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ENGLISH
8
screw exposed. Align the slots on the back of the charger
with the exposed screws and fully engage them in theslots.
Charger Cleaning Instructions
WARNING: Shock hazard. Disconnect the charger
from the AC outlet before cleaning. Dirt and grease
may be removed from the exterior of the charger using
a cloth or soft non-metallic brush. Do not use water or
any cleaningsolutions.
Important Charging Notes
1. Longest life and best performance can be obtained if
the battery pack is charged when the air temperature is
between 65°F and 75°F (18° – 24°C). DO NOT charge
the battery pack below +40°F (+4.5°C), or above
+104°F (+40°C). This is important and will prevent
serious damage to the batterypack.
2. The charger and battery pack may become warm to the
touch while charging. This is a normal condition, and
does not indicate a problem. To facilitate the cooling of
the battery pack after use, avoid placing the charger or
battery pack in a warm environment such as in a metal
shed or an uninsulatedtrailer.
3. If the battery pack does not charge properly:
a. Check operation of receptacle by plugging in a lamp
or other appliance;
b. Check to see if receptacle is connected to a light
switch which turns power off when you turn out
the lights;
c. Move the charger and battery pack to a location
where the surrounding air temperature is
approximately 65°F – 75°F (18° – 24°C);
d. If charging problems persist, take the tool, battery
pack and charger to your local servicecenter.
4. The battery pack should be recharged when it fails to
produce sufficient power on jobs which were easily
done previously. DO NOT CONTINUE to use under these
conditions. Follow the charging procedure. You may
also charge a partially used pack whenever you desire
with no adverse effect on the batterypack.
5. Foreign materials of a conductive nature such as, but
not limited to, grinding dust, metal chips, steel wool,
aluminum foil, or any buildup of metallic particles
should be kept away from charger cavities. Always
unplug the charger from the power supply when there
is no battery pack in the cavity. Unplug the charger
before attempting toclean.
6. Do not freeze or immerse the charger in water or any
otherliquid.
Storage Recommendations
1. The best storage place is one that is cool and dry, away
from direct sunlight and excess heat orcold.
2. For long storage, it is recommended to store a fully
charged battery pack in a cool dry place out of the
charger for optimalresults.
NOTE: Battery packs should not be stored completely
depleted of charge. The battery pack will need to be
recharged beforeuse.
SAVE THESE INSTRUCTIONS FOR
FUTURE USE
COMPONENTS (FIG. A)
WARNING: Never modify the power tool or any part
of it. Damage or personal injury couldresult.
Refer to Figure A at the beginning of this manual for a
complete list ofcomponents.
Intended Use
This tool is designed for professional medium-duty
routingapplications.
DO NOT use under wet conditions or in presence of
flammable liquids orgases.
DO NOT let children come into contact with the tool.
Supervision is required when inexperienced operators use
thistool.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal
injury, turn unit off and remove the battery pack
before making any adjustments or removing/
installing attachments or accessories. An
accidental start-up can causeinjury.
Bit Installation and Removal (Fig. D)
WARNING: Projectile hazard. Only use bits with
shanks that match the installed collet. Smaller
shank bits will not be secure and could become loose
duringoperation.
CAUTION: Never tighten the collet without first
installing a router bit in it. Tightening an empty
collet, even by hand, can damage thecollet.
NOTICE: Do not use router bits with a cutting
diameter in excess of 1-3/8" (34.9 mm) in thistool.
To Install the Bit
1. Remove the motor unit from the base unit. Refer to
Removing the Motor from the Fixed Base/Removing
the Motor from the Plunge Base (ifneeded).
2. Clean and insert the round shank of the desired router
bit into the loosened collet as far as it will go and then
pull it out about 1/16" (1.6 mm).
3. Depress the spindle lock button
7
to hold the spindle
shaft in place while turning the collet nut
22
clockwise
with the wrenchprovided.
NOTE: The unit is equipped with multiple spindle lock
detents allowing an optional "manual ratchet" method
of tightening thebit.
To tighten with the "manual ratchet" method:
a. Without removing the wrench from the collet
nut
22
, release pressure on the spindle lock
button
7
.
b. With the wrench still on the collet nut, reverse the
tightening direction to reset the wrenchposition.
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