Operators Manual
ICRAFTSMRN+I
6.5 Horsepower
2500 PSI
2.5 GPM
HIGH PRESSURE WASHER
CLEANING SYSTEM
Model No. 580.768040
HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CT)
CAUTION:
Before using this product, read this
manual and follow all its Safety Rules
and Operating Instructions.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.condcmftsman
• Safety
• Assembly
• Operation
• Maintenance
• Parts
Part No. 133610 Draft 2 (4/5/99) Printed in _e U.S.A.
Warranty . _.. ............................ 2
.Safe ty-Jp_tmetier s-=.-:-; .................... 2-3
A_embl_ ............................... 4
Ooeration ............................. 5-9
Maintenance ......................... 10-13
Storage ................................ 14
TroubleShooting ......................... 15
Replacements parts .................... 17-25
Emissions Warranty .................... 26--27
How to order parts and
request sennce .................... Back page
LIMITED ONE YEAR WARRANTY ON
CRAFTSMAN CLEANING SYSTEM
For one year from the date of purchase, when this Craftsman Cleaning System is maintained and operated
according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and
- workmanship.
Ifthis washer is used for commercial purposes, this warranty applies'for only 90 days from the date of purchase.
Ifthis Cleaning System is used for rental purposes, this warranty applies for only 30 days after date of purchase.
This warranty does not cover:
• Expendable items such as spark plugs or air filters, which become worn during normal use.
• Repairs necessary because of operator abuse or negligence, including damage resulting from no water being
supplied to pump or failure to rnainta_th_ equipment according-to the instructionscontained in the owner's
manual.
WARRANTY SERVICE iS AVAILABLE BY RETURNING THE HIGH CLEANING SYSTEM TO THE
NEAREST SEARS service center or dealer IN THE UNITED STATES.
This warranty gives you specIfic legal dghts and you may also have other dghts, which vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179
_ CAUTION! Before using this product, read -
this manual and follow all Safety Rules and
Operating Instructions.
,_ DANGER] When transporting, setting up,
adjusting or making repairs to your cleaning
system, always disconnect the spark plug wire
and place itwhere it cannot contact the spark
plug to prevent accidental starting.
Engine exhaust gases contain DEADLY carbon
monoxide gas. This dangerous gas, If breathed in
sufficient concentrations, can cause
unconsciousness or even death. Operate this
equipment only in the open air where adequate
ventilation is available.
• Gasoline is highly FLAMMABLE and its vapors are
EXPLOSIVE. Do not permit smoking, open flames,
sparks or heat in the vicinity while handling
gasoline. Avoid spilUnggasoline on a hot engine.
Allow unit tofcoot for 2 minutes before refueling.
Comply with all laws regulating storage and
handling of gasoline.
• Locate this cleaning system in areas away from
combustible materials, combustible fumes or dust.
• The high pressure equipment is designed to be
used with Sears authodzed parts only. If you use
this equipment with parts that do not comply with
minimum specifications, the user assumes all dsks
and liabilities.
• Some chemicals or detergents may be harmful If
inhaled or ingested, causing severe nausea,
fainting or poisoning. The harmful elements may
cause property damage or severe injury.
• Do not allow CHILDREN to operate the cleaning
system at any time.
2
• Operate engine only.at govemed speed. Running
the engine at excess=ve speeds increases the
hazard of personal injury. Do not tamper with parts
which may increase or decrease the governed
speed.
• Do not wear loose clothing, jewelry or anything
that may be caught in the starter or other rotating
parts.
• Before starting the cleaning system incold
weather, check all parts of the equipment and be
sure ice has not formed there.
• Units with broken or missing parts, or without
protective housing or covers should NEVER be
operated.
• The muffler and dual element air cleaner must be
installed and in good condition before operating
the cleaning system. These components act as
spark arrestors if the engine backfires.
• Check the fuel system for leaks or signs of
deterioration such as chafed or spongy hose,
loose or missing clamps or damaged tank or "cap.
Correct all defects before operating the cleaning
.system.
• Do not spray flammable liquids.
• Never allow any part of the body to come in
contact with the fluid stream. DO NOT come in
contact with a fluid stream created 6y a leak in the
high pressure hose.
• High pressure streams of fluid this equipment
produces can pierce skin and its underlying
tissues, leading to serious injury and possible
amputation.
• Never aim the gun at people, animals orplants.
• High pressure spray can cause paint chips or
other particles to become airbome and fly at high
speeds.
• Always wear eye protection when you use this
equipment or when you are in the vicinitywhere
the equipment is in use.
• Operate the pressure at no more than the PSI fluid
pressure rat_l for,your cleaning system.
• Never move the machine by pulling on the high
pressure hose. Use the handle provided on the
top of the unit.
• Always be certain the spray gun, nozzles and
accessories are correctly attached.
Never use a spray gun which does not have a
trigger lock or tdgger guard in place and in
working order.
Use a respirator or mask whenever there is a
chanci_that vapors may be inhaled. Read all
instructionswith the mask so you are certain the
mask will provide the necessary protection against
inhaling harmful vapors.
High pressure spray may damage fragile items
including glass. Do not point spray gun at glass
when in the jet spray mode:
Keep the hose connected to machine or the spray
gun while the system is pressurized.
DiSconnecting the hose while the unit is
pressurized is dangerous.
Hold the spray gun firmly in your hand before you
start the unit. Failure to do so could result in an
injuryfrom a whipping spray gun. Do not leave the
spray gun unattended while the machine is
running.
The cleaning area should have adequate slopes
and drainage to reduce the possibility of a fall due
to slippery surfaces.
Keep water spray away from electric widng or fatal
electdc shock may result.
Do not secure tdgger gun in the pull-back (open)
position.
Do not by-pass any safety device on this machine.
The muffler and engine heat up dudng operation
and remain hot immediately after shutting it down.
Avoid contact with a hot muffler or engine or you
could be severely burned.
Operate and store this unit on a stable surface.
Always store cleaning system with the
Dial-a-.Cleaner TM knob in the OFF position.
High pressure hose can develop leaks from wear,
kinking, abuse, etc. Water spraying from a leak is
capable of injecting matedal into skin. Inspect
hose each time before using it. Check all hoses for
cuts, leaks, abrasions or bulging of cover, or
damage or movement of couplings. If any of these
conditions exist, replace hose immediately. Never
repair high pressure hose. Replace it with another
hose that meets minimum pressure rating of your
cleaning system.
I A LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT
A MEANS "ATTENTION!t! BECOME ALERT!!! YOUR SAFETY IS INVOLVED."
L
3
CARTON CONTENTS
The following parts are shipped loose with your
cleaning system:
• Main Unit -- Cleaning system with wheels,
chemical tanks, guide handle.
• High Pressure Hose (already connected to pump)
• Parts Box (which includes items listed below)
• Spray Gun
• Wand Extension with Hi/Lo Adjustable Nozzle
• Engine Oil
• Three-pack of chemical concentrates
• Manual Bag (which includes the items listed
below)
• Owner's Manual
• Nozzle Cleaner Kit
• =O•-Ring Kit
• Tank Labels
Become familiar with each piece before assembling
the cleaning system. Check all contents against the
illustration on Page 5. If any parts are missing or
damaged, call the Pres.'.sureW.asheFHalpli_at
1-800-222-3136.
TO REMOVE CLEANING SYSTEM
FROM CARTON
• Remove loose parts and parts box included with
your cleaning system.
• Slice two comers at guide handle end of carton
from top to bottom so the panel can be folded
down flat.
• Raise guide handle, secure in place.
• Roll the cleaning system out the open end of the
carton;
• Check carton for additional loose pads.
HOW TO SET UP YOUR CLEANING
SYSTEM
For the most part, your Craftsman High Pressure
Cleaning System has been assembled at the factory.
You must, however, assemble the spray gun and attach
it to th_ high pressure hose.
• Cut the tie wraps on the high pressure hose and
connect high pressure hose to gun. Tighten by hand.
• Attach nozzle extension to spray gun.
<%
Lift the handle to
upright position and
elide the locking
caps into place
• Place assembled spray gun on holder.
KNOWYOUR HIGH CLEANING SYSTEM
Read this owner's manual and safety rules before operating you1"cleaning system. Compare the
illustrations with your cleaning system to familiarize yourself with the locations of various controls and
adjustments.
Spray Gun
Detergent and Chemical Reservoir
Tanks with Filter and Baffle
Adjustable Nozzle
High Pressure Hose
Air Filter
Dial-A-Cleaner TM
Selector Knob
Pressure
CommandTM
Oil Fill Cap
Pump
Adjustable Nozzle - Adjust for high or low pressure;
narrow or fan spray.
Air Filter - Dry type filter element limits the amount of
dirt and dust that gets in the engine.
Detergent and Chemical Reservoir Tanks with
Filter and Baffle - Used to provide detergent or other
chemicals to the low pressure water stream.
Dial-A-Cleaner TM Selector Knob - Selects any one
of three chemicals or selects the clean water system
rinse.
High Pressure Hose - Connect one end to the spray
gun. The other should already be connected to the
high pressure outlet.
Oil Fill Cap - Fill engine with oil here. See page 8 for
oil'recommendations,
Pressure Command TM - Sets engine speed to
control output water pressure.
Pump - Develops high pressure water.
Spray Gun - Controls the application of water onto
cleaning surface with trigger device. Includes safety
latch.
Water Inlet - Connection for garden hose.
5
HOW TO USE YOUR CLEANING
SYSTEM
Read these instructionsand leam how to use your
cleaning system before you attempt to start your
cleaning system. If you have any problems operating
your cleaning system, please call the pressure washer
helpline at 1-800222-3136.
How To Use the Adjustable Nozzle
,_ WARNING! Never adjust spray pattern when
spraying. Never put hands in front of the nozzle
when adjusting the spray.
• Push the nozzle forward for low pressure. Pull the
nozzle backward until it =snaps"intoplace to
achieve high pressure.
Pull nozzle Push nozzle forward
backward for high for low pressure.
pressure.
• Twisting the nozzle adjusts the spray pattern from a
narrow to a =fan" pattem.
For most effective cleaning, keep spray nozzle
between 8 to 24 inches away from cleaning
surface.
Damage to the surface may occur if you get spray
nozzle too close to it.
Cleaning With The Adjustable Nozzle and
Applying Chemical
IMPORTANT: Use soaps designed specifically for
pressure washer cleaning systems. Household
detergents could damage the pump.
,i_ WARNING! You must attach all hoses before
you start the engine. Starting the engine without
all the hoses connected and without the water
turned ON will damage the pump.
Up to three (3) different solutions can be carried on the
cleaning system at one time. To apply detergent follow
these steps:
Dilution is necessary when using the supplied
chemical packets. Simply snip one comer of the
plastic pouch, pour the chemical into the tank, then
fill the tank with clean water. Label tanks with the
provided tank labels.
Pour chemical into one of
the tanks labeled A,B,C
Twist nozzle
clockwise for
narrow spray.
Twist nozzle
counterclockwise for
=fan" pattem.
If using another chemical designed for use with
pressure washers, prepare the chemical solution as
required by the chemical manufacturer. Fill
chemical reservoir(s) with the prepared solution as
needed.
• Rotate the Dial-A-Cleaner TM selector knob to the
letter corresponding to the desired reservoir.
• Push the adjustable nozzle forward to low pressure
mode. Detergent cannot be applied with nozzle
in high pressure position.
• Review the use of the adjustable nozzle.
6
Connect garden hose to water inlet (see TO After you have applied detergent, scour the surface
START CLEANING SYSTEM on page 8), check with the high pressure water stream and then rinse it
that high pressure hose is connected to spray gun clean, as follows:
and pump (see ASSEMBLY on page 4), and start Pull adjustable nozzle backward until it snaps to get
engine, high pressure mode. Chemical will not flow when in
the high pressure mode.
Connect Garden
Hose Here " 'AII J\I desiredAdjustPressUrewaterpressure.C°mmandTacontrol to obtain
__i] Expand the spray pattam f°r a m°re gentle dnsing
action. Start at top of area to be rinsed, working
down with same action as for cleaning.
CAUTION! Test a small area of the surface to
be cleaned. Make sure there is no damage
caused by the high pressure spray.
RINSE sYSTEM AFTER EVERY USE
A CAUTION! Before starting your CleaningSystem, make sure you have read and followed
the instructions in the sections "Before Starting
the Cleaning System" on page 8 and =To Start
the Cleaning System" on page 8.
A WARNING! Be extremely careful ifyou mustuse the cleaning system from a ladder,
scaffolding or any other relatively unstable
location. When you press the trigger, the recoil
from the initial spray could rome you to fall, or if
you are too close to the cleaning surface, high
pressure could force you off a climbing
apparatus.
• Start at lower portion of area to be washed and
work upward, using long, even overlapping strokes.
• Allow detergent to 'soak in' (between 3-5 minutes)
before washing and rinsing. Reapply as needed to
prevent surface from drying.
Wash and Rinse Surface
It is imperative that the chemical selector system be
rinsed after'each use to prevent clogging or leaks:
• Fill the System Rinse reservoir with clean water.
• Before disconnecting the water supply, start your
cleaning system.
,&
CAUTION! Before starting your Cleaning
System, make sure you have read and followed
the instructions in the sections =Before Starting
the Cleaning System" on page 8 and =To Start
the Cleaning System" on page 8.
Push adjustable nozzle forward to get low pressure
mode.
Rotate the Dial-A-Cleaner TM selector knob to the
letter corresponding to the System Rinse tank. As
clean rinse water is drawn through the system,
continue the flow until no detergent foam is
observed.
Rotate the Dial-A-Cleaner TM selector knob to the
OFF position.
This Craftsman Cleaning System permits regulation of
output water pressure by varying the engine speed.
The Pressure Command TM found on the front panel
may be set, as follows.'.
Pressure Low to High
Duty Ught Medium Heavy
Application Auto Concrete Paint removal
Boat Driveway Degreasing
Furniture Deck
7
BEFORE STARTING THE CLEANING WARNING! Do not oven'illthe fuel tank.
SYSTEM Always leave room for expansion.
Tooperatethe engineyouwillneedtodothefollowing:
Add Engine Oil
Only use high quality detergent oil rated with API
service classification SF, SG or SH. Select the oil's
SAE viscosity grade according to your expected
operating temperature:
colder _ 40°F _ warmer
< I
5W30 SAE 30
Although multi-viscosity oils (5W30, 10W30, etc.)
improve starting in cold weather, these multi-viscosity
.oils will result in increased oil consumption when used
above 40°F. Check your engine oil level more
frequently to avoid possible damage from running low
on oil.
• Place cleaning system on a level surface
• Clean area around oil fill and remove oil fill cap.
• Pour oil from enclosed bottle into the oilfill opening
until oil reaches the point of overflowing. Do not
overfill.
• Installoil fillcap, handtightensecurely.
Add Gasoline
• Use regular unleaded gasolinewiththe cleaning
systemengine. Fueltank capacity is3 U.S. quarts.
,_ C'AUTION! Experience indicates that alcohol
blended fuels (calledgasohol or using ethanol
or methanol) can attract moisture which leads to
separation and formation of acids during
storage. Acidic gas can damage the fuel system
ofan engine while in storage.
To add fuel to engine:
• Clean area around fuel cap, remove cap.
• Aad regular unleaded gasoline, slowly, to the fuel
tank.
Important: Never mix oil with gasoline.
• Install fuel cap and wipe up any spilled gasoline.
TO STARTTHE CLEANING SYSTEM
The best way to start your cleaning system engine for
the first time is to follow these instructions step-by-
step. This starting information also applies whenever
you start the engine after you have let the cleaning
system sit idle for at least a day.
• Place the cleaning system in an area close enough
to an outside water source that can flow at a rate of
at least 3.0 gallons per minute. Connect a garden
hose to the water spout.
• Check that the high pressure hose istightly
connected to the spray gun and to the pump. See
ASSEMBLY section on page 4.
• Check inlet screen on the water inlet. If the screen
is dirty, clean before attaching a garden hose. Ifthe
screen is damaged, do not connect to the garden
hose. Replace with screen provided in maintenance
kit or call 1-.800-366-PART to order a replacement
inlet screen.
• Attach the the garden hose to the water inlet.
/
• Turn on the water.
,_ CAUTIONt Do not run pump without the water
supply connected and tumed on. You must
follow this caution or the pump will be damaged.
• Remove the adjustable nozzle extension from the
,spray gun.
• Pull the trigger on the spray gun and hold until a
steady stream of water flows from the gun.
,_ DANGER! Never fill fuel tank indoors. Never
fill fuel tank when engine is running or hot. Do
not smoke when filling fuel tank.
,_ DANGER! Do not operate or refuel enginewith spark plug access hole cover removed.
Allow engine to cool 2 minutes before refueling.
8
Engage the safety latch on the spray gun.
Attach adjustable nozzle extension onto spray gun.
Move choke lever to "CHOKE" position.
\
Note: If restarting a warm engine after e short
shutdown, move choke lever to "RUN."
• Move engine control to =ON."
Note: The Pressure Command TM may be placed in
any position dudng starting or operation.
i hen the engine starts, gradually move the choke
control from one position to the next until itis in the
"Run'position.
Disengage the spray gun safety latch.
OW TO STOP YOUR CLEANING
SYSTEM
Move the engine control switch to the "OFF"
position.
\
• Turn fuel shut-off valve to "ON" position.
OFF
• Grasp starter handle and pull slowly until you feel
some resistance. T_en pull cord rapidly to
overcome compression, prevent kickback and start
the engine. Let rope retum to starter slowly.
Note: If after 3 pulls the engine fails to start,
disengage the spray gun safety latch, squeeze the
tdgger to relive water pressure, re-engage the spray
gun safety latch, move the choke control to the "Run"
position and pull the recoil starter handle rapidly (three
pulls maximum).
• Tum fuel shut-off valve to "OFF" position.
• Simply shutting off the engine will not release
pressure in the system. Squeeze tdgger on the
spray gun to relieve pressure in the hose.
Note: A small amount of water will squirt out when
you release the pressure.
• Rotate the Dial-A-Cleaner TM selector knob to the
"OFF" position to prevent chemical leakage.
SIPHONING
DO NOT siphon standing water for your water supply.
Contaminated, brackish or dirtywater can damage the
pump. Connect only to household water supply.
TIPS
Never use the garden hose inlet to siphon
detergent or wax.
If you hold the spray nozzle too far away from the
object being cleaned, washing will not be as
effective.
Always store the cleaning system with the Dial-A-
Cleaner TM selector knob to the =OFF" position.
9
Maintenance Schedule
Follow the houdy or calendar intervals, whichever occursfirst.
More frequent service is required when operating in adverse conditions noted below.
Maintenance Operation
eefot_eseEaCh Hours or i 50 Hours or
r Season I Every Season
Check/Clean water inlet screen I X*
Check highpressure hose X
Checl<spray gun and X
assembly for leaks
Purge pumpof air end
contaminants X
Check oil level X
Service air cleaner pre-cleaner
Change oi1-1:
Service air cleaner cartridge
Replace sparkplugs
Changeoilafterfirst8 hoursofoperationthenafterevery50 hoursoreveryseason.
Cleanifdirty.Replaceiftomorperforated.
" Changeoilevery25 hourswhenoperaUngunderh_.avyloador in
hightemperatures.
"" Cleanmoreoftenunderdirtyordustyconditions.ReplaceCleanerpartsifvewydirty.
I
100 Hours or I
Every Season
/
X
PRODUCT SPECIFICATIONS
Cleaning System Specifications
PRESSURE
FLOW RATE
CHEMICAL MIX
WATER SUPPLY
TEMPERATURE
2500 psi
2.5 GPM
Use as directed
Not to Exceed 140°F
Engine Specifications
ENGINE MODEL Briqqs and Stratton
RATED HORSEPOWER 6.5
SPARK PLUG: Type: P/N 491055
Set Gap to: 0.030 inch (0.76ram)
GASOLINE CAPACITY 3 U.S. quarts
OIL SAE 30 weiqht
SOLID STATE 0.0125 inch
IGNITION AIR GAP
In the State of California a spark arrestor is required
by law (Section 4442 of the Califomia Public
Resources Code). Other states may have similar laws.
Federal laws apply on federal lands.
Note: Ifyou equip the engine of your cleaning system
with a spark arrestor muffler, the spark arrestor must
be maintained in effective working order by the
owner/operator, t
GENERAL RECOMMENDATIONS
The warranty of the cleaning system does not cover
items that have been subjected to operator abuse or
negligence. To receive full value from the warranty,
operator must maintain cleaning system as instructed
in'this manual.
Some adjustments will need to be made periodically to
prepedy maintain your cleaning system.
All adjustments in the Service and Adjustments
section of this manual should be made at least once
each season.
Once a year you should clean or replace the spark
plug and replace the air filter and check the gun
and wand assembly for wear. A clean spark plug
and new air filter assure proper fuel-air mixture and
help your engine run better and last longer.
10
BEFORE EACH USE
• Check water inlet Screen for damage.
• Check high pressure hose for leaks.
• Check chemical tanks and filters for damage.
• Check gun and wand assembly for leaks.
• Purge pump of air and contaminants.
• Check engine oil level.
CLEANING SYSTEM MAINTENANCE
Check and Clean Inlet Screen
Examine garden hose inlet screen. Clean if it is
clogged or replace if it istom.
Check High Pressure Hose
High pressure hose can develop leaks from wear,
kinking, or abuse. Inspect hose each time before using
it. Check for cuts, leaks, abrasions, bulging of cover,
or damage or movement of couplings. If any of these
conditions exist, replace hose immediately.
,_ DANGER! Never repair a high pressure hose.Replace with hose that meets the minimum
pressure rating of your cleaning system
Check Chemical Reservoirs
Tank covers should snap cleanly onto tank. Ensure
chemical labels correctly identify tank contents.
Ensure that the System Rinse tank isfilled with clean
water. Ensure that Dial-A-Cleaner TM selector knob
rotates freely between each position. Examine the
tanks and replace it the filter is clogged
Check Gun and Wand
Examine hose connection to gun and make sure it is
secure. Test trigger by pressing if and making sure it
spdngs back into place when you release if. Put safety
latch in UP position and test trigger. You should not be
able to press tdgger. Replace gun immediately if it
fails any of these tests.
Check In-Line Filter
Refer to the illustration below and service the in-line
filter if it becomes clogged, as follows:
In-line Filter
1. Detach gun and lance from high pressure hose.
Detach lance from gun and remove o-ring and
screen from lance. Flush the screen, gun, and
lance with clean water to clear debris.
2. If the screen is damaged, the o-dng kit contains a
replacement in-line filter screen and an o-ring. If
undamaged, reuse screen.
. Place the in-line filter screen into the threaded end
of the lance. Direction does not matter. Push the
screen in with the eraser end of a pencil until it
rests flat at the bottom of the opening. Take care to
not bend the screen.
4. Place the o-ring into the recess. Push the o-ring
snugly against the in-line filter screen.
5. Assemble the lance to the spray gun, as described
earlier in this manual.
Purge Pump of Air and Contaminants
To remove the air from the pump, follow these
steps: .
• Set up the cleaning system as described in the
ASSEMBLY section and connect the water supply.
• Remove the wand extension from the gun.
• Pull the t.riggeron the gun and hold until a steady
stream of water appears.
To remove the contaminants from the pump,
follow these steps:
• Set up the cleaning system as described in the
ASSEMBLY section, and connect the water supply.
• Remove the nozzle attachment from the gun.
• Start the engine according to instructionsin
OPERATION section.
Pull the trigger on the gun and hold.
When the water supply is steady and constant,
engage the safety latch and refasten the nozzle
attachment.
Nozzle Maintenance
Ifthe nozzle becomes restricted or clogged with
foreign materials, such as dirt, excessive pump
pressure may develop. A partially clogged nozzle can
cause a pulsing condition during use. This generally is
not a pump related problem, but rather a clogged or
partially restricted _nozzle.
If the nozzle becomes clogged or partially restricted,
immediately clean the nozzle with the kit included with
your cleaning system by following these instructions:
• ,Shut off the engine and turn off the water supply.
• Separate the wand from the gun.
• Rotate to stream setting.
• Remove nozzle from the end of the wand using a
2mm or 5/64 allen wrench.
• Use the wire included in the kit or a small paper
clip to free the foreign materials clogging or
restricting the nozzle.
11
Insert wire into nozzle and turn back
and forth to clear obstruction.
Remove additional debris by back flushing water
supply through wand. Back flush between 30 to 60
seconds. Turn wand to stream spray and move
nozzle from low to high pressure while flushing.
• 2 O-rings, yellow, (pin B2264) for the ends ofthe
high pressure hose.
Note: The above two o-rings are close in size.
Please match carefully to assure proper o-ring
usage.
i 1 rubber washer (p/n B2385) for the inside of the
. garden hose connector.
1 water inlet screen (p/n B2384) for the garden
hose connector.
• Reinstall nozzle into wand. DO NOT overtighten.
• Reconnect wand extension to spray gun.
• Reconnect the water supply, turn ON the water,
and start the engine.
• Test the cleaning System by-opefafin_'with "nozzle
in the high and the low pressure positions.
O-Ring Maintenance
Through the normal operation of your cleaning
system, the o-rings keep the connections of the
hoses and gun tight and leak-free. They may become
wom or damaged with use. Provided with your
cleaning system is an O-Ring Maintenance Kit
containing replacement o-rings, a rubber washer and
a garden hose inlet screen.
To remove a worn or damaged O-Ring:
• Use a small flathead screwdriver to get
underneath the o-ring and pry it off.
Parts in the O-Ring Kit Include:
• 1 O-ring, red, (p/n B2726) for the end of the spray
gun connection between gun and higWIow spray
wand.
12
ENGINE MAINTENANCE
Maintenance, replacement or repair of the
emission control devices and systems may be
performed by any non-road engine repair
establishment or individual.
Checking Oil Level
Oillevelshouldbe checkedpriorto eachuse or at
leastevery8 hoursof operation.Keepoillevel
maintained.
Changing Oil
Change engine oil after the first 5 hours and every 50
hours thereafter. If you are using your cleaning system
under extremely dirty or dusty conditions, or in •
extremely hot weather, change oil more often.
Change oil while engine is stillwarm from running, as •
follows: •
• Place a suitable container for draining oil beneath
the engine. •
• Clean area around oil drain plug, remove plug and
drain oil completely. When crankcase is empty, •
-._ I;binstall oil drain plug. •
• Clean area around oil fill plug and remove the oil fill
plug. Fill engine crankcase with recommended oil
until oil level is up to, but not past, the point of
overflowing. POUR SLOWLY.
• When engine crankcase isfilled to proper level,
install and tighten oil fill plug.
Service Dual Element Air Cleaner
Your engine will not run propedy and may be
damaged if you run itwith a dirty dual element air
cleaner.
Replace the pre-cleaner and/or cartridge if very
dirty or damaged. Replacements are available at
your local Sears Authodzed Service Center.
To service the air cleaner, follow these steps:
• Loosen screw and tilt cover down. Remove the
pre-cleaner and cadddge assembly.
Wash pre-cleaner in liquid detergent and water.
Squeeze dry in e clean cloth and allow to dry
thoroughly. DO NOT oil pre--cleaner.
Gently tap cadddge on a flat service to clean. DO
NOT oil cartridge.
Clean inside of filter case.
Place pre-cleaner over certddge pleats
(pre-cleaner lip will be at bottom of pleats).
Install pre-cleaner and cadridge assembly in
cover.
Insert tabs on cover into slots in bottom of base.
Tilt cover up and tighten cover securely.
Clean / Replace Spark Plug
Cleanor replacethe spark plugyeady orevery100
hoursof operation.
CAUTION! Disconnect spark plug wire from
spark plug and keep wire away from spark plug.
• Clean area around spark plug.
• Remove and inspect spark plug.
• Replace spark plug if the electrodes are pitted,
burned or porcelain is cracked. For replacement
use P/N 491055.
• Check electrode gap with wire feeler gauge and set
gap at .030 In6hes, if necessary.
• Install spark plug, tighten securely.
Carburetor
If you think your carburetor needs adjusting, see your
nearest Sears Service Center. Engine performance
may be affected at altitudes above 4000 feet. For
operation at higher elevations, contact your nearest
Sears Service Center.
13
AFTER EACH USE
Water should not remain in the unitfor long periods of
time. Sediments of minerals can deposit on pump
parts and "freeze" pump action. Follow these
procedures after every use:
• Flush the chemical system by selecting the System
Rinse tank and run the cleaning system with nozzle
in low pressure mode. Flush for one minute or until
the chemical is cleared from the system.
Shut offthe engine and let itcool, then remove all
hoses.
,_ CAUTION! Be sure the engine control switch is
in the "Off" position before you continue.
• Empty the pump of all pumped liquids by pulling
recoil handle about 6 times with the engine control
switch in the "Off" position. This should remove
most ofthe liquid in the pump.
• Rotate the Dial-A-Cleaner TM selector knob to the
OFF position.
• Coil the high pressure hose and inspect it for
damage. Cuts in the hose or fraying could result in
leaks and loss of pressure. Should any damage be
found, replace the hose. DO NOT attempt to repair
a damaged hose. Replace the hose with the
genuine Craftsman part.
• Drain water from hose and prepedy hang it on the
wire support provided on the guide handle.
• Store system in a clean, dry area.
,_ DANGER! Never store the engine with fuel in
the gas tank indoors or in enclosed, poorly
ventilated areas where fumes may reach an
open flame, a spark, or pilot light.
WINTER STORAGE
,_ CAUTION! You must protectyour unitfrom
freezing temperatures. Failure to do so will
permanently damage your pump and render
your unit inoperable.
To protect the unit from freezing temperatures:
• Empty all chemical reservoirs as follows:
a. Disconnect hose connected to chemical inject
fitting on the pump. Place end of hose into
suitable container.
• Flush t_lechemical system by selecting a tank and
run the cleaning system with nozzle in low pressure
mode. Flush until each tank is empty, then switch
the selector knob to the next tank. The last tank to
be emptied must be the System Rinse tank.
• Connect a 3-fcot section of garden hose to the inlet
adapter. Pour RV-Antlfreeze (antifreeze without
alcohol) intothe hose. Pull the recoil handle twice.
LONG TERM STORAGE
If you do not plan to use the cleaning system for more
than 30 days, you.must prepare the engine for long
term storage.
It is important to prevent gum deposits from forming in
essential fuel system parts such as the carburetor, fuel
filter, fuel hose or tank during storage. Also,
experience indicates that alcohol-blended fuels (called
gasohol, ethanol or methanol) can attract moisture
which leads to separation and formation of acids
dudng storage. Acidic gas can damage the fuel system
of an engine while in storage.
Protect Fuel System
DANGER! Drain fuel into approved container
outdoors, away from open flame. Be sure
engine iscool. Do not smoke.
Remove all gasoline from the fuel tank to prevent
gum deposits from forming on these parts and
causing possible malfunction of engine.
Run engine until engine stops from lack of fuel.
Make sure you have water supply to pump inlet
connected and tumed ON.
Change Oil
While engine is stilt warm, drain oil from crankcase.
Refill with recommended grade. (See Changing Oil)
Oil Cylinder Bore
• ,Remove spark plug Squirt about 1 ounce (30 ml) of
engine oil intothe cylinder. Cover spark plug hole
with rag. Crank engine slowly to distribute oil.
,_ CAUTION! Avoid spray from spark plug hole
when cranking engine.
• Install spark plug. Do not connect spark plug wire.
OTHER
b. Move the selector knob to Tank A and open •
that tank's cover. Gravity should shortly empty •
the tank contents into the container.
c. When the tank is empty, repeat step (b) for
tanks B and C.
d. Reconnect the hose to the chemical inject
fitting on the pump. Add 0.5 literof clean fresh
water to each tank and close tank's cover.
Do not store gasoline from one season to another.
If possible, store your unit indoors and cover it to
give protection from dust and dirt. BE SURE TO
EMPTY THE FUEL TANK.
IMPORTANT: NEVER cover your cleaning system
while engine and exhaust area are warm.
14
CAUSE
PROBLEM
Pumphasfollowing problems:
failuretoproducepressure,or
erraticpressure,chattering,loseof
pressure,lowwatervolume.
Detergentfailsto mix.
CORRECTION
Pullnozzlebackwardfor high
preseuremode.
Clearinlet
Provideadequatewaterflow at
least3 gem.
Straighteninlethose,patchleak.
Replace/ cleanwaterinlet
screen.
Providecoolerwatersupply.
Clearblocksinoutlethose.
Replaceoutlethoseifleaking.
ReplaceO-dogorgunif
necessary.
Clearnozzle.
ContactSearsService
Department.
p
1. Nozzlein low pressuremode- 1.
2. Water inletis blocked. 2.
3. Inadequatewatersupply 3.
4. Inlethose iskinked or leaking 4.
5. Cloggedwaterinletscreen. 5.
6. Water supplyisover 140t'F. 6.
7. Outlethose isblocked. 7.
8. Outlethose leaks. 8.
9. Gun leaks. 9.
10. Nozzle is obstructed. 10.
11. Pump is faulty. 11.
1. Detergentlineiscollapsedor 1.
kinked
2. Chemicaltank filteris clogged. 2.
3. Nozzle is in highpressuremode. 3.
4. Dial-a-Cleanerknobisin offposition. 4.
Enginespeed is too slow.
Dirtyair cleaner 1.
Outofgasoline, 2.
3. Stalegasoline. 3.
4. Spark plugwire notconnected 4.
tosparkplug,
5. Bad sparkplug. 5.
6. Water in gseaiine. 6.
7. Overchokingor flooded 7.
8. Excessivelyrichfuel,mixture. 8.
9. Intakevalvestuckopenor closed, 9.
10. Enginehas lostcompression. 10.
1. Outof gasoline. 1.
2. Airfilterdirty 2.
Dirtyair filter.
Repairor replacedetergent
line.
Replacetank
Pushnozzleforwardfor
lowpressuremode.
Rotate knobfordesiredchemical.
Enginerunsgoodwhen not spraying ContactSearsServiceDepartmenL
but dieswhenyou beginto spray.
Enginewillnotstart;or starts 1.
and runsrough 2.
Engineshutsdownduring
operation
Enginelacks power.
Cleanor replaceair cleaner.
Fillfueltank.
Draingastank;flUwithfreshfuel.
Connectwiretosparkplug.
Replacesparkplug.
Draingastank;fillwithfreshfuel.
Set enginethrottlecontrolleverto
fast position,chokeinrun
position.
ContactSearsSewice
Department.
ContactSearsService
Department.
Contact SearsService
Department,
Fillfuel tank.
ReplaceAirfilter.
Replaceair filter.
15
16
Briggs & Stratton 6.5HP Model # 121412-0148-E1
529
654_
_lr REQUIRES SPECIAl-TOOLS
TO INSTALL SEE REPAIR
INSTRUCTION MANUAL
I 1019 LABELKIT I
J
411
15
20 21
743
17
Briggs & Stratton 6.SHP Model # 121412-0148-E1
967
161
535
190A
18
Briggs & Stratton 6.5HP Model # 121412-0148-E1
456
55
1033 VALVE OVERHAUL KIT
lO_V_ _ _
I 1033LABELKIT-EMISSIONSI
363 _ 23
10051
305_'
19
Briggs & Stratton 6.5HP Model!# 121412-0148-E1
Item Kit _ _ ttem K__"
1 690045 Cylinder Assembly 59
2 399269 Bushing/Seal Kit 60
3 A 299819 Seal-Oil 65
5 693643 Head-Cylinder 65A
7 All 273489 Gasket-Cylinder Head 95
11 693647 Tube-Breather 97
12 • 692549 Gasket-Crankcase 98
13 95049 Screw (Cylinder Head) 98A
15 94916 Plug-Oil Drain 104 •
16 693887 Crankshaft 108
17 498185 Beadng-Ball 109
18 693605 Cover-Crankcase 110 04,
20 J, 692550 Seal-Oil 111
21 281658 Cap-Oil Fill 117
22 692551 Screw (Crankcase Cover) 121
23 692987 Flywheel 122 •
24 222698 Key-Flywheel 125
25 499627 Piston Assembly 127 •
(Standard_
25 _ Note __.._ 130
25 692788 Piston Assembly (.010" 133
o/s) 134 •
25 692789 Piston Assembly (.020" 137 14,
O/S)
25 692790 Piston Assembly (.030" 146
o/s) 155
26 499631 Ring Set (Standard) 161
26 _ Note _ 163 A•4,
26 692785 186
26 692786 187
26 692787
27 233190
28 499423
29 690124
30 225279
32 94699
33 499642
34 499641
35 263149
40 93312
45 262679
46 693404
51 A•_II 692555
55 497442
58 693389
Ring Set (.010" O/S)
Ring Set (.020" O/S)
Ring Set (.030" O/S)
Lock-Piston Pin 187A
Pin-Piston 188
Rod-Connecting 189
Dipper-Connecting Rod 190
Screw-Connecting Rod 190A
Valve-Exhaust 209
Valve-Intake 20_)A
Spring-Valve 219
Retainer-Valve 220
Tappet-Valve 222
Camshaft 227
Gasket-Intake (2 232
Required) 238
Housing-Rewind Starter 265
Rope-Starter 267
P_0[L_
805857
715257
692608
94904
94098
693412
396185
493280
231371
223471
690023
262715
690048
690032
693749
690046
223470
398187
398188
94388
225430
692579
272948
493496
298049
692601
94644
263108
692127
94644
263255
261306
693578
221551
693405
499506
693408
263131
221535
692577
Description
Insert-Gdp
Gdp-Starter Rope
Screw (Rewind Starter)
Screw (Rewind Starter)
Screw (-rhrottle Valve)
Shaft-Throttle
Kit-idle Speed
Kit-Idle Speed
Pin-Float Hinge
Valve-Choke
Shaft-Choke
Washer (Sold in Kit Only)
Spring Detent
Jet Main
Carburetor Kit
Spacer-Carburetor
Carburetor
Plug-Welch (Sold in Kit
Only)
Va_e-Throttlo
Float-Carburetor
Valve-Needle
Gasket-Float Bowl (Sold in
Kit Only)
• Key-Timing
Plate-Cylinder Heed
Base-Air Cleaner
Gasket-Air Cleaner
Connector-Hose
Line-Fuel (Cut to Required
Length)
Line-Fuel (Molded)
Screw (Control Bracket)
Bali-Rocker Arm
Screw (Fuel Tank)
Screw (Fuel Tank)
Spdng-Govemor
Spdng-Govemor
Gear-Governor
Washer-Thrust
Bracket-Control
Lever-Governor
Spdng/Link
Cap-Valve
Clamp-Casing
Screw (Casing Clamp)
20
Briggs & Stratton 6.5HP Model # 121412-0148-E1
kern Kit Pa_# Description ILe.rn Kit Pa_#
276 04. Washer-Seal (Sold in Kit 663 692577
Only) 689 263073
281 693407 Panel-Control 736 95230
285 692595 Strap-Muffler 741 692565
300 693593 Muffler-Exhaust 742 692564
304 693621 Housing-Blower 743 692568
305 692608 Screw (Blower Housing) 798 692559
306 693610 Shield-Cylinder 819 692598
307 94515 Screw (Cylinder Shield) 832 693583
332 94877 Nut (Flywheel) 843 281748
333 692605 Armature-Magneto 851 493850
334 94731 Screw (Magneto 863 692596
Armature) 336A 693624
337 491055 Plug-Spark 868 AI_ 498592
347 692599 Switch-Rocker 883 272309
356 692602 Wire-Stop 914 94786
356A 692603 Wire-Stop
358 690031 Gasket Set 914A 692557
363 19069 Flywheel Puller
365 692568 Screw (Carburetor) 934 692590
373 94908 Nut (Rewind Starter) 957 493988
383 19374 Wrench-Spark Plug 958 692586
411 693463 Cap-Oil Fill 967A 273356
455 225457 Cup-Flywheel 971 94727
456 281503 Retainer-Spring 972 692587
459 281505 PawI-Ratchet 975 493640
505 231082 Nut (Govemor Lever) 977 690033
529 692553 Grommet 978 All 273346
534 692583 Screw (Air Cleaner Cover) 1005 692592
535 491588 Filter-Air 1019 690035
546 495659 Washer Set (Control 1022 All 273241
Bracket) 1023 499924
562 94852 Bolt (Governor Lever) 1026 693517
597 94943 Screw (Spring Retainer) 1029 225246
601 95162 Clamp-Hose 1033 690034
608 693394 Starter-Rewind 1034 281621
613 94706 Screw (Muffler Mounting) 1036 693203
615 93555 Ring-Retainer 1050 95137
616 692547 Crank-Governor 1'147 692575
619 94744 Screw (Cylinder Head •
Plate) O,
621 692310 Switch-Stop 4.
635 805529 Boot-Spark Plug
637 04. Washer (Sold in Kit Only) II
642 692564 Cover-Air Cleaner
Description
Screw (Control Panel)
Spdng-Fdction
Clip-Nut
Gear-Timing
Ring-Retaining
Gear-Idler
Screw (Rocker Arm)
Screw (Muffler Bracket)
Guard-Muffler
Sleeve-Lever
Terminal Cable
Bracket-Muffler
Screw (Mounting)
Seal-Valve
Gasket-Exhaust
Screw (Rocker Cover
7/16" Long)
Screw (Rocker Cover 3/8"
Long)
Screw (Fan Retainer)
Cap-Fuel Tank
Valve-Shutoff
Filter-Air (Pre-Filter)
Screw (Air Cleaner Base)
Tank-Fuel
Bowl-Float
Gasket Set-Carburetor
Gasket-Plate
Fan-Flywheel
Label Kit
Gasket-Rocker Cover
Cover-Rocker
Rod-Push
Arm-Rocker
Kit-Valve Overhaul
Guide-Push Rod
Label Kit-Emissions
Nut (Rocker Arm)
Nut (Control Bracket)
Included in Gasket Set, Ref Number 358.
Included in Carburetor Kit, Ref Number i21.
Included in Carburetor Gasket Set, Ref
Number 977.
Included in Value Overhaul Kit, Ref Number
1033.
21
Craftsman 2500 PSI Cleaning System 580.768040
Pump
23 24 25 26 27 28 29 30 31 "32 35 33 34
36
5O
16 15 17
6 2 5
S9
58
57
55
54
53 52
J34
option
51
61
89 9O
o_ 91
93_;---- 92
95 ......--_"-- 94
97"-""" _ _96
8O
83 84
i
I
"_"J 104 105 106
22
Craftsman 2500 PSI Cleaning System 580.768040
Pump
Item Pa_# Description Qtv lt._e.rn
1 100-92293P Crankcase 1 55
2 101-92293P Plug 1 56
3 102-92293P O-Ring 1 57
4 103-92293P Protector 1 58
5 104-B3169 Oil Seal 3 59
6 104-92293P Plug 1 60
8 106-92293P Washer 8 61
9 107-92293P Screw 8 62
10 108-B3169 O-Ring 6 63
11 109-B3169 Valve Seat 6 64
12 110-B3169 Valve Plate 6 65
13 111-B3169 Spring 6 66
14 112-B3169 Valve Cage 6 67
15 108-92293P O-Ring 6 68
16 114-B3169 Valve Cap 6 69
17 115-B3169 Valve Assy. 6 70
18 116-B3169 Head Ring 3 71
19 117-B3169 Packing 3 72
20 118-B3169 Packing Retainer 3 73
21 119-B3169 O-Ring 3 74
22 120-B3169 O-Ring 3 75
23 -- 110-97_.293P Sight Gauge 1 76
24 111-92293P Needle Bearing 1 77
25 94504 Oil Dip Stick 1 78
26 112-92293P Nut 3 79
27 113-92293P Washer 3 80
28 150-92293P Plunger 3 81
29 114-92293P O-Ring 3 82
30 115-92293P Back Up Ring 3 83
31 116-92293P Flinger Washer 3 84
32 117-92293P Conn. Rod Pin 3 86
33 118-92293P Crankcase Cover 1 87
34 126-92293P Screw 4 88
35 120-92293P Cover O-Ring 1 89
36 134-B3169 Connecting Rod 3 90
37 122-92293P Plunger Rod 3 91
49 136-B3189 Screw 4 92
50 137-B3169 Washer 4 93
51 138-B3169 Flange 1 94
52 126-92293P Screw 4 95
53 106-92293P Washer 4 96
54 128-92293P Spacer 1 97
129-92293P O-Ring 1
130-92293P Oil Seal 1
131-92293P Snap Ring 1
132-92293P Bearing 1
146-B3169 Crankshaft 1
134-92293P Knob 1
148-B3169 Bolt 1
149-B3169 Nut 1
137-92293P O-Ring 1
138-92293P Pressure Regulator 1
152-B3169 Seal 1
140-92293P Spring 1
154-B3169 Bushing 1
108-92293P O-Ring 1
156-B3169 Stopper 1
157-B3169 Spring 1
15"8-B3169 O-Ring 3
159-133169 Ball 1
160-B3169 Back Up Ring 2
161-133169 O-Ring 2
162-B3169 Piston 1
163-B3169 Back Up Ring 1
164-B3169 Valve Guide 1
165-B3169 O-Ring 1
166-B3169 Back Up Ring 1
167-B3169 Valve 1
168-B3169 Screw 1
169-B3169 Valve Seal 1
170-B3169 O-Ring 1
141-92293P Nipple 1
172-B3169 UI Manifold 1
173-B3169 Cap 1
104-92293P Cap 1
161-133169 O-Ring 1
142-92293P Nozzle 1
177-B3169 O-Ring 1
178-B3169 Spring 1
179-B3169 Ball 1
114-92293P O-Ring 1
197-B3169 Hose barb 1
112-92293P O-Ring 1
199-B3169 Injector Housing 1
Repair Kits
Descriotion Pa_#
Valve Kit 500-92294P
Oil Seal 500-92293P
O-Ring 192-B3169
O-Ring 506-92294P
O-Ring 503-92293P
O-Ring 195-B3169
O-Ring 505-92293P
Items' included # As_.___SN_
10, 11,,12, 13, 14, (17) 6
5 3
20, 21, 22 3
83,89,91,92,93,94,95,96
18, 19, 20, 21, 22 1
18, 19, 21, 22 3
67,68,69,70,71,72,73,74,75,76,
77,78,79,80,81,82
23
Craftsman 2500 PSI Cleaning System 580.768040
Main Unit
i
24
Craftsman 2500 PSI Cleaning System 580.768040
Main Unit
Item Part#
2 B3608B 1
3 B3605 1
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2o
21
22
23
24
25
26
27
28
29
3O
31
32
33
34
35
36
37
38
39
40
41
B3376B
B3222A
B3222B
B3222C
B3222D
B3599
B3695
EB3440
96307
86292
B3311
B3721
B3377
EB3114
91526
49226
51716
B3806
S3839A
B3839B
B3839C
B3839D
S3601A
48031G
EB3620
B2071
46476
31669
B1779
B2347
B1460
B2759
B3742
B1760
75402
52858
27007
50190
1
1
1
1
1
8
1
1
4
1
1
3
1
2
2
2
1
1
1
1
1
1
5
1
2
2
1
2
2
1,
1
1
2
2
2
2
2
Description Item Part _ Qty.
LINK, Throttle Control 42 42909 2
DECAL, Control Panel 43 B4231 1
2500 44 23139B 1
TAG, System Flush Water 45 22145 1
CAP, Chem Container =A" 46 92479 4
CAP, Chem Container =B" 47 22147 4
CAP, Chem Container =C" 48 48031C 1
CAP, Chem Container 49 B3735 1
=Water" 50 21424 " 1
ASSY., Chemical Tank 1
Gal. 51 "97098 1
BOLT, 1/4" - 20 with 52 B3698 1
Washer 53 B3169 1
CRADLE, Powder Ct Green 54 B2727 1
DECAL, 1-800 Number
SELF DRILL, 10 - 16 x 3/4" 55 67989 8
SCREW, Plastita 10 - 9 56 21217 4
HANDLE, 4-Way Valve 57 AB3061B 1
SCREW, Plastite 8 x 3/4" 59 B3635 1
PANEL, Cntrol Powder 60 97566 1
Green 61 B3264C 1
PPHMS, M5 - 0.8 x 12 62 B3263 1
LOCK WASHER, M5 63 B3708 1
NUT, Hex M5 - 0.8 34 B2730 1
ASSY., Sub"4-Way Valve 65 B3454 1
HOSE, Chemical =A" - 9" 66 B3589 1
HOSE, Chemical =B" - 13" 67 B3610 1
HOSE, Chemical =C" - 13" 68 92661 1
HOSE, Chemical =D" - 9= 900 NSP 1
HOSE, Chemical Pump
12.5"
CLAMP, Hose 3/16=
HANDLE, Powder Green
NUT, 1/4" - 20 Flange 71-74301
Locking 71-74802
CAPLUG, Tubing 71-74303
BOLT, 1/4"-20 x 1-3/4" 71-74400
Carriage 71-74401
COVER, Hinge 71-75115
END CAP, Tube 71-75116
CAP, Vinyl Black 71-75187
HOOK, Square Neck Gun 71-75197
AXLE ROD, 1/2" x 24.65" 71-75199
ASSY., Wheel & Tire 10" 71-76430
PUSHNUT, 1/2" 71-76431
NUT, M8 - 1.25 Locking
MOUNT, Vibration Donut
Type
FLAT WASHER, M8
Description
HHCS, M8 x 1.25 x 30
DECAL, Start Instruction
KEY, 3/16" X 1.50" Sq.
FLAT WASHER, M8
LOCK WASHER, M8
HHCS, 5/16" - 24 x 3/4'
CLAMP, Hose 1/2"
NUT, Water Inlet
CONNECTOR, Garden
Hose
CAP, Garden Hose Inlet
HOSE, Water Inlet
ASSY., Pump
THERMAL RELIEF, 3/8=
NPT
NUT, Hex M8 - 1.25
MOUNT, Rubber Shock
OIL BO'I-I'LE
HOSE, 3/8" x 25'
TAG, Nozzle Instructions
WAND, Nozzle Hi/Lo
GUN, High Pressure
KIT, Cleaning Nozzle
KIT, Maintenance
KIT, Chemical Tags
KIT, 3 Pak Concentrate
MANUAL
NOZZLE - Replacement
ENGINE, B&S Intek 6.5HP,
Model 121412-0148-E1
Optional Accessories Not Illustrated:
71-74300 House Wash Concentrate
Deck Wash Concentrate
Vehicle Wash Concentrate
Degreaser Concentrate
Heavy Duty Turbo Nozzle
25_3/8" Replacement Extension Hose
25' 1/4" Replacement Hose
O Ring Repair Kit
Garden Hose Quick Connect
Accessory Quick Connect Kit
Rotating Brush
Floor/Siding Brush
Utility Brush
25
BRIGGS & STRATTON
CORPORATION (B&S), THE
CALIFORNIA AIR RESOURCES
BOARD (CARB) AND THE UNITED
STATES ENVIRONMENTAL
PROTECTION AGENCY (U.S. EPA)
EMISSION CONTROL SYSTEM
WARRANTY STATEMENT (OWNER'S
DEFECT WARRANTY RIGHTS AND
.OBLIGATIONS)
In the interest of the environment, Briggs & Stratton
engines that meet strict emission requirements are
labeled, "This engine conforms to 1995-1998
California Emission Control Regulations for ULGE
engines and U.S. EPA Phase 1 regulationsfor small
non-road engines." EMISSION CONTROL
WARRANTY COVERAGE IS APP.LICABLE ONLY TO
CERTIFIED ENGINES- PURCHASED fN ._.TL.IFORN1A
IN 1995 AND THEREAFTER WHICH ARE USED iN
CALIFORNIA AND TO CERTIFIED MODEL YEAR
1997 AND LATER ENGINES WHICH ARE
PURCHASED AND USED ELSEWHERE IN THE
UNITED STATES.
California and United States Emission
Control Defects Warranty Statement
CARB, U.S. EPA and B&S are pleased to explain the
Emission Control System Warranty Statement on your
1996 and later utility or lawn and garden equipment
(ULGE) engine. In California, new ULGE engines
produced on or after August 1, 1995 must be
designed, built and equipped to meet the State's
stringent anti-smog standards. Elsewhere in the United
States, new non-road, spark-ignition engines certified
for model year 1997 and alter, must meet similar
standards set forth bythe U.S. EPA. B&S must
warrant the emission control system on your engine
for the periods of time listed below provided there has
been no abuse, neglect or improper maintenance of
your ULGE engine.
Your emission controlsystem includes parts such as
the carburetor, air cleaner, ignition system, muffler and
catalytic converter. Also included may be connectors
and other emission related assemblies. Where a
warrantable condition exists, B&S will repair your
ULGE engine at no cost to you including diagnosis,
parts and labor.
Briggs and Stratton Emission Control
Defects Warranty Coverage
ULG E'engines are warranted relative to emission
control parts defects for a period of two years, subject
to the provisions_et forth below. If any covered part
on your engine is defective, the part will repaired and
replaced by B&S.
Owner's Warranty Responsibilities
As the ULGE engine owner you are responsible for
the performance ofthe required maintenance listed in
your Operator/Owner Manual. B&S recommends that
you retain all of your receipts covering maintenance
on your ULGE engine, but B&S cannot deny warranty
solely for the lack of receipts or.for your failure to
ensure the performance of all scheduled maintenance.
As the ULGE eng'meowner, you should however be
aware that B&S may deny you warranty coverage if
your ULGE engine or a part has failed due to abuse,
neglect, improper maintenance or unapproved
modifications.
You are responsible for presenting your ULGE engine
to an Authorized B&S Service Dealer as soon as a
problem exists. The undisputed warranty repairs
should be completed in a reasonable amount of time,
not to exceed 30 days.
If you have any questions regarding your warranty
rights and responsibilities,you should contact a B&S
Service Represel_tative at 1-414-259-5262.
The emission warranty is a defects warranty. Defects
are judged on normal engine performance. The
warranty is not related to an in-use emission test.
26
BRIGGS AND STRATTON EMISSION
CONTROL DEFECTS WARRANTY
PROVISIONS
The following are specific provisions relative to your
Emissions Control Defects Warranty Coverage. It is in
addition to the B&S engine warranty for non-regulated
engines found in the Operator/Owner's Manual.
1. Warranted Parts
Coverage under this warranty extends only to the
parts listed below (the emission control systems
parts) to the extent these parts were present on the
engine purchased.
a. Fuel Metedng System
• Cold start endchment system (soft choke)
• Carburetor and internal parts
• Fuel Pump
b. Air Induction System
• Air cleaner
• Intake manifold
--c. Ignition system
• Spark Plugs
• Magneto ignition system
d. Catalyst System
• Catalyst converter
• Exhaust manifold
• Air injection system or pulse valve
e. Miscellaneous Items Used in Above Systems
• Vacuum, temperature, position, time sensitive
valves and switches
• Connectors and Assemblies
2. Length of Coverage
B&S warrants to the initial owner and each
subsequent purchaser that the Warranted Parts
shall be free from defects in matehals and
workmanship which caused the failure ofthe
Warranted Parts for a pedod of two years from the
date the engine is delivered to a retail pumhaser.
3. No Charge
Repair or replacement of any Warranted Part will
be performed at no charge to the owner, including
diagnostic labor which leads to the determination
that a Warranted Part is defective, ifthe diagnostic
work is performed at an Authorized B&S Service
Dealer. for emissions warranty service contact your
nearest Authorized B&S Dealer as listedin the
=Yellow Pages" under "Engines, Gasoline,"
=Gasoline Engines," =Lawn Mowers" or similar
category.
4. Claims and Coverage Exclusions
W_.rranty claims should be filed in accordance with
the previsions of the B&S Engine Warranty Policy.
Warranty coverage shall be excluded for failures of
Warranted Parts which are not odginal B&S parts
or because of abuse, neglect or improper
maintenance as set forth in the B&S Engine
Warrar_ty Policy. B&S is not liable to cover failures
of Warranted Parts caused bythe use of add-on,
non-odginal, or modified parts.
5. Maintenance
6.
Any Warranted Part which is not scheduledfor
replacement as required by maintenance or which
is scheduled only for regular inspectionto the effect
of "repair or replace as nedessary" shall be
warranted as to defects for the warranty pedod.
Any Warranted part which is scheduled for
replacement as required by maintenance shall be
warranted as to defects only for the pedod of time
up to the first scheduled replacement for that part.
Any replacement part that is equivalent in
performance and durability may be used in the
performance of any maintenance or repairs.The
owner is responsible for the performance of all
required maintenance, as defined in the B&S
Operator/Owner Manual.
Consequential Coverage
Coverage here under shall extend to the failure of
any engine Components caused by the failure of
any Warranted Part still under warranty.
27
For in-home major brand repair service:
Call 24 hoursa day,7 daysa week
1-800-4-MY-HOME = (1-800-469-4663)
Para pedir servicio de reparaci_n a domicilio - 1-800-676-5811
In Canada for all your service and parts needs call
- 1-800-665-4455
Au Canada pour tout le service ou les pieces
For the repair or replacement parts you need:
Call 7 am - 7 pm,7 days a week
1-800-366-PART (1-800-366-7278)
Para ordenar piezascon entrega a domicilio - 1-800-659-7084
For the location of a Sears Parts and Repair Center in your area:
Call 24 hoursa day, 7 daysa week
1-800-488-1222
For information on purchasing a Sears Maintenance Agreement
or to inquire about an existing Agreement:
Call 9 am - 5 pro,Monday- Saturday
1-800-827-6655
TheServioeSideofSears"
