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162
MAINTENANCE
Headlight Housing Replacement
1. Using a small flat blade screwdriver, push in on the lock tab
through the two smallopenings at the front of the headlight pod.
2. Lift the pod lightly while depressing the tabs.
3. Remove the screw in the back of the headlight pod
4. Remove three Phillips screws at
back of headlight pod.
5. Lift pod cover up. Disconnect
speedometer harnesses from
speedometer. Unplug indicator
light harness and remove pod
cover.
6. Unplug headlamp from wiring
harness.
7. Remove O-Ring from headlight
pivot pins.
8. Pull headlight housing up to re-
lease from locking tabs.
9. Lift adjusting knob up to remove
from locking tabs.
10. Carefully pull assembly up and out of pod.
11. Reverse steps to install new housing and reassemble pod.
12. Adjust headlight aim by turning adjusting knob.
O-Ring
51/8″
(13 cm)
Distance from headlamp parting
line to end of adjustment knob stop
is 5 1/8″ (13 cm).
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