Troy-Bilt 13AV78BS563 Riding Lawn Mower Model

Operator’s Manual - Page 19

For 13AV78BS563.

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19Section 4 — Product care
Figure 4-13
4. To properly sharpen the cutting blades,
remove equal amounts of metal from both
ends of the blades along the cutting edges,
parallel to the trailing edge, at a 25° to 30°
angle.
IMPORTANT: If the cutting edge of the
blade has already been sharpened to
within 1-⁄” from the edge, or if any metal
separation is present, replace the blades
with new ones. See Figure 4-14.
1-5/8 inch
(min.)
Figure 4-14
CAUTION: If the cutting edge of the
blade has previously been sharpened,
or if any metal separation is present,
replace the blades with new ones.
WARNING! A poorly balanced blade
will cause excessive vibration, may
cause damage to thetractor and/or
result in personal injury.
5. Test the blade’s balance using a blade
balancer. Grind metal from the heavy side
until it balances evenly.
NOTE: When replacing the blade, be sure
to install the blade with the side of the
blade marked ‘‘Bottom’’ (or with a part
number stamped in it) facing the ground
when the mower is in the operating
position.
CAUTION: Use a torque wrench to
tighten the blade spindle hex flange
nut to between 70 ft-lbs and 90 ft-lbs.
Changing the Deck Belt
WARNING! Be sure to shut the engine
OFF, remove the key, disconnect the
spark plug wire(s) and ground against
the engine to prevent unintended
starting before removing the belt.
WARNING! All belts on your lawn
tractor are subject to wear and should
be replaced if any signs of wear are
present.
IMPORTANT: The V-belt found on your tractor
are specially designed to engage and disengage
safely. A substitute (non-OEM) V-belt can be
dangerous by not disengaging completely. For a
proper working machine, use factory approved
belts.
For 38” Decks
To change or replace the deck belt on your tractor,
proceed as follows:
1. Lower the deck by moving the deck lift
lever into the bottom notch on the right
fender.
2. Remove the belt guards by removing the
self-tapping screws that fasten them to
the deck.
3. Remove the belt keeper rod from around
the engine pulley.
WARNING! Avoid the possibility of a
pinching injury. Do not place your
fingers on the idler spring or between
the belt and a pulley while removing
the belt.
4. Remove the deck belt from around all
pulleys, including the deck idler pulley.
5. Route the new belt as shown in Fig. 4-16.
6. Remount the belt guards removed earlier.
For 42” & 46” Decks
To change or replace the deck belt on your tractor,
proceed as follows:
1. Remove the deck. Refer to Cutting Deck
Removal on page 18.
2. Remove the belt covers by removing the
hex washer screws that fasten them to the
deck. See Figure 4-15.
Hex Washer
Screws
Belt Cover
Deck Idler
Pulley
Spindle Pulley
Belt Guard
Figure 4-15
3. It may also be necessary to loosen the hex
nut on the left idler pulley to get the belt
off the pulley and around the belt guard.
4. Carefully remove the deck belt from
around the two spindle pulleys and the
two deck idler pulleys. See Figure 4-15.
5. To place the new belt, begin by routing
the belt around the two outer spindle
pulleys as shown in Figure 4-15.
6. Route the belt around the two deck idler
pulleys as shown in Figure 4-15.
7. Retighten the left idler pulley hex nut
loosened in step 3.
8. Remount the belt covers removed in Step 2.
9. Re-install the deck, making sure the belt
remains routed around the pulleys as
instructed. See Figure 4-17.
10. Pull the right side of the belt, and place
the narrow V side of the belt into the PTO
pulley.
11. While holding the belt and pulley
together, rotate the pulley to the left.
Continue holding and rotating the pulley
and belt until the belt is fully rolled into
the PTO pulley.
Changing the Transmission Drive Belt
NOTE: Several components must be removed
and special tools (i.e. air/impact wrench) are
needed in order to change the tractor’s drive
belt. See an authorized Service Dealer to have
your drive belt replaced.
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