4.11, Adjust Louver
26 GAS LINE CONNECTION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
5.0 GAS LINE CONNECTION
5.1 Gas Conversion (sold separately)
ATTENTION: The conversion shall be carried out in accordance with the
requirements of the provincial authorities having jurisdiction and in
accordance with the requirements of the ANSI Z223.1 installation code.
This replace is manufactured for use with natural gas. Follow the
instructions included with the conversion kit if converting to propane.
5.2 Gas Pressures
NOTE: The appliance and its individual shuto valve must be
disconnected from the gas supply piping system during any pressure
testing of that system at pressures in excess of ½ psi (3.5 kPa). For test
pressures equal to or less than ½ psi (3.5 kPa), the appliance must be
isolated from the gas supply piping system by closing its individual
manual shut-o valve.
• For high altitude installations, consult the local gas distributor or
the authority having jurisdiction for proper rating methods.
• For pressure testing instructions, refer to Section 11.1 Gas
Pressure Testing on page 56.
Table 5.1, Inlet Pressure Requirements - BAY-36-LE (Electronic)
Gas Pressure Natural Gas Propane
Minimum Inlet
Pressure
5” WC (1.25 kPa)
7” WC (1.74 kPa)
recommended
12” WC (2.99 kPa)
recommended
Maximum Inlet
Pressure
10.5” WC (2.62 kPa) 13” WC (3.24 kPa)
Table 5.2, Inlet Pressure Requirements - BAY-36-MV (Millivolt)
Gas Pressure Natural Gas Propane
Minimum Inlet
Pressure
5” WC (1.25 kPa)
7” WC (1.74 kPa )
recommended
11” WC (2.74 kPa)
recommended
Maximum Inlet
Pressure
10.5” WC (2.62 kPa) 13” WC (3.24 kPa)
5.3 Gas Line Installation
CAUTION: Installation of the gas line must only be done by a qualied
person in accordance with local building codes, if any. If not, follow
ANSI 223.1. Commonwealth of Massachusetts installations must be
done by a licensed plumber or gas tter.
• A listed (and Commonwealth of Massachusetts approved) ½
in. (13mm) tee handle manual shut-o valve and exible gas
connector are to be connected to the ½ in. (13mm) control valve
inlet. If substituting for these components, please consult local
codes for compliance.
• This replace is equipped with a 3/8” (10mm) x 18” (457mm) long
exible gas connector and manual shut-o valve.
• The gas line should be run to the point of connection where the
shut-o valve and exible gas line will connect. See Figure 2.1,
Appliance Dimensions on page 9.
• Do not run gas line in a manner that would obstruct fan
operation.
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATIONS 27
6.0 TERMINATION LOCATIONS
6.1 Vertical Vent Cap Termination
WARNING: This gas appliance must not be connected to a chimney
serving any other appliance.
Minimum height (H) from roof
Roof Pitch Feet Meters
Flat to 6/12 1.0 0.30
Over 6/12 to 7/12 1.25 0.38
Over 7/12 to 8/12 1.5 0.46
Over 8/12 to 9/12 2.0 0.61
Over 9/12 to 10/12 2.5 0.76
Over 10/12 to 11/12 3.25 0.99
Over 11/12 to 12/12 4.0 1.22
Over 12/12 to 14/12 5.0 1.52
Over 14/12 to 16/12 6.0 1.83
Over 16/12 to 18/12 7.0 2.13
Over 18/12 to 20/12 7.5 2.27
Over 20/12 to 21/12 8.0 2.44
12
x
HH
Lowest
discharge
opening
Approved cap
Approved
vent pipe
Roof pitch = x/12
H - Minimum height from roof
to lowest discharge opening
Minimum
12” (.30m)
Figure 6.1, Vertical Vent Cap Clearance
28 TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
6.2 Minimum Termination Clearances
AREA WHERE TERMINAL
IS NOT PERMITTED
B
B
L
J
K
C
G
P
H
I
D
E
A
N
F
M
O
Canadian installations US installations
A Clearance above grade, veranda, porch, deck, or balcony 12” (30cm) 12” (30cm)
B Clearance to window or door that may be opened 12” (30cm) 9” (23cm)
C Clearance to permanently closed window (recommended to prevent condensation on
window)
12” (30cm)* 12” (30cm)*
D Vertical clearance to ventilated sot located above the terminal within a horizontal
distance of 2 feet (61cm) from the edge of the terminal
24” (61cm)* 24” (61cm)*
E Clearance to unventilated sot 12” (30cm)* 12” (30cm)*
F Clearance to outside corner 0” (0cm)* 0” (0cm)*
G Clearance to inside corner** 12” (30cm)* 12” (30cm)
H Clearance to each side of center line extended above meter/regulator assembly 3’ (91cm) within a height
15’ (4.5m) above the meter/
regulator assembly
*
I Clearance to service regulator vent outlet 3’ (91cm) *
J Clearance to non mechanical air supply inlet to building or the combustion air inlet to
any other appliance
12” (30cm) 9” (23cm)
K Clearance to mechanical air supply inlet 6’ (1.83m) 3’ (91cm) above if within 10’
(3m) horizontally
Massachusetts: 10’ (3m)
L Clearance above paved sidewalk or paved driveway located on public property 7’ (2.13m)† *
M Clearance under veranda, porch deck, or balcony 12” (30cm)‡ 12” (30cm)
N Clearance between two horizontal terminations 12” (30cm) 12” (30cm)
O Clearance between two vertical terminations (may be same height) 12” (30cm) 12” (30cm)
P Above furnace exhaust or inlet 12” (30cm) 12” (30cm)
* Clearance in accordance with local installation codes and the requirements of the gas supplier.
** Listed snorkel termination caps require 24” (61cm) clearance to an inside corner.
† A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.
‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.
VINYL SOFFIT, VINYL CEILING, AND VINYL OVERHANG DISCLAIMER: Clearances to heat resistant material (i.e. wood, metal). This does not include vinyl. Hus-
song Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/
unventilated sots.
Figure 6.2, Vent Cap Locations
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 29
7.0 VENTING
7.1 Rear Vent Conversion Instructions
IMPORTANT: This appliance has outlets for both top and rear venting.
The unused vent exit must have the cover plates in place, and the cover
plates must be removed from the exit according to the instructions
below to be used.
NOTE: All components removed from the top vent exit will be reinstalled
for the rear vent.
7.1.1 Remove Top Vent Collars
7.1.2 Remove Back Vent Combustion
Air Intake and Exhaust Collars
1. REMOVE 7 SCREWS SECURING COVER PLATE
2. REMOVE (4) SCREWS SECURING 6-5/8” COMBUSTION AIR INTAKE COLLAR
3. REMOVE (6) SCREWS SECURING 4” EXHAUST COLLAR
1. REMOVE (5) ATTACHMENT SCREWS SECURING
BACK COVER PLATE
2. REMOVE (4) SCREWS SECURING COMBUSTION AIR
INTAKE COVER PLATE
3. REMOVE (6) SCREWS SECURING EXHAUST COVER PLATE
30 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
7.1.3 Install Exhaust and Combustion Air
Intake Collars to Fireplace Rear
7.1.4 Install Cover Plates to Fireplace Top
WARNING: The cover plates must be installed on the top of the
replace. DO NOT proceed with the replace installation until the vent
conversion is completed.
1. INSTALL 4” EXHUAST COLLAR TO REAR. VERIFY GASKET
IS IN PLACE UNDERNEATH. SECURE WITH (6) SCREWS
PREVIOUSLY REMOVED.
2. INSTALL 6-5/8” COMBUSTION AIR INTAKE COLLAR TO REAR.
VERIFY GASKET IS IN PLACE. SECURE WITH (4) SCREWS
PREVIOUSLY REMOVED.
3. SECURE COVER PLATE WITH (5) SCREWS PREVIOUSLY REMOVED.
1. INSTALL EXHAUST COVER PLATE TO FIREPLACE TOP.
VERIFY GASKET IS IN PLACE. SECURE WITH (6) SCREWS
PREVIOUSLY REMOVED.
2. INSTALL COMBUSTION AIR INTAKE COVER PLATE TO
AIR CHUTE. VERIFY GASKET IS IN PLACE. SECURE WITH
(4) SCREWS PREVIOUSLY REMOVED.
3. SECURE COVER PLATE WITH (7) SCREWS PREVIOUSLY
REMOVED.
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 31
7.2 Approved Vent Systems
This appliance is equipped for use with a 4” exhaust by 6-5/8” air
intake co-axial vent pipe system. This appliance is approved for
use with Kozy Heat 4” x 7” #700 Series Flexible Direct Vent system
(horizontal terminations only). Refer to Section 7.9 #700-2 Series
Direct Vent Termination Kit(s) on page 43 for venting components
and installation instructions.
This appliance is approved for use with manufacturers (horizontal and
vertical terminations): American Metal Products (Ameri-Vent), BDM,
ICC, Metal Fab, Olympia Chimney Supply, Inc., Selkirk, and Simpson
DuraVent.
The following termination caps are not allowed: BDM Snorkel
94040614, and Simpson Duravent 46DVASNK14, 46DVA-H2, 46DVA-
H2-SNK14, 46DVA-H2-SNK36.
This appliance can be adapted to use 4” diameter aluminum exible
pipe when used in combination with an existing minimum 7” ID Class
A metal chimney. See Section 7.7 Class A Chimney/Masonry Chimney
Conversion on page 41.
This appliance can be adapted to use 3” x 3” exible co-linear vent
pipes when used in combination with an existing minimum 6” x 8” ID
masonry or 7” ID Class A metal chimney. See Section 7.8 Coaxial to Co-
Linear Chimney Conversion on page 42.
The 4” x 6-5/8” vent congurations listed in this manual are shown
with rigid pipe. Flexible pipe may be used for approved venting
congurations by approved vent manufacturers. Refer to the vent
manufacturer’s installation instructions.
Refer to the vent manufacturer’s installation manual for complete
installation instructions. Vent installation must conform with venting
requirements and restrictions as outlined in this manual.
7.3 Venting Requirements
Consult the local and national installation codes to assure adequate
combustion and ventilation air is available. Venting requirements
apply to both natural gas and propane.
NOTE: Wall thimble products that comply with the required clearance
to combustibles must be installed for all horizontal vent runs that pass
through interior or exterior walls. These wall thimble products may be
insulated using unfaced insulation products listed as noncombustible
per ASTM E 136.
NOTE: Attic insulation shields may be insulated using unfaced
insulation products listed as noncombustible per ASTM E 136.
• Flame height and appearance will vary depending upon venting
conguration and the type of fuel used.
• The vertical vent heat shield is required when venting o of the
top of the appliance. The horizontal vent heat shield must be
installed when incorporating minimum horizontal venting. See
Section 7.5 Vent Heat Shield Assembly Installation on page 33.
• Provide a means for visually checking the vent connection to the
appliance after the replace is installed.
• A minimum of 1” (25mm) clearance on all sides of the vertical
pipe must be maintained.
• A minimum of 1” (25mm) clearance on the top, sides, and bottom
of the horizontal vent pipes must be maintained.
32 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
RESTRICTOR PLATE
REMOVE INNER MOST CIRCLE
TO CREATE LESS RESTRICTION
REMOVE ALL INNER RINGS FOR
THE LEAST RESTRICTION
BEND TABS TO APPROX. 80˚ ANGLES TO CREATE
TENSION TO HOLD ITSELF IN PLACE WHEN INSTALLED
Figure 7.1, Restrictor Assembly and Installation
SLIDE RESTRICTOR INTO EXHAUST PIPE ON TOP OF FIREPLACE WITH TABS
POINTING TOWARDS YOU PRIOR TO ATTACHING VENTING
7.4 Restrictor Assembly and Installation
Burner ame appearance and characteristics are aected by altitude,
fuel quality, venting conguration, and other factors. To achieve
desirable ame appearance, the vent exhaust may be restricted by
the restrictor plate (included in components packet).
The restrictor plate is shipped with all inner rings intact, and when
installed, provides the most vent restriction. There are (2) inner rings
that can be knocked out. The inner most ring knocked out will create
less restriction, and the outer most ring knocked out will create the
least amount of restriction.
Section 11.2.2 Vent restriction (after installation) on page 59
outlines restrictor recommendations depending on burner ame
appearance, and instructions on installation after venting is
completed.
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 33
7.5 Vent Heat Shield
Assembly Installation
IMPORTANT: The vertical vent heat shield MUST be installed for every
type of top venting application. The horizontal vent heat shield must
be installed when incorporating minimum horizontal venting.
NOTE: There are (6) screw holes located in front of the ue outlet to
oset the vent heat shield assembly in front of the vent pipe. Align the
heat shield as necessary for your venting installation.
7.5.1 Vertical Vent Heat Shield Installation
1. Position the vertical vent heat shield in front of the vent pipe,
with the anges facing towards the replace face as necessary
for the type of installation.
2. Align the (2) slots on the vertical heat shield anges with
corresponding screw holes located in front of the ue outlet on
the top of the replace.
3. Secure the vertical vent heat shield to the replace with (2)
attachment screws (provided in the components package).
7.5.2 Minimum Horizontal Venting
1. Bend perforation on the (3) hand-tabs down on the horizontal
vent heat shield.
2. Locate (3) screw holes on the vertical vent heat shield.
3. Align the (3) slots on horizontal vent heat shield tabs to the (3)
screws holes on the vertical vent heat shield.
4. Attach the horizontal vent heat shield with screws (provided)
through the screw holes on the vertical vent heat shield. The 1”
(25mm) vent stand-o tab will rest on top of the vent pipe.
VENT STAND-OFF
TAB
Figure 7.2, Installed Heat Shield Assembly
ATTACHMENT SCREWS
VERTICAL VENT
HEAT SHIELD
HORIZONTAL VENT
HEAT SHIELD
Figure 7.3, Installed Horizontal Heat Shield
Figure 7.4, Vent Heat Shield on a Corner Installation
34 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
7.6 Coaxial Rigid Pipe Venting
Congurations
7.6.1 Top Venting
IMPORTANT: The vertical vent heat shield MUST be installed for every
type of top venting application. See Section 7.5 Vent Heat Shield
Assembly Installation on page 33.
Flexible pipe may be used for approved venting congurations by vent
manufacturers listed in Section 7.2 Approved Vent Systems on page
31.
7.6.1.1 Vertical Terminations
Minimum / Maximum Vertical Venting:
3’ (914mm) minimum vertical length / 50’ (15.24m) maximum
vertical length + termination cap
DIAG.1 TOP VENTING (VERTICAL TERMINATIONS)
(A) Stand-o Brackets
(B) Stand-o Heat Shields
(C) 90° Elbow (not applicable)
(D) Vertical Vent Heat Shield
(E) Horizontal Vent Heat Shield (not
applicable)
(F) Termination Cap
i
A
B
D
F
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 35
7.6.1.2 Combination Venting
IMPORTANT: The vent heat shield assembly must be installed when
incorporating minimum horizontal venting o the top of the appliance.
See Section 7.5 on page 33.
IMPORTANT: Horizontal vent sections require at least ¼” (6mm) rise for
every 12” (305mm) of travel.
Flexible pipe may be used for approved venting congurations by vent
manufacturers listed in Section 7.2 Approved Vent Systems on page
31.
(i) Minimum Vertical / Maximum Horizontal Terminations:
90° horizontal elbow + 6” (152mm) minimum horizontal run / 8’
(2.4m) maximum horizontal + termination cap
DIAG.2 TOP VENTING (COMBINATION VENTING)
(A) Stand-o Brackets
(B) Stand-o Heat Shields
(C) 90° Elbow
(D) Vertical Vent Heat Shield
(E) Horizontal Vent Heat Shield
(F) Termination Cap
i
A
B
C
D
E
F
36 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
Figure 7.5, Natural Gas & Propane - Top Vent Combination Venting (V/H)
7.6.2 Natural Gas and Propane Maximum
Vertical & Maximum Horizontal
Top Vent Combination Venting
For top vent maximum vertical and maximum horizontal combination
venting, the vent terminations must be within the shaded area in
Figure 7.5.
Flexible pipe may be used for approved venting congurations by vent
manufacturers listed in Section 7.2 Approved Vent Systems on page
31.
• 25’ (7.6m) maximum vertical rise + 25’ (7.6m) maximum
horizontal run = 50’ (15.2m) of total length
• Maximum of (5) 90° elbows.
• For each additional 90° elbow used after the rst elbow, 3’
(914mm) must be subtracted from maximum venting allowed.
• For each 45° elbow used, 18” (457mm) must be subtracted from
maximum venting allowed.
• (2) 45° degree elbows may be used in place of (1) 90° elbow.
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 37
7.6.3 Rear Venting
IMPORTANT: Horizontal vent sections require at least ¼” (6mm) rise for
every 12” (305mm) of travel.
Flexible pipe may be used for approved venting congurations by vent
manufacturers listed in Section 7.2 Approved Vent Systems on page
31.
7.6.3.1 Natural Gas Installations
7.6.3.1.1 Horizontal Terminations
(i) Minimum / Maximum Horizontal Terminations:
6” (152mm) minimum horizontal run / 48” (1219mm) maximum
horizontal run + termination cap
7.6.3.1.2 Combination Venting
(ii) Minimum / Maximum Combination Venting Vertical Terminations:
90° vertical elbow + 3’ (914mm) minimum vertical length / 50’
(15.2m) maximum vertical length + termination cap
DIAG.3 REAR VENTING (HORIZONTAL & VERTICAL TERMINATIONS)
(A) Stand-o Brackets
(B) Stand-o Heat Shields
(C) 90° Elbow
(D) Vertical Vent Heat Shield (not
applicable)
(E) Horizontal Vent Heat Shield (not
applicable)
(F) Termination Cap
A
B
C
F
A
B
F
i
ii
38 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
Figure 7.6, Natural Gas - Rear Vent Combination Venting (H/V)
7.6.4 Natural Gas Maximum Vertical & Maximum
Horizontal Rear Vent Combination Venting
For top vent maximum vertical and maximum horizontal combination
venting, the vent terminations must be within the shaded area in
Figure 7.6.
Flexible pipe may be used for approved venting congurations by vent
manufacturers listed in Section 7.2 Approved Vent Systems on page
31.
• 25’ (7.6m) maximum vertical rise + 25’ (7.6m) maximum
horizontal run = 50’ (15.2m) of total length
• Maximum of (5) 90° elbows.
• For each additional 90° elbow used after the rst elbow, 3’
(914mm) must be subtracted from maximum venting allowed.
• For each 45° elbow used, 18” (457mm) must be subtracted from
maximum venting allowed.
• (2) 45° degree elbows may be used in place of (1) 90° elbow.
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 39
7.6.4.1 Propane Installations
IMPORTANT: Horizontal vent sections require ¼” (6mm) rise for every
12” (305mm) of travel.
7.6.4.1.1 Horizontal Terminations
(i) Minimum/ Maximum Horizontal Terminations:
6” (152mm) minimum horizontal / 12” (205mm) maximum
horizontal + termination cap
7.6.4.1.2 Combination Venting
(ii) Minimum/ Maximum Vertical Terminations:
90° vertical elbow + 3’ (914mm) minimum vertical / 50’ (15.2m)
maximum vertical + termination cap
For maximum vertical and maximum horizontal combination venting,
the vent terminations must be within the shaded area in Figure 7.4.
• 25’ (7.6m) maximum vertical rise + 25’ (7.6m) maximum
horizontal run = 50’ (15.2m) of total length
• Maximum of (5) 90° elbows.
DIAG.4 REAR VENTING (HORIZONTAL & VERTICAL TERMINATIONS)
(A) Stand-o Brackets
(B) Stand-o Heat Shields
(C) 90° Elbow
(D) Vertical Vent Heat Shield (not
applicable)
(E) Horizontal Vent Heat Shield (not
applicable)
(F) Termination Cap
A
B
C
F
A
B
F
i
ii
40 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
Figure 7.7, Combination Rear Venting - Propane
7.6.5 Propane Maximum Vertical & Maximum
Horizontal Rear Vent Combination Venting
For top vent maximum vertical and maximum horizontal combination
venting, the vent terminations must be within the shaded area in
Figure 7.7.
Flexible pipe may be used for approved venting congurations by vent
manufacturers listed in Section 7.2 Approved Vent Systems on page
31.
• 25’ (7.6m) maximum vertical rise + 25’ (7.6m) maximum
horizontal run = 50’ (15.2m) of total length
• Maximum of (5) 90° elbows.
• For each additional 90° elbow used after the rst elbow, 3’
(914mm) must be subtracted from maximum venting allowed.
• For each 45° elbow used, 18” (457mm) must be subtracted from
maximum venting allowed.
• (2) 45° degree elbows may be used in place of (1) 90° elbow.
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 41
7.7 Class A Chimney/Masonry
Chimney Conversion
This appliance is approved to be adapted to convert for use with
factory-built Class A metal chimneys and masonry chimneys.
Before conversion, have the existing installation inspected by a
qualied chimney sweep or professional installer. The existing
chimney system must be in serviceable condition, and functionally
sound. Before proceeding with following installations, check with
local building jurisdiction to verify this type of installation is allowed
in your area.
Follow DIAG. 5 for allowable venting congurations for installation
in existing through-the-ceiling, Class A/masonry chimney. Route the
exhaust gases and intake air through the existing Class A/masonry
chimney.
7.7.1 4” Flex Pipe Venting Congurations
IMPORTANT: Horizontal vent sections require at least 1/4” (6mm) rise
for every 12” (305mm) of travel.
IMPORTANT: The vent heat shield assembly must be installed when
incorporating minimum horizontal venting o the top of the appliance.
IMPORTANT: Care should be taken when installing exible pipe to avoid
a tight bend that may cause abrasion or damage to the exible pipe.
Vent options listed below (i, ii, iii) allow for a minimum of 0” (0mm) to
a maximum of 24” (610mm) horizontal run using rigid or exible pipe.
(i) Minimum / Maximum Top Vent Vertical Terminations:
Retro Connector + 10’ (3.05m) minimum length of 4” aluminum
flexible pipe / 50’ (15.24m) maximum length of 4” aluminum
flexible pipe + top adapter + termination cap
(ii) Minimum / Maximum Rear Vent Vertical Terminations:
Retro Connector + 10’ (3.05m) minimum length of 4” aluminum
flexible pipe / 50’ (15.24m) maximum length of 4” aluminum
flexible pipe + top adapter + termination cap
(iii) Minimum / Maximum Top Vent with Rigid Pipe Vertical
Terminations:
90° horizontal 4” x 6-5/8” elbow + maximum of 24” (610mm) of
coaxial 4” x 6-5/8” rigid pipe + Retro Connector + 10’ (3.05m)
minimum length of 4” aluminum flexible pipe / 50’ (15.24m)
maximum length of 4” aluminum flexible pipe + top adapter +
termination cap
DIAG.5 4” FLEX PIPE CHIMNEY CONVERSION
(A) Stand-o Brackets
(B) Stand-o Heat Shields
(C) 90° Elbow
(D) Vent Heat Shield Assembly
(E) Retro Connector
(F) Top Adapter
(G) Termination Cap
10’
(3.05m)
50’
(15.24m)
A
B
E
F
G
G
10’
(3.05m)
50’
(15.24m)
A
B
E
F
G
G
24”
(610mm)
10’
(3.05m)
50’
(15.24m)
A
B
C
D
E
F
G
G
ii
iii
i
42 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
7.8 Coaxial to Co-Linear
Chimney Conversion
Before conversion, have the existing installation inspected by a
qualied chimney sweep or professional installer. The existing
chimney system must be in serviceable condition, and functionally
sound. Before proceeding with following installations, check with
local building jurisdiction to verify this type of installation is allowed
in your area.
Follow DIAG. 6 for allowable venting congurations for installation
in existing masonry chimney. Route the exhaust gases and intake air
through the existing masonry chimney.
7.8.1 Coaxial to Co-Linear Venting Congurations
IMPORTANT: Horizontal vent sections require at least 1/4” (6mm) rise
for every 12” (305mm) of travel.
IMPORTANT: The vent heat shield assembly must be installed when
incorporating minimum horizontal venting o the top of the appliance.
IMPORTANT: Care should be taken when installing exible pipe to avoid
a tight bend that may cause abrasion or damage to the exible pipe.
Vent options listed below (i, ii, iii) allow for a minimum of 0” (0mm) to
a maximum of 24” (610mm) horizontal run using rigid or exible pipe.
(i) Minimum / Maximum Top Vent Vertical Terminations:
Coaxial to Co-linear Adapter + 10’ (3.05m) minimum length of 3” x
3” aluminum flexible pipe / 50’ (15.24m) maximum length of 3” x 3”
aluminum flexible pipe + termination cap
(ii) Minimum / Maximum Rear Vent Vertical Terminations:
Coaxial to Co-linear Adapter + 10’ (3.05m) minimum length of 3” x
3” aluminum flexible pipe / 50’ (15.24m) maximum length of 3” x 3”
aluminum flexible pipe + termination cap
(iii) Minimum / Maximum Top Vent with Rigid Pipe Vertical
Terminations:
90° horizontal 4” x 6-5/8” elbow + maximum of 24” (610mm) of
coaxial 4” x 6-5/8” rigid pipe + coaxial to co-linear adapter + 10’
(3.05m) minimum length of 3” x 3” aluminum flexible pipe / 50’
(15.24m) maximum length of 3” x 3” aluminum flexible pipe +
termination cap
DIAG.6 COAXIAL TO CO-LINEAR CHIMNEY CONVERSION
(A) Stand-o Brackets
(B) Stand-o Heat Shields
(C) 90° Elbow
(D) Vent Heat Shield Assembly
(E) Coaxial to Co-linear Adapter
(F) Termination Cap
10’
(3.05m)
50’
(15.24m)
24”
(610mm)
maximum
10’
(3.05m)
50’
(15.24m)
10’
(3.05m)
50’
(15.24m)
A
B
E
F
A
B
E
F
A
B
C
D
E
F
(i) (ii)
(iii)
ii
iii
i
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 43
7.9 #700-2 Series Direct Vent
Termination Kit(s)
WARNING: #700-2 Series is for top vent applications ONLY. Do not
install o the rear of the appliance.
IMPORTANT: The ex pipe is permanently attached to the exterior plate.
DO NOT ATTACH either #745-2 or #718-2 termination kit to replace (or
extension kit) until it has passed through the wall. Install termination
plates to the outside wall exterior.
• If terminating against vinyl siding, a vinyl siding protector must
be used (included with the #745-2 and #718-2 direct vent kits).
Follow instructions included.
• Each #746-2 extension kit contains enough 4” & 7” exible
aluminum pipe to extend chimney an additional 6’ (1.83m).
7.9.1 #700-WPT Installation Instructions
IMPORTANT: The heat shield within the wall thimble must overlap
a minimum of 1-1/2” (38mm). An extension will be needed if going
through a thicker wall than 6-1/2” (165mm). Refer to BDM vent
manufacturer if wall extension is necessary.
1. Hand bend the (2) tabs on the top of the wall pass through at the
1” (25mm) top required clearance. Hand bend the (6) tabs on the
sides and bottom of the wall pass through. Repeat for the other
section.
2. From the interior, install one section of the wall pass through.
Secure with (4) screws (not provided).
3. From the exterior, install the other section of the wall pass
through, overlapping the heat shields as necessary to
accommodate wall thickness. The sections must overlap a
minimum of 1-1/2” (38mm). Secure to exterior wall with (4)
screws (not provided).
4. Follow vent manufacturer installation instructions for vent
installation.
7.9.2 Assembly and Installation
• The minimum bend radius to center is 6” (152mm) required for
installation of the exible vent pipe.
• Care should be taken when installing to avoid a tight bend that
may cause abrasion or damage to the exible pipe.
1. Attach vinyl siding protector (G) (not shown).
2. Mount the required wall thimble (H) with 1” (25mm) top clearance
and 1” (25mm) side clearance to the exterior wall, and seal.
(OPTIONAL) insulate the wall thimble with any unfaced insulation
products listed as non-combustible per ASTM E 136.
3. Apply a liberal bead of exterior sealant around outer edge of
termination box (A). Place assembly through the wall-pass
through in exterior wall, and secure with (4) screws through the
four holes (B).
4. Form the 4” & 7” exible aluminum pipes on termination kit
(#745-2 or #718-2), and if applicable, on each extension kit.
5. Gently pull 4” & 7” pipes down to the top of the replace, or if
applicable, the extension kit.
IMPORTANT: DO NOT stretch extension kit beyond 6’. (1.83m);
DO NOT stretch beyond what is required. It is very dicult to
decompress ex pipes once stretched.
6. Place a bead of sealant outside 4” ex pipe collar (C) (end with
EXTERNAL LIP) and sliding the collar into 4” pipe on extension kit
or top of replace (D). Secure with 3 evenly spaced screws.
7. Place a bead of sealant inside 7” ex pipe collar (E) (end with the
INTERNAL lip), sliding the collar over 7” pipe on top of replace
(F). Secure with 3 evenly spaced screws.
8. If additional extension kits are required, repeat Steps 4 and 5,
placing 4” & 7” pipes onto previous extension kit.
Figure 7.8, #700-WPT
3”
2”
1”
Hand bend tabs
Screw holes (4) total
DIAG.7 #700-2 Assembly and Installation
(A) Termination box
(B) Holes in exterior wall plate (only 3
shown)
(C) 4” ex pipe collar (not shown)
(D) 4” pipe on replace or extension kit
(not shown)
(E) 7” ex pipe collar
(F) 7” pipe on replace or extension kit
(G) Vinyl siding protector (not shown)
(H) Wall Thimble with 1” (25mm) top
clearance
C
E
H
F
D
A
B
#700-WPT
STAND-OFF
BRACKETS
STAND-OFF
HEAT SHIELDS
TOP VENT INSTALLATION ONLY
Figure 7.9, Installation and Assembly of #700-2 Series
44 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
8.0 FIREPLACE SETUP
8.1 Glass Frame Assembly
WARNING: Do not operate this replace with the glass removed,
cracked, or broken. Replacement of the glass assembly should be done
by a licensed or qualied service person.
8.1.1 Remove Glass Frame Assembly
WARNING: Do not remove the glass assembly when hot.
1. Remove safety barrier.
1. Locate (2) spring-loaded latches securing the glass assembly at
the bottom of the rebox.
2. Pull the spring-loaded latches out and down to release the
bottom of the glass assembly.
3. Lift glass assembly up and o of the (2) tabs located at the top of
the rebox.
8.1.2 Install Glass Frame Assembly
1. Align the slots on top of the glass assembly over the tabs at
the top of the rebox while lowering the bottom of the glass
assembly into position.
2. Pull the spring-loaded latches out and up to secure the bottom
of glass to the bottom of the replace.
3. Reinstall safety barrier.
8.2 Bottom Frame Removal
and Installation
To access the control module housing, the bottom frame will need to
removed. It must be reinstalled after servicing to maintain clearances .
1. Remove the safety barrier.
2. Locate the bottom frame.
3. Lift the bottom frame up and out of slots on rebox oor.
4. To reinstall, align the tabs on the bottom frame and lower into
position.
5. Reinstall safety barrier.
Figure 8.1, Bottom Frame Removal
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 45
8.3 #B36-500 Log Set Installation
CAUTION: Do not place logs directly over burner port holes. Improper
log placement may aect ame appearance and cause excessive soot
to build upon the logs and glass.
• If converting to propane, complete the conversion before
installing the log set. Follow the conversion instructions included
with the kit.
• Log numbers are located on the bottom of each log. Refer to the
following instructions and illustrations for proper log placement.
1. Position the ember panel in front of the burner.
2. Align the holes in the bottom of base logs (B36-1 to B36-4) with
the mounting pins on the burner. Push logs down onto pins to
seat.
3. Align logs B36-5 and B36-6 with the notches on base logs.
4. Align log B36-7 with the bracket on the burner and the notch on
ember panel.
5. Distribute rockwool embers onto the logs and burner using a
sti bristle brush.
Figure 8.2, Base Logs
Figure 8.3, Installed Log Set
46 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
8.4 Control Board Removal and Installation
WARNING: If burner and/or pilot have been burning,
use appropriate protection to avoid burns or damage
to personal property before removing any components.
DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET
(LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS
DAMAGED, IT MUST BE REPLACED.
CAUTION: Check all connections for leaks with soapy water, whether
eld or factory made.
8.4.1 Control Board Removal
1. Disconnect electrical power.
2. Locate the manual valve installed by your qualied service
technician. Turn the manual valve clockwise to the OFF position.
3. Remove the safety barrier and glass frame assembly.
4. Disconnect any optional control from the top and bottom
terminals on the gas valve, OR unplug all components from
receptacle and disconnect all wiring harnesses attached to the
gas valve.
5. Remove log set.
6. Remove back log plate (3) screws.
7. Remove burner assembly, (2) screws on each side.
8. Remove the burner heat shield (2) screws, located at the back of
the rebox.
9. Remove light kit housing (2) screws.
10. Remove and save (8) screws securing the control board.
11. Lift the control board out of the rebox, being careful not to
damage the sealing gasket underneath.
8.4.2 Control Board Installation
1. Place control board in the rebox, aligning the holes in the
control board with the holes in the rebox bottom.
VERIFY SEALING GASKET IS IN PLACE.
2. Secure the control board to the rebox using (8) screws
previously removed.
3. Reinstall the light kit housing (2) screws.
4. Reinstall the burner heat shield (2) screws.
5. Reinstall burner assembly (2) screws.
6. Reinstall back log plate (3) screws.
7. Reinstall log set.
8. Reconnect any optional control wires to the top and bottom gas
valve terminals, OR reconnect all wiring harnesses to the gas
valve. Plug all components into an electrical outlet.
9. Reinstall the glass frame assembly and safety barrier.
10. Turn the manual valve counterclockwise to the ON position.
11. Reconnect electrical power.
12. Verify proper log placement, operation of replace, and any
electrical components.
Figure 8.4, Control Board Removal and Installation
REMOVE BACK LOG PLATE (3) SCREWS
REMOVE BURNER ASSEMBLY (2) SCREWS
REMOVE BURNER HEAT SHIELD (2) SCREWS
REMOVE LIGHT KIT HOUSING (2) SCREWS
REMOVE CONTROL BOARD (8) SCREWS
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION 47
9.0 ELECTRICAL INFORMATION
WARNING: Do not use this replace if any part has been under water.
Immediately call a qualied service technician to inspect this appliance
and to replace any part of the control system and any gas control which
has been under water.
WARNING - Electrical Grounding Instructions: This appliance is
equipped with a three-prong (grounding) plug for your protection
against shock hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or remove the grounding
prong from this plug.
9.1 Electrical Specications
WARNING: AN OPTIONAL COMPONENT CONNECTION IS FOR LOW
VOLTAGE BATTERY OR DIRECT CURRENT ONLY. DO NOT CONNECT TO
120 OR 240 VOLTS AC.
This appliance, when installed, must be electrically grounded in
accordance with local codes, or in the absence of local codes, with
the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.1.
• Determine if the appliance uses an electronic ignition system
or continuous pilot ignition system (millivolt) by locating gas
valve and its controls. Access the gas valve by opening removing
the bottom frame piece. When nished accessing the control
compartment, the bottom frame must be reinstalled to maintain
clearances.
• Appliances with the standing pilot ignition system are equipped
with a black piezo igniter button. Appliances with electronic
ignition system will not have a button.
9.2 Wiring Requirements
9.2.1 Electronic Ignition System
• The IFC System Module requires 120VAC power supply and/or
batteries to operate. Using the battery back-up will operate the
burner only. Optional components will not function on battery
back up power.
• If desired, a thermostat or a wall switch may be installed for
main burner operational control using low-voltage wires (not
included).
• It is optional to disable the main ON/OFF rocker switch operating
the main burner by disconnecting the wires from the control
module (Figure 9.1).
• If the rocker switch wires are not disconnected, the main ON/OFF
rocker switch must be in the OFF position for proper operation
of optional controls. If the main ON/OFF rocker switch is ON,
the main burner will operate until it is turned OFF by the rocker
switch. The thermostat/wall switch components will not turn the
main burner o if the main burner has been turned on by the
rocker switch.
• If a the wall-mounted ON/OFF control or thermostat is to be
used, mount it in a convenient location on a wall near the
replace. Follow instructions included with assembly.
• If an optional component is to be used, run low-voltage wires
from control module to the location of component.
9.2.2 Continuous Pilot Ignition System (Millivolt)
CAUTION: Do not connect high voltage (115V) wire to the gas valve.
• The millivolt gas valve system does not require 110-120 VAC
supply to operate.
• If desired, a thermostat or a wall switch may be installed for
main burner operational control using low-voltage wires (not
included).
• It is optional to disable rocker switch operating the main burner
by disconnecting the wires from the back of the gas valve (Figure
9.3).
• If the rocker switch wires are not disconnected, the ON/OFF
rocker switch must be in the OFF position for proper operation
of optional controls. If the ON/OFF rocker switch is ON, the main
burner will operate until it is turned OFF by the rocker switch.
The thermostat/wall switch components will not turn the main
burner o if the main burner has been turned on by the rocker
switch.
• If a the wall-mounted ON/OFF control or thermostat is to be
used, mount it in a convenient location on a wall near the
replace. Follow instructions included with assembly.
• If an optional component is to be used, run low-voltage wires
from gas valve to the location of component.
48 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
Figure 9.1, Electronic Gas Valve Wiring Schematic with ON/OFF Rocker Switch
PILOT
BURNER
PILOT
IGNITER
FLAME
SENSOR
APPLIANCE
GROUND STAR
MALE END
BATTERY
PACK
IPI/CPI
SWITCH
MAIN ON/OFF
SWITCH
886 PROFLAME
PILOT
BURNER
PILOT
IGNITER
FLAME
SENSOR
APPLIANCE
GROUND STAR
MALE END
BATTERY PACK
IPI/CPI
SWITCH
886 PROFLAME
WIRE ASSEMBLY
(not included)
Figure 9.2, Electronic Gas Valve Wiring Schematic with Thermostat or Wall Switch Wiring
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION 49
THERMOCOUPLE
THERMOPILE
PILOT
PIEZO
ON/OFF
ROCKER SWITCH
THERMOCOUPLE
THERMOPILE
PILOT
PIEZO
WIRE ASSEMBLY
(not included)
Attach gas valve connectors to the wall switch/thermostat wires,
connect to top and bottom terminals marked TH and TP-TH on gas valve
Figure 9.3, Millivolt Gas Valve Wiring Schematic with ON/OFF Rocker Switch
Figure 9.4, Millivolt Gas Valve Wiring Schematic with Thermostat or Wall Switch Wiring
50 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
9.3 #B36-075 Optional Fan Kit
WARNING - Electrical Grounding Instructions: This appliance is
equipped with a three-prong (grounding) plug for your protection
against shock hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or remove the grounding
prong from this plug.
WARNING: Installation of this fan kit should be done by a qualied
installer. Verify household breaker is shut o prior to working on any
electrical lines.
NOTE: It easier to install the fan kit before connecting the gas line to
the control board.
• This appliance, when installed, must be electrically grounded
in accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70, or the Canadian
Electrical Code, CSA C22.1.
• Code-approved line voltage wiring, 14 gauge or better, must be
used when wiring this assembly. Refer to your local electrical
codes for specic requirements.
• A pre-installed electrical box is included with the appliance,
along with a receptacle/box cover assembly in the replace
components packet.
Kit Components: (1) 75 CFM fan with temperature control switch
1. Remove the safety barrier, safety barrier, and log set.
2. Remove burner assembly (2) screws, and the pilot shield.
3. Remove the burner heat shield (2) screws, located at the back of
the rebox.
4. Remove (8) screws securing the control board. Lift board out of
the rebox.
5. Insert the fan through the opening and position at the back of
the rebox. Secure with (2) ange nuts.
6. Reinstall the control board. Secure with (8) screws previously
removed.
7. Insert 110-120V wiring (with ground) through romex connector
and wire to speed control / receptacle assembly matching black
(hot) white (neutral) and green (ground) wires to corresponding
wires on speed control / receptacle assembly. See Figure 9.5 on
the following page.
8. Secure speed control/receptacle assembly to electrical box with
(2) screws provided in the replace components packet.
9. Reinstall electrical access panel. Tighten screw.
10. Attach the temperature control switch to the bottom of the
rebox.
11. Plug fan cord into the electrical box receptacle.
12. Turn speed control counter-clockwise until it ‘clicks’. This is the
OFF position.
Turn speed control ON by turning knob clockwise past the ‘click’ -
this is the highest setting.
13. Reinstall all components previously removed.
IMPORTANT: This fan will not operate unless speed control has been
turned ON and sucient heat has been applied to temperature control
switch. The fan will turn ON and OFF automatically as replace heats
and cools. Adjust fan to desired speed while it is running.
TEMPERATURE CONTROL SWITCH POSITION
Before adjusting temperature control switch, unplug 3-prong plug on
fan cord from receptacle.
Adjust position of temperature control switch to a warmer location
under rebox to turn fan ON sooner or move it to a cooler location
under rebox to turn fan ON later. The fan will turn on when sensor
in temperature control switch reaches 110° F and will turn OFF when
sensor reaches 90° F.
After adjustment, plug 3-prong plug on fan cord into receptacle.
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION 51
SPEED CONTROL / RECEPTACLE ASSEMBLY
ELECTRICAL BOX
TEMPERATURE SWITCH
INCOMING
WIRING
110-120 V
60 Hz
LEGEND
A Black (hot) from incoming line
B Black from speed control
C White (neutral) from incoming line
D White (neutral) from receptacle
E Ground (bare) from incoming line
F Ground (green) from receptacle
G White from speed control
H Black from receptacle
Figure 9.5, Fan Wiring and Connections
B
A
G
H
D
F
E
C
INCOMING LINE
110-120V 60Hz
ACCESS PANEL
ROMEX CONNECTOR
ELECTRICAL BOX
RECEPTACLE / SPEED CONTROL
ASSEMBLY
Connect A to B, C to D, E to F, and G to H
GROUNDING
SCREW
GROUND
WIRE
52 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
10.0 OPERATING INSTRUCTIONS
10.1 Lighting Instructions (#BAY-36-LE)
• When this replace is initially lit, condensation will appear on the
glass. This is normal in all gas replaces and will disappear after
several minutes.
• A paint smell will occur during the rst few hours of burning. It
is recommended to leave the fan o during this period to help
speed the paint curing process.
• This replace may produce noises of varying degree as it heats
and cools due to metal expansion and contraction. This is normal,
and does not aect the performance or longevity of the replace.
WARNING
Do not operate appliance with the glass front removed, cracked, or
broken. Replacement of the glass should be done by a licensed or
qualied service person.
Under no circumstances should any solid fuel (wood, coal, paper,
cardboard, etc.) be used in this appliance.
Children and adults should be alerted to the hazards of high surface
temperature and should stay away to avoid burns or clothing ignition.
CAUTION
Clothing or other ammable material should not be placed on or near
the appliance.
Young children should be carefully supervised when they are in the
same room as the appliance. Toddlers, young children and others
may be susceptible to accidental contact burns. A physical barrier is
recommended if there are at risk individuals in the house. To restrict
access to a replace or stove, install an adjustable safety gate to keep
toddlers, young children and other at risk individuals out of the room
and away from hot surfaces.
WARNING: If you do not follow these instructions exactly, a re or explosion may result causing property damage,
personal injury, or loss of life.
STOP! Read all the safety information above on this page.
1. Set thermostat to lowest setting (if applicable).
2. Turn o all electric power to the appliance.
3. This appliance is equipped with an ignition device which
automatically lights the pilot. Do not try to light the pilot by
hand.
4. Remove bottom frame.
5. Locate the ON/OFF rocker switch. Press the ON/OFF rocker
switch to “OFF”.
6. Locate the manual valve installed by your qualied service
technician.
7. Turn the manual valve clockwise to the OFF position.
8. Wait ve (5) minutes to clear out any gas. Then, smell
for gas, including near the oor. If you smell gas, STOP!
Follow ‘B’ in the safety information above. If you do not smell
gas, go to the next step.
9. Turn the manual valve counterclockwise to the ON
position.
10. Press the ON/OFF rocker switch to “ON”.
11. Turn on all electric power to the appliance.
12. Reinstall bottom frame.
13. Set thermostat to desired setting (if applicable).
14. If the appliance will not operate, follow the instructions, “To
Turn O Gas To Appliance” and call your service technician or
gas supplier.
OPERATING INSTRUCTIONS
A. This appliance is equipped with an ignition device which
automatically lights the pilot. Do not try to light the pilot by
hand.
B. BEFORE OPERATING smell around the appliance area for gas.
Be sure to smell next to the oor because some gas is heavier
than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in
your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re
department.
C. Use only your hand to turn the gas control manual valve. Never
use tools. If the valve will not turn by hand, do not try to repair
it; call a qualied service technician. Force or attempted repair
may result in a re or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualied service technician to inspect the
appliance and to replace any part of the control system and
any gas control that has been under water.
ON
OFF
1. Set thermostat to lowest setting (if applicable).
2. Turn o all electric power to the appliance if service is to be
performed.
3. To access gas controls under the replace, remove the bottom
frame.
4. Press the ON/OFF rocker switch to “OFF”.
5. Locate the manual valve installed by your qualied service
technician.
6. Turn the manual valve clockwise to OFF position.
7. Reinstall bottom frame.
FOR YOUR SAFETY READ BEFORE OPERATING
TO TURN OFF GAS TO APPLIANCE
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 53
10.1.1 Pilot Ignition Selection (IPI/CPI)
Model #BAY-36-LE (electronic ignition system) has the option of a
continuous (standing) pilot. This features allows the system to change
from a intermittent pilot ignition (IPI) system to a continuous pilot
ignition (CPI) system. The standing (or continuous) pilot will keep the
rebox warm and establish a draft in the vent, which allows the main
burner to ignite with less air-ow disruption. For installations that
require a seven day time-out, see information about pilot ignition in
Section 10.1.1.1 below.
There are (2) rocker switches located on the gas valve housing in the
control compartment. You will need to remove the bottom frame to
access this. The main burner rocker switch is marked ‘B’ and the IPI/CPI
pilot rocker switch is marked ‘P’. See Figure 10.1 below.
• For intermittent pilot mode (IPI), set the IPI/CPI rocker switch
to OFF. The pilot and main burner will ignite and turn o
automatically when this IPI/CPI rocker switch is set to OFF.
• For continuous pilot mode (CPI), set the IPI/CPI rocker switch to
ON. This will ignite the pilot only. The pilot will remain lit when the
main burner ON/OFF rocker switch is pressed to OFF.
• When nished, the bottom frame must be reinstalled to maintain
clearances.
10.1.1.1 7 Day Time-out installations (LE)
For regions that require installation of a 7 day time-out counter (refer
to your local dealer to see if this applicable to your installation),
model #BAY-36-LE is tted with a control system equipped with a
time-out counter set for 7 consecutive days once the pilot has been
ignited.
• If you have your Proame 2 system set to CPI (continuous pilot
ignition) with 7 consecutive days without ignition of the main
burner, the pilot will turn o, but the pilot (marked ‘P’) rocker
switch will still be set to ON.
• You must manually cycle the pilot rocker switch to put the sys-
tem back to CPI mode. First, turn the ‘P’ rocker switch OFF, then
ON, to re-activate the CPI mode.
NOTE: Figure 10.1 shows the CPI/IPI mode control switch (pilot
rocker switch, marked ‘P’) is already in the ON position. It has
rst to be turned OFF, then back ON, to re-activate the CPI mode
together with the the 7 day Time-out counter.
• This a standard safety feature of the SIT Proame 2 system.
• Once you turn CPI on, the 7 day timer will start. If at any time
during the following 7 days your main burner ignites, it will reset
the timer back to 7 days.
• See 10.1.1 Pilot Ignition Selection (IPI/CPI) above to select your
preferred pilot ignition feature. To operate the appliance, see the
operating instructions and safety information on the previous
page.
HI/LO PRESSURE
MODULATOR KNOB
10.1.2 Flame Height and Heat Output Adjustment
Model #BAY-36-LE (electronic ignition system) is equipped with a
manual HI/LO pressure modulator knob for adjusting main burner
ame height and the heat output of the replace.
• Open the control compartment access panel to access the gas
valve and the HI/LO pressure regulator knob.
• To adjust, turn the HI/LO knob counterclockwise to LO position
or clockwise to HI position, until desired ame appearance and
heat output is achieved.
Figure 10.1, Rocker Switch Location
HI/LO PRESSURE
MODULATOR KNOB
(B) ON/OFF ROCKER SWITCH
(P) IPI/CPI ROCKER SWITCH - SHOWN IN IPI (OFF) MODE
Figure 10.2, HI/LO Pressure Knob
54 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING
Do not operate appliance with the glass front removed, cracked, or
broken. Replacement of the glass should be done by a licensed or
qualied service person.
Under no circumstances should any solid fuel (wood, coal, paper,
cardboard, etcetera) be used in this appliance.
Children and adults should be alerted to the hazards of high surface
temperature and should stay away to avoid burns or clothing ignition.
CAUTION
Clothing or other ammable material should not be placed on or near
the appliance.
Young children should be carefully supervised when they are in the
same room as the appliance. Toddlers, young children and others
may be susceptible to accidental contact burns. A physical barrier is
recommended if there are at risk individuals in the house. To restrict
access to a replace or stove, install an adjustable safety gate to keep
toddlers, young children and other at risk individuals out of the room
and away from hot surfaces.
WARNING: If you do not follow these instructions exactly, a re or explosion may result causing property damage, personal
injury, or loss of life.
A. This appliance has a pilot which must be lighted by hand. When
lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell around the appliance area for gas. Be
sure to smell next to the oor because some gas is heavier than
air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in
your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re
department.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand,
don’t try to repair it, call a qualied service technician. Force or
attempted repair may result in a re or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualied service technician to inspect the
appliance and to replace any part of the control system and
any gas control that has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read all the safety information above on this page.
2. Set thermostat to lowest setting (if applicable).
3. Turn o all electric power to the appliance.
4. Remove the bottom frame.
5. Push in gas control knob slightly and turn clockwise to
“OFF”.
NOTE: Knob cannot be turned from “PILOT” to “OFF” unless
knob is pushed in slightly. Do not force.
6. Wait ve (5) minutes to clear out any gas. Then, smell
for gas, including near the oor. If you smell gas, STOP!
Follow ‘B’ in the safety information above. If you do not smell
gas, go to the next step.
7. Locate pilot - follow metal tube from gas control. The pilot is
located inside the combustion chamber.
8. Push in gas control knob slightly and turn counterclockwise
to “PILOT”.
9. Push in control knob all the way and hold. Press the piezo
igniter button repeatedly until the pilot is lit and continue to
hold in the gas control knob.
10. Hold the gas control knob in for one (1) minute after pilot is lit.
Release knob and it will pop back up. Pilot should remain lit. If
it goes out, repeat steps 5 through 10.
• If the knob does not pop out when released, stop and
immediately call your service technician or gas supplier.
• If the pilot will not stay lit after several tries, turn the gas
control knob to “OFF” and call your service technician or gas
supplier.
11. Turn the gas control knob counterclockwise to “ON”.
12. Reinstall bottom frame.
13. Turn on all electric power to the appliance.
14. Set thermostat to desired setting (if applicable).
TO TURN GAS OFF TO APPLIANCE
1. Set thermostat to lowest setting (if applicable).
2. Turn o all electric power to the appliance if service is to be
performed.
3. Remove bottom frame.
4. Push in gas control knob slightly and turn clockwise to
“OFF”.
5. Reinstall bottom frame.
10.2 Lighting Instructions (#BAY-36-MV)
• When this replace is initially lit, condensation will appear on the
glass. This is normal in all gas replaces and will disappear after
several minutes.
• A paint smell will occur during the rst few hours of burning. It
is recommended to leave the fan o during this period to help
speed the paint curing process.
• This replace may produce noises of varying degree as it heats
and cools due to metal expansion and contraction. This is normal,
and does not aect the performance or longevity of the replace.
GAS CONTROL
KNOB SHOWN IN
“OFF” POSITION
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 55
10.2.1 Flame Height and Heat Output Adjustment
Model #BAY-36-MV (millivolt system) is equipped with a manual HI/LO
pressure modulator knob, located on the gas valve, for adjusting main
burner ame height and the heat output of the replace.
• Open the control compartment access panel to access the gas
valve and the HI/LO pressure regulator knob.
• To adjust, turn the HI/LO knob counterclockwise to LO position
or clockwise to HI position, until desired ame appearance and
heat output is achieved.
10.2.2 7 Day Time-out Pilot-on-
Demand Installations
For regions that require installations a 7 day time-out (refer to your
local dealer to see if this applicable to your installation), model #BAY-
36-MV is tted with a millivolt Pilot-on-Demand gas control valve
equipped with a timer set for 7 consecutive days once the pilot has
been ignited. If there is no appliance operation within the 7 days, the
main burner and/or the pilot will turn o, but the gas control knob will
still be set in its original position (‘PILOT’ or ‘ON’).
• You must manually cycle the system to reignite operation.
• This a standard safety feature of the SIT Millivolt Pilot-on-De-
mand control system.
• Once you turn the pilot on, the 7 day timer will start. If at any
time during the following 7 days your main burner ignites, it will
reset the timer back to 7 days.
To operate your millivolt pilot-on-demand system, open the control
compartment access panel to access the gas valve and gas control
knob. Refer to the lighting instructions on the previous page for
lighting procedures and safety information.
HI/LO pressure regulator knobGas control knob
Figure 10.3, Millivolt Gas Control Valve
56 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
11.1 Gas Pressure Testing
NOTE: The appliance and its appliance main gas valve must be
disconnected from the gas supply piping system during any pressure
testing of the system at test pressures in excess of ½ psi (3.5 kPa).
IMPORTANT: Pressure check taps for manifold (outgoing) and inlet
(incoming) pressure have been incorporated into the valve. The
pressure tap marked OUT measures outgoing pressure. The pressure
tap marked IN measures incoming pressure.
11.1.1 Electronic Gas Valve Pressure Testing
11.1.1.1 Inlet Pressure Test
NOTE: Make sure to apply these incoming pressure test with all other
gas appliances on, or at full capacity in the house for proper pressure
reading.
IMPORTANT: If the inlet pressure reading is too high or too low, contact
the gas company. Only a qualied gas service technician should adjust
incoming gas pressure.
1. Loosen the inlet (IN) pressure tap by turning screw counter-
clockwise. See (A) in Figure 11.1.
2. Attach manometer using a ¼” (6mm) I.D. hose.
3. Set IPI/CPI rocker switch to CPI (ON).
4. Light pilot. Check manometer reading.
5. Press the main ON/OFF rocker switch to ON. Burner should
light. Check pressure to ensure it is between the minimum and
maximum recommended pressure settings.
6. Set IPI/CPI rocker switch to IPI (OFF). Press the main ON/OFF
rocker switch to OFF. Pilot and burner should turn o.
7. Disconnect hose and tighten the inlet (IN) pressure tap by
turning screw clockwise. Screw should be snug. Do not over
tighten.
8. Relight pilot and burner. Then reattach manometer to the
inlet pressure tap (A) to verify the tap is completely sealed.
Manometer should read no pressure.
11.1.1.2 Manifold Pressure Test
1. Light pilot.
2. Loosen manifold (OUT) pressure tap by turning screw counter-
clockwise. See (B) in Figure 11.1.
3. Attach manometer to pressure tap using a ¼” (6mm) I.D. hose.
4. Set IPI/CPI rocker switch to CPI (ON).
5. Press the main ON/OFF rocker switch to ON. Burner should light.
Check manometer reading.
6. Set IPI/CPI rocker switch to IPI (OFF). Press the main ON/OFF
rocker switch to OFF. Pilot and burner should turn o.
7. Disconnect manometer hose and tighten the manifold (OUT)
pressure tap by turning screw clockwise. Screw should be snug.
Do not over tighten.
8. Attach the manometer to the manifold pressure tap (B) to verify
it is completely sealed. The manometer should read no pressure
when pilot and burner are on.
Table 11.1, Pressure Requirements - BAY-36-LE (Electronic)
Gas Pressure Natural Gas Propane
Inlet Pressure
Tap (A)
5” - 10.5” WC
(1.25 - 2.62 kPa)
12” - 13” WC
(2.99 - 3.24 kPa)
Manifold Pressure
Tap (B)
1.6” - 3.5” WC
(0.41 - 0.87 kPa)
6.4” - 10” WC
(1.59 - 2.48 kPa)
11.0 ADJUSTMENT
Figure 11.1, Pressure Check Taps
(B) MANIFOLD
PRESSURE TAP
(A) INLET PRESSURE
TAP
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 57
11.1.2 Millivolt Gas Pressure Testing
IMPORTANT: Pressure check taps for manifold (outgoing) and inlet
(incoming) pressure have been incorporated into the valve. The
pressure tap marked OUT measures outgoing pressure. The pressure
tap marked IN measures incoming pressure.
11.1.2.1 Inlet Pressure Test
NOTE: Make sure to apply the incoming pressure test with all other gas
appliances on, or at full capacity in the house for a proper pressure
reading. If the inlet pressure reading is too high or too low, contact the
gas company. Only a qualied gas service technician should adjust
incoming gas pressure. A low pressure can cause a delayed ignition.
1. Loosen the inlet (IN) pressure tap by turning screw
counterclockwise. See (A) in Figure 11.2.
2. Attach manometer using a ¼” (6mm) I.D. hose.
3. Light pilot.
4. Turn the gas control knob to ON. Burner should not light. Note
manometer reading.
5. Press the ON/OFF rocker switch to ON. Check pressure to ensure
it is near maximum inlet pressure.
6. Press the ON/OFF rocker switch to OFF.
7. Turn the gas control knob to OFF.
8. Disconnect hose and tighten the inlet (IN) pressure tap by
turning screw clockwise. Screw should be snug. Do not over
tighten.
9. Relight pilot and turn the gas control knob to ON. Reattach
manometer to the inlet pressure tap (A) to verify the tap is
completely sealed. Manometer should read no pressure.
11.1.2.2 Manifold Pressure Test
1. Light pilot.
2. Loosen manifold (OUT) pressure tap by turning screw
counterclockwise. See (B) in Figure 11.2.
3. Attach manometer to pressure tap using a ¼” (6mm) I.D. hose.
4. Turn gas control knob to ON.
5. Press the rocker switch to ON and note manometer reading.
6. Disconnect manometer hose and tighten the manifold (OUT)
pressure tap by turning screw clockwise. Screw should be snug.
Do not over tighten.
7. Attach the manometer to the manifold pressure tap (B) to verify
it is completely sealed. The manometer should read no pressure
when the ON/OFF rocker switch is pressed to ON.
Table 11.2, Pressure Requirements - BAY-36-MV (Millivolt)
Gas Pressure Natural Gas Propane
Inlet Pressure
Tap (A)
5” - 10.5” WC
(1.25 - 2.62 kPa)
11” - 13” WC
(2.74 - 3.24 kPa)
Manifold Pressure
Tap (B)
1.6” - 3.5” WC
(0.41 - 0.87 kPa)
6.4” - 10” WC
(1.59 - 2.48 kPa)
(A) INLET PRESSURE TAP
(B) MANIFOLD PRESSURE TAP
Figure 11.2, Pressure Check Taps Locations (Millivolt Gas Valve)
58 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
11.2 Burner Flame Adjustments
WARNING: To avoid property damage or personal injury, allow the
replace ample time to cool before making any adjustments.
Burner ame appearance and characteristics are aected by
altitude, fuel quality, venting conguration, and other factors. After
installation, this appliance may need additional adjustments to
achieve optimum ame appearance and visual aesthetics.
11.2.1 Burner Venturi
WARNING: VENTURI ADJUSTMENT MUST BE DONE BY A QUALIFIED
SERVICE TECHNICIAN.
NOTE: Burner venturi air shutter settings have been factory set. Refer
to Table 11.3.
When this appliance is rst lit, the burner ames will appear blue.
During the rst 15 minutes of operation, ame appearance will
gradually turn to the desired yellow appearance. If the ames remain
blue, or become dark orange with evidence of sooting (black tips),
adjustment of the air shutter opening may be necessary.
Regardless of venturi orientation, closing the air shutter will achieve a
desired yellow ame, but may produce soot on the glass. Opening the
air shutter will cause a short, blue ame that may lift o the burner.
Table 11.3, Factory Set Venturi Openings
Fuel Air Shutter Opening
Natural Gas 1/8” (3mm) OPEN
Propane 5/8” (16mm) OPEN
11.2.1.1 Venturi Adjustment
NOTE: If soot is present on the glass,check log positioning before
adjusting the venturi. Logs must not block burner ports.
1. Remove the safety barrier, glass frame assembly, and log set.
2. Remove the log set, the back log plate, burner assembly, and
burner heat shield from the rebox.
3. Loosen screw on burner venturi and adjust as necessary. Re-
tighten screw.
4. Reinstall all components previously removed.
IMPORTANT: Slight adjustments to the venturi opening will create
dramatic results. Adjust at slight increments until desired look is
achieved. Always burn the replace for at least 15 minutes, and
allow the appliance ample time to cool before making any further
adjustments.
Table 11.4, Venturi Adjustment Guidelines
Flame Characteristic Cause Solution
Dark, orange ame
with black tips
Venturi closed too far Open venturi slightly
Short, blue ames Venturi open too far Close setting slightly
Lifting (ghosting)
ames
Gas pressure too high
Venturi closed too far
Check manometer
settings
Open venturi setting
slightly
Figure 11.3, Burner Venturi
Lazy, yellow ames - no adjustment necessary
Ideal Flame Appearance
Venturi(s) settings closed too far. Open venturi(s) slightly.
Dark, orange ames with black tips
Venturi(s) open too far. Close venturi settings(s) slightly.
Short, blue ames
Venturi settings(s) closed too far. Open venturi(s) slightly
OR gas pressure too high - check manometer settings
Lifting (ghosting) ames
Figure 11.4, Flame Appearance and Characteristics
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 59
11.2.2 Vent restriction (after installation)
WARNING: To avoid property damage or personal injury, allow the
replace ample time to cool before making any adjustments.
WARNING: Improper vent installation may cause the burner ames
to lift or “ghost.” Perform a visual check on ame appearance after
restrictor adjustment to ensure proper performance.
Vertical terminations may display an active, compact ame. If this
appearance is not desirable, a restrictor may need to be installed or
modied after vent termination installation. Access to the vent exit
for restriction can be reached through the replace bae. Allow the
replace to burn for 15 minutes before making any adjustments.
Table 11.5, Restrictor Adjustment Guidelines
Flame Appearance Draft Problem Solution
Short, ickering Excessive draft
Not enough restriction
Add restrictor
Lifting or ghosting* Insucient draft Remove inner ring(s)
on restrictor, or
Remove restrictor
*If ames continue to lift or ghost after opening the restrictor and verifying
correct vent installation, shut o the gas supply and call a qualied service
technician.
11.2.2.1 Restrictor Installation
1. Remove the safety barrier and glass frame assembly.
2. Remove (4) screws securing bae. Remove bae to expose
venting.
3. Bend the tabs on the restrictor (included in replace
components packet) to approximately 80° angles. This will create
tension when the restrictor is inserted into the exhaust pipe.
4. Insert restrictor into the 4” (102mm) exhaust pipe with the tabs
pointing towards you.
5. Reinstall bae using (4) screws previously removed.
6. Reinstall all other components previously removed.
11.2.2.2 Restrictor Modication
1. Remove the safety barrier and glass frame assembly.
2. Remove refractory (if installed) and log set.
3. Remove (4) screws securing bae. Remove bae to expose
venting.
4. Remove the restrictor from the 4” (102mm) exhaust pipe by
pulling the restrictor down and out.
5. Make necessary modications to achieve desired ame
appearance.
6. Insert restrictor into the 4” (102mm) exhaust pipe with the tabs
pointing towards you.
7. Reinstall bae using (4) screws previously removed.
8. Reinstall all other components previously removed.
RESTRICTOR PLATE
REMOVE INNER MOST CIRCLE
TO CREATE LESS RESTRICTION
REMOVE ALL INNER RINGS FOR
THE LEAST RESTRICTION
BEND TABS TO APPROX. 80˚ ANGLES TO CREATE
TENSION TO HOLD ITSELF IN PLACE WHEN INSTALLED
Figure 11.5, Restrictor Installation and Modication
SCREWS SECURING BAFFLE
60 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
12.0 TROUBLESHOOTING
12.1 Electronic Ignition System
ATTENTION: Troubleshooting must be performed by a qualied
technician.
Before proceeding with the steps in the following troubleshooting
guide,
• Verify proper 120VAC power supply to the control module.
• Verify the control module battery pack are fresh and installed
with correct polarity.
• Verify all connections between the wire harnesses and the
system components are proper and positive.
• Verify inlet pressure meets the recommended inlet pressure. If
necessary, adjust line pressure regulator.
Issue Cause Solution
Pilot will not light
Electrical power interrupted or
disconnected
Restore electrical power to appliance or use battery back-up.
Wiring disconnection
Ensure batteries are fully charged if using battery back-up as power
source.
Use wiring schematic in this manual to determine that all wiring
connections are secure and correct.
Gas supply turned o
Check remote shut-o valves from the appliance. Usually there is a valve
near the main gas line. There may be more than (1) valve between the
appliance and main gas line.
Pilot will not stay lit
No propane in tank
Check propane tank. Rell if necessary.
Low gas pressure
Consult a plumber or a gas supplier.
Can be caused by situations such as a bent line, too narrow diameter or
pipe, or a low line pressure.
Pilot ame not making contact
with the ame rectication sensor
on the pilot assembly
Verify the pilot ame envelopes the top of the ame sensor and extends
far enough onto burner for ignition.
To adjust pilot ame, turn pilot adjustment screw on the gas valve
clockwise to decrease ame, and counterclockwise to increase ame.
Pilot adjustment screw not sealed
Seal pilot adjustment screw. Do not over-tighten.
Pilot ame always on, or
will not extinguish
Control system set to CPI mode
Set control system to IPI mode.
Main burner ame will not
light
ON/OFF rocker switch in OFF
position
Switch rocker switch to ON position.
Gas supply turned o
Check for multiple shut-os in the supply line. Verify gas supply is turned
on.
Low gas supply
Consult with plumber or gas supplier.
Check propane tank. Rell if necessary.
Wiring disconnection or improper
wiring
Check for faulty or incorrect wiring.
Plugged main burner orice
Remove blockage.
Pilot ame
Verify the pilot ame is properly directed to ignite burner. See pilot
ame troubleshooting above.
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 61
Issue Cause Solution
Pilot and burner extinguish
while in operation
No propane in tank Check propane tank. Rell if necessary.
Incorrect glass assembly
installation
Refer to Section 8.1 Glass Frame Assembly on page 44.
Incorrect vent cap installation Adjust if necessary.
Vent cap blockage Remove debris if necessary.
Improper pitch on horizontal
venting
¼” (6mm) rise per foot (30cm) is required on horizontal venting
Exhaust vent pipe leaking exhaust
gases back into rebox
Check for leaks and repair if necessary.
Excessive draft A restrictor may need to be installed or modied. Refer to Section 11.2.2
Restrictor on page 53.
Soot appears on glass Improper log placement Refer to Section 8.3 #B36-500 Log Set Installation on page 45.
Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into
the gas mix. Refer to Section 11.2.1 Burner Venturi on page 58.
Incorrect vent cap installation Adjust if necessary.
Vent cap blockage Remove debris if necessary.
Flame burns blue and lifts
o burner
Improper venturi setting Venturi air shutter may need to be opened slightly to allow more air into
the gas mix. Refer to Section 11.2.1 Burner Venturi on page 58.
Incorrect vent cap installation Adjust if necessary.
Blockage or leakage of the vent
system
Check the vent pipes for leaks, and the vent cap for debris. Repair the
vent pipes or remove debris from vent cap, if necessary.
No reaction to command Battery back up batteries low Replace batteries.
62 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
Issue Cause Solution
No spark from electrode to
pilot when piezo button is
triggered
Piezo igniter wiring disconnection
Verify piezo igniter is properly grounded. Tighten mounting fastener, if
required.
Check and repair, if necessary, the wire connections between the piezo
igniter and igniter electrode.
Check wiring disconnection
Check wiring at back of electrode igniter for proper connection.
Incorrect electrode position
Verify there is a 1/8” (3mm) gap between the electrode and pilot. Readjust
if necessary. Direct metal contact may cause an arc below the electrode
and along the electrode wire.
Spark igniter will not light
after repeated triggering of
piezo button
No gas
Check for multiple shut-o valves in the supply line.
Check propane tank for gas supply. Rell if necessary.
Pilot will not stay lit after
carefully following lighting
instructions
Pilot ame does not impinge on
thermocouple
Clean pilot hood
Adjust pilot ame at gas valve for proper ame impingement.
Loose thermocouple connection Ensure thermocouple connection at gas valve is full inserted and tight -
hand tight plus 1/4 turn.
Thermocouple reading below 15
millivolts
Disconnect the thermocouple from valve. Place one millivolt meter lead
wire on the end of the thermocouple, and the other millivolt meter lead
wire on the thermocouple’s copper wire. Start the pilot while holding the
gas valve control knob in.
If the millivolt reading is less than 15 millivolts, replace thermocouple.
Thermopile not generating
sucient millivolts
Adjust, if necessary, the pilot ame to envelope thermopile.
Check thermopile connections are properly wired to the gas control
valve. Tighten if necessary.
Measure millivolt production with a millivolt meter. Turn remote/
thermostat/wall switch, or ON/OFF rocker switch to OFF. Turn the gas
valve control to the PILOT position (pilot should remain lit).
Take millivolt reading at TH-TP and TP terminals on gas valve. Reading
should be 350 millivolts, minimum. If reading is less than 350 millivolts,
replace thermopile.
Frequent pilot outages
Pilot shield not installed
Install pilot shield.
Pilot safety dropout
Pilot ame is too high or too low. Clean pilot hood and adjust pilot ame
for maximum ame impingement on thermopile.
12.2 Continuous Pilot Ignition
(Millivolt) System
ATTENTION: Troubleshooting must be performed by a qualied
technician.
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 63
Issue Cause Solution
Burner will not light Lighting instructions not followed Turn gas control knob to ON position.
Turn the ON/OFF rocker switch to ON position.
Put wall switch, remote control, or thermostat in heat demand position.
Plugged main burner orice Remove blockage as necessary.
Switching device is defective Check remote, thermostat, or wall switch wires for proper connection.
Place jumper wires across terminals at switch. If the burner lights, replace
the defective switch, thermostat, or batteries in remote control as
necessary.
If switching device checks out as described above, place jumper wires
across switches on the gas valve. If the burner lights, the switching wires
are faulty or connections are bad. Replace as necessary.
Burner will not stay lit Thermopile wires loose at valve
terminals
Tighten if necessary.
Thermopile wires ground out due
to pinched wires
Free pinched wires if necessary.
Improper refractory panel
placement (if installed)
Refractory panels must be tight against rebox walls. It may be necessary
to secure panels with high-temperature sealant, especially around the
intake duct.
Pilot and burner extinguish
while in operation
No propane in tank Check propane tank. Rell if necessary.
Incorrect glass frame assembly
installation
Refer to Section 8.1 Glass Frame Assembly on page 44.
Improper pitch on horizontal
venting
¼” (6mm) per 12” (30cm) is required on horizontal venting
Defective thermopile or
thermocouple
Check thermopile and thermocouple for proper millivolts
Inner vent pipe leaking exhaust
gases back into rebox
Check for leaks and repair if necessary.
Vent cap blockage Remove debris if necessary.
Excessive draft A restrictor may need to be installed or modied. Refer to Section 11.2.2
Restrictor on page 53.
Glass sooting Improper log placement Refer to Section 8.3 #B36-500 Log Set Installation on page 45.
Improper venturi setting Venturi may need to be opened slightly to allow more air into the gas
mix. Refer to Section 11.2.1 Burner Venturi on page 58.
Incorrect vent cap installation Adjust if necessary.
Vent cap blockage Remove debris if necessary.
Flame burns blue and lifts
o burner
Improper venturi setting Venturi may need to be opened slightly to allow more air into the gas
mix. Refer to Section 11.2.1 Burner Venturi on page 58.
Incorrect vent cap installation Adjust if necessary.
Blockage or leakage of the vent
system
Check the vent pipe for leaks, and the vent cap for debris. Repair vent
pipe or remove debris from vent cap if necessary.
64 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
13.0 MAINTENANCE
ATTENTION: Installation and repair should be only done by a qualied
service person. The appliance should be inspected before use and at
least annually by a professional service person. More frequent cleaning
might be required due to excessive lint from carpeting, bedding
material, et cetera. It is imperative that control compartments, burners,
and circulating air passageways of the appliance be kept clean. Use a
vacuum to clean all components.
WARNING: The appliance area must be kept clear and free from
combustible materials, gasoline and other ammable vapors and
liquids.
13.1 Firebox
Performed by: Qualied Service Person
Frequency: Annually
Action:
• Vacuum and clean any debris in the rebox that is not supposed
to be there.
• Inspect and operate the bottom latch assembly. Verify the
assembly is free from obstruction to operate. The handles must
have spring tension but be able to move forward freely.
13.2 Fan (optional)
CAUTION: Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
Performed by: Qualied Service Person
Frequency: Every 6 months
Action:
• Disconnect the fan from electrical current and vacuum.
• The bearings are sealed and require no oiling.
13.3 Vent System
NOTE: If the vent-air intake system is disassembled for any reason,
reinstall per instructions provided with installation. Refer to Section
7.0 Venting on page 29..
Performed by: Qualied Service Person
Frequency: Annually
Action:
• Examination of the vent system is required.
• The ow of combustion and ventilation air must not be
obstructed.
13.4 Glass Assembly
CAUTION: Do not operate appliance with the glass assembly removed,
cracked, or broken. Use protective gloves to handle any broken or
damaged glass assembly components.
WARNING: Do not use substitute materials.
WARNING: Avoid striking or slamming glass assembly. Avoid abrasive
cleaner. DO NOT clean glass while it is hot.
IMPORTANT: Any safety screen, guard, or barrier removed for servicing
the appliance must be replaced prior to operating the appliance.
Performed by: Homeowner
Frequency: Annually
Action:
• Prepare a work area large enough to accommodate the glass
assembly on a at, stable surface.
• Remove safety screen and glass frame assembly.
• Clean glass window with a suitable replace glass cleaner using
a soft cloth. Abrasive cleaners must not be used. Be careful not to
scratch the glass when cleaning.
• Reinstall glass assembly and safety screen.
• Any safety screen, guard, or barrier removed for servicing the
appliance must be replaced prior to operating the appliance.
Performed by: Qualied Service Person
Frequency: Annually
Action:
• Clean glass window with a suitable replace glass cleaner using
a soft cloth. Abrasive cleaners must not be used. Be careful not to
scratch the glass when cleaning.
• Inspect the glass for cracks, scratches, and nicks.
• Verify the glass assembly is properly intact and not damaged.
• Replace the glass and the assembly #701-005T as necessary.
• Only Hussong Mfg. Co., Inc. will supply the replacement of glass
assembly as a complete unit.
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 65
ELECTRONIC IGNITION
SYSTEM PILOT FLAME
SIT MILLIVOLT PILOT FLAME
Lazy, yellow ames - no adjustment necessary
Ideal Flame Appearance
Figure 13.1, Burner System
13.5 Burner and Pilot System
The burner assembly may be removed for easier access to the control
compartment. Refer to Section 8.4 Control Board Removal and
Installation on page 46. Verify gas supply is turned on and lled.
Consult with plumber or gas supplier as necessary.
Performed by: Qualied Service Person
Frequency: Annually
Action:
• Vacuum all components of the burner system.
• Check all accessible gas-carrying tubes, connections, pipes and
other components for leaks.
• Inspect the operation of the ame safety system Pilot or Flame
rectication device. Visually check pilot light when in operation.
• Continuous Pilot Ignition System (Millivolt): Ensure pilot
ame impinges on thermocouple. Clean pilot hold and adjust
pilot ame at gas valve for proper ame impingement. Verify
thermocouple connections and millivolt production.
• Inspect and ensure the lighting of the main burner occurs within
(4) seconds of the main gas valve opening. Check for faulty or
incorrect wiring and correct or replace as necessary. Inspect
primary air openings (burner ports) for blockage, especially near
the pilot.
• Visually check burner ame pattern when in operation. Flames
should be steady, not lifting or oating.
• Test and measure the ame failure response time of the ame
safety system. It must de-energize the safety shuto in no more
than (30) seconds.
Burner orice
Figure 13.2, Pilot and Burner Correct Flame Appearance
BURNER PORTS
66 REPLACEMENT PARTS LIST Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #BAY-36-LE & MV R.11 April 2021
14.0 REPLACEMENT PARTS LIST
BAY-36-MV CONTROL BOARD AND PARTS
Control Board - Natural Gas B36MV-770 Pilot Orice - Natural Gas 700-165
Control Board - Propane B36MV-771 Pilot Orice - Propane 700-095
SIT Gas Valve - Natural Gas 700-086N SIT Millivolt Pilot Hood 700-098
SIT Gas Valve - Natural Gas (7 day time-out) 700-086N-7 SIT Millivolt Quick Change Screw 900-QCS
SIT Gas Valve - Propane 700-087A 18” Flexible Gas Line - Black 700-213B
SIT Gas Valve - Propane (7 day time-out) 700-087A-7 Flexible Gas Line - Valve to Burner Connection 700-226F
On/O Rocker Switch 700-023 Natural Gas Burner Orice #42 700-242
Pilot/Generator/Thermocouple - Natural Gas 700-088 Propane Burner Orice #53 700-253
Pilot/Generator/Thermocouple - Propane 700-089 Conversion Kit - Natural Gas OCK-S42A
Piezo Igniter with nut (no wire) 700-090 Conversion Kit - Propane OCK-S53A
Flexible Pilot Tubing (valve to pilot) 700-091 Log Plate B36-351
Millivolt Generator 700-092 Burner Assembly B36L-135A
Thermocouple 700-093
Hussong Manufacturing Co., Inc.
P.O. Box 577
204 Industrial Park Drive
Lakeeld, MN 56150-0577
USA
BAY-36-MV and BAY-36-LE
BAY-36-LE CONTROL BOARD AND PARTS
Control Board - Natural Gas B36LE-140 Pilot Orice - Natural Gas #62 700-166
Control Board - Propane B36LE-141 Pilot Orice - Propane #35 700-168
SIT IPI Gas Valve - Natural Gas 700-600 SIT IPI Pilot Hood 700-598
SIT IPI Gas Valve - Propane 700-600-1 18” Flexible Gas Line - Black 700-213B
Proame 2 IFC Board 700-758 Flexible Gas Line - Valve to Burner Connection 700-226F
Proame 2 IFC Board (7 day time-out) 700-758-7 Natural Gas Burner Orice #42 700-242
IFC Wire Harness Assembly 700-602 Propane Burner Orice #53 700-253
On/O Rocker Switch 700-023 Conversion Kit - Natural Gas NCK-B36LE-S
Proame 2 On/O Wire Harness 700-656 Conversion Kit - Propane LCK-B36LE-S
Pilot Assembly - Natural Gas 700-551 Log Plate B36-351
Pilot Assembly - Propane 700-551-1 Burner Assembly B36L-135A
Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing.
WARNING: This product can expose you to chemicals including Lead, which is [are] known to the State of California to cause cancer, birth
defects, or other reproductive harm. For more information, visit www.P65Warnings.ca.gov.
The following warning is for replacement parts for this appliance.
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces REPLACEMENT PARTS LIST 67
Hussong Manufacturing Co., Inc.
P.O. Box 577
204 Industrial Park Drive
Lakeeld, MN 56150-0577
USA
BAY-36-MV and BAY-36-LE
TRADITIONAL LOG SET
7 Piece Log Set B36-500
Ember panel B36-900E
#B36 1 Log B36-1
#B36 2 Log B36-2
#B36 3 Log B36-3
#B36 4 Log B36-4
#B36 5 Log B36-5
#B36 6 Log B36-6
#B36 7 Log B36-7
Rock Wool Embers 900-REMB
GLASS AND GLASS GASKET
26-1/4” x 31-3/8” Glass with Gasket 701-005T
Glass Gasket 900-006
Valance B36-005
SAFETY BARRIERS
Full Rectangular Screen Front B36-FRSF2
Prairie Screen Front B36-PSF2
Rectangle Screen Front B36-RSF2
Arched Mission Screen Front B36A-MSF2
Arched Full Prairie Door Screen Front B36A-FPDSF2
Rectangular Mission Screen Front B36R-MSF2
Portrait Screen Front B36-PTF2
ADDITIONAL COMPONENTS
4” Restrictor Plate 900-085
Manual Gas Shut-o Valve 700-203
Bottom Frame B36-201B
Vent Heat Shield Assembly B36L-HHS
FAN KIT
Fan Kit B36-075
#BAY-36-LE & MV R.11 April 2021 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces LIMITED LIFETIME WARRANTY 69
LIMITED LIFETIME WARRANTY
Warranty Coverage
Hussong Manufacturing Company, Inc. (Hussong Mfg.) warrants this
Kozy Heat gas appliance from the date of purchase to the original
purchaser, that it is free of defects in materials and workmanship at
the time of manufacture. Registering your replace warranty does not
require any documents to be sent in to Hussong Mfg. Please retain
your proof of purchase reecting the date of purchase along with the
serial number and model of your replace for any future warranty
claims.
If a defect is noted within the warranty period, the customer should
contact their authorized dealer for service within 30 days.
30 Days: Parts & Labor*
• Paint
• Light bulbs
• Gasket material
• Glass media and media dam
Year 1: Parts & Labor*
• All parts and material except the items listed in the 30 day
warranty and any exclusions or limitations that may apply.
*Hussong Mfg. will issue labor reimbursement to an authorized dealer
only. Hussong Mfg. will not be liable for charges occurred as a result of
any service performed by a non-authorized service provider, without
pre-authorization.
Years 2 through Lifetime: Parts Only
• Firebox
• Heat Exchanger
• Logs
• Burner tube or pan
• Outer shell
• Heat shield(s)
• Front Viewing Glass (thermal shock only)
• Refractory Firebox liner (excluding enamel and glass panels)
EXCLUSIONS AND LIMITATIONS
1. This appliance must be installed by a licensed, authorized service technician or contractor. It must be installed, operated and maintained
at all times in accordance with the instructions in the owner’s manual or the warranty is void.
2. This warranty is nontransferable and is made to the original purchaser only.
3. This warranty excludes standard wear and tear of the appliance which is considered normal usage over time.
4. Discoloration and some minor expansion, contraction or movement of certain parts, resulting in noise, is normal and not a defect.
5. Warranty is automatically voided if the appliance’s serial number and/or testing label is removed or if the appliance is altered or
tampered with in any way.
6. Warranty is void if the appliance is subject to submersion in water or prolonged periods of dampness or condensation. Any damage
to any part of the appliance due to water or weather damage which is the result of, but not limited to, improper chimney/venting
installation will also render this warranty void.
7. This warranty does not cover installation and operational related problems such as environmental conditions, nearby trees, buildings,
hilltops, mountains, inadequate venting or ventilation, excessive osets, negative air pressures caused by any mechanical systems.
8. Chimney components and other Non-Hussong Mfg. accessories used in conjunction with the installation of this appliance are not
covered under this warranty.
9. Damage to plated surfaces or accessories, if applicable, caused by scratches, ngerprints, melted items or other external sources left on
the surfaces from the use of cleaners is not covered under this warranty.
10. It is expressly agreed and understood that this warranty is Hussong Mfg.’s sole obligation and purchaser’s exclusive remedy for defective
replace equipment. Hussong Mfg. is free of liability for any damages caused by this appliance, as well as inconvenience expenses
and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or
consequential damage may not apply. Hussong Mfg. shall not be held to implied warranties and this warranty shall replace all previous
warranties.
11. This limited lifetime warranty is the only warranty supplied by Hussong Mfg. Any warranties extended to the purchaser by the dealer/
distributor, whether expressed or implied, are hereby disclaimed and the purchaser’s recourse is expressly limited to the warranties set
forth herein.
12. Any part repaired or replaced during the limited warranty period will be warranted under the terms of the limited warranty for a period
not to exceed the remaining term of the original limited warranty.
13. Any replacement part repaired after the warranty period will include a 90 day parts coverage
14. Hussong Mfg. may require the defective part to be returned using a pre-authorized RGA number or a photo of the defective component.
Failure to provide either can result in a denied claim.
15. This warranty does not cover the appliances ability to heat a desired space, as there are many factors that can impact the heating
performance in each home. Consideration should be implied to the appliance’s location, room size, home design, environmental
conditions, insulation, and tightness of the home.
16. Hussong Mfg. reserves the right to make changes at any time, without notice, in design, material, specications, and prices. Hussong
Mfg. reserves the right to discontinue models and products.
July 2018
