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16
!
CAUTION
OVERLAY DOOR PANEL INSTALLATION
Step 6: Secure the cabinet
Use the #8 x
3
4" black screws from the literature pack to
secure the counter top to the cabinet top through the holes
in the cabinet "Z" bracket.
Cabinet
"Z" bracket
#8 x
3
4" black
Figure 22
Step 5: Install the door
Carefully open the top and bottom hinges on the door being
careful as there are many pinch points. Place the hinges
over the 4 screws in the cabinet, 2 at the top and 2 at the
bottom and slide the door into position. Tighten the 4 hinge
screws with a phillips screwdriver. (See Figures 14 and
bottom of the door with the screw and "P" clamp removed
Table B
Material Type #10 Wood Screw
Hardwood
¹
Softwood
Figure 21
#10 x
1
2"
screw
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door
is to clamp the panel to the door so it cannot move while
drilling the screw pilot holes. Use bar clamps or "C" clamps
with pads on the clamping surfaces that will not mar the
panel or the door. The custom overlay panel should be
of the door. See Figure 11a. Drill holes through the gasket
extrusion using the 10 holes as pilot holes. Use the drill
size from the chart in Table "B", being careful not to drill
through the front surface of the panel. If the overlay panel is
thinner than
5
8
obtained. Fasten the panel to the door with the 10 screws
the clamps and replace the gasket in the gasket extrusion
channels of the door. Some force may be required to seat
the gasket into the channels. Be sure the gasket corners
are seated properly.
Weight of overlay door panel must not
exceed 15 pounds (6.8 kg) for a solid
door model.
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