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ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HOUR-
S CALENDAR
(KM)
XU
Cooling Hoses
50 H 6 M 1600
Inspect for leaks
XU
Oil lines and
fasteners
100 H 6 M 1600
Inspect for leaks and loose fittings
XU
Engine oil change
100 H 6 M 1600
Change the oil and filter
XU
Demand drive fluid
(normal use)
100 H 12 M 1000
Change fluid
XU
Rear gearcase oil
100 H 12 M 1000
Change fluid
XU Transmission oil 100 H 12 M 1000
Change fluid
D
Fuel System
100 H 12 M 1000
Cycle key to pressurize fuel pump;
check for leaks at fill cap, fuel lines/
rail and fuel pump; replace lines every
two years
XU
Engine Mounts
100 H 12 M 1600
Inspect
Exhaust Pipe /
Silencer
100 H 12 M 1600
Inspect
XU
Spark Plug
100 H 12 M 1000
Inspect; replace as needed
XU
Wiring
100 H 12 M 1600
Inspect for wear, routing, security;
apply dielectric grease to connectors
subjected to water, mud, etc.
D
Clutches (Drive/
Driven)
100 H 12 M 1600
Inspect; clean; replace worn parts
D
Front Wheel
Bearings
100 H 12 M 1600
Inspect; replace as needed
Brake Systems and
Hydraulic Hoses
100 H 12 M 1600
Inspect; replace as needed
D Brake Fluid 200 H 24 M 3200
Change every two years
Spark Arrestor
300 H 36 M 4800
Clean out; or remove clean out plug
XU Coolant - 60 M -
Replace coolant (50/50 Extended Life
Coolant)
XU Valve Clearance 500 H - 8000
Inspect; adjust as needed
D
Toe Adjustment
-
Inspect periodically; adjust as needed
Headlight Aim
-
Adjust as needed
LUBRICATION GUIDE
Check and lubricate all components at the intervals outlined in the Periodic
Maintenance Chart beginning on page 86. Items not listed in the chart should be
lubricated at the General Lubrication interval.
The a-arms and upper control arms are lubricated at the factory, and no
additional lubrication will be needed. However, if these components are
subjected to severe use, grease zerks have been provided for additional
lubrication at the user's discretion.
109
MAINTENANCE
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