To reduce risk of serious injury, thoroughly read and comply with all warnings and instructions in this manual and on product.
KEEP THIS MANUAL NEAR YOUR SAW FOR EASY REFERENCE AND TO INSTRUCT OTHERS
10-INCH PORTABLE CONTRACTOR TABLE SAW
www.DeltaMachinery.com
36-6023
Instruction Manual
TABLE OF CONTENTS
FEATURES
FEATURES .......................................................................... 2
IMPORTANT SAFETY INSTRUCTIONS.................................4
SAFETY SYMBOLS-DEFINITIONS ...................................... 4
GENERAL POWER TOOL SAFETY WARNINGS .................... 5
TABLE SAW SAFETY RULES.................................................6
TERMINOLOGY ...................................................................6
TABLE SAW SPECIFIC SAFETY RULES ...................................6
SAW BLADE GUARD, ANTI-KICKBACK PAWLS AND RIVING
KNIFE ASSEMBLY ................................................................8
KICKBACKS .........................................................................8
PROPOSITION 65 WARNING ............................................ 9
POWER CONNECTIONS ..................................................... 9
POWER SOURCE .................................................................9
DOUBLE INSULATION ..........................................................9
ELECTRICAL CONNECTION ................................................10
POLARIZED PLUGS ............................................................ 10
EXTENSION CORDS ...........................................................10
UNPACKING ..................................................................... 10
PACKAGE CONTENTS DESCRIPTION ...................................11
CONTENTS OF HARDWARE BAGS ....................................... 12
UPBOXING PREPARATION ..................................................13
ASSEMBLY.........................................................13
TOOLS NEEDED FOR ASSEMBLY OF ADJUSTMENTS .............13
ASSEMBLING THE STAND ..................................................14
HEIGHT ADJUSTMENT KNOB INSTALLATION ......................16
FENCE ADJUSTMENT KNOB INSTALLATION ........................16
INSTALLING THE BLADE ............................... .....................17
THROAT PLATE .................................................................18
ANTI-KICKBACKS PAWLS AND BLADE GUARD .....................19
INSTALLING THE FENCE ..................................... ...............20
REMOVING THE FENCE .....................................................20
ON-BOARD STORAGE ........................................................21
MAKING ADJUSTMENTS .................................................. 22
LEVELING THE THROAT PLATE ..........................................22
ADJUSTING BLADE PARALLEL TO MITER GAUGE GROOVE
(HEEL)..............................................................................22
SQUARING THE BLADE VERTICALLY TO THE TABLE ............24
ADJUSTING THE BEVEL STOPS ..........................................24
ADJUSTING THE BLADE HEIGHT ..................................... ...25
CHANGING THE BEVEL ................................................. .....25
ADJUSTING THE RAIL SYSTEM...........................................25
SPECIFICATIONS
The DELTA
®
#36-6023 10 inch Portable Contractor Table Saw is
designed for portability and high quality performance. It includes:
basic machine, sturdy tubular steel stand, integral 2 1/2 inch dust
port, a fence system, T-slot miter gauge, 15 amp motor, on/o
switch, cast aluminum table, extension wing, see-through blade
guard with anti-kickback pawls, and 10 inch carbide blade.
NOTICE: The manual cover illustrates the current production model.
All other illustrations contained in the manual are representative
ONLY and may not be exact depictions of the actual labeling or
accessories included. They are intended for illustrative purposes
ONLY.
Max depth of cut at 90°: 3 1/2 inch
Max depth of cut at 45°: 2 1/2 inch
Max rip to right of blade: 32.5 inch
Max rip to left of blade: 22 inch
Max width of dado: 11/16 inch
MOTOR SPECIFICATIONS:
AMPS 15 amps
VOLTAGE 120 volts
BLADE DIAMETER 10 inch
No Load RPM 5,000
USING COLOR CODED SCALES...........................................26
ADJUSTING EXTENSION TAB PARALLELISM ........................27
RIVING KNIFE POSITION AND ALIGNMENT.................28
RIVING KNIFE HEIGHT SETTINGS.......................................28
PARALLEL ALIGNMENT.......................................................29
HORIZONTAL ALIGNMENT..................................................29
VERTICAL ALIGNMENT.......................................................29
OPERATION......................................................................30
DUST COLLECTION............................................................30
TURNING THE SAW ON AND OFF.......................................31
TRANSPORTING THE SAW..................................................31
MAKING CUTS...................................................................32
RIP CUTS...........................................................................33
BEVEL RIPPING.................................................................33
CROSSCUTTING ................................................................34
BEVEL CROSSCUTTING ......................................................34
MITER CUTS .....................................................................34
COMPOUND MITER CUTS....................................................35
LARGE PANEL CUTS............................................................35
NON-THROUGH CUTS ........................................................35
MAKING A NON-THROUGH CUT...........................................35
CUTTING AIDS AND ACCESSORIES..................................36
PUSH STICK......................................................................36
USING THE MITER GAUGE .................................................36
AUXILIARY MITER GAUGE FACING .....................................36
FLIP DOWN FENCE............................................................37
USING THE FLIP DOWN FENCE FOR THIN CUTS .................37
USING THE FLIP DOWN FENCE AS A WORK
PIECE SUPPORT ................................................................ 37
PUSH BLOCK.....................................................................38
GROOVING AND RABBETING .............................................38
FEATHERBOARD................................................................38
CUT OFF GAUGE................................................................39
JIGS.................................................................................39
MAINTENANCE.......................................................39
KEEP MACHINE CLEAN ......................................................39
MAINTENANCE REMINDERS...............................................39
ACCESSORIES..................................................40
TROUBLESHOOTING.............................................40
PARTS, SERVICE OR WARRANTY ASSISTANCE ............... 41
This tool can ONLY be used with woodworking saw blades.
2
Back View
F5
F6
F7
F8
F9
F10
F11
F12
F13
F14
F15
F16
F17
F21
F18
F20
F19
F9
F10
F11
F12
F13
F14
F15
F16
On Board Storage
Height Adjustment Knob Height
Adjustment Handwheel Bevel
Lock Lever
Stand
On/O Switch
Saw Body
F17
F18
F20
F19
F21
Fence Rails
Miter Gauge
Riving Knife
Anti-Kickback Pawls
Dust Chute
Saw Blade
Flip Down Fence
F1
F2
F3
F4
F5
F6
F7
F8
F1
F2
F3
F4
Blade Guard
Throat Plate
Extension Wing
Rip Fence
Push Stick
Extension Lock
Bevel Scale
FEATURES
3
Some of the following symbols may be used in connection with this product. Please study them and learn their meaning. Proper
interpretation on these symbols will allow you to operate the tool better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
Safety Alert Indicates a potential personal injury hazard.
Read Operator's Manual
To reduce the risk of injury, user must read and understand operator's manual before
using this product.
Eye Protection Always wear eye protection with side shields marked to comply with ANSI Z87.1.
No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury.
Wet Conditions Alert Do not expose to rain or use in damp locations.
Pinch Warning
Always watch for movement paying extra attention to potential areas where pinching
could occur.
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
min Minutes Time
~/AC Alternating Current Type of current
ⁿ
₀
No Load Speed Rotational speed, at no load
.../min Per Minute Revolutions, strokes, surface speed, orbits, etc., per minute
Lbs Pounds Unit of weight
Kg Kilograms Unit of weight
RPM Revolutions Per Minute Speed of rotation of machine
PH:1 Phase 1 This is a 1 phase motor
Double Insulation
Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual three-
wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with
protecting insulation. Double insulated tools do not need to be grounded.
IMPORTANT SAFETY INSTRUCTIONS
SAFETY SYMBOLS - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY
AND PREVENTING EQUIPMENT PROBLEMS. To help you recognize these important warnings, we use the symbols below. Please read the
manual and pay attention to these sections.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in
property damage.
CAREFULLY READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS ON YOUR PRODUCT
AND IN THIS MANUAL. SAVE THIS MANUAL. MAKE SURE ALL USERS ARE FAMILIAR WITH ITS WARNINGS
AND INSTRUCTIONS WHEN USING THE TOOL. Improper operation, maintenance or modification of tools or equipment
could result in serious injury and/or property damage. KEEP this manual near your saw for easy reference and to instruct
others.
If you have any questions or concerns relative to the use of your tool or the contents of this manual, stop using the tool and contact Delta
Power Equipment Corporation Customer Care at 1-800-223-7278.
4
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or BATTERY-operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well-lit. Cluttered or dark areas invite accidents
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids, gases or dust. Power
tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter with earthed
(grounded) power tools. Unmodied plugs and matching outlets will reduce risk of electric shock
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat,
oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply.
Use of an GFCI reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while
you are tired or under the inuence of drugs, alcohol or medication. A moment of inattention while operating power tools may
result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes,
hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the o-position before connection to power source, picking up, or
carrying the tool. Carrying power tools with your nger on the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the
power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected
situations
f. Dress properly. Do not wear loose clothing or jewelery. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewelery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and
properly used. Use of dust collection can reduce dust-related hazards.
h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.
A careless action can cause severe injury within a fraction of a second.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for you application. The correct power tool will do the job better and
safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and o. Any power tool that cannot be controlled with the switch is
dangerous and must be repaired.
c. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these
instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any
other condition that may aect the power tool’s operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to
control.
g. Use the power tool, accessories and tools bits etc. in accordance with these instructions, taking into account the working
conditions and the work to be performed. Use of the power tool for operations dierent from those intended could result in a
hazardous situation.
h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow
for safe handling and control of the tool in unexpected situations.
5. Service
a. Have your power tool serviced by a qualied repair person using only identical replacement parts. This will ensure that the
safety of the power tool is maintained.
GENERAL POWER TOOL SAFETY WARNINGS
Read all safety warnings, instructions, illustrations and specications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
5
Failure to follow these rules may result in serious personal injury.
TABLE SAW SPECIFIC SAFETY RULES
1. GUARDING RELATED WARNINGS
a. Keep guards in place. Guards must be in working order and be properly mounted. A guard that is loose,
damaged, or is not functioning correctly must be repaired or replaced.
b. Always use saw blade guard, riving knife and anti-kickback device for every through-cutting operation. For
through-cutting operations where the saw blade cuts completely through the thickness of the workpiece, the guard and
other safety devices help reduce the risk of injury.
c. Immediately reattach the guarding system after completing an operation (such as rabbeting or resawing
cuts) which requires removal of the guard, riving knife and/or anti-kickback device. The guard, riving knife,
and anti-kickback device help to reduce the risk of injury.
d. Make sure the saw blade is not contacting the guard, riving knife or the workpiece before the switch is
turned on. Inadvertent contact of these items with the saw blade could cause a hazardous condition.
e. Adjust the riving knife as described in this instruction manual. Incorrect spacing, positioning and alignment can
make the riving knife ineective in reducing the likelihood of kickback.
f. For the riving knife and anti-kickback device to work, they must be engaged in the workpiece. The riving
knife and anti-kickback device are ineective when cutting workpieces that are too short to be engaged with the riving
knife and anti-kickback device. Under these conditions a kickback cannot be prevented by the riving knife and antikickback
device.
g. Use the appropriate saw blade for the riving knife. For the riving knife to function properly, the saw blade diameter
must match the appropriate riving knife and the body of the saw blade must be thinner than the thickness of the riving
knife and kerf of the saw blade must be wider than the thickness of the riving knife.
2. CUTTING PROCEDURES WARNINGS
a. DANGER: Never place your ngers or hands in the vicinity or in line with the saw blade. A moment of
inattention or a slip could direct your hand towards the saw blade and result in serious personal injury.
b. Feed the workpiece into the saw blade or cutter only against the direction of rotation. Feeding the workpiece
in the same direction that the saw blade is rotating above the table may result in the workpiece, and your hand, being
pulled into the saw blade.
c. Never use the mitre gauge to feed the workpiece when ripping and do not use the rip fence as a length stop
when cross cutting with the miter gauge. Guiding the workpiece with the rip fence and the miter gauge at the same
time increases the likelihood of saw blade binding and kickback.
TABLE SAW SAFETY RULES
Failure to follow these rules may result in serious personal injury.
SEE GENERAL POWER TOOL SAFETY SECTION OF THIS MANUAL. Read entire instruction manual before operating saw. Learning
the saw’s proper applications, limitations, and specic potential hazards will greatly minimize the possibility of accidents and injury. Make
sure all users are familiar with its warnings and instructions before using saw.
SEE POWER CONNECTION SECTION OF THIS MANUAL for instructions and warnings regarding power cords and connections.
• Through-cut – Any cut that completely cuts through the
workpiece.
• Non-through cut – Any cut that does not completely cut
through the workpiece.
• Push stick – A wooden or plastic stick, usually homemade,
that is used to push a small workpiece through the saw and
keeps the operator’s hands clear of the blade.
• Kickback – Occurs when the saw blade binds in the cut or
between the blade and the fence and thrusts the workpiece
back toward the operator.
• Re-sawing – Flipping material to make a cut the saw is not
capable of making in one pass.
• Cove cutting – Also known as coving, cove cutting is an
operation where the work is fed at an angle across the
blade. NOTE: This can be a dangerous operation and is not
recommended.
• Freehand – Cutting without the use of a miter gauge or
rip fence or any other means of guiding or holding the
workpiece other than the operator’s hand. NOTE: This can be
a dangerous operation and is not recommended.
• Plunge cutting – Blind cuts in the workpiece made by raising
the blade through the workpiece or lowering the workpiece
down to the blade. NOTE: This can be a dangerous operation
and is not recommended.
• Rabbet Cut – A cut on the end face (edge) of a board for the
purpose of joining two boards. The protruding edge is called
the tongue and the recessed edge is called the groove.
• Kerf – A cut or incision made by a saw.
TERMINOLOGY
The following terms will be used throughout the manual and you should become familiar with them.
WARNING READ ALL SAFETY WARNINGS DESIGNATED BY THE SYMBOL AND ALL INSTRUCTIONS.
6
TABLE SAW SAFETY RULES
d. When ripping, always apply the workpiece feeding force between the fence and the saw blade. Use a push
stick when the distance between the fence and the saw blade is less than 50mm, and use a push block when this distance
is less than 150mm. "Work helping" devices will keep your hand at a safe distance from the saw blade.
e. Use only the push stick provided by the manufacturer or constructed in accordance with the instructions.
This push stick provides sucient distance of the hand from the saw blade.
f. Never use a damaged or cut push stick. A damaged push stick may break causing your hand to slip into the saw
blade.
g. Do not perform any operation "freehand". Always use either the rip fence or the mitre gauge to position and guide
the workpiece. "Freehand" means using your hands to support or guide the workpiece, in lieu of a rip fence or miter
gauge. Freehand sawing leads to misalignment, binding and kickback.
h. Never reach around or over a rotating saw blade. Reaching for a workpiece may lead to accidental contact with the
moving saw blade.
i. Provide auxiliary workpiece support to the rear and/or sides of the saw table for long and/or wide
workpieces to keep them level. A long and/or wide workpiece has a tendency to pivot on the table’s edge, causing
loss of control, saw blade binding and kickback.
j. Feed workpiece at an even pace. Do not bend or twist the workpiece. If jamming occurs, turn the tool o
immediately, unplug the tool then clear the jam. Jamming the saw blade by the workpiece can cause kickback or stall the
motor.
k. Do not remove pieces of cut-o material while the saw is running. The material may become trapped between
the fence or inside the saw blade guard and the saw blade pulling your ngers into the saw blade. Turn the saw o and
wait until the saw blade stops before removing material.
l. Use an auxiliary fence in contact with the table top when ripping workpieces less than 2mm thick. A thin
workpiece may wedge under the rip fence and create a kickback.
m. Never Cut Metals, Cement Board or Masonry. Certain man-made materials have special instructions for cutting
on table saws. Follow the manufacturer’s recommendations at all times to avoid overheating the saw blade tips as well
as melting the plastic. Avoid overheating blade tips by pushing material through blade evenly. Forcing material too fast
can cause overheating and damage to blade or workpiece. If cutting plastics is permitted, cut at a slower pace to avoid
melting the plastic.
3. Kickback causes and related warnings
Kickback is a sudden reaction of the workpiece due to a pinched, jammed saw blade or misaligned line of cut in the workpiece
with respect to the saw blade or when a part of the workpiece binds between the saw blade and the rip fence or other xed
object.
a. Most frequently during kickback, the workpiece is lifted from the table by the rear portion of the saw blade and
is propelled towards the operator. Kickback is the result of saw misuse and/or incorrect operating procedures or conditions
and can be avoided by taking proper precautions as given below.
b. Never stand directly in line with the saw blade. Always position your body on the same side of the saw blade as
the fence. Kickback may propel the workpiece at high velocity towards anyone standing in front and in line with the saw
blade.
c. Never reach over or in back of the saw blade to pull or to support the workpiece. Accidental contact with the
saw blade may occur or kickback may drag your ngers into the saw blade.
d. Never hold and press the workpiece that is being cut o against the rotating saw blade. Pressing the
workpiece being cut o against the saw blade will create a binding condition and kickback.
e. Align the fence to be parallel with the saw blade. A misaligned fence will pinch the workpiece against the saw blade
and create kickback.
f. Use a featherboard to guide the workpiece against the table and fence when making non-through cuts such
as rabbeting, or resawing cuts. A featherboard helps to control the workpiece in the event of a kickback.
g. Use extra caution when making a cut into blind areas of assembled workpieces. The protruding saw blade may
cut objects that can cause kickback.
h. Support large panels to minimise the risk of saw blade pinching and kickback. Large panels tend to sag under
their own weight. Support(s) must be placed under all portions of the panel overhanging the table top.
i. Use extra caution when cutting a workpiece that is twisted, knotted, warped or does not have a straight
edge to guide it with a mitre gauge or along the fence. A warped, knotted, or twisted workpiece is unstable and
causes misalignment of the kerf with the saw blade, binding and kickback.
j. Never cut more than one workpiece, stacked vertically or horizontally. The saw blade could pick up one or more
pieces and cause kickback.
k. When restarting the saw with the saw blade in the workpiece, centre the saw blade in the kerf so that the
saw teeth are not engaged in the material. If the saw blade binds, it may lift up the workpiece and cause kickback
when the saw is restarted.
l. Keep saw blades clean, sharp, and with sucient set. Never use warped saw blades or saw blades with cracked or
broken teeth. Sharp and properly set saw blades minimize binding, stalling and kickback.
4. Table saw operating procedure warnings
a. Turn o the table saw and disconnect the power cord when removing the table insert, changing the saw
blade or making adjustments to the riving knife, any kickback device or saw blade guard, and when the
machine is left unattended. Precautionary measures will avoid accidents.
b. Never leave the table saw running unattended. Turn it o and don’t leave the tool until it comes to a complete stop.
7
KICKBACKS
Kickbacks can cause serious injury. A kickback occurs when a part
of the workpiece binds between the saw blade and the rip fence,
or other fixed object, and rises from the table and is thrown
toward the operator. The risk of kickbacks can be minimized by
attention to the following details.
HOW TO REDUCE THE RISK OF KICKBACKS AND PROTECT
YOURSELF FROM POSSIBLE INJURY:
Be certain that the rip fence is parallel to the saw blade.
DO NOT rip by applying the feed force to the section of the
workpiece that will become the cut-off (free) piece. Feed force
when ripping should ALWAYS be applied between the saw
blade and the fence; use a push stick for narrow work, 6 inches
(152mm) wide or less.
KEEP saw blade guard, riving knife and anti-kickback assembly
in place and operating properly. The riving knife MUST be in
alignment with the saw blade and the anti-kickback assembly
MUST stop a kickback once it has started. Check their action
before ripping by pushing the wood under the anti-kickback
assembly. The teeth MUST prevent the wood from being pulled
toward the front of the saw. If any part of assembly is not
operational, return to the nearest authorized service center for
repair.
Plastic and composite materials (like hardboard) may be cut
on your saw. However, since these are usually quite hard and
slippery, the anti-kickback pawls may not stop a kickback.
Therefore, be especially attentive to following proper set up and
cutting procedures for ripping.
Use saw blade guard, anti-kickback pawls, and riving knife
assembly for every possible operation, including all through-cut
sawing.
Push the workpiece past the saw blade prior to releasing control.
NEVER rip a workpiece that is twisted or warped, or does not
have a straight edge to guide along the fence.
NEVER saw a large workpiece that CANNOT be controlled.
NEVER use the fence as a guide or length stop when
crosscutting.
NEVER saw a workpiece with loose knots, flaws, nails or other
foreign objects.
NEVER rip a workpiece shorter than 10 inches (254mm).
NEVER use a dull blade. A dull blade should be replaced or
re-sharpened.
SAW BLADE GUARD, ANTI-KICKBACK PAWLS AND RIVING KNIFE
ASSEMBLY
Your table saw is equipped with a blade guard, anti-kickback
pawls and riving knife assembly that covers the blade and
reduces the possibility of accidental blade contact.
The riving knife is a flat plate that fits into the cut made by
the saw blade and effectively fights kickback by lessening the
tendency of the blade to bind in the cut.
Two anti-kickback pawls are located on the sides of the riving
knife that allow the wood to pass through the blade in the cutting
direction but reduce the possibility of the material being thrown
backwards toward the operator.
The blade guard and anti-kickback pawls can ONLY be used
when making through cuts that sever the wood. When making
rabbets and other non-through cuts, the blade guard and anti-
TABLE SAW SAFETY RULES
An unattended running saw is an uncontrolled hazard.
c. Locate the table saw in a well-lit and level area where you can maintain good footing and balance. It should
be installed in an area that provides enough room to easily handle the size of your workpiece. Cramped, dark areas, and
uneven slippery oors invite accidents.
d. Frequently clean and remove sawdust from under the saw table and/or the dust collection device.
Accumulated sawdust is combustible and may self-ignite.
e. The table saw must be secured. A table saw that is not properly secured may move or tip over.
f. Remove tools, wood scraps, etc. from the table before the table saw is turned on. Distraction or a potential jam
can be dangerous.
g. Always use saw blades with correct size and shape (diamond versus round) of arbor holes. Saw blades that
do not match the mounting hardware of the saw will run o-center, causing loss of control.
h. Never use damaged or incorrect saw blade mounting means such as anges, saw blade washers, bolts or
nuts. These mounting means were specially designed for your saw, for safe operation and optimum performance.
i. Never stand on the table saw, do not use it as a stepping stool. Serious injury could occur if the tool is tipped or if
the cutting tool is accidentally contacted.
j. Make sure that the saw blade is installed to rotate in the proper direction. Do not use grinding wheels, wire
brushes, or abrasive wheels on a table saw. Improper saw blade installation or use of accessories not recommended may
cause serious injury.
k. Do not remove workpiece that is damaged or jammed without rst turning o the saw and unplugging it from the
power source.
kickback pawls MUST be removed and riving knife lowered to the
non-through cut position marked on the riving knife.
Use all components of the guarding system (blade guard
assembly, riving knife and anti-kickback pawls) for every operation
for which they can be used including all through-cutting. If
you elect not to use any of these components for a particular
application, exercise additional caution regarding control of the
workpiece, the use of push sticks, the position of your hands
relative to the blade, the use of safety glasses, the means to
avoid kickback and all other warnings contained in this manual
and on the saw itself. Replace the guarding systems as soon
as you return to through-cutting operations. KEEP the guard
assembly in working order.
8
PROPOSITION 65 WARNING:
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others. • If tool is loaned to someone, also loan
them these instructions.
Dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals
known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Asbestos dust
• Arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals:
work in a well-ventilated area and work with approved safety equipment, such as dust masks that are specically designed to lter out
microscopic particles.
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities.
Wear protective clothing and wash exposed areas with soap and water.
POWER CONNECTIONS
POWER SOURCE
This saw is equipped with a 15-amp motor for use with a 120-
volt, 60-HZ alternating current. See instructions below regarding
proper connections for your saw as wired.
For voltage, the wiring in a shop is as important as the motor’s
rating. A line intended ONLY for lights may not be able to
properly carry the current needed for a power tool motor; wire
that is heavy enough for a short distance may be too light for a
greater distance; and a line that can support one power tool may
not be able to support two or three. A separate electrical circuit
should be used for your machines. This circuit should not be less
than #12 wire and recommended to be protected with a 20-amp
circuit breaker or a 20-amp time lag fuse. If an extension cord
is used, use ONLY 3-wire extension cords which have 3-prong
grounding-type plugs and matching receptacle which will accept
the machine’s plug. Before connecting the machine to the power
line, make sure the switch(s) is in the “OFF” position and be sure
that the electric current is of the same characteristics as indicated
on the machine. A substantial voltage drop will cause a loss of
power and overheat the motor. It may also damage the machine.
Your machine is wired for 120 volts, 60 HZ alternating current. Before connecting the machine to the power source, make sure the
switch is in the “OFF” position.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
This machine is double insulated. Double insulation is a concept in safety in electric power tools, which eliminates the need for the
usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting
insulation. Double insulated tools DO NOT need to be grounded.
NOTE: Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed by a
qualified service technician. For service, we suggest you return the tool to the nearest authorized service center for repair. ALWAYS
use identical replacement parts when servicing.
DOUBLE INSULATION
The double insulated system is designed to protect the user from shock resulting from a break in the tool’s internal
insulation. However, it is important to observe normal safety precautions to avoid electrical shock.
9
POWER CONNECTIONS
UNPACKING
Use a safety strap to avoid tip over when lifting machine.
Prior to tool assembly and use, read this manual thoroughly to
familiarize yourself with proper assembly, maintenance and safety
procedures.
Check shipping carton and machine for damage before unpacking.
Carefully remove components in top foam layer and then
remove the top layer of foam. Lay out all parts on a piece of
cardboard or other clean, flat surface. THE SAW STAND WILL
BE ASSEMBLED TO THE SAW BODY AS IT IS IN THE
BOX. THE SAW BODY WILL NOT NEED TO BE REMOVED
UNTIL THE STAND IS COMPLETED AND ATTACHED TO THE
UNDERSIDE OF THE SAW. ALWAYS check for and remove
protective shipping materials around motors and moving parts.
DO NOT discard shipping carton and packing materials until you
have carefully inspected the contents, assembled the machine
and are satisfied that it operates correctly.
Compare package contents to “Package Contents” section and
“Contents of Hardware Bag” section prior to assembly to make
sure all items are present. Carefully inspect parts to make sure
no damage occurred during shipping. If any parts are missing,
damaged or pre-assembled, DO NOT assemble. Instead, call
DELTA
®
Customer Service at (toll free) 1-800-223-7278.
After assembly remove any protective materials and coatings from
all of the parts and the table saw. The protective coatings can be
removed by spraying WD-40
®
on them and wiping them off with a
soft cloth. This may need to be redone several times before all of
the protective coatings are removed completely.
This tool has a precision-built electric motor. It should be connected to a POWER SUPPLY THAT IS 120 VOLTS, 60 HZ, AC ONLY
(NORMAL HOUSEHOLD CURRENT in the U.S. and Canada). DO NOT operate this tool on direct current (DC). A substantial voltage
drop will cause a loss of power and the motor will overheat. If the tool does not operate when plugged into an outlet, double-check the
power supply.
To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a
polarized outlet ONLY one way. If the plug does not fully fit in the outlet reverse the plug. If it still does not fit, contact a qualified
electrician to install the proper outlet. DO NOT change the plug in any way.
When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to
handle the current the tool will draw. An undersized cord will cause a drop in line voltage, resulting in overheating and loss of power.
Use the chart to determine the minimum wire size required in an extension cord. ONLY round jacketed cords listed by Underwriter’s
Laboratories (UL) should be used.
NOTE: Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
** Ampere rating (on total data label)
12A- 16A
Cord Length Wire Size
25' 14 AWG
50' 12 AWG
** Used on 12 gauge - 20 amp circuit
NOTE: AWG = American Wire Gauge
ELECTRICAL CONNECTION
POLARIZED PLUGS
EXTENSION CORDS
KEEP the extension cord clear of the work
area. Position the cord so that it will not get caught on lumber,
tools or other obstructions while you are working with a power
tool. Failure to do so can result in serious personal injury. Check
extension cords before each use. If damaged replace immediately.
NEVER use tool with a damaged cord, since touching the
damaged area could cause electrical shock resulting in serious
injury.
10
PACKAGE CONTENTS
#36-6023 Saw Body
Stand Handle
Pedal Assembly
Upper Stand Assembly
Right Support Tube
10 inch Carbide Tipped Blade
Miter Gauge
Push Stick
Left Support Tube
Rip Fence
Blade Guard Assembly
Anti-Kickback Pawls
Wheels (2)
Support Spreader Bar
Throat Plate
Open End Blade Wrench
Closed End Blade Wrench
Support Rod Connection Base
UNPACKING
PC1
PC2
PC3
PC17
PC18
PC4
PC5
PC6
PC7
PC8
PC9
PC10
PC11
PC12
PC13
PC14
PC16
PC15
PC1
PC5
PC9
PC13
PC18
PC17
PC3
PC7
PC11
PC15
PC4
PC8
PC12
PC16
PC2
PC6
PC10
PC14
11
UNPACKING
HARDWARE BAGS CONTENTS
HP1
HP1
HP6
HP5
HP2
HP2
HP7
HP4
HP9
HP4
HP3
HP3
HP8
HP5
HP10
HP11
HP6 HP7 HP8 HP9
HP10 HP11
M6 x 50mm (1 15/16 inch) Hex Bolt (2)
M8 Plastic Spacer (8)
M8 Locknut (12)
M8 x 75mm (2 15/16 inch) Carriage Screw (8)
M8 x 37mm (1 15/32 inch) Carriage Screw (4)
Handwheel Shoulder Screw
005890
003578
003380
003570
003640
006459
004306
006462
005929
004374
003579
Height Adjustment Knob
Combination 4mm Allen Wrench /Phillips Screwdriver
Fence Adjustments Knob
M6 x 25L (1 inch) Hex Socket Round Head Screw
Flat Washer 6mm x 14mm x 1T
12
UNPACKING
• Assemble stand with saw upside down in box, then stand for
nal assembly.
• Stand assembly is an integral and necessary part of the
Support Structure for this Saw.
• DO NOT modify Saw, use or create Accessories not
recommended for use with this Saw.
• Make sure Power Switch is in “OFF” position before
connecting to Power Supply. DO NOT connect to power
supply until assembly is complete.
• Avoid contact with Blade Teeth. KEEP Blade stored or
lowered when possible.
UPBOXING PREPARATION
1. Remove upper Packing Tray and its components.
2. Cut sides of Box at all four corners. See Figure 1. Leave the
saw body upside down in packaging and proceed to next
page with assembling the sub-components.
Figure 1
TOOLS NEEDED FOR ASSEMBLY OR ADJUSTMENTS
ASSEMBLY
NOTE: The following tools are not provided with the machine and will be needed for various Assembly steps and Adjustment
Procedures throughout the user manual.
Combination Square
3mm Hex Wrench
13mm Combination Wrench5mm Hex Wrench
13
ASSEMBLY
ASSEMBLING THE STAND
1. Using the 13mm Combination Wrench (Not Provided), rst
remove Nut and outer Washer on each side of the Pedal
Assembly
PC3
. Then attach the Wheels
PC13
and place the
Washer and Nut back on each side, see Figure 2. Be sure
not to over-tighten the Nut.
NOTE: The hardware to attach the Wheels
PC13
will NOT be found
with additional Hardware. Hardware for this is attached to the
Pedal Assembly
PC3
. Check orientation of Wheels and if Wheels rub
against Frame, reverse orientation. Set Wheel Assembly aside for
later use.
Figure 2
Figure 3
Figure 4
Figure 5
PC3
HP1
PC14
NUT
PC13
WASHER
1/2 inch or
13mm wrench
3. Attach Support Rod Connection Base
PC18
into the Support
Stand Assembly (assembled in Step 2). Secure with M8 x
35mm. Carriage Screw
HP5
and M8 Locknut
HP3
on each
side. Use a 13mm Combination Wrench to secure. See
Figure 4.
NOTE: The Feet on the Support Rod Connection Base
PC18
should
face to the outside (left).
4. Secure Upper Stand Assembly
PC4
to Upper Stand Support
(pre-attached to Saw) with M8 x 75mm Carriage Screw
HP4
, M8 Plastic Spacer
HP2
, and M8 Locknut
HP3
. Secure
the M8 Locknut using the 13mm Combination Wrench. See
Figure 5.
PC9
PC4
HP2
PC18
PC5
HP3
HP5
HP3
HP4
2. Connect the Support Spreader Bar
PC14
to Left Support
Tube
PC9
and Right Support Tube
PC5
with M6 x 50mm
Hex Bolts
HP1
. Use a 13mm Combination Wrench to
secure. See in Figure 3.
14
ASSEMBLY
5. With Table saw still in Lower Packing Tray, attach Stand
Handle
PC2
to Tubular Base of Saw with (2) M8 x 35mm
Carriage Screw
HP5
and (2) M8 Locknut
HP3
. Secure using
the 13mm Combination Wrench. See Figure 6.
NOTE: Square and round holes can be aligned together.
Figure 6
Figure 7
Figure 8
PC2
6. Attach Leg Assembly (assembled in Step 3) to the Upper
Stand Support (pre-attached to Saw). Insert M8 Plastic
Spacer
HP2
between Legs and secure with M8 x 75mm
Carriage Screw
HP4
and M8 Locknut
HP3
. Secure using the
13mm Combination Wrench. See Figure 7.
7. Install the Wheel Assembly (assembled in Step 1) to Upper
Stand Assembly (assembled in Step 4). Insert M8 Plastic
Spacer
HP2
between Legs and secure with M8 x 75mm
Carriage Screw
HP4
and M8 Locknut
HP3
. Secure using the
13mm Combination Wrench. See Figure 8.
HP3
HP3
HP2
HP2
HP3
HP5
HP4
HP4
8. Raise the Wheel Assembly section of the Stand to help
align the holes with the Leg Assembly (attached in Step 6).
Insert M8 Plastic Spacer
HP2
between Legs and secure with
M8 x 75mm Carriage Screw
HP4
and M8 Locknut
HP3
.
Secure using the 13mm Combination Wrench. See Figure
9.
NOTE: DO NOT over-tighten. Cut zip tie securing Pedal.
Figure 9
HP3
HP5
HP4
15
ASSEMBLY
2
1
Figure 10
Figure 11
9. Unlock the Bevel Lock and rotate the Motor Assembly
enough to remove the Shipping Foam protecting the Saw
Motor see Figure 10.
10. Once all M8 Locknuts are secured, ip the Saw upright as
shown in Figure 11. Once the saw is upright disengage
the pedal, push down on the handles until the catch is
engaged, and then continue the remaining assembly steps.
HEIGHT ADJUSTMENT KNOB
INSTALLATION
1. Insert Handwheel Shoulder Screw
HP6
into Height
Adjustment Knob
HP7
as shown in Figure 12.
2. Tighten Shoulder Screw with Combination 4mm Allen
Wrench/Phillips Screwdriver
HP8
or Phillips Screw Driver
into the Hand Wheel. Height Adjustment Knob should
rotate freely around Shoulder Screw when raising or
lowering the blade with the Height Adjustment Handwheel.
FENCE ADJUSTMENT KNOB
INSTALLATION
1. Insert and tighten M6 x 25L Hex Socket Round Head Screw
HP10
through Flat Washer
HP11
, into Fence Adjustments Knob
HP9
as shown in Figure 13. Make sure the groove in the
knob aligns with the rib on the pinion.
Figure 12
Figure 13
HP6
HP7
HP10
HP9
HP11
16
ASSEMBLY
INSTALLING THE BLADE
1. Raise the Motor/Arbor Assembly to the upper most position
to provide easy access to Riving Knife Lock Lever and
Arbor Assembly.
2. Ensure Riving Knife Lock Lever is in unlock position. See
Figure 14.
3. Detach the on-board Wrenches located on the right side
of the Saw behind blade guard storage in Figure 28 by
loosening and removing M8 Wing Nut.
4. Place the Open End Wrench
PC16
on the Spindle Shaft
between the Arbor Flange and Inner Blade Washer. Place
the Closed End Wrench
PC17
over the Arbor Nut.
5. Holding the Spindle Shaft in place, loosen and remove the
Arbor Nut and Outer Blade Washer. See Figure 14.
NOTE: Use ONLY 10 inch (254mm) diameter Blades with 5/8
inch (16mm) Arbor Holes, rated at 5,000 rpm or higher, 0.10 inch
(2.6mm) min. kerf width and 0.073 inch (1.85mm) max body
thickness. ONLY use 10 inch Blades designed for woodcutting.
6. Place Blade
PC6
on the Arbor Shaft
B
with the Teeth on
the Blade pointing toward the front of the Saw. Place Outer
Blade Washer
A
on Arbor Shaft
B
with the large side
of the Washer against the Blade, then secure Blade
Assembly with Nut
C
. See Figure 15.
7. Tighten Nut with Blade Wrenches
PC16
and
PC17
. Open End
Wrench will fit on the Arbor Shaft between the Inner
Flange Washer
D
and the Motor Assembly (if necessary,
turn Arbor Shaft to align ats on the Arbor Shaft to the
Wrench). Closed End Wrench will t on the Nut. See Figure
16.
8. Return Blade Wrenches
PC16
and
PC17
to On-Board Storage
location and secure the M8 Wing Nut. Raise the Riving
Knife to the through cut position prior to installation of
Throat Plate. See Figure 17.
Details for positioning the Riving Knife are on page 28 “RIVING
KNIFE POSITION AND ALIGNMENT” Section.
Figure 14
UNLOCK UNLOCK
POSITION POSITION
Figure 15
Figure 16
TOOTH
DIRECTION
FRONT
OF SAW
PC17
PC16
PC6
A
C
B
PC17
PC16
D
17
ASSEMBLY
1. The Riving Knife MUST be installed for every through cut
and for every non-through cut unless the Riving Knife
A
would interfere with the cut.
2. The Riving Knife provided with the table saw shall be
thicker than the body of the matching Saw Blades provided
with the Table Saw but thinner than the kerf width of that
Saw Blade.
3. ALWAYS use a Blade with the correct thickness to match
the Riving Knife. (0.10 inches (2.6mm) min. kerf width and
0.073 inches (1.85mm) max body thickness).
4. The Riving Knife MUST be securely positioned in the “up”
or “through cut position” when using the Anti-Kickback
Pawls and Blade Guard.
5. Make sure the Riving Knife is properly aligned to the Blade.
(See page 28 “RIVING KNIFE POSITION AND ALIGNMENT”
Section).
Figure 17
Figure 18
Figure 19
PC15
PC15
A
A
A
A
A
A
A
A
To reduce the risk of serious injury:
NOTE: When installing Riving Knife, Blade MUST be set at 90°
and raised to the maximum height. See “ADJUSTING THE BLADE
HEIGHT” Page 25.
To install Throat Plate
PC15
, lower Blade below Tabletop, then
carefully feed the Throat Plate
PC15
, slotted end rst, starting at the
rear and moving to the front, keeping the Blade centered within the
slot on the Throat Plate
PC15
.
To avoid serious injury the height of the Throat
Plate MUST be properly adjusted. Use set screw openings
A
in
Throat Plate to make adjustments. To prevent your workpiece from
catching on the Tabletop, and to prevent Anti-Kickback Pawls from
catching on the Throat Plate, make sure that:
a. The front end of the Throat Plate is ush with the
Tabletop or up to 0.7mm (1/36 inch) below it, and
b. The back end of the Throat Plate is ush with the
tabletop, or up to 0.7mm (1/36 inch) above it.
Set screws are provided to accurately adjust
throat plate height. DO NOT ATTEMPT TO SCREW THROAT
PLATE TO TABLE TOP.
THROAT PLATE
THROUGH CUT
POSITION
LOCK LOCK
POSITION POSITION
A
18
ASSEMBLY
Figure 20
ANTI-KICKBACK PAWLS AND
BLADE GUARD
ANTI-KICKBACK PAWLS
To reduce the risk of serious personal injury,
Anti-Kickback Pawls
PC12
MUST be in place when making a
through cut.
1. Refer to Figure 20 and locate the Anti-Kickback Pawls
PC12
mounting slot in the middle of the top edge of the Riving
Knife
A
.
2. Slide slot in the middle of the Anti-Kickback Pawls
Assembly
PC12
along the top of the Riving Knife
A
until
the Press Pin
B
locates the center slot on the Riving
Knife
A
.
3. Depress the Press Pin
B
on the Anti-Kickback Pawls
Assembly
PC12
to allow the Assembly to drop into the slot.
Push down on the Anti-Kickback Pawls Assembly
PC12
until
it snaps into place and locks. Release Press Pin
B
.
NOTE: Pull up on the Anti-Kickback Pawls
PC12
to make
sure it is locked in place.
4. To remove the Anti-Kickback Pawls
PC12
, depress the Press
Pin
B
and pull the Anti-Kickback Assembly
PC12
o the
Riving Knife
A
.
PC12
B
A
BLADE GUARD
1. Before installing the Blade Guard Assembly, make sure the
riving knife is raised to the thru-cut position. While holding
the Blade Guard Assembly
PC11
in a vertical position, hook
the Locating Pin
C
at the back end of the Blade Guard
Assembly into the slot at the back edge of the Riving Knife.
See Figure 21.
2. Rotate the Blade Guard Assembly toward the front of the
saw until Support Arms
D
of the Blade Guard Assembly
are parallel to the Table as shown in Figure 22.
3. See Figure 21. While holding down on the front of the
Support Arms
D
press the Lock Tab
E
down until it
snaps into the locked position. Check to make sure the
Guard is locked onto the Riving Knife by pulling on the
guard. If the Guard is not locked, the Lock Tab
E
will ip
up to the unlocked position.
To reduce the risk of serious personal injury,
the Blade Guard MUST be in place when making a through cut.
NOTE: Blade alignment with Riving Knife can be adjusted. See:
“RIVING KNIFE POSITION AND ALIGNMENT”, page 29. Check the
Blade Guard for clearances and free movement.
If the Support Arms
D
are not parallel to the
table, the Riving Knife is not in the raised (through-cut) position.
Remove Blade Guard Assembly and Anti-Kickback Pawls and raise
Riving Knife, then re-install the Anti-Kickback Pawls and the Blade
Guard Assembly.
Figure 21
4. Raise and lower each side of the Blade Guard to verify free
movement of the Guard System. Be sure the Guard System
can be raised enough to clear your workpiece.
Figure 22
D
E
PC11
C
19
ASSEMBLY
Figure 24
Figure 25
INSTALLING THE FENCE
The fence can be positioned on one of the three pairs of tabs.
Two on the right side of the blade and one on the left side.
1. To engage the fence, hold it at an upward angle while
engaging the desired tab
D
pair into the front and rear
fence notches
C
.
2. Lower the fence until the two latches
E
engage the
fence rails.
See Figure 24 and 25.
REMOVING THE FENCE
1. Lift the orange latches
F
on the on the sides of the
Fence.
2. Tilt the Fence up at a slight angle.
3. Disengage notches
G
on Fence System from tabs
H
on
rail.
See Figure 26.
Figure 26
Figure 23
A
D
D
B
C
G
E
H
C
F
To remove the Blade Guard Assembly:
See Figure 23.
1. Lift the Blade Guard Assembly Lock Tab
A
to the
unlocked position.
2. Rotate the Guard Support
B
back and slide the Pin from
the Riving Knife slot.
20
ASSEMBLY
ON-BOARD STORAGE
Storage is located on the Left side, and Right side of the machine
as shown in Figures 27 & 28.
Figure 27
Figure 28
PC10
PC7
PC8
PC11
PC17
PC16
To store Fence
PC10
,
1. Remove the Fence from the machine. The Storage
orientation will require the Fence to be ipped upside down
and re-attached under the Left Side of the machine. The
Mounting Tabs
A
on the Table should t into the slotted
openings
B
on the bottom of the Fence Arms. Please see
Figures 29 and 30 for proper orientation.
NOTE: Ensure that the latches
C
on either side of the fence
engage the rail.
Figure 29
Figure 30
PC12
B
A
C
Right Side Storage Figure 28:
Blade Guard Assembly
Anti-Kickback Pawls (Stored behind Blade Guard Assembly)
Open End Wrench
Closed End Wrench.
Left Side Storage Figure 27:
Rip Fence
Push stick
Miter Gauge
PC8
PC7
PC10
PC11
PC17
PC16
PC12
21
MAKING ADJUSTMENTS
LEVELING THE THROAT PLATE
To install throat plate, slip tab into slot at back of saw and push
down to secure in place.
See Figures 31.
NOTE: There are four screws
A
pre-assembled to the throat
plate that are used for leveling the throat plate if necessary.
1. Turn screws clockwise to raise the throat plate, counter
clockwise to lower.
2. Plate should not be above or more than 1/36 inch (0.7mm)
below the table on in-feed side. On out-feed side plate
should be below or no more than 1/36 inch (0.7mm) above
the table.
ADJUSTING BLADE PARALLEL TO
MITER GAUGE GROOVE (HEEL)
• Blade
B
MUST be parallel to miter gauge groove so that
wood does not bind, resulting in kickback. Failure to do so
could result in serious personal injury.
• To reduce risk of injury from kickback, align miter gauge
groove to blade
B
following any blade adjustments.
DO NOT loosen any screws for this adjustment until alignment has
been checked with a square to be sure adjustments are necessary.
Once screws are loosened, items MUST be reset.
NOTE: Unplug saw. Remove blade guard and anti-kickback pawls.
Raise the blade
B
by turning height adjusting wheel.
1. Mark beside one of blade teeth at front of blade
B
Figure
32. Place the combination square against the marked tooth
at the front of the blade
B
with the head of the square
against the miter gauge groove as shown.
2. Turn blade
B
so that marked tooth (1) is at back. Move
combination square to the rear and again measure the
distance (2). If the distances are the same, blade
B
is
parallel. See Figure 33.
Figure 32
Figure 33
Figure 31
1
11
2
2
B
A
B
22
MAKING ADJUSTMENTS
Figure 34
Figure 35
Figure 36
If the distances are dierent:
3. Using a 5mm Hex Wrench, loosen the front trunnion bolts
1/2 turn found below the table top. See Figure 34.
4. Using a 5mm Hex Wrench, loosen the rear trunnion bolts
1/2 turn found below the table top. See Figure 35.
5. If the rear of the blade was too close to combination
square, place a block of wood on the right side of the
blade. Lightly tap with a small hammer or rubber mallet to
achieve the correct parallelism adjustment. See Figure 36.
6. Re-tighten the trunnion bolts using the 5mm Hex Wrench.
Re-check alignment after bolts are re-tightened.
23
MAKING ADJUSTMENTS
Figure 39
45°
CAMCAM
ADJUSTING THE BEVEL STOPS
Adjusting 0 Degree Positive Stop
If the blade is not vertically square to the table, you MUST adjust
the 0° positive stop, located on the far left end of the bevel track.
as shown Figures 38 and 38a.
1. Make sure your saw is “OFF” and unpluged.
2. Secure the bevel lock and raise the blade to its uppermost
position.
3. Unlock the bevel locking lever and slide the elevation
handwheel to the 0° positive stop position. Lock bevel lock
lever.
4. Place a combination square next to the blade and check for
90° alignment. Reference Figure 37.
5. If the blade is not squared 90° to the table, loosen the hex
head screw
A
using the supplied 4mm Hex Wrench and
adjust the cam until the blade is square to the table.
6. Re-tighten the screw, and check for 90° alignment.
C
B
Figure 38
UNLOCK UNLOCK
UNLOCK UNLOCK
LOCK LOCK
LOCK LOCK
38a
39a
0°
CAMCAM
Adjusting 45 Degree Positive Stop
If the blade is not showing an accurate 45 degrees to the table, you
MUST adjust the 45° positive stop, located on the far right end of
the bevel track (maximum 45°) as shown in Figures 39 and 39a.
1. Make sure your saw is “OFF” and unpluged.
2. Secure the bevel lock and raise the blade to its uppermost
position.
3. Unlock the bevel locking lever and slide the elevation
handwheel to the 45° positive stop position.
4. Place the 45° face of a combination square next to the
blade and check for 45° alignment.
5. If the blade is not 45° to the table, loosen the hex head
screw
A
using the supplied 4mm Hex Wrench and adjust
the cam until the blade is at 45 degrees to the table.
6. Re-tighten the screw, and check for 45° alignment.
A
A
SQUARING THE BLADE
VERTICALLY TO THE TABLE
1. Place a combination square
B
against the table and the
side of the blade, avoiding contact with the teeth. See
Figure 37.
2. If it is not square, adjust the 0° stop as shown in
“ADJUSTING THE BEVEL STOPS”. See Figures 38 and 39.
Figure 37
B
24
MAKING ADJUSTMENTS
ADJUSTING THE BLADE HEIGHT
1. For all through cuts, the top of the blade teeth should be
above the workpiece and the bottom of the blade gullets
below the top surface of workpiece.
2. For non-through cuts, the top of the blade points should be
set to the depth of the cut.
To adjust the height of the blade, refer to Figure 40 and do the
following:
CHANGING THE BEVEL
See Figure 40.
1. Unlock the bevel locking lever
C
by pulling it into the
unlock position.
2. Holding knob/wheel
B
, slide the handwheel to the
desired angle.
3. When the blade is at desired angle, lock the bevel locking
lever
C
by pushing it down to the lock position.
Figure 40
B
C
ADJUSTING RAIL SYSTEM
To reduce the risk of injury, ALWAYS make sure the rip fence is
parallel to the blade before beginning any operation.
1. Lift extension lock lever
C
to unlock position.
2. Rotate fence adjustment knob
HP9
until the desired cutting
dimension is achieved.
3. Push extension lock lever
C
lock down to engage the
lock.
See Figure 41.
Figure 41
LockLock
UnlockUnlock
C
HP9
UNLOCK UNLOCK
LOCK LOCK
3. Make sure the bevel locking lever
C
is in the locked
position.
4. Adjust the blade height by turning the height adjustment
handwheel
B
. Clockwise raises the blade and
counterclockwise lowers it.
25
Figure 43
Figure 44
MAKING ADJUSTMENTS
USING COLOR CODED SCALES
Each corresponding scale should be used to measure the
distance between the inside face of the blade to the inside face
of the fence. Adjust the width of the table saw by using the table
extension. Release the table “lock” by lifting the extension lock
handle upwards.
BLACK EXTENSION TAB
The black tabs correspond to the black scale with white numbers.
1. The black tabs in the middle of the rail can be used for
right rip cut 0 inches to 21 inches.
2. To use the black scale with white numbers, insert the fence
notches into the black extension tabs on the rail and use
the clear indicator.
See Figure 42.
Figure 42
WHITE EXTENSION TAB
The white tabs correspond to the white scale with black numbers.
1. The white tabs on the right of the rail can be used for right
rip cut 21 inches to 32.5 inches.
2. To use the white scale with black numbers, insert the fence
notches into the white extension tabs on the rail and use
the red indicator.
See Figure 43.
BLUE EXTENSION TAB
The blue tabs correspond to the black scale with blue numbers.
1. The blue tabs on the left of the rail can be used for left rip
cut 0 inches to 22 inches.
2. To use the black scale with blue numbers, insert the fence
notches into the blue extension tabs on the rail and use the
clear indicator.
See Figure 44.
CLEARCLEAR
INDICATORINDICATOR
BLACK SCALE W/ BLACK SCALE W/
WHITE NUMBERSWHITE NUMBERS
REDRED
INDICATORINDICATOR
WHITE SCALE WHITE SCALE
W/ BLACK NUMBERSW/ BLACK NUMBERS
CLEARCLEAR
INDICATORINDICATOR
BLACK SCALE BLACK SCALE
W/ BLUE NUMBERSW/ BLUE NUMBERS
26
MAKING ADJUSTMENTS
ADJUSTING FENCE TO BLADE
PARALLELISM
1. Using a precision measuring tool, measure the distance
from the inside face of the Blade to the edge of the Miter
Slot. See Figure 45.
2. Using the correct scale, slide the fence so that the indicator
reads the value that was recorded in Step 1 and lock the
Rails in place.
3. If the two values agree, there is no need for adjustment.
If the values are not the same, you will need to re-adjust
your front and rear extension tabs.
4. Using Supplied 4mm Allen wrench in a counter-clockwise
motion, loosen both front and rear extension tabs. See
Figure 46.
5. Move the extension tabs (with the fence attached) so that
the inside face of the fence is ush with the edge of the
miter slot (that was measured in Step 1). See Figure 47.
6. Once the Fence is the correct distance from the blade and
ush with the miter slot edge from front to back, you may
use the 5/32 inch Allen Key to re-tighten the extension
tabs.
7. To check this procedure, with the fence on the extension
tabs, slide the fence to a couple of dierent distances from
the blade and check to ensure that the scale readings are
accurate.
Figure 45
Figure 46
Figure 47
27
RIVING KNIFE HEIGHT SETTINGS
See Figure 48.
The height of the riving knife should be adjusted based on the
type of cut being made. For all through cuts (when the wood is
completely severed), it should be in the raised position, with anti-
kickback pawls and guard installed. For non-through cuts (when
the blade does not penetrate the top of the workpiece), the riving
knife should be in the lowered position and anti-kickback pawls
and guard removed.
TO RAISE OR LOWER THE RIVING
KNIFE:
1. Remove the blade guard, anti-kickback pawls, and throat
plate and raise blade to the full height above the table.
2. Locate the locking lever
A
near the base of the riving
knife.
3. Rotate the lever
A
by turning clockwise to unlock and
release the riving knife from its locked position.
4. Using your hand positioned near the top of the knife, lean
the knife outward away from the two locking pins beside
its middle slot. This now frees the knife to slide into the
upward/cut-through position.
5. Lift the knife upward along the sliding slot until you feel the
new locking pins position.
6. Release the knife and it should snap into its new position;
wiggle if necessary.
7. Return the locking lever
A
to the locked position. If you
have done this properly the riving knife will be aligned with
the blade. If it is not retrace your steps until it does. The
appropriate marking will be seen at the table top level.
NOTE: When adjusting the riving knife up or down, be sure
to pull in a radial motion, as shown.
Location point for NON-THROUGH CUT POSITION.
NOTE: Riving knife is located in this position for non-through cuts
and is also in this position when packaged for shipment.
Location point for THROUGH CUT POSITION, see Figure 49.
(Operator should adjust the riving knife to this position when
making through cuts.)
(NOTE: You MUST locate the riving knife in through cut position
prior to making any alignment adjustments to the riving knife).
Figure 48
Figure 49
RIVING KNIFE POSITION AND ALIGNMENT
DO NOT operate saw unless riving knife is
securely clamped in the raised position for through cutting or
the lowered position for non-through cutting, unless Riving Knife
would interfere with the cut.
NEVER use a blade that does not match the
dimensions indicated for use with your riving knife.
NOTE: You will need a long handled 3mm hex wrench for
BB2
and
BB3
and a 4mm one for
AA
.
Lower Lower
Position Position
Detents Detents
Upper Position Upper Position
Detents on Pins Detents on Pins
Pull Away
to Release Riving Knife
LockedLocked
Adjust
A
NON-THROUGH
CUT
THROUGH
CUT
3mm Hex
3mm Hex
3mm Hex
4mm Hex
BB3
BB2
BB1
AA
28
RIVING KNIFE POSITION AND ALIGNMENT
The plane of the riving knife
A
appears to be twisted in comparison
to the plane of the blade. (Can be seen looking straight down on
the blade and riving knife.)
If the riving knife has horizontal misalignment, adjust as follows
using Figure 49 and Figure 51.
1. Loosen the two hex socket head screws
AA
.
2. Adjust screw
BB2
to align the riving knife to the blade, if
still out of alignment then adjust
BB3
until proper
alignment is achieved. DO NOT adjust
BB1
.
3. Tighten screws
AA
.
The plane of the riving knife appears to be twisted in comparison
to the plane of the blade from the bottom of the riving knife to top
of the riving knife. (Can be seen looking from the front of the saw.)
If the riving knife has vertical misalignment, adjust as follows using
Figure 49 and Figure 52.
1. Loosen the two hex socket head screws
AA
.
2. Make adjustments to
BB2
and
BB3
, to align riving knife to
the blade. No adjustment is needed for
BB1
.
3. Tighten screws
AA
.
HORIZONTAL ALIGNMENT
VERTICAL ALIGNMENT
Figure 51
Figure 52
Figure 50
PARALLEL ALIGNMENT
The plane of the riving knife
B
is parallel to the plane of the blade
A
but the riving knife and the blade are not in line with each
other.
If a parallel adjustment is required use Figure 49 and Figure 50 to
make the following adjustments:
1. Loosen the two hex socket head set screws
AA
using 4mm
hex wrench.
2. Tighten or loosen the adjustment screw
BB1
using 3mm
hex wrench to adjust the datum line of the riving knife to
be aligned with the blade.
3. Adjust set screw
BB2
and
BB3
using 3mm hex wrench, to
assist with the alignment of the riving knife to be parallel
to the blade.
4. Tighten hex socket head screws
AA
.
B
A
29
DUST COLLECTION
Connect a shop vacuum or dust collection hose to dust port on
back of saw for best dust collection. Dust port is designed for a 2
1/2 inch vac hose. See Figure 53.
Failure to comply with the following warnings may result in serious personal injury.
READ ENTIRE MANUAL. In addition to reading these operating instructions, it is important to read and understand the entire manual
before operating this saw. Follow all applicable instructions regarding assembly, preparation, and adjustment prior to making any cuts
and comply with all safety rules and warnings in this section and elsewhere throughout this manual.
1. Each time you use the saw, run through the following
checklist:
• Are the power source and power connections adequate for
the saw?
• Are the saw and work area free of clutter and by-standers?
• Is the blade tight and properly aligned?
• Does the riving knife thickness match the blade?
• Are the blade and riving knife properly aligned?
• Is the operator qualied to make the cut and familiar with
all of the relevant safety rules, warnings and instructions
included in this manual?
• Is the operator and everyone in proximity to the saw
wearing appropriate eye, hearing and respiratory
equipment?
• Are the bevel angle and height adjustment knobs locked in
the proper position?
• Make sure the blade is the proper height for your cutting
operation.
• If ripping, is the rip fence parallel to the blade and securely
locked in position?
• If crosscutting, is the miter gauge knob tight?
• If making through cuts with a standard blade, are the
blade guard, riving knife and anti-kickback pawls properly
attached and properly functioning with both guards
contacting the table surface?
• Is there proper clearance and support for the workpiece as
it leaves the blade?
• Are any cutting aids needed? If so, are they in place, or
within reach for proper use?
2. The use of attachments and accessories not recommended
by DELTA
®
may result in injury.
3. Replace or sharpen the anti-kick pawls when the points
become dull.
4. Make sure saw is stable and cutting can be accomplished
without tipping the saw. DO NOT attempt to cut large
workpieces without securing saw to a stable surface.
5. NEVER use the fence and miter gauge together without
using a cuto block as as described in the manual.
6. The proper throat plate MUST be in place at all times.
7. If your saw makes an unfamiliar noise or if it vibrates
excessively, cease operating immediately until the source has
been located and the problem corrected.
Use saw blade guard, anti-kickback pawls, and riving knife
assembly for every possible operation, including all through-cut
sawing.
Push the workpiece past the saw blade prior to releasing control.
NEVER rip a workpiece that is twisted or warped, or does not
have a straight edge to guide along the fence.
NEVER saw a large workpiece that CANNOT be controlled.
NEVER use the fence as a guide or length stop when
crosscutting.
NEVER saw a workpiece with loose knots, flaws, nails or other
foreign objects.
NEVER rip a workpiece shorter than 10 inches (254mm).
NEVER use a dull blade. A dull blade should be replaced or
re-sharpened.
NEVER perform freehand cutting, plunge cutting, re-sawing or
cove cutting.
Figure 53
OPERATION
30
OPERATION
TRANSPORTING THE SAW
To fold stand for moving:
1. Return side extension table to inner position lock side
extension into place.
2. Stow Miter Gauge, Blade Guard, and Kickback Pawls.
3. Lower riving knife to the non-through cut position. Then
lower the blade below the table.
4. Grasping handle bar, push the stand release pedal
D
with
foot and tilt up and forward until the saw rests on the
wheels and stand feet and release pedal engages latch.
See Figures 55 & 56.
Figure 54
Figure 55
Figure 56
D
A
B
C
TURNING THE SAW ON AND OFF
The ON/OFF paddle switch is located on the left side of the front
panel of the saw.
1. Press the green button
A
to turn the saw ON.
2. Press the switch
B
down to turn the saw OFF.
3. When not in use, the saw should be turned o and the
power switch locked out
C
to prevent unauthorized use.
To lock out power switch, use a standard long shackle lock,
with a shackle post no larger than 9/32 inch (7mm)
diameter.
See Figure 54.
31
Failure to comply with the following warnings may result in serious personal injury.
• NEVER touch the free end of the workpiece (the cut-o side
beyond the front edge of the blade), while the power is on
and/or the saw blade is rotating. Blade contact or binding may
occur, resulting in a thrown workpiece.
• When sawing a long workpiece or a panel, use a work
support, such as a sawhorse, rollers or out-feed table at the
same height as the table surface of the saw.
• NEVER try to pull the workpiece back or lift it o the table,
turn the switch o, allow the blade to stop, raise the anti-
kickback teeth on each side of the riving knife if necessary,
and slide the workpiece out.
• Before connecting the table saw to the power source or
operating the saw, ALWAYS inspect the blade guard
assembly and riving knife for proper alignment and clearance
with the saw blade. Check alignment after each change of
beveling angle.
• A rip fence should ALWAYS be used for ripping operations
to prevent loss of control and personal injury. ALWAYS lock
the fence to the rail. NEVER perform a ripping operation
freehand.
• When making bevel cuts, place the fence on the right side of
the blade so that the blade is tilted away from the fence and
hands. KEEP hands clear of the blade and use a push stick
to feed the workpiece unless the workpiece is large enough
to allow you to hold it more than 6 inches (152mm) from the
table.
• Before leaving the saw unattended, lock out power switch, or
take other appropriate measures to prevent unauthorized use
of the saw.
• NEVER stand in front of the workpiece.
• ALWAYS stand on the same side of the blade as the fence
during a rip cut and the miter gauge during a cross cut.
Cross Cut Mitered Crosscut Rip Cut
Beveled Cross Cut Beveled Rip Cut Compound Miter Cut
MAKING CUTS
32
MAKING CUTS
Bevel ripping is the same as ripping except the bevel angle
A
is
set to an angle other than 0°. When making a bevel rip cut, place
the fence on the right side of the blade so that the blade is tilted
away from the fence and hands.
See Figure 58.
RIP CUTS
1. Remove miter gauge.
2. Make sure bevel angle is set to 0º.
3. Set blade to correct height for workpiece.
4. Install rip fence and lock it down parallel with and at
desired distance from blade. See page 20.
5. KEEP ngers at least 6 inches from the blade at all times.
When hands and fingers CANNOT be a safe distance
from the blade, select a larger workpiece, or use a push
stick and other cutting aids, as needed, to control the
workpiece.
6. Make sure the workpiece is clear of the blade (at least 1
inch or 25mm away) before starting the saw.
7. Turn saw on.
8. Stand alongside the workpiece on the same side of the
blade as the fence.
9. Hold the workpiece at on the table and against the fence
A
. The workpiece MUST have a straight edge against
the fence and MUST NOT be warped, twisted or bowed.
See proper hand position in Figure 57.
10. Let blade build up to full speed before moving workpiece
into the blade.
11. Both hands can be used while starting the cut as long as
hands remain 6 inches from the blade.
12. KEEP the workpiece against the table and fence and
slowly feed the workpiece rearward all the way through
the saw blade. DO NOT overload the motor by forcing the
workpiece into the blade.
13. Use the push stick and any other cutting aids, as needed,
to hold the workpiece against the table and fence, and
push the workpiece past the blade. A push stick is included
with this saw, and instructions are included to make
additional push sticks and other cutting aids.
14. DO NOT push or hold onto the free or cut-o side of the
workpiece.
15. Continue pushing the workpiece until it is clear of the
blade. DO NOT overload the motor by forcing the
workpiece into the blade.
16. When cut is complete, turn saw OFF. Wait for blade to
come to a complete stop before removing workpiece from
table.
BEVEL RIPPING
• Rip cutting is performed predominantly in a parallel direction
with the grain of the wood.
• Make sure blade is parallel to miter gauge slot prior to cutting.
Instructions for adjustment on page 22.
• Avoid bevel rip cuts with majority of material on left side of
blade.
Figure 57
Figure 58
A
A
33
CROSSCUTTING
6. Hands MUST remain at least 6 inches from blade
throughout entire cut. If workpiece is too small to KEEP
hands at least 6 inches away from the blade, select
a larger workpiece, or attach an auxiliary face to the
miter gauge and attach workpiece to auxiliary face, For
instructions about making auxiliary faces, see “CUTTING
AIDS” section on page 36 of this manual.
7. Make sure the workpiece is clear of the blade - at least 1
inch or 25mm away - before starting the saw.
8. Turn saw on.
9. Let blade build up to full speed before moving workpiece
into the blade.
10. Hand closest to blade should be placed on miter gauge lock
knob and hand farthest from blade should hold workpiece
rmly against the miter gauge face. DO NOT push or hold
onto the free or cut-o side of the workpiece.
11. Slowly feed the workpiece rearward all the way through
the saw blade. DO NOT overload the motor by forcing the
workpiece into the blade.
12. When cut is complete, turn saw OFF. Wait for blade to
come to a complete stop before removing cut o piece
from table.
Figure 59
Figure 60
BEVEL CROSSCUTTING
Bevel crosscutting is the same as crosscutting except the bevel
angle
C
is set to an angle other than 0°. When making a bevel
crosscut, place the miter gauge in the right miter slot so that the
blade is tilted away from the miter gauge and hands. See Figure
60.
MITER CUTS
Miter cuts are cross cuts with the miter gauge set at an angle other
than 90°. Miter gauge can be adjusted to one of the 8 positive stop
angles or as desired to a specic angle increment.
• Miter angles more than 45° may force the blade guard
assembly into the saw blade causing damage to the blade
guard assembly and personal injury. Before starting the motor,
test the operation by feeding the workpiece into the blade
guard assembly. If the blade guard assembly contacts the
blade, place the workpiece under the blade guard assembly -
but not touching the blade - before starting the motor.
• Certain workpiece shapes, such as molding may not lift the
blade guard assembly properly. With the power off, feed
the workpiece slowly into the blade guard area and until the
workpiece touches the blade. If the blade guard assembly
contacts the blade, place the workpiece under the blade guard
assembly - but not touching the blade - before starting the
motor.
• Cross cutting is performed predominantly in a perpendicular
direction with the grain of the wood. The fence can be used
to support a block being used as a cut-o gauge, as discussed
below.
• Make sure blade is parallel to miter gauge slot prior to cutting.
Instructions for adjustment on page 22.
• NEVER use the fence as a guide or length stop when
crosscutting, unless you are using the fence as described on
page 39 Figure 70 of this manual.
• The cut-o piece MUST NEVER be conned in any through-
sawing (cutting completely through the workpiece) operation-
to prevent pinching blade which may result in a thrown
workpiece and possibly injury.
• When using a block as a cut-o gauge, the block MUST be at
least 3/4 inch (19mm) thick. It is very important that the rear
end of the block be secured in a position where the workpiece
is clear of the block before it enters the blade to prevent
binding of the workpiece.
You can use the miter gauge in either table slot on non-bevel cuts.
To increase surface area of miter gauge face, add an auxiliary face
(See “CUTTING AIDS” section on page 36 of this manual.)
To make a crosscut, see to Figure 59 and follow this
process:
1. Remove rip fence.
2. Make sure bevel angle is set to 0°.
3. Set blade to correct height for workpiece.
4. Place miter gauge in either miter slot.
5. Set miter gauge to 90° and tighten miter gauge lock knob.
Stand alongside the workpiece on the same side of the
blade as the miter gauge.
C
MAKING CUTS
34
MAKING CUTS
This is a combination of bevel crosscutting and mitering.
See Figure 61 and follow the instructions for both bevel crosscutting
and mitering. Remember to use the right miter slot on the right
side of the blade for all bevel cuts.
• DO NOT attempt compound miter cuts, with blade beveled
and miter fence angled, until you are thoroughly familiar with
the basic cuts and understand how to avoid kickback.
COMPOUND MITER CUTS
LARGE PANEL CUTS
Place workpiece supports at the same height as the saw table
behind and/or to the side of saw to support workpiece, as needed.
Depending on shape of panel, use rip fence or miter gauge to
control workpiece. If a workpiece is too large to use either a rip
fence or a miter gauge, it is too large for this saw.
NON-THROUGH CUTS
The use of a non-through cut is essential to cutting grooves and
rabbets. Non-through cuts can be made using a standard blade
having a diameter of 10 inches or less. Non-through cuts are the
ONLY type of cuts that should be made without the blade guard
assembly installed. Make sure the blade guard assembly and anti-
kickback pawls are reinstalled upon completion of this type of cut.
• When making non-through cuts, follow all applicable warnings
and instructions listed below in addition to those listed above
for the relevant through cut.
• When making a non-through cut, blade is covered by
workpiece during most of cut. Be alert to exposed blade at
start and nish of every cut.
• NEVER feed wood with hands when making any non-
through cuts such as rabbets or grooves. ALWAYS use miter
gauge, push blocks or push sticks, and featherboards where
appropriate.
• In addition to this section, read the appropriate section which
describes the type of through or cut. For example, if your non-
through cut is a straight cross cut, read and understand the
section on straight cross cuts before proceeding.
• Once all non-through cuts are completed, unplug saw and
return riving knife to through cut position. Install anti-kickback
pawls and blade guard.
• Carefully follow the instructions accompanying any specialized
blades for proper installation, set up and operation.
MAKING A NON-THROUGH CUT
1. Unplug saw.
2. Unlock bevel lock.
3. Adjust bevel angle to 0°.
4. Lock bevel lock.
5. Remove blade guard and anti-kickback pawls.
6. Place riving knife in “lowered” position. See “RIVING KNIFE
POSITION AND ALIGNMENT” Section on page 28.
7. Set blade to correct depth for workpiece.
8. Depending on shape and size of wood, use either rip fence
or miter gauge.
Once all non-through cuts are completed, unplug saw and
reinstall riving knife in raised position. Install anti-kickback pawls
and blade guard.
9. Plug saw into power source and turn saw on.
10. Let blade build up to full speed before moving workpiece
into blade.
11. ALWAYS use push blocks, push sticks, and/or
featherboards when making non-through cuts to reduce
the risk of serious injury.
12. When cut is made, turn saw o. Wait for blade to come to
a complete stop before removing workpiece.
13. Once all non-through cuts are completed, unplug saw and
return riving knife to through cut position. Install anti-
kickback pawls and blade guard.
Figure 61
DO NOT allow bystanders to hold or support any
portion of the workpiece.
35
PUSH STICK
In order to operate your table saw safely, you MUST use a push stick whenever the size or shape of the workpiece would otherwise cause
your hands to be within 6 inches (152mm) of the saw blade or other cutter. A push stick is included with this saw.
No special wood is needed to make additional pushsticks as long as it is sturdy and long enough with no knots, checks or cracks. A length
of approximately 15.7 inches (400mm) is recommended with a notch that ts against the edge of the workpiece to prevent slipping.
It’s a good idea to have several push sticks of the same minimum length, 15.7 inches (400mm), with dierent size notches for dierent
workpiece thicknesses.
The shape can vary to suit your own needs as long as it performs its intended function of keeping your hands away from the blade. Angling
the notch so the push stick can be held at a 20° to 30° angle from the saw’s table will help you to hold down the workplace while also
moving the blade
To construct a push stick, refer to the layout, see Figure 62.
Figure 62
1 3/4 Inch (44.5MM)
90°
20°-30°
3 3/8 Inch (85.7mm)
10 3/4 Inch (273mm)
1 1/16 Inch (27mm)
CUTTING AIDS AND ACCESSORIES
USING THE MITER GAUGE
There are two miter gauge grooves. One on either side of the
blade. When making a 90º cross cut, use either groove. For
beveled cross cuts use the groove on right so that the blade is
tilted away from miter gauge and hands.
1. Loosen the miter gauge lock knob
A
. Rotate the gauge
until desired angle on scale is reached. Re-tighten lock
knob
A
.
See Figure 63.
NOTE: The miter gauge has index points at 90, 75, 60, 45, & 30
degrees both left and right.
A
Figure 63
36
CUTTING AIDS AND ACCESSORIES
AUXILIARY MITER GAUGE FACING
An auxiliary miter gauge facing is used to increase the surface
area of the miter gauge face.
The use of miter gauge with auxiliary facing is the same as
original miter gauge (without auxiliary facing). See Page 36 for
the use of miter gauge.
If desired, you can fit the miter gauge with an auxiliary wood
facing that should be at least 1 inch (25mm) higher than the
maximum depth of cut, and at least as wide as the miter gauge.
This auxiliary wood facing can be fastened to the front of the
miter gauge by using (2) M6 or 1/4-20 flat head screws and nuts,
placing the nuts into the slots provided in the face of the miter
gauge body.
See Figure 64.
Make sure the screws are long enough to secure the facing.
Flat head screws MUST be recessed into face
of board.
Figure 64
FLIP DOWN FENCE
Use the flip down fence when cutting thin stock in which the
blade guard would normally interfere with the fence to make the
desired cut.
To utilize this flip down feature for small, narrow cuts, you MUST
slide the flip down part of the fence underneath the blade guard,
so that the blade is still covered safely by the blade guard. Please
see Figure 65.
For thin materials use the fence on the left of the blade. Fold
down the flip fence to allow use of blade guard. Subtract 2 inches
(50.8mm) from the scale for accurate measurement.
Figure 65
USING THE FLIP DOWN FENCE AS A WORK PIECE
SUPPORT
USING THE FLIP DOWN FENCE FOR THIN CUTS
When working with large pieces of material that extend beyond
the table surface flip the work piece support towards the blade
side of the table to provide proper support.
1. Locate work piece support on right side of fence.
2. Push up on Flip Fence and flip over top of Fence and
toward the blade side of Fence.
3. Slide workpiece support into place on left side of fence
until it is in line with the table.
See Figure 66.
Figure 66
37
Figure 68 Figure 69
FEATHERBOARD
Featherboards are used to KEEP the workpiece in contact with
the fence and table, see Figure 69, and help prevent kickback.
Featherboards are especially useful when ripping narrow workpieces
and for completing non-through cuts. The end is angled with a
series of narrow slots to give a friction hold on the workpiece. It is
locked in place on the table or fence with a c-clamp.
1. Select a solid piece of lumber approximately 3/4 inch thick,
2 1/2 inches wide and 12 inches long.
2. Mark the center width on one end of stock. Miter width
to 70° (see “MITER CUT” section for information on miter
cuts).
3. Set rip fence to allow approximately a 1/4 inch “nger” to
be cut in the stock.
4. Feed stock ONLY to mark previously made at 6 inches.
5. Turn saw o and allow blade to completely stop rotating
before removing stock.
6. Reset rip fence and cut spaced rips into workpiece to
allow approximately 1/4 inch ngers and 1/8 inch spaces
between ngers.
To avoid binding between the workpiece
and the blade, make sure a horizontal feather board
presses ONLY on the uncut portion of the workpiece in
front of the blade.
Dimensions for making a typical featherboard are shown in Figure
68. Make your featherboard from a straight piece of wood that is
free of knots and cracks. Clamp featherboards to the fence and/or
table so that the featherboard will hold the workpiece against the
fence or table. Clamping a featherboard in front of the blade can
increase safety during non-through cuts and through cuts.
3/4 in.3/4 in.
12 in.12 in.
20˚20˚
2 1/2 in.2 1/2 in.
1/4 in.1/4 in.
1/8 in.1/8 in.
PUSH BLOCK PUSH BLOCK
FEATHER BOARD FEATHER BOARD
PUSH STICK PUSH STICK
CUTTING AIDS AND ACCESSORIES
PUSH BLOCK
1. Select a piece of wood about 4 inches wide, 6 inches long
and 1 to 2 inches thick (a cuto from a 2 by 4 makes a
good blank for a push block).
2. Drill a hole in the block and glue in a dowel to use as
a handle (you can angle the hole to provide a more
comfortable grip on the handle).
3. Glue a piece of rough or soft material such as sandpaper
or rubber to the bottom of the block to grip the workpiece
(old mouse pads work well).
See Figure 67.
Figure 67
WOODEN
DOWEL
SANDPAPER OR OLD
MOUSE PAD MATERIAL
Push blocks are blocks used to securely hold down the workpiece
against the table. They include some gripping surface or handle to
hold the block. Any screws running through the underside of the
block to fasten the handle MUST be recessed in order to avoid
contact with the workpiece.
GROOVING AND RABBETING
Clamping a featherboard in front of the blade can increase safety
during non-through cuts, like grooving and rabbeting, and through
cuts. Use a featherboard to guide the workpiece against the table
and fence when making non-through cuts such as rabbeting. A
featherboard helps to control the kickback.
38
Figure 70
MAINTENANCE
CUT OFF GAUGE
When crosscutting a number of pieces to the same length, you can
clamp a block of wood
A
to the fence and use it as a cut-o
gauge. See Figure 70. The block
A
MUST be at least 3/4 inch
(19mm) thick to prevent the cut o piece from binding between the
blade and the fence. Once the cut-o length is determined, lock the
fence and use the miter gauge to feed the workpiece into the blade.
ALWAYS position the cut-o gauge in front
of the saw blade.
JIGS
Jigs may be created with a variety of special set-ups to control
particular workpiece shapes for particular cuts. Guidance on how to
make specialized jigs can be found in woodworking and carpentry
websites and publications.
DO NOT attempt to create or use a jig unless
you are thoroughly familiar with table saw safety. DO NOT use any
jig that could result in pinching a kerf or jamming the workpiece
between the jig and the blade. Incorrect setups may cause kickback
which could result in serious injury.
Wear certified safety equipment for eye, hearing and respiratory protection while using compressed air.
Always turn saw o and unplug from power source before making adjustments or performing maintenance.
Specific areas which require regular maintenance include:
RIVING KNIFE CLAMP PLATE: Keep this area free of dust and debris buildup. Blow out area regularly with compressed air.
NOTE: If the riving knife clamp can’t move freely, have the saw serviced by authorized DELTA
®
service center personnel.
BEVEL GEARS: KEEP the bevel gears free of dust and debris buildup. Blow out area regularly with compressed air. Use a lithium-
based multipurpose grease as needed on these gears.
CLEAN SAWDUST BUILDUP OUT OF CABINET PERIODICALLY: NOTE: Debris can also be removed from the saw from below the
throat plate, inside the dust port.
A
CUTTING AIDS AND ACCESSORIES
To reduce the risk of injury, turn unit o and disconnect it from power source before cleaning orservicing, before
installing and removing accessories, before adjusting and when making repairs. An accidental start-up can cause injury.
KEEP MACHINE CLEAN
Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft damp cloth. NEVER use
solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material.
Wear certied safety equipment for eye, hearing and respiratory protection while using compressed air.
MAINTENANCE REMINDERS
For best performance use a shop vacuum or blower to KEEP saw blade area, the dust collection system, the guarding system and rails
free of saw dust and other debris.
39
TROUBLESHOOTING
Question: Solution:
How do you make the blade parallel to the miter slot?
Reference Page 22, ADJUSTING BLADE PARALLEL TO MITER
GAUGE GROOVE (HEEL).
Can this unit be converted to 220 volt? No.
What do I do if I have a problem with my Fence?
Reference page 20, INSTALLING THE FENCE. If the problem
still exists, contact the Customer Care team by calling
1-800-223-7278 or emailing [email protected].
What do I do if I have a problem with my Stand?
Reference page 14, ASSEMBLING THE STAND. If the problem
still exists, contact the Customer Care team by calling
1-800-223-7278 or emailing [email protected].
What do I do if my unit has no power?
Begin by checking the POWER SOURCE and EXTENSION
CORDS sections on page 10 to ensure you are utilizing the
machines power appropriately. If the problem continues,
contact our Customer Care line at 1-800-223-7278 or emailing
How do I nd my local repair center?
Contact our Customer Care team by calling 1-800-223-7278 or
emailing us at [email protected].
How do I get Warranty work done on my product?
KEEP a copy of your receipt to present to our Service Center if any
issues arise with your machine.
ACCESSORIES
A complete line of accessories is available from your DELTA
®
Supplier, DELTA
®
Factory Service Centers, and DELTA
®
Authorized Service
Centers. Please visit our Web Site www.DeltaMachinery.com for an online catalog or for the name or your nearest supplier.
Since accessories other than those oered by DELTA
®
have not been tested with this product, use of such
accessories could be hazardous. For safest operation, only DELTA
®
recommended accessories should be used with this
product.
For assistance with your machine, visit our website at www.DeltaMachinery.com for a list of service centers or call Delta Power Equipment
Customer Care at 1-800-223-7278.
FAILURE TO START
If your machine fails to start, check to make sure the prongs on the cord plug are making good contact in the receptacle, and check reset
button on power switch housing. Also, check for blown fuses or open circuit breakers in your power line.
40
PARTS, SERVICE AND WARRANTY ASSISTANCE
All DELTA
®
Machines and accessories are manufactured to high quality standards and are serviced by a network of an Authorized
Service Centers. To obtain additional information regarding your product or to obtain parts, service, warranty assistance, or the
location of the nearest service center, please call 1-800-223-7278 or email [email protected].
FIVE YEAR LIMITED WARRANTY
1. WHAT IS COVERED. Delta Power Equipment Corporation (“Company”) will, at its option, repair or replace this product, if purchased
at retail in the United States or Canada and the product, with normal use, has proven to be defective in workmanship or material, subject to
the conditions stated in this Limited Warranty. This Limited Warranty covers only materials and labor. All transportation costs are Customer’s
responsibility.
2. WARRANTY PERIOD. All warranty claims must be submitted within ve years from the date of retail purchase. For all service parts and
factory refurbished products, the warranty period is 180 days.
3. HOW TO OBTAIN SERVICE. To obtain warranty service, you must return the defective product, at your expense, to a service center
authorized by Company to perform warranty service (a “Company Authorized Service Center”) within the applicable warranty period, together with
acceptable proof of purchase, such as your original receipt bearing the date of purchase, or product registration number. Company reserves the
right to restrict warranty claim service to the country where the purchase was made and/or to charge for the cost to export service parts or provide
warranty service in a dierent country. For this purpose, on-line purchases are deemed made in the United States. For the location of your nearest
Company Authorized Service Center, call Company’s Customer Care Center at (800) 223-7278.
4. EXCLUSIONS.
● Company does not oer any warranty on products purchased in used or damaged condition.
● Company does not warrant any products purchased outside the United States or Canada.
● Company will not be responsible for any damage that has resulted from normal wear, misuse, abuse or any repair or alteration made by anyone
other than a Company Authorized Service Center or a designated representative of Company’s Customer Care Center.
All IMPLIED WARRANTIES are expressly limited to the warranty period identied above.
Company will not be liable for INCIDENTAL OR CONSEQUENTIAL damages.
This limited warranty is Company’s sole warranty and sets forth the customer’s exclusive remedy with respect to defective products; all other
warranties, express or implied, whether of merchantability, tness for purpose, or otherwise, are expressly disclaimed by Company, except as
expressly stated in this warranty statement.
Some states do not allow the exclusion or limitation of incidental or consequential damages, or the limitation of implied warranties, so the above
limitations or exclusions may not apply to you. This warranty gives you specic legal rights and you may have other rights which vary in certain
states or provinces. For further details of warranty coverage and warranty repair information, call (800) 223-7278. Thank you for purchasing our
product! Please maintain a copy of your proof of purchase/receipt for any potential warranty claims.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, call the local
company or see website for warranty information.
REPLACEMENT PARTS
SERVICE AND REPAIRS
FREE WARNING LABEL REPLACEMENT
This power tool is provided with Type Y attachment power supply cord. If the replacement of the power supply cord is necessary, this
has to be done by the manufacturer or his agent in order to avoid a safety hazard. Use only identical replacement parts. For a parts list
or to order parts, visit our website at www.DeltaMachinery.com/support. You can also order parts from your nearest Authorized Warranty
Service Center or by calling Technical Service Manager at 1-800-223-7278 to receive personalized support from one of our highly-trained
representatives.
All quality tools will eventually require servicing and/or replacement of parts. For information about Delta Power Equipment Corporation,
its factory-owned branches, or to locate an Authorized Warranty Service Center, visit our website at www.DeltaMachinery.com/support
or call Customer Care at 1-800-223-7278. All repairs made by our service centers are fully guaranteed against defective material and
workmanship. We cannot guarantee repairs made or attempted by others. By calling this number you can also nd answers to most
frequently asked questions 24 hours/day.
You can also write to us for information at Delta Power Equipment Corporation, 2651 New Cut Road, Spartanburg, SC 29303
Attention: Technical Service Manager. Be sure to indicate all of the information shown on the nameplate of your saw (model number,
type, serial number, date code, etc.).
If your warning labels become illegible or are missing, call 1-800-223-7278 or email customer[email protected] for a free replacement.
41
2651 New Cut Road
Spartanburg, SC 29303
(800) 223-7278
www.DeltaMachinery.com
©2023 Delta Power Equipment Corporation
DPEC005497
Rev: 16
04/12/2023
