user manual
Cyclo IP65
™
US
125
125
170
170
1270
1270
Dimensions
Measurements are in millimeters
©2008 Martin Professional™ A/S. Information subject to change without notice. Martin
Professional A/S and all affiliated companies disclaim liability for any injury, damage, direct or
i
ndirect loss, consequential or economic loss or any other loss occasioned by the use of, inability
t
o use or reliance on the information contained in this manual. The Martin logo, the Martin name
and all other trademarks in this document pertaining to services or products by Martin
Professional A/S or its affiliates and subsidiaries are trademarks owned or licensed by Martin
Professional A/S or its affiliates or subsidiaries.
P/N 35000216, Rev. A
Contents
Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Included items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Disassembly for access during installation . . . . . . . . . . . . . . . . . . . . . 9
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
AC power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Linking luminaires for DMX and master-slave operation. . . . . . . . . . 15
Reassembly after installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Burning in fluorescent tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Avoiding condensation and humidity. . . . . . . . . . . . . . . . . . . . . . . . . 20
Operation in extreme ambient temperatures. . . . . . . . . . . . . . . . . . . 21
Stand-alone operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Stand-alone operation settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Single stand-alone operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Master/slave stand-alone operation . . . . . . . . . . . . . . . . . . . . . . . . . 24
DMX-controlled operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
DMX control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Tube removal and replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Main fuse replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
DMX protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cyclo IP65 US™ Specifications . . . . . . . . . . . . . . . . . . . . . . . 34
4 Cyclo IP65 user manual
Product overview
A
B
C
E
A – Front cover
B – Tubes
C – Lamp module
D – Lamp module retaining screws
E – Housing
F – Front cover retaining clips
D
D
F
F
F
Introduction 5
Introduction
Thank you for selecting a luminaire from the Martin Architectural™ Cyclo
IP65™ series. The Cyclo IP65 US™ is a dynamic, fluorescent tube-based
color-changing luminaire that can be controlled via DMX or programmed to
run stand-alone light shows, alone or in synchronized groups.
The Cyclo IP65 is designed for dynamic illumination of walls and surfaces
using RGB color mixing. Its red, green and blue 54 watt dimmable T5
fluorescent tubes combine high efficiency, bright color and long lamp life.
Luminaires can be surface-mounted or mounted on an adjustable bracket
(available as an accessory) that can be tilted through 90°.
The IP65 rating means that luminaires are dustproof and protected from
splashes and low-pressure water jets, making them suitable for outdoor
installation. A self-purging humidity valve eliminates condensation.
Luminaires can start and operate with tubes dimmed to 1% light output in
ambient temperatures as low as -20° C (-4° F).
Important! Read this manual before attempting to install this product!
The most recent version of this user manual is available from the Support
area of http://www.martin-architectural.com
6 Cyclo IP65 user manual
Safety Information
The following symbols are used to identify important safety information on
the product and in this manual:
Warning! This product is not for household use.
Read this manual before operating the product, follow the safety
precautions listed below, and observe all warnings in this manual and
printed on the product. Use this product only as described in this
manual and in accordance with local laws and regulations.
This product presents risks of lethal or severe injury due to fire and heat,
electric shock and falls. Read this manual before powering or installing this
luminaire, follow the safety precautions listed in this section, and observe all
warnings in this manual and on the luminaire. If you have any questions
about how to operate this luminaire safely, contact your Martin dealer or call
the Martin 24-hour service hotline on +45 70 200 201.
WARNING!
Read the safety precautions in this
section before installing, powering,
operating or servicing this product.
Warning!
Safety hazard.
Risk of severe
injury or death.
Warning!
Hazardous
voltage. Risk of
lethal or severe
electric shock.
Warning!
Fire hazard.
Warning!
Refer to user
manual.
Safety Information 7
Preventing electric shocks
• Disconnect the luminaire from AC power before removing or installing a
tube or any part, and when not in use.
• Always ground (earth) the luminaire electrically.
• Use only a source of AC power that complies with local building and
electrical codes and has both overload and ground (earth) fault protection.
• Do not operate the luminaire if any cover or component is cracked,
deformed or damaged in any way.
• Refer all service not described in this manual to a Martin service
technician.
Preventing burns and fire
• Provide a minimum clearance of 25 mm (1 inch) around the luminaire.
• Do not place filters or other materials over the polycarbonate front cover.
• Do not modify the luminaire or install other than genuine Martin parts.
• Do not operate the luminaire if the ambient temperature (T
a
) exceeds 40°
C (104° F).
• Do not attempt to bypass thermostatic switches or fuses.
• Replace fuses only with ones of the specified type and rating.
Preventing injuries
• Ensure that all components and installation fittings are securely fastened.
• Ensure that all supporting structures, surfaces and fasteners can bear the
weight of all luminaires installed.
• Block access below the work area whenever installing, servicing or
removing the luminaire.
8 Cyclo IP65 user manual
Installation
This section describes in general terms how to install the luminaire,
including how to connect it to power and control data cables, and how to set
it up for DMX control or stand-alone operation. These procedures must be
performed by qualified professionals.
Luminaires have to be opened and the lamp module removed during
installation, so it will save time if you carry out all the following tasks on each
luminaire in one operation:
• Mounting the luminaire.
• Connecting power cables.
• Connecting DMX control data cables
• Setting DMX addresses or stand-alone programs on DMX models.
We recommend that you read the Installation section of this manual and
familiarize yourself with the procedures involved before starting to install
luminaires. If you are not familiar with DMX, pay particular attention to the
section on setting DMX addresses.
Included items
Cyclo IP65 luminaires are supplied with the following items:
• 54 W Osram T5 fluorescent tubes (installed)
• 2 x M25 metal IP68 cable glands for AC power cable entry
(designed to accept cable Ø 8-12 mm / Ø 0.31-0.47 in.)
• 2 x M16 metal IP68 cable glands for control cable entry
(designed to accept cable Ø 7-10 mm / Ø 0.28-0.39 in.)
• 2 x M25 metal blanking plugs for power cable entry holes
• 2 x M16 metal blanking plugs for control cable entry holes
• 2 x rubber sealing washers for mounting screws
Cable glands
If power or control cable is used that is not within the diameters specified
above, new cable glands that match cable diameter must be obtained from
an electrical supplier. Cable glands must also be replaced with new items if
Installation 9
cable in an existing installation is replaced with cable of a different diameter.
Replacement glands must have the following characteristics:
Temperature range: -20° to +70°C (-4° to +158° F) or better
Ingress protection rating: IP 67 or 68
Power cable gland thread size: M25
Data cable gland thread size: M16
Minimum entry thread length: 10 mm (0.4 in.)
Disassembly for access during
installation
Before it can be installed, the Cyclo IP65 must be partly disassembled for
access to mounting points and electrical connections. To disassemble:
1. Refer to “Product overview” on page 4. Undo the front cover retaining
clips (F) and remove the front cover (A) from the luminaire as illustrated
below.
2. Remove one or more tubes (see “Tube removal and replacement” on
page 29) to give access to the lamp module retaining screws (D) in the
reflector tray.
3. Remove the two lamp module retaining screws to release the lamp
module (C), and lift the lamp module clear of the housing (E). The lamp
module is attached to the housing by retaining straps.
10 Cyclo IP65 user manual
Mounting
The Cyclo IP65 can be surface-mounted on a floor, wall or ceiling. The user
must supply fasteners (bolts or screws) and sealing washers (rubber or
similar flexible material) that are suitable for the application and mounting
surface.
To mount the Cyclo IP65:
1. Ensure that the mounting surface is flat and can support the weight of all
the devices to be installed on it. Allow 25 mm (1 inch) of free space
around each luminaire.
2. Drill holes in four of the eight ‘feet’ in the housing to take mounting
fasteners. To help ensure a waterproof seal, ensure that holes are slightly
smaller in diameter than the fasteners so that fasteners will be a tight fit
in the housing.
3. Mark up and drill holes for fasteners in the mounting surface.
4. Fasten the luminaire to the surface by screwing four bolts or screws
(grade 8.8 minimum) through the four holes in the luminaire housing,
then through rubber sealing washers, and finally into the holes in the
mounting surface. Check that there is a waterproof seal where fasteners
enter the housing.
5. Check that the luminaire housing is not distorted and is securely attached
to the mounting surface before connecting cables (see following
sections).
Installation 11
AC power
Warning! It is the installer’s responsibility to ensure that all power cable and
equipment is adequately dimensioned and of appropriate type for the
installation, and that all local safety regulations and legal
requirements are observed when installing and connecting the Cyclo
IP65.
The Cyclo IP65 US accepts AC power at 100 - 120 V, 50 or 60 Hz. Do not
operate the luminaire at any other voltage or frequency.
Current and power data are given in the Specifications section on page 34.
Inrush currents and electronic circuit-breakers
When fluorescent tubes with ECG (electronic control gear) systems are
switched on at the AC wave peak, a larger current surge occurs than with
conventional ballasts. If a large number of luminaires are switched on
simultaneously, this inrush current can trip electronic circuit breakers. To
avoid this in large installations, either switch on luminaires at intervals or
limit the number of luminaires per 16 A electronic circuit breaker to
approximately ten luminaires.
RCDs and common neutral conductors
Many fixed installations use common neutral conductors in branch circuit
distribution boxes. To avoid unintentional tripping of the RCD (residual
current device, or ground fault/earth leakage circuit breaker), ensure that
each luminaire’s neutral conductor is connected to AC power via the same
RCD as the live conductor.
Leakage to ground and RCDs
Each ECG unit “leaks” a total current of maximum 0.5 mA to ground (earth).
Luminaires must be correctly connected to ground so that this “leakage”
current can be absorbed.
Allow for the “leakage” current from ECGs when connecting luminaires to a
circuit that has an RCD for ground fault protection, otherwise the RCD may
trip unintentionally. Bear in mind that RCDs are rated at their maximum trip
current, and that some RCDs rated 30 mA may trip when leakage to ground
is as low as 20 mA.
RCDs can also be tripped by the inrush current when tubes are switched on.
To avoid unintentional tripping of RCDs:
1. Distribute power using 3 phases and install 3-phase RCDs.
12 Cyclo IP65 user manual
2. If it is both safe and legal, use RCDs with a trip current rating higher than
30 mA. When considering this option, the installer must ensure that all
local building and electrical regulations are respected. Maximum legally
permitted RCD trip current ratings are normally stated in national
electrical and building codes.
3. Install surge current-resistant RCDs.
Connecting to power
Power cable must be adequately dimensioned and of appropriate type for
the installation. Ensure that power cannot be applied to the cable during
installation.
The Cyclo IP65 is supplied with two cable glands that must be used for
power cable entry and exit.
Two clamp connectors are provided, one in each end of the casing, for
connecting to power. Luminaires are through-wired, so it is not important
which of the two connectors is used for power input and which for power
output.
Some common color-coding systems for AC mains wiring are given below:
To connect AC power cables:
Wire (EU) Wire (US) Pin Marking
brown black live “L” or “1”
blue white neutral “N”
yellow/green green ground
Power and data connectors
Cable glands
Self-purging humidity valve
Installation 13
1. Ensure that power cannot be applied to the cables in the installation (by
removing fuses at the distribution board, for example).
2. If the front cover and lamp module have not been removed, remove them
(see “Disassembly for access during installation” on page 9). Connection
may be easiest with the lamp module hanging from its retaining straps.
3. See Figure 1. Dismantle a power cable gland (the M25 power cable
glands are larger than the M16 control cable glands).
.
4. Ensure that there is a rubber seal B on the locking nut end of the cable
entry C, and push this end through the hole provided in the luminaire
housing so that the seal B faces the outer surface of the housing.
5. Screw the locking nut A onto the cable entry from inside the housing.
Prevent the cable entry from turning, and tighten the locking nut until the
seal makes a water-resistant seal against the outer surface of the
housing. Do not over-tighten, as this may damage the seal or housing.
6. Thread the power input cable through the compression nut F, then
washer E, gland D, and cable entry C into the luminaire housing.
7. Allow approx. 30 cm (12 in.) of cable slack inside the housing. Prevent
the cable entry from turning and tighten the compression nut sufficiently
to make a water-resistant seal. Do not over-tighten, as this may damage
the gland. Check that the cable is firmly gripped in the rubber gland.
A
B
C
D
E
A – Locking nut
B – Seal
C – Cable entry
D – Gland
E – Washer
F – Compression nut
F
Figure 1: Cable gland (DMX models)
14 Cyclo IP65 user manual
8. Connect the power cable wires to
the connectors marked ,
L,
and N.
• Connect the terminal marked
to ground (earth).
• Connect the terminal marked
N
to neutral.
• Connect the terminal marked L
to live.
9. If power cable is to continue to
another luminaire, repeat steps 2
to 7 for the power output cable.
For details of connecting control
cables for DMX or master/slave operation, see “Linking luminaires for DMX
and master-slave operation” on page 15.
For details of reassembling the luminaire after you have finished connecting
cables, see “Reassembly after installation” on page 20.
N
L
Figure 2: Power connection
Installation 15
Linking luminaires for DMX and
master-slave operation
You need to create a serial data link to:
• Control luminaires with a DMX control device.
• Operate two or more Cyclo IP65s in master/slave stand-alone mode,
where all luminaires run a synchronized light show without a separate
DMX control device.
A reliable data connection requires suitable cable. CAT 5 (category 5) UTP
(unshielded twisted pair) network cable is suitable for this purpose. The
minimum recommended wire size is 0.2 mm
2
(24 AWG) for runs up to 300
meters (1000 ft.) and 0.322 mm
2
(22 AWG) for runs up 500 meters (1640 ft).
Your Martin Architectural dealer can advise and supply suitable cable.
Luminaires on a serial data link must be daisy-chained in one single line,
maximum 500 meters (1640 ft.) long, with maximum 32 luminaires. To
exceed 32 luminaires or 500 meters, or to add branches, an optically
isolated amplifier-splitter such as the Martin RS-485 Opto-Splitter (P/N
90758060) must be used.
A male 3-pin XLR connector can be fitted at the controller end of the data
link to allow a standard connection to Martin DMX controller. The XLR
connector should be wired as follows:
• Pin 1: shield
• Pin 2: DMX - (cold)
• Pin 3: DMX + (hot)
To avoid ground/earth loop interference, make sure the DMX cable shield
does not come into contact with the shell or body of the XLR connector.
Two screw-type terminal blocks are provided, one in each end of the casing,
for connecting to data. Luminaires are through-wired, so it is not important
which of the two terminal blocks is used for data input and which for data
output. However, the data output may only be used to relay data to one
luminaire.
16 Cyclo IP65 user manual
Connecting to control data
To create the data link:
1. If using a DMX control device, run suitable cable from the controller’s
DMX output to the first luminaire on the link.
2. Use an M16 cable gland to run the data cable through the luminaire
housing (for instructions on installing cable glands, see “Connecting to
power” on page 12).
3. Connect the data cable wires to whichever of the two terminal blocks is
most convenient. Wiring polarity is labelled on the luminaire.
4. Continue connecting up to 32 luminaires using the above procedure.
5. Terminate the data link by connecting a 120 Ohm, 0.25 W resistor across
the + (hot) and - (cold) terminals of the last luminaire’s terminal block.
TIp! Random “flicker” and other unexplained control problems during
stand-alone master/slave operation can often be cured by also
connecting a 120 Ohm resistor across the + (hot) and - (cold) terminals
of the first luminaire’s data connection terminal block.
Master
Slave
Slave
DMX controller
Master/slave linkDMX control link
120 Ohm resistor
120 Ohm resistor
Installation 17
Configuring luminaires for DMX or stand-alone
operation
Each DMX model Cyclo IP65 luminaire needs to be set up for DMX or
stand-alone operation using the DIP switch located on the circuit board on
the lamp module.
Configuring for DMX operation
DMX operation is enabled by setting pin 10 on the DIP switch to OFF. Pins
1 - 9 are then used to set the luminaire’s control address.
The Cyclo IP65 uses one DMX channel to control each tube. The DMX
address, also known as the start channel, is the first of these channels. It
must be set on the luminaire (and selected on the DMX controller) before
the controller can send commands to the luminaire via a data link. For
example, a Cyclo IP65 with its DMX address set to 101 uses channels 101,
102 and 103 to control its three tubes.
Allow enough channels when setting the DMX address. If control channels
for two fixtures overlap, one of the fixtures will receive the wrong
commands.
If two or more Cyclo IP65s share the same DMX address, they will receive
the same commands and respond identically. Individual control will be
impossible.
The default factory-set control address is ‘1’.
1 2 3 4 5 6 7 8 9 10
ON
220V 110V
220V 110V
DIP switch
PCB voltage selector
– do not move this switch!
Main fuse
DIP switch
18 Cyclo IP65 user manual
To set the Cyclo IP65’s DMX address:
1. Set DIP switch pin 10 to OFF.
2. Decide on a DMX address for the luminaire. If you are calculating the
DMX addresses for multiple luminaires, save time by using the online
Martin Address Calculator at
http://www.martin.dk/service/utilities/AddrCalc/index.asp (see illustration
below).
3. You can also look up DIP switch settings using the Martin DIP Switch
Calculator, available for use and downloadable at
http://www.martin.dk/service/dipswitchpopup.htm
If you do not have Internet access, refer to "Table 1: DMX address DIP
switch settings" on page 19.
4. Set DIP switch pins 1 through 9 to ON (1) or OFF (0) with reference to
the table.
Installation 19
To use this table, first find the DMX address in the main block in the table.
Then read the settings for pins 1 - 5 to the left and read the settings for pins
6 - 9 above the address. “0” means OFF and “1” means ON.
For example, to set the DMX address to 101, you need to set DIP switch
pins 1, 3, 6 and 7 to ON, as highlighted in the table.
DIP switch pins setting
0 = OFF
1 = ON
#9 0 0 0 0 000011111111
#8 0 0 0 0 111100001111
#7 0 0 1 1 001100110011
#6 0 1 0 1 010101010101
#1 #2 #3 #4 #5
0 0 0 0 0 32 64 96 128 160 192 224 256 288 320 352 384 416 448 480
1 0 0 0 0 1 33 65 97 129 161 193 225 257 289 321 353 385 417 449 481
0 1 0 0 0 2 34 66 98 130 162 194 226 258 290 322 354 386 418 450 482
1 1 0 0 0 3 35 67 99 131 163 195 227 259 291 323 355 387 419 451 483
0 0 1 0 0 4 36 68 100 132 164 196 228 260 292 324 356 388 420 452 484
1 0 1 0 0 5 37 69 101 133 165 197 229 261 293 325 357 389 421 453 485
0 1 1 0 0 6 38 70 102 134 166 198 230 262 294 326 358 390 422 454 486
1 1 1 0 0 7 39 71 103 135 167 199 231 263 295 327 359 391 423 455 487
0 0 0 1 0 8 40 72 104 136 168 200 232 264 296 328 360 392 424 456 488
1 0 0 1 0 9 41 73 105 137 169 201 233 265 297 329 361 393 425 457 489
0 1 0 1 0 10 42 74 106 138 170 202 234 266 298 330 362 394 426 458 490
1 1 0 1 0 11 43 75 107 139 171 203 235 267 299 331 363 395 427 459 491
0 0 1 1 0 12 44 76 108 140 172 204 236 268 300 332 364 396 428 460 492
1 0 1 1 0 13 45 77 109 141 173 205 237 269 301 333 365 397 429 461 493
0 1 1 1 0 14 46 78 110 142 174 206 238 270 302 334 366 398 430 462 494
1 1 1 1 0 15 47 79 111 143 175 207 239 271 303 335 367 399 431 463 495
0 0 0 0 1 16 48 80 112 144 176 208 240 272 304 336 368 400 432 464 496
1 0 0 0 1 17 49 81 113 145 177 209 241 273 305 337 369 401 433 465 497
0 1 0 0 1 18 50 82 114 146 178 210 242 274 306 338 370 402 434 466 498
1 1 0 0 1 19 51 83 115 147 179 211 243 275 307 339 371 403 435 467 499
0 0 1 0 1 20 52 84 116 148 180 212 244 276 308 340 372 404 436 468 500
1 0 1 0 1 21 53 85 117 149 181 213 245 277 309 341 373 405 437 469 501
0 1 1 0 1 22 54 86 118 150 182 214 246 278 310 342 374 406 438 470 502
1 1 1 0 1 23 55 87 119 151 183 215 247 279 311 343 375 407 439 471 503
0 0 0 1 1 24 56 88 120 152 184 216 248 280 312 344 376 408 440 472 504
1 0 0 1 1 25 57 89 121 153 185 217 249 281 313 345 377 409 441 473 505
0 1 0 1 1 26 58 90 122 154 186 218 250 282 314 346 378 410 442 474 506
1 1 0 1 1 27 59 91 123 155 187 219 251 283 315 347 379 411 443 475 507
0 0 1 1 1 28 60 92 124 156 188 220 252 284 316 348 380 412 444 476 508
1 0 1 1 1 29 61 93 125 157 189 221 253 285 317 349 381 413 445 477 509
0 1 1 1 1 30 62 94 126 158 190 222 254 286 318 350 382 414 446 478 510
1 1 1 1 1 31 63 95 127 159 191 223 255 287 319 351 383 415 447 479 511
Table 1: DMX address DIP switch settings
20 Cyclo IP65 user manual
Configuring for stand-alone operation
Stand-alone operation is enabled by setting pin 10 on the DIP switch to ON
and pin 8 to OFF. The other pins are then used to program the luminaire.
See “Operation in extreme ambient temperatures” on page 21 for details of
how to set these pins.
Reassembly after installation
To reassemble the luminaire after installing and configuring:
1. Seal any holes that have not been used for cable entry with the blanking
plugs and flat rubber seals supplied with the luminaire. These should be
tight enough to make a waterproof seal, but do not over-tighten.
2. Reinstall the lamp module in the housing, making sure that no wires are
trapped.
3. Reinstall any tubes that were removed. Colored tube positions are
labelled R, G and B. Install tubes with their manufacturers’ markings at
the same end of the luminaire.
4. Reinstall the front cover before applying power.
Burning in fluorescent tubes
Optimum tube performance is obtained after burning in new fluorescent
tubes by running them for 100 hours at full power.
Avoiding condensation and humidity
Excess humidity inside the luminaire can be experienced if:
• The front cover is not correctly clipped onto its seal.
• Cable glands are not correctly assembled, tightened and matched to
cable diameters
• Blanking plugs are not correctly fitted and tightened
• Cables open into damp or wet locations (e.g. poorly sealed junction
boxes), which will encourage moisture to pass along the cable into the
luminaire.
Installation 21
The Cyclo IP65 is fitted with a self-purging valve that gradually expels
moisture as the luminaire heats up and cools down in normal use. To
eliminate condensation rapidly (after installation, for example), run the
luminaire at full operating temperature in dry weather conditions for a minute
or two with the front cover removed so that air circulates, then refit the front
cover while the luminaire is hot. If you do this:
• The exposed lamp and internals present a risk:, so block public access.
• Ensure that no dust or objects enter the luminaire while it is open.
Operation in extreme ambient
temperatures
Do not operate the Cyclo IP65 if the ambient temperature exceeds 40° C.
Cyclo IP65 luminaires can be operated in ambient temperatures as low as
-20° C (-4° F), but a combination of low temperature and low dimming level
will give a risk of flickering and cause voltage across tubes to rise. In
extreme cases, luminaires will shut down power to tubes to avoid damage to
components. If this happens, luminaires must be reset by powering them off
and on again before tubes can be restarted.
Flickering can be avoided at ambient temperatures below freezing point if
luminaires are left powered on when not in use so that they generate their
own heat and maintain tube temperature at or above freezing point. For best
low-temperature dimming performance:
• As soon as the ambient temperature falls below 0° C (32° F), apply power
permanently to luminaires. If light output is not required, reduce output by
dimming tubes instead of shutting down power completely.
• If flickering occurs when dimming, increase the minimum dimming level.
• If flickering occurs when dimming luminaires after startup, start luminaires
at full power for several minutes.
As a general rule, the higher the light output, the lower the ambient
temperature luminaires can tolerate.
22 Cyclo IP65 user manual
Stand-alone operation
In stand-alone operation, the Cyclo IP65 can run light shows without a DMX
controller. Luminaires can be programmed to change colors in cycles.
Changes can be programmed at 1, 5, 10 or 30 second intervals.
Two stand-alone operation modes are available:
•In single stand-alone operation, luminaires run independently of each
other. No data link is required.
•In master/slave stand-alone operation, luminaires must be linked with a
serial data link (“Linking luminaires for DMX and master-slave operation”
on page 15 explains how to install this link). Synchronized action in all
luminaires is triggered by one “master” luminaire.
In both single and master/slave stand-alone operation, luminaires are
programmed by setting the pins on the DIP switch on the circuit board as
shown in the following table:
Pin Function
1 Red active
2 Green active
3 Blue active
4 Not used
5 & 6 Program speed
Pin 6 Pin 5 Speed
OFF OFF 1 sec. steps (fastest setting)
OFF ON 5 sec. steps
ON OFF 10 sec. steps
ON ON 30 sec. steps (slowest setting)
7 OFF = Blackout fading, ON = Crossfading
8 OFF = Run program, ON = Deactivate program (Note: always set to OFF)
9 OFF = Master, ON = Slave (Note: do not set more than one luminaire as master)
10 ON = Stand-alone mode.
Table 2. Stand-alone DIP switch settings
Stand-alone operation 23
A quick reference table covering DIP switch functions is also provided on
the back cover of this manual.
Stand-alone operation settings
Activating colors
DIP switch pins 1 to 3 activate tubes in the stand-alone program.
Setting program speed
Combinations of DIP switch pins 5 and 6 allow one of four different speeds
to be set.
Fading between colors
If DIP switch pin 7 is set to OFF (blackout fading), colors fade to almost
blackout before the next color fades in.
If DIP switch pin 7 is set to ON (crossfading), color fading overlaps. If two or
more colors are active, one color fades in while another is fading out, giving
a color mixing effect. For example, if red and blue are activated and
crossfading is selected, colors will crossfade from red through purple to
blue, then back through purple to red in a continuous cycle (see example).
Red
Blue
100%
Time
Purple
Blue
100% Blue
100% Blue
0% Red
0% Red
50% Blue
50% Blue
50% Red
50% Red
0% Blue
0% Blue
100% Red
100% Red
Red
0%
50%
Example: crossfading between red and blue
Single stand-alone operation
In single stand-alone operation, a luminaire runs its own program
independently of all other luminaires. To do this, the luminaire must be
set as a master.
Activating single stand-alone operation
To activate single stand-alone operation:
1. Set DIP switch pin 10 to ON (switches from DMX to stand-alone
mode).
2. Set DIP switch pin 9 to OFF (activates master mode).
3. Set DIP switch pin 8 to OFF (activates stand-alone mode)
4. Program the luminaire using DIP switch pins 1 - 7 (see Table 2 on
page 22).
Master/slave stand-alone
operation
Important! Do not set more than one luminaire on a data link as master, and
do not set a luminaire as master on a data link with a DMX
controller. Doing so may cause damage to the electronics that is
not covered by the product warranty.
In master/slave stand-alone operation, one master luminaire transmits a
synchronizing signal to slave luminaires over the data link each time it
starts a new action. Slave luminaires start their next programmed action
when they receive this signal from the master luminaire. Programs can
be identical on all luminaires, or luminaires can – subject to certain
practical constraints – run programs that are synchronized but not
identical.
Note that each luminaire follows the program set on its own DIP switch
as described in Table 2 on page 22.
Note also that colors are always displayed in the order red → green →
blue.
This means for example that if red is activated, it will always be first in
the program. If red is not activated but green is activated, green will be
first in the program.
More sophisticated light shows can be programmed using a DMX
controller (see “DMX-controlled operation” on page 28).
Stand-alone operation 25
The synchronization signal used by the Cyclo IP65 is identical to that used
in other Cyclo luminaires with the same number of tubes, allowing these
products to be combined in master/slave operation on one data link.
However, Cyclos with different numbers of tubes cannot be mixed in master-
slave operation. Consult your Martin Architectural dealer if you need advice
on combining and controlling products.
Identical light shows
Master and slave luminaires can be set to behave identically. In this mode,
the master sends synchronizing signals to the slaves, and all luminaires run
the same light show. Each slave luminaire follows the program set on its
own DIP switch, so for identical operation, all luminaires’ DIP switch settings
must be the same apart from pin 9, which is set to ON for slaves and OFF
for the master.
Synchronized non-identical light shows
It is also possible to synchronize changes but program slave luminaires to
behave differently from the master. To use this feature effectively, you need
to plan your light show using scenes as building blocks and set the
luminaires’ DIP switches accordingly.
A scene is a change from one output to another. When a luminaire is in
slave mode, it starts a scene when it receives a synchronization signal from
the master. The time taken by the scene is determined by the speed setting
of the DIP switch. A slave will not respond to new synchronization signals
until its scene is complete.
When crossfading is selected, each color takes up one scene (fade in only).
When blackout fading is selected, each color takes up two scenes (fade in
and fade out). This means that the maximum number of scenes that can be
programmed is twice the number of tubes installed, with all tubes activated
and blackout fading selected.
Each time the master luminaire starts at scene 1, it sends a signal to all the
slave luminaires to start at scene 1. This means that if a slave luminaire has:
1. Fewer scenes than the master luminaire, it will run these in a cycle until
the master luminaire signals that the program should start from the
beginning again.
2. More scenes than the master, the additional scenes will never run,
because the program will reset to the first scene when the master starts
its program from the beginning.
26 Cyclo IP65 user manual
Here is an example of what will happen when a slave luminaire has fewer
scenes than the master luminaire:
Program examples
The following examples of programs show how an individual luminaire’s
program is made up of scenes.
The following symbols are used in program diagrams:
Example 1
DIP switch 7 is set to ON (crossfading) and only red is activated:
Example 2
DIP switch 7 is set to OFF (blackout fading) and only red is activated:
Luminaire setting Scene pattern
Master with 6 scenes 123456 123456 123456...
Slave with 4 scenes 123412 123412 123412...
Tube turned fully off
Fade in
Fade out
Fade to 50% and back to 100% in one scene
(applies when only one color is active and
crossfading is selected)
1 1 11 111 1 111 1
Red
Scene
21 21 21 21 21 21
Red
Scene
Stand-alone operation 27
Example 3
DIP switch 7 is set to ON (crossfading) and red and blue are activated:
Example 4
DIP switch 7 is set to OFF (blackout fading) and red and blue are activated:
Example 5
To achieve a rainbow effect, activate red, green and blue tubes and set DIP
switch pin 7 to ON (crossfading).
Activating master/slave stand-alone operation
To activate master/slave stand-alone operation:
1. Isolate all luminaires from power.
2. Set all luminaires as slaves and enable stand-alone mode by setting DIP
switch pins 9 and 10 to ON and pin 8 to OFF.
3. Decide which luminaire to use as master and set this luminaire’s DIP
switch pin 9 to OFF. Note that any luminaire can be set as master, but
you will obtain the most reliable data signal by either setting the first
luminaire on the link as master or using 120 Ohm resistors to terminate
the data link (see “Connecting to control data” on page 16) at both ends.
4. When power is applied, slave luminaires will go to the next scene in their
program each time the master goes to its next scene. Slave luminaires
will also start scene 1 of their programs each time the master starts
scene 1 of its program.
1 2 21 211 2 21 21
Red
Blue
Scene
21 43 421 3 421 3
Red
Blue
Scene
1 2 3 1 2 3 1 2 3 1 2 3
Red
Green
Blue
Scene
28 Cyclo IP65 user manual
DMX-controlled operation
Cyclo IP65 DMX models may be operated with any lighting control device
that is compatible with the USITT DMX (1990) standard.
For details of connecting luminaires on a data link to a DMX controller, see
“Linking luminaires for DMX and master-slave operation” on page 15.
For details of setting up luminaires for DMX control, see “Configuring
luminaires for DMX or stand-alone operation” on page 17.
DMX control functions
The Cyclo IP65’s advanced fluorescent tubes can be dimmed from
maximum output right down to zero using one channel per tube on a DMX
controller. This allows a wide range of color shades with variable intensity to
be obtained using additive color mixing.
Depending on the functions available on the controller, sophisticated light
shows on the Cyclo IP65 can be programmed over time, allowing constantly
and rapidly shifting color mixes, or color displays which change slowly
according to the time of day, or even year, for example. See the controller’s
manual for details.
Your Martin Architectural dealer can advise about available controllers and
control options.
Service 29
Service
With long-life fluorescent tubes and no moving parts, the Cyclo IP65 is
almost service-free.
Tube removal and replacement
The Osram high output T5 tubes fitted as standard meet color specifications
for at least 10 000 hours. Average tube life is 20 000 hours, but note that
tube life will vary depending on operating conditions.
No tools are required to replace a fluorescent tube on the Cyclo IP65.
To remove tubes:
1. Isolate the luminaire from power and ensure that power cannot be
reapplied, even accidentally.
2. Ensure that the luminaire is securely mounted and block access below
the work area before beginning any servicing work.
3. Remove the front cover retaining clips and remove the cover.
Front cover removal
30 Cyclo IP65 user manual
4. Holding the metal
caps at both ends
of the tube, rotate
the tube 1/4 turn in
whichever
direction is easiest,
and slide the
tube’s terminal
pins out of their
sockets. Support
the tube at both
ends as it is
released.
5. To install a new
tube, line it up so
that the
manufacturer’s
markings on all
tubes are at the
same end of the
luminaire. Slide the tube’s terminal pins fully into their sockets and rotate
the tube 1/4 turn in any direction to engage the pins. Check that the tube
is held securely in the sockets.
6. Reinstall the front cover before reapplying power.
Tube positions
Tube positions are labelled R for red, G for green and B for blue.
The burning positions of fluorescent tubes affect their warm-up times,
operating temperature, light output and tube life. For optimum results:
• Install tubes so that the manufacturer’s markings are all at the same end
of the luminaire.
• If the luminaire is installed in a vertical position or at an angle from the
horizontal, locate the ends of the tubes that carry the manufacturer’s
markings at the lower end of the luminaire.
• In a cold environment, i.e. where temperatures are generally around or
below freezing point, locate the markings at the upper end of the
luminaire.
Tube removal
Service 31
Main fuse replacement
The main fuse is located on the circuit board. See page 34 in the
Specifications section for details of fuse types and ratings. Never replace a
fuse with one of a different type or rating.
Always isolate luminaires from power and ensure that power cannot be
reapplied accidentally before replacing fuses.
If a fuse blows repeatedly, refer to your Martin Architectural dealer for
service.
Important: The PCB voltage selector switch next to the main fuse must be set to
110 V. Do not move it from this setting! The Cyclo IP65 US model
accepts 100-120 V power only.
Cleaning
Use a damp cloth to wipe luminaires clean.
Do not use a high pressure water-jet for cleaning: IP65 luminaires are
protected against splashing and low-pressure water jets only.
1 2 3 4 5 6 7 8 9 10
ON
220V 110V
220V 110V
Main fuse
PCB voltage selector
– do not move this switch!
32 Cyclo IP65 user manual
Troubleshooting
Problem Probable cause(s) Remedy
No response from luminaire
when power is applied.
If running in stand-alone
mode, DIP switch pin 8 is set
to ON.
Set DIP switch pin 8 to OFF to
allow stand-alone operation.
No power to luminaire. Check power connections.
Ground fault protection circuit
breaker (RCD) has tripped.
Reset RCD. If problem
persists, have an electrician
replace the RCD or reduce the
number of luminaires powered
via one RCD.
Luminaires do not respond
correctly to DMX control.
Controller not connected.
Check DMX data link. Inspect
connections and test cables.
Repair or replace as
necessary.
Incorrect DMX addressing.
Check address setting on
luminaire and controller.
Data link not terminated.
Connect 120 Ohm termination
resistor across data link +
(hot) and - (cold) in parallel
with last luminaire on link.
Two devices transmitting on
link.
Check that all luminaires are
set as slaves (DIP switch pin 9
ON).
Defective luminaire.
Bypass luminaires one at a
time until normal operation is
regained.
Luminaires do not behave
correctly in master/slave
mode.
Two luminaires transmitting on
link.
Check that only one luminaire
is set to operate as master.
Defective luminaire.
Bypass luminaires one at a
time until normal operation is
regained.
Poor quality light output and/or
color rendering.
Tube or tubes not burnt in.
Burn in new tubes at full
intensity for at least 100 hours
to obtain correct performance.
Tube defective.
Disconnect luminaire and
replace tube.
DMX protocol 33
DMX protocol
Start code = 0
Channel Value Percent Function
1
0-2
3-252
253-255
0
1 - 99
100
Red intensity
Tube off
Intensity 1
→100%
Intensity 100%
2
0-2
3-252
253-255
0
1 - 99
100
Green intensity
Tube off
Intensity 1
→100%
Intensity 100%
3
0-2
3-252
253-255
0
1 - 99
100
Blue intensity
Tube off
Intensity 1
→100%
Intensity 100%
Table 3: DMX protocol
34 Cyclo IP65 user manual
Cyclo IP65 US™
Specifications
Specifications subject to change
Physical
Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1276 mm (50.3 in.)
Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 mm (6.7 in.)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 mm (4.9 in.)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 kg (15.4 lbs)
Lamp
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 W fluorescent tubes
Approved lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Osram T5 FQ 54 W
Color authenticity . . . . . . . . . . . . . . . . . . . . . . . . . Guaranteed to 10 000 hours
Average tube life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 000 hours
Dynamic effects
Color mixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RGB
Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-100%
Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-100%
Blue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-100%
Control and programming
Control options . . . . . . . . . . . . DMX, stand-alone, synchronized (master/slave)
DMX channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
DMX address setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIP switch
Stand-alone and master/slave programming . . . . . . . . . . . . . . . . . . DIP switch
Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .USITT DMX512/1990
Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RS-485
Construction
Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Polyester-reinforced composite
Color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cream
Front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unbreakable polycarbonate
Reflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High specular 99.9% aluminum
Protection rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP65
Cyclo IP65 US™ Specifications 35
Installation
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Any
Minimum free space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 mm (1.0 in.)
Mounting options . . . . . . . . . . . . . . . . . . . . . . Surface mount, wire suspension
Connections
Power cable entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP68 cable gland
Power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quick connectors
Data cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP68 cable gland
Data connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal block
Electrical
AC power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100-120 V, 50/60 Hz
Main fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 AT (slow blow)
Typical power and current
100 V, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163 W, 1.6 A
120 V, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 W, 1.5 A
Measurements made at nominal voltage. Allow for a deviation of +/- 10%.
Thermal
Maximum ambient temperature (T
a
). . . . . . . . . . . . . . . . . . . . . . 40° C (104° F)
Minimum ambient temperature when permanently powered
(starting from and dimming at 1% output possible) . . . . . . -20°C (-4°F)
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Convection
Total heat dissipation (calculated, +/- 10%) . . . . . . . . . . . . . . . . . . 615 BTU/hr.
Approvals
US safety . . . . . . . . . . . . . . . . . . . . . UL 1573
Canadian safety . . . . . . . CSA C22.2 No. 166
European safety . . .EN 60598-1, EN 60598-2
EMC . . . . . . . . . . . . . EN 60555-3. EN 55015
36 Cyclo IP65 user manual
Included items
User manual
Osram T5 fluorescent tubes (installed):
Red T5 tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OSRAM T5 FQ 54W/60
Green T5 tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OSRAM T5 FQ 54W/66
Blue T5 tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OSRAM T5 FQ 54W/67
Cable fittings
2 x M25 cable glands, IP68, metal, cable Ø 7-14 mm
2 x M16 cable glands, IP68, metal, cable Ø 3.5 - 10 mm
1 x M25 blanking plug, metal
1 x M16 blanking plug, metal
2 x flat neoprene seals for blanking plugs
Accessories
120 Ohm, 0.25 W DMX termination resistor . . . . . . . . . . . . . . . . P/N 04150308
Ordering information
Cyclo IP65™ 03 US 54 W DMX . . . . . . . . . . . . . . . . . . . . . . . . . P/N 90561730
Disposing of this product
Martin
™
products are supplied in compliance with Directive
2002/96/EC of the European Parliament and of the Council of
the European Union on WEEE (Waste Electrical and Electronic
Equipment), as amended by Directive 2003/108/EC, where
applicable.
Help preserve the environment! Ensure that this product is
recycled at the end of its life. Your supplier can give details of
local arrangements for the disposal of Martin products.
www.martin-architectural.com • Olof Palmes Allé 18 • 8200 Aarhus N • Denmark
Tel: +45 8740 0000 •
Fax +45 8740 0010
8. ON = Deactivate stand-alone
OFF = Activate stand-alone
1 2 3 4 5 6 7 8 910
ON
1. Tube 1
2. Tube 2
3. Tube 3
5/6. Program speed
9. ON = Stand-alone slave
OFF = Stand-alone master/single
10. ON = Stand-alone
OFF = DMX
7. ON = Crossfading
OFF = Blackout fading
Quick reference
Cyclo IP65 stand-alone operation
DIP switch settings
