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• UNPACKING THE UNIT
1. Using a razor knife (Box Cutter) cut the outside, bottom, edge of box along the dotted Line. Lift Box over
the unit and unpack.
2. Carefully remove all parts from carton and inspect for any damage or missing parts. If damaged parts are
found, or parts are missing, contact your dealer immediately.
3. Locate the hardware package. The hardware is separated into four steps. Remove the tools first. Remove
the hardware for each step as needed to avoid confusion. The numbers in the instructions that are in
parenthesis (#) are the item number from the assembly drawing, for reference.
STEP 1: Incline Rail Assembly and Console Mast
.
Install the Incline Rail Assembly (2) into the U-channel bracket of the Main Frame (1). Secure
with the six bolts & associated hardware as follows: From the sides install two 3/8"x1-1/2" Hex
Head Bolts (133)with two 3/8"x19mm Flat Washers (164) and two 3/8"x7T Nylon Nuts (157).
From the top install four 5/16"x2-1/4" Hex Head Bolts (135), four 5/16" Split Washers (182),
four 5/16"x20 Flat Washers (170), and four 5/16" Star Washers (183), as shown in figure 1, and
tighten with the 13/14 mm Wrench (184) and 12/14mm Wrench (187).
.
Connect the three Incline Motor Power lines by matching the Red, White and Black color
codes of the wires (48) and the 3-pin position Sensor Connector (49). Locate the Console
Mast (12) and Console Mast Cover (96) and slide the Cover onto the Mast as far as it will go.
Make sure the Console Mast Cover is facing the correct way. At the top opening of the Main
Frame of the elliptical is a Computer Cable (50). Unravel and straighten out the cable and feed
it into the bottom of the console mast tube and out of the top opening. Install the Console Mast
(12) into the receiving bracket on the top of the Main Frame (1). Pull slightly on the computer
cable at the top of the mast while installing. This will ensure the cable does not get pinched
and shorted during console mast assembly.
.
.
Put one 3/8" x 2T Split Washer (180) onto the 3/8" x 2-1/4" Long Hex Head Bolt (125) and
install through the left side of the receiving bracket into the Console Mast (12). Put the two 3/8"
x 23 Curved Washers (181) onto the two 3/8" x 3/4" Short Hex Head Bolts (132) and install
through the front of the console mast. Using the 13/14m/m Wrench, tighten the three bolts,
and the fourth bolt, which is pre-installed, firmly. These bolts should be tightened as much as
you possibly can.
Plug all of the connectors into the back of the console; Computer Cable (50), two Hand pulse
Cables (57), Resistance switch wire (60) and Incline switch wire (61). Secure the Console (45)
on the console mounting plate with four M5xl0m/m Phillips Head Screws (144).
8 E55 / E95 Elliptical
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