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43
Assembly
Read each step’s instructions and study the drawing carefully to become
familiar with all the parts and procedures before beginning each step.
Step 1. Pedals, seat latch handle and handle bar assembly
• This section is easier if you slide the seat carriage (20) all the way back
before starting. Slide the handle bar assembly (17) onto the receiving
tubes of the seat frame (20). Secure the handle bar assembly starting
with the two 3/8” x 3-1/4” bolts (140) (install from the inside hole of
the receiving tube), four at washers (170) and two nylon nuts (190).
Install the safety cover (108) and seat belts (233) onto bolts before
assembling washers and nuts. Install the four 3/8” x 2” bolts (132) from
the top side of the tubes and assemble the four 3/8” at washers (170)
and 3/8” nylon nuts (190).
• Attach the end of the seat back gas shock (109) to the seat back angle
adjustment bracket of the handle bar assembly (17) using 5/16” x 1-1/4”
bolt (135), two 5/16” at washers (173) and 5/16” nylon nut (193).
• Assemble swivel seat latch handle (22) to the seat assembly (20) with
the two 6mm x 40mm bolts (129), four 6mm curved washers (185) and
two 6mm nylon nuts (187).
• Plug the hand pulse connectors from the handle bars into the mating
connectors of the seat carriage.
• Assemble the rubber isolators (82) and pedals (28) to the pedal foot
plates with six m5 phillips screws (181) per side.
• Press the four stabilizer end caps (31) into the stabilizer tubes. May tap
in with a rubber mallet.
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