Visit our website at: http://www.harborfreight.com
Email our technical support at: [email protected]
HORIZONTAL/VERTICAL
METAL CUTTING BAND SAW
62875
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2015 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
REV 16f
Page 2 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
Table of contents
Safety ......................................................... 3
Specifications ............................................. 7
Setup .......................................................... 8
Operation ................................................... 13
Maintenance .............................................. 20
Parts List and Diagrams ............................ 26
Warranty .................................................... 32
WARNING SyMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
Page 3For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
IMpORTANT SAFETy INFORMATION
General Tool Safety Warnings
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning it on.
3. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations,
or expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should
be kept safe distance from work area.
6. MAKE WORKSHOP KID PROOF with padlocks,
master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job better
and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or attachment
to do a job for which it was not designed.
Table A: REcOMMENDED MINIMUM WIRE GAUGE
FOR EXTENSION cORDS
(120 VOLT)
NAMEpLATE
AMpERES
(at full load)
EXTENSION cORD
LENGTH
25′ 50′ 100′ 150′
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
9. USE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition.
When using an extension cord, be sure to use
one heavy enough to carry the current your
product will draw. An undersized cord will
cause a drop in line voltage resulting in loss
of power and overheating. Table A shows the
correct size to use depending on cord length
and nameplate ampere rating. If in doubt, use
the next heavier gauge. The smaller the
gauge number, the heavier the cord.
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets,
or other jewelry which may get caught in moving
parts. Nonslip footwear is recommended.
Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use
face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using
your hand and it frees both hands to operate tool.
13. DON’T OVERREACH.
Keep proper footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for
lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing;
when changing accessories, such as
blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in
off position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended
accessories. The use of improper accessories
may cause risk of injury to persons.
18. NEVER STAND ON TOOL.
Serious injury could occur if the tool is tipped or
if the cutting tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use
of the tool, a guard or other part that is damaged
should be carefully checked to determine that
it will operate properly and perform its intended
function – check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting, and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.
20. DIRECTION OF FEED.
Feed work into a blade or cutter against the
direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool
until it comes to a complete stop.
Page 4 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
Grounding Instructions
TO pREVENT ELEcTRIc SHOcK AND DEATH FROM INcORREcT
GROUNDING WIRE cONNEcTION READ AND FOLLOW THESE INSTRUcTIONS:
110-120 VAc Grounded Tools: Tools with Three prong plugs
1. In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric shock.
This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding
plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
2. Do not modify the plug provided – if it will
not fit the outlet, have the proper outlet
installed by a qualified electrician.
3. Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
The conductor with insulation having an outer
surface that is green with or without yellow
stripes is the equipment-grounding conductor.
If repair or replacement of the electric cord or
plug is necessary, do not connect the equipment-
grounding conductor to a live terminal.
4. Check with a qualified electrician or service
personnel if the grounding instructions are
not completely understood, or if in doubt as
to whether the tool is properly grounded.
5. Use only 3-wire extension cords that
have 3-prong grounding plugs and 3-pole
receptacles that accept the tool’s plug.
6. Repair or replace damaged or
worn cord immediately.
Grounding
pin
125 VAc 3-prong plug and Outlet
(for up to 125 VAc and up to 15 A)
7. This tool is intended for use on a circuit that has
an outlet that looks like the one illustrated above in
125 VAc 3-prong plug and Outlet. The tool has
a grounding plug that looks like the plug illustrated
above in 125 VAc 3-prong plug and Outlet.
8. The outlet must be properly installed and grounded
in accordance with all codes and ordinances.
9. Do not use an adapter to connect
this tool to a different outlet.
Band Saw Safety Warnings
For your Own Safety Read Instruction
Manual Before Operating Saw
1. Wear eye protection.
2. Do not remove jammed cutoff pieces
until blade has stopped.
3. Maintain proper adjustment of blade tension,
blade guides, and blade guide bearings.
4. Adjust upper guide to just clear workpiece.
5. Hold workpiece firmly against table.
6. Use special care when unpacking or
replacing Band Saw blade. Blade can be
under tension and may suddenly uncoil.
Wear ANSI-approved safety glasses under a
full face shield and heavy-duty work gloves.
7. Keep hands away from cutting area and Saw Blade.
8. DO NOT OpERATE WITH ANy GUARD
DISABLED, DAMAGED, OR REMOVED. Moving
guards must move freely and close instantly.
9. Properly adjust the upper blade guide, blade
tension and blade guide bearing before each
use to reduce the risk of injury. See Operating
Instructions for explanation of needed adjustments.
10. Never leave the Band Saw unattended when it is
plugged into an electrical outlet. Turn off the tool,
and unplug it from its electrical outlet before leaving.
11. Make sure the Band Saw is located on a flat,
level, sturdy surface capable of supporting
the weight of the Saw and workpieces.
Always “chock” the Wheels to prevent the
Band Saw from accidentally moving.
Page 5For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
12. Before using the Band Saw, check to
make sure the Saw Blade is properly
mounted and is not cracked or bent.
13. Never attempt to cut more than
one workpiece at a time.
14. Never attempt to cut freehand. Make sure the
workpiece to be cut is pressed firmly against
the Table and/or secured in the Vise.
15. When cutting a large workpiece, make sure
its entire length is properly supported. If
necessary, use a roller stand (not included).
16. Do not lean on the Band Saw when
the tool is in its upright position.
17. When moving the Band Saw, always have its
Head lowered to its horizontal position.
18. Allow the Saw Blade to rotate to full speed
before feeding a workpiece into the Blade.
When turning off the Band Saw, allow the Saw
Blade to spin down and stop on its own. Do
not press against the Saw Blade to stop it.
19. Wear heavy-duty work gloves when
changing the Saw Blade.
20. Turn off the Band Saw and allow the Saw
Blade to completely stop if the Saw Blade is
to be backed out of an uncompleted cut.
21. Use indoors only.
22. If the teeth of the Saw Blade are so far apart that
they straddle the workpiece, severe damage to
the workpiece and/or Saw Blade will result.
23. The use of accessories or attachments not
recommended by the manufacturer may
result in a risk of injury to persons.
24. When servicing use only identical replacement parts.
25. Only use safety equipment that has been approved
by an appropriate standards agency. Unapproved
safety equipment may not provide adequate
protection. Eye protection must be ANSI-approved
and breathing protection must be NIOSH-approved
for the specific hazards in the work area.
26. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
27. Industrial applications must follow OSHA guidelines.
28. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
29. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
30. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure. In
addition, people with pacemakers should:
• Avoid operating alone.
• Do not use with power switch locked on.
• Properly maintain and inspect to avoid electrical
shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Interrupter
(GFCI) should also be implemented – it
prevents sustained electrical shock.
31. WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities, contains chemicals known to the State
of California to cause cancer and birth defects or
other reproductive harm. Some examples of these
chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or other
masonry products
• Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)
32. WARNING: The cord of this product contains
lead and/or di (2-ethylhexyl) phthalate (DEHP),
chemicals known to the State of California
to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.
(California Health & Safety Code § 25249.5, et seq.)
33. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions and situations that may occur.
It must be understood by the operator that
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.
Page 6 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
Vibration Safety
This tool vibrates during use. Repeated or
long-term exposure to vibration may cause
temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a
doctor and then have regular medical check-ups
to ensure medical problems are not being caused
or worsened from use. Pregnant women or
people who have impaired blood circulation to
the hand, past hand injuries, nervous system
disorders, diabetes, or Raynaud’s Disease should
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as
tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Use tools with the lowest vibration when there
is a choice between different processes.
4. Include vibration-free periods each day of work.
5. Grip workpiece as lightly as possible (while still
keeping safe control of it). Let the tool do the work.
6. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
SAVE THESE INSTRUcTIONS.
Page 7For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
Specifications
Electrical Rating 120VAC / 60Hz / 9.5A
Motor No Load Speed 1700 RPM
Blade Speeds 140 / 170 / 240 / 390 FPM
Cutting Capacity
7" Round Stock
7" x 12" Rectangular Stock
Horizontal Bed 6-15/16" L x 20-3/4" W
Vertical Bed 9-5/8" L x 9-1/2" W
Belt Type A650
Blade Size 93-3/8" L x 3/4″ Wide x 5/8 Variable TPI
4000909
Page 8 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
Setup - Before Use:
Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION:
Turn the power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.
NOTE: For additional information regarding the parts listed in the following
pages, refer to the Assembly Diagram near the end of this manual.
Assembly/Mounting
To Attach the Wheels to the Stand
1. Slide the Axle (79) through the Stand, securing
in place with two Pins (81). See Figure A.
2. Place both Wheels (80) onto Axle, and
secure in place with two Pins (81).
3. Fasten two Nuts M12 (203) to one
Support Foot (202). Repeat this process
for the other Support Foot.
4. With assistance, lift the Stand using the Handle
and align one Support Foot with the mounting
hole. Secure in place by threading Support Foot
through the hole. Repeat this process for the other
Support Foot. Do not rest Stand on one Support
Foot while installing the other Support Foot.
5. Adjust stand height with the Nuts M12
(203) to desired height. See Figure A.
2 0 2
2 0 3
（ 2 ）
7 9
8 0
8 1
（ 6 ）
（2 ）
8
1
8 1
8 1
Handle
Support Foot (202)
Nut M12 (203)
Figure A
Page 9For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
To Attach the Stock Stop Assembly
1. When mounted to the Band Saw, the
adjustable Stock Stop assembly is used to
make repetitive cuts of the same length.
2. To attach the Stock Stop (32), slide the Stock
Stop Rod (31) into the mounting hole in the
Table (1), and secure the Rod by tightening
the Set Screw (14) (see Figure B).
3. Slide the Stock Stop onto the Shaft, and secure
by tightening the Socket Head Screw (30).
Stock
Stop
(32)
Socket Head
Screw (30)
Rod (31)
Set Screw (14)
Hand
Wheel
(5)
Figure B
To Attach the pulley cover
1. Position the Pulley Cover (175) over the
Worm Pulley (100) and Motor Shaft.
2. Align the mounting hole in the Pulley Cover with the
mounting hole in the Motor Mount Bracket (190).
3. Secure the Pulley Cover to the Motor Mount
Plate Bracket (190) using M6 Screw (177)
and Washer (176). (see Figure c).
pulley
cover (175)
Worm pulley
(100)
Motor (183)
Body Frame
(118)
Washer and Screw
(176, 177)
Figure c
Note: The Pulley Cover is held closed by a knob.
Install this knob after completing the assembly of
the pulleys and belt in the following section.
Page 10 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
To Attach the Spindle pulley and Worm pulley
1. Back off Set Screw to keep it from
interfering with installation.
2. Insert Shaft Key (178) into slot on Shaft.
Slide the Spindle Pulley (180) fully onto the
Motor Shaft, making sure Key stays in place.
Then secure the Spindle Pulley to the Motor
Shaft, using Set Screw (179). (see Figure D).
3. Insert Shaft Key (178) into slot on Shaft. Slide the
Worm Pulley fully onto the Worm Shaft (93), making
sure Key stays in place. Then secure the Worm
Pulley to the Worm Shaft, using Set Screw (101).
Worm pulley (100)
Shaft Key (178)
Spindle pulley (180)
V-Belt (102)
Set Screw
(101) (not
shown)
Set Screw
(179) (not
shown)
Figure D
To Install the V-Belt
1. Back off the Holding Nut (185) to free the
Belt Adjustment Bolt (184, under the Motor,
not shown) and press the Motor (183)
toward the Body (see Figure E).
2. Place the V-Belt (102) around the top
grooves in the Spindle Pulley (180) and
Worm Pulley (100) (see Figure D).
3. Adjust the position of the Motor to obtain
approximately 1/2″ depression in the V-Belt
when applying pressure with your thumb.
4. Re-tighten the Belt Adjustment Bolt
to anchor the Motor in place.
5. Tighten the Holding Nut (185) against
the Motor Mounting Bracket.
6. Install the Knob to hold the Pulley Cover closed.
Belt Adjustment
Bolt
(184, under
the Motor)
Motor (183)
Figure E
To Adjust the cutting Speed
1. The Band Saw is designed to cut at three different
speeds: 140, 170, 240, and 390 FPM (Feet Per
Minute) depending on the type of material being cut.
MATERIAL
SpEED
(FpM)
pULLEy GROOVE
SpINDLE MOTOR
Tool Steel, Stainless
Alloy Steels,
Bearing Bronze
140
LARGEST
SMALL
Medium to High
Carbon Steels, Hard
Brass or Bronze
170
LARGE
MEDIUM
Low to Medium
Carbon Steels,
Soft Brass
240
LARGEMEDIUM
Aluminum, Plastic
390
LARGEST
SMALL
Figure F
2. Refer to the Chart at left to determine
the proper cutting speed for a specific
type of material being cut.
3. The cutting speed can be adjusted by
changing the position of the V-Belt:
a. Remove Knob (173) and open
the Pulley Cover (175).
b. Back off Holding Nut to free the Belt Adjustment
Bolt and press the Motor (183) toward the Body.
c. Place the V-Belt around the desired grooves in
the Spindle Pulley (180) and Worm Pulley (100).
d. Ease the Motor back to its original position
to tighten the tension on the V-Belt.
e. Re-tighten the Belt Adjustment Bolt
to secure the Motor in place.
f. Tighten the Holding Nut against the Motor
Mounting Bracket. (see Figure D, Figure E).
WARNING! Always securely close the
Lid on the Pulley Cover after installing a
V-Belt or adjusting the cutting speed.
Page 11For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
To convert the Band Saw for Vertical Use
NOTE: Notching, slitting, and contour work is best
done with the Band Saw in its vertical position.
1. Raise the Body Frame (118) to its full vertical
position. Turn the Vertical Locking Arm (35) until it
firmly locks into the Notches on the Body Frame,
locking Body Frame into position (see Figure G).
Notches
Body
Frame
(118)
Vertical Locking Arm (35)
Figure G
2. Remove the two Screws (158) and set
them aside. Then remove the Deflector
Plate (157) (see Figure H).
Deflector
plate (157)
Figure H
3. Guide the Saw Blade through the slot in the
Vertical Cutting Table (157-1), and secure
the Vertical Cutting Table in position with
the two Screws (158) (see Figure I).
Screw (158)
Vertical cutting Table (157-1)
Figure I
4. To mount the Vertical Cutting Table Support:
Knob (148)
Vertical cutting
Table (157-1)
Bolt (211)
Flat Washer (212)
Nut (213)
Vertical cutting Table
Support (157-2)
Figure J
a. Insert one Bolt (211) downward
through the mounting hole in the
Vertical Cutting Table (157-1).
b. Attach the top section of the Vertical Cutting Table
Support (157-2) to the Vertical Cutting Table
using one Flat Washer (212) and one Nut (213).
c. Loosen the Knob (148).
d. Position the Vertical Cutting Table
Support between the Body Frame
and the head of the Bolt.
e. Firmly re-tighten the Knob (see Figure J).
To convert the Band Saw for Horizontal Use
1. Remove the screws (158) holding the
Vertical Cutting Table (157-1) in place.
2. Loosen the Knob (148) and guide the
Vertical Cutting Table Support assembly
away from the Saw Blade.
3. Guide the Deflector Plate (157) around the Saw
Blade and secure in place with the Screws (158).
4. Turn the Vertical Locking Arm (35) counterclockwise
until it disengages from the Body Frame.
5. Lower the Body Frame to its full horizontal position.
6. When storing or moving the Band Saw,
lock it in the horizontal position.
Page 12 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
Functions
Motor
pulley cover
On/Off
Switch
Blade
Mitering
Vise plate
Guide
Adjusting
Knob
Body Frame
Gear
Box
Moveable
Vise plate
Blade
Tension
Knob
coolant
pump
Switch
Hand
Wheel
power
cord
Page 13For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
Operating Instructions
Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Tool Set Up
TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION:
Turn the power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.
TO pREVENT SERIOUS INJURy:
DO NOT OpERATE WITH ANy GUARD DISABLED, DAMAGED, OR REMOVED.
Moving guards must move freely and close instantly.
To Use the Vise
1. Raise the Body Frame (118) to its vertical position,
and lock the Body Frame in place with the Vertical
Locking Arm (35) (see Figure G on page 11).
2. Open the Moveable Vise Plate (8) to accept
the workpiece by rotating the Hand Wheel (5)
counterclockwise (see Figure K).
3. Place the workpiece on the Table (1). If
the workpiece is long, support the end.
Moveable Vise plate (8)
Hand
Wheel (5)
Table (1)
Mitering Vise plate (15)
Figure K
4. Clamp the workpiece firmly against the Mitering
Vise Plate (15) with the Moveable Vise Plate
by rotating the Hand Wheel clockwise.
To Use the Quick Vise Adjustment for an Angle cut
1. Loosen the Bolt (14) and adjust the Mitering Vise
Plate to the desired angle as indicated by the Angle
Scale (214) (see Figure L). Re-tighten the Bolt.
2. Loosen the Bolt (10) and adjust the
Moveable Vise Plate to parallel the Mitering
Vise Plate. Re-tighten the Bolt.
Mitering Vise
plate (15)
Bolt (14)
Moveable Vise
plate (8)
Bolt (10)
Angle Scale (214)
Figure L
Page 14 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
Adjustments
To Adjust the Stock Stop
1. Loosen the Socket Head Screw (30) that holds the
Stock Stop (32) to the Shaft (31) (see Figure M).
2. Adjust the Stock Stop to the desired length
position. Re-tighten the Socket Head Screw.
Shaft (31)
Socket Head
Screw (30)
Stock Stop
(32)
Figure M
To Adjust the Blade Guide Bearings
NOTE: Blade Guide Bearings (152, 161) adjustment
is a critical factor in the performance of the Band Saw.
NOTE: Before attempting to adjust the Blade Guide
Bearings, try installing a new Saw Blade (140) to correct
poor cutting. If a Saw Blade becomes dull on one side
sooner than the other, it will begin cutting crooked.
A Saw Blade replacement will correct this problem,
whereas Blade Guide Bearings adjustment will not.
Shaft (159, 160)
Outer Blade
Guide
Bearing
(161)
Inner Blade
Guide
Bearing (152)
Nut (150)
Bearing
pin (154)
Saw Blade (140)
cutting Guard
(149, 163)
Figure N: Lower Blade Guide Assembly
1. If a new Saw Blade does not correct the
problem, check that the Cutting Guards (163,
149) are clear of the Saw Blade.
2. There should be from 0.000" (just touching)
to 0.001" clearance between the Saw Blade
and Blade Guide Bearings (see Figure N).
To obtain this clearance adjust as follows:
a. The Outer Blade Guide Bearings (161)
are mounted to Shafts (159, 160)
and can be adjusted.
b. Loosen the Nuts (150) while holding the
Shafts (159, 160) with a Hex Key (not included).
c. Turn the Shafts (159, 160) until the Blade
Guide Bearings are appropriately clear of the
Blade. Then, re-tighten the Nuts (150).
d. Adjust the Inner Blade Guide
Bearings (152) in the same manner.
Page 15For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
To Adjust the Blade Tracking
1. Raise the Body Frame to its full vertical position.
Turn the Vertical Locking Arm (35) to the right
until it firmly locks into the Body Frame (118) and
use the Feed Lock Lever to lock Body Frame
into position (see Figure G on page 11).
2. Remove the Knobs (168) to open the Blade
Back Cover (169). Turn on the Band Saw and
examine the Upper Blade Wheel (139).
WARNING! To avoid injury, keep
hands clear of turning blade.
3. The Saw Blade (140) is tracking properly when the
back of the Blade is just touching the edge of the
Upper Blade Wheel flange. The back of the Blade
should not rub against the flange (see Figure O).
Upper Blade
Wheel (139)
Blade
(140)
Wheel Flange
Figure O
NOTE: If adjustment is necessary, the Blade Guide
Bearings (152, 161) should be completely clear of the
Saw Blade (140) (see Figure N on page 14).
4. Turn off the Band Saw and loosen the
middle Bolt (129) to a point where it is
loose but snug (see Figure p).
Bolt (129)
Bolt (130)
Blade Tension
Adjusting Knob
(135)
Figure p
5. With the Band Saw running, turn the lower
Bolt (130) until the Saw Blade tracks properly.
Make sure Blade tension is maintained by turning
the Blade Tension Adjusting Knob (135).
6. When adjustment is complete, turn off the
Band Saw and re-tighten the middle Bolt.
7. Close the Blade Back Cover and secure
with the Screw and Flat Washer.
Page 16 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
To Adjust the Blade Tension
1. Raise the Body Frame (118) to its full vertical
position. Turn the Vertical Locking Arm (35) to
the right until it firmly locks into the Body Frame
and use the Feed Lock Lever to lock Body Frame
into position (see Figure G on page 11).
2. Turn the Blade Tension Adjusting
Knob (135) clockwise to increase
tension on the Saw Blade (140).
3. Turn the Blade Tension Adjusting
Knob counterclockwise to decrease
tension on the Saw Blade.
4. Correct tension has been acquired when the
Saw Blade is just tight enough for the Blade
Wheels (139, 122) to grip the Blade and turn it.
NOTE: Release blade tension when Band Saw
will not be used for extended periods.
To Adjust the Feed Rate
1. Adjust the feed rate of the Body Frame by turning
the Feed Knob on the Hydraulic Arm (82) clockwise
to decrease the feed rate or counterclockwise
to increase the feed rate (see Figure Q).
NOTIcE: Do not turn the Feed Knob more than
one turn at a time. Excessive feed pressure
can break the Saw Blade. Insufficient feed
pressure dulls the Saw Blade rapidly.
2. The Feed Lock Lever is used to lock
or unlock the Hydraulic Arm.
Hydraulic Arm
(82)
Feed Lock Lever
Feed Knob
Figure Q
To Adjust the Blade Guide Brackets
1. The Blade Guide Bracket (164) is adjustable by
loosening the Guide Adjusting Knobs (148) and
sliding the Brackets up or down to accommodate
the depth of the workpiece (see Figure R).
2. The Blade Guide Brackets should be set as close
as possible to the workpiece, without interfering
with the workpiece or contacting the Table (1).
3. Once the adjustment is made,
re-tighten the Guide Adjusting Knobs.
Blade Guide
Brackets
(164)
Guide Adjusting
Knob (148)
Figure R
Page 17For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
Workpiece and Work Area Set Up
1. Designate a work area that is clean and well-lit.
The work area must not allow access by children
or pets to prevent distraction and injury.
2. Route the power cord along a safe route to reach
the work area without creating a tripping hazard or
exposing the power cord to possible damage. The
power cord must reach the work area with enough
extra length to allow free movement while working.
3. Secure loose workpieces using a vise or clamps
(not included) to prevent movement while working.
4. There must not be objects, such as utility lines,
nearby that will present a hazard while working.
Page 18 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
General Operating Instructions
Vertical position
WARNING! Always wear ANSI-approved safety
impact eye goggles when operating the Band Saw.
1. Do not plug the power cord into an
electrical outlet until all necessary
adjustments (as previously discussed
in this manual) have been made.
2. Raise the Body Frame (118) to its full vertical
position, as described in ″To Convert the
Band Saw for Vertical Use″ on page 11.
3. Turn the Vertical Locking Arm (35) clockwise
until it firmly locks into the Body Frame
and use the Feed Lock Lever to lock Body
Frame in position (see Figure S).
Saw Blade (140)
power Switch (49)
Body
Frame (118)
Vertical Locking
Arm (35)
Hydraulic
Arm (82)
Figure S
4. Once all necessary adjustments to the Band Saw
have been made, plug the Power Cord into the
nearest 120 volt, grounded, electrical outlet.
5. Turn the Power Switch (49) to its “ON” position.
cAUTION! Cut only flat workpieces when
the Band Saw is in its vertical position. Never
attempt to cut pipes or other round objects
with the Band Saw in its vertical position.
6. Before cutting, turn on the Band Saw and check
for excessively loose Saw Blade (140) tension
or machine vibration. Turn off the Band Saw
and correct any problems before using.
7. Set the workpiece on the Vertical Cutting
Table (157-1). Keep downward pressure on the
workpiece throughout the cutting process.
8. When cutting a large workpiece, make sure its entire
length is properly supported. If necessary, use a
roller stand (not included) with a larger workpiece.
9. Allow the Saw Blade to reach full speed before
feeding the workpiece into the Saw Blade.
WARNING! Keep hands and fingers
safely away from the cutting area.
10. Feed the workpiece into the Saw Blade
gradually. Do not force the Band Saw to remove
material faster than it is designed to cut.
11. Use two hands and hold workpiece
securely against table at all times.
WARNING! Never attempt to remove material
stuck in the moving parts of the Band Saw while it is
plugged in and running. Turn off the Band Saw if the
workpiece is to be backed out of an uncompleted cut.
12. Once the cut is made, turn the Power
Switch (49) to its “OFF” position and unplug
the Power Cord from its electrical outlet.
13. Wait until the Saw Blade comes to a complete
stop. Then, remove the workpiece and scrap
material from the Vertical Cutting Table.
14. Unlock the Feed Lock Lever on the Hydraulic
Arm (82) and turn the Vertical Locking
Arm (35) to the left. Then, lower the Body
Frame to its horizontal position.
15. Clean, lock in the horizontal position
using the Feed Lock Lever, then store the
tool indoors out of children’s reach.
Page 19For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
Horizontal position
WARNING! Always wear ANSI-approved safety
impact eye goggles when operating the Band Saw.
1. Do not plug the power cord into an
electrical outlet until all necessary
adjustments (as previously discussed
in this manual) have been made.
2. If needed, convert the Band Saw for horizontal
use as described in ″To Convert the Band
Saw for Horizontal Use″ on page 11.
3. Raise the Body Frame (118) to its full
vertical position. Turn the Vertical Locking
Arm (35) clockwise until it firmly locks into
the Body Frame and use the Feed Lock
Lever to lock the Body Frame in position
(see Figure V on page 21).
4. Secure the workpiece in the Vise assembly (15, 8).
When cutting a large workpiece, make
sure its entire length is properly supported.
If necessary, use a roller stand (not included)
with a larger workpiece (see Figure T).
Vise Assy.
(15, 8)
Body Frame (118)
power
Switch
(49)
Figure T
5. If cutting several workpieces at the same
length, you may wish to adjust the Stock
Stop (32) to the desired position.
6. Once all necessary adjustments to the Band Saw
have been made, plug the Power Cord into the
nearest 120 volt, grounded, electrical outlet.
7. Before cutting, turn on the Band Saw and
check for excessively loose Saw Blade tension
or machine vibration. Turn off the Band Saw
and correct any problems before using.
8. To begin cutting, turn the Power Switch (49) to
its “ON” position. Unlock the Feed Lock Lever
on the Hydraulic Arm (82) and slowly lower
the Body Frame until the Saw Blade (140)
is just above the workpiece cut line.
9. Allow the Saw Blade to reach full speed before
feeding the Saw Blade into the workpiece.
WARNING! Keep hands and fingers
safely away from the cutting area.
10. Slowly lower the Body Frame, while it gradually
feeds the Saw Blade into the workpiece.
Do not force the Band Saw to remove
material faster than it is designed to cut.
11. Never attempt to remove material stuck in the
moving parts of the Band Saw while it is plugged in
and running. Turn off the Band Saw if the workpiece
is to be backed out of an uncompleted cut.
IMpORTANT: When in the horizontal cutting mode
only, the Stop Tab (118-1) will automatically turn the
Power Switch to its “OFF” position and shut off the
Band Saw Motor when the cut has been completed.
12. Once the cut is made, check to make sure the
Power Switch is in its “OFF” position and unplug
the Power Cord from its electrical outlet.
13. Wait until the Saw Blade comes to a complete
stop. Raise the Body Frame to its full vertical
position. Turn the Vertical Locking Arm (35)
clockwise until it firmly locks into the Body Frame
and use the Feed Lock Lever to lock Body
Frame in position. Remove the workpiece from
the Vise assembly and scrap material from the
Table (1) of the Band Saw. Then, slowly lower
the Body Frame to its horizontal position.
14. Clean, lock in the horizontal position by using the
Feed Lock Lever (see Figure S on page 18),
then store the tool indoors out of children’s reach.
Page 20 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
Maintenance and Servicing
procedures not specifically explained in this manual must
be performed only by a qualified technician.
TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION:
Turn the power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.
TO pREVENT SERIOUS INJURy FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.
cleaning, Maintenance, and Lubrication
1. BEFORE EAcH USE, inspect the general
condition of the tool. Check for:
• loose hardware,
• misalignment or binding of moving parts,
• cracked or broken parts,
• damaged electrical wiring, and
• any other condition that may
affect its safe operation.
2. BEFORE EAcH USE, inspect the Saw Blade (140).
Using a dull Saw Blade will cause excessive
wear on the Motor of the Band Saw and
will not produce a satisfactory cut. Replace
with a new Saw Blade when needed.
3. AFTER USE, wipe external surfaces of the tool
with clean cloth. To clean the exterior parts
of the Band Saw, use only a clean cloth and
mild detergent or mild solvent to clean the body
of the Saw. Do not immerse any electrical
part of the machine in any liquids.
4. Periodically, wear ANSI-approved
safety goggles and NIOSH-approved
breathing protection and blow dust out of
the motor vents using dry compressed air.
5. When the Band Saw is not in use
or when transporting the tool:
Always lower the Body Frame (118) to its
horizontal position and use the Feed Lock
Lever to secure the Body Frame in place.
cAUTION! All maintenance, service, or
repairs not mentioned in this manual must only
be performed by a qualified service technician.
WARNING! If the supply cord of this
power tool is damaged, it must be replaced
only by a qualified service technician.
Replacing the Saw Blade
1. Wear heavy-duty work gloves to avoid
accidental cuts from the Saw Blade
when performing this procedure.
2. Raise the Body Frame (118) to its full vertical
position. Turn the Vertical Locking Arm (35)
clockwise until it firmly locks into the Body
Frame and use the Feed Lock Lever to
lock the Body Frame in position.
3. Release Saw Blade tension by turning the Blade
Tension Adjusting Knob (135). (See Figure U)
4. Remove the Knobs (168) to open the
Blade Back Cover (169) and access
the Saw Blade (see Figure U).
Page 21For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
Upper Blade
Wheel (139)
Lower Blade
Wheel (122)
Saw
Blade
(140)
Blade
Back
cover
(169)
Blade Tension
Adjusting Knob (135)
Upper
Guide
Ass′y.
BLADE
TEETH pOINT
DOWNWARD
Figure U
5. Slip the old Saw Blade off the Upper
Blade Wheel (139), Lower Blade
Wheel (122), and Guide assemblies.
6. Place the new Saw Blade between each of the
Guide assemblies and around the Upper Blade
Wheel and Lower Blade Wheel.
IMpORTANT: The teeth must be pointing
downward toward the Motor.
NOTE: The Band Saw is equipped with a 93-3/8″ long,
3/4″ wide, 5 to 8 teeth per inch Saw Blade.
The number of teeth per inch varies between 5 and 8
throughout the length of the blade.
(93-3/8″ L x 3/4″ Wide x 5/8 Variable TPI)
The machine will also accept Blades in 4, 6, 8,
and 10 tooth sizes. The choice of Blade pitch is
determined by the thickness of the material to be cut.
The thinner the workpiece, the greater the number
of teeth required for proper cutting. A minimum of
3 teeth should engage the workpiece at all times.
cAUTION! If the teeth of the Saw Blade are so far
apart that they straddle the workpiece, severe damage
to the workpiece and/or Saw Blade will result.
7. Tighten the tension on the new Saw Blade by
turning the Blade Tension Adjusting Knob.
8. Close the Blade Back Cover, and
secure with the Knobs.
Replacing the V-Belt
The Band Saw uses a size A650 V-Belt (102).
To replace the V-Belt:
1. Open the Pulley Cover (175) (see Figure V).
Belt Adjustment
Bolt
(184, under
the Motor)
Motor (183)
pulley cover (175)
Figure V
2. Back off the Holding Nut (185) to free the Belt
Adjustment Bolt (184, under the Motor, not shown)
and press the Motor (183) toward the Body
3. Remove the old V-Belt from the two
Pulleys (100, 180) (see Figure W).
Worm pulley (100)
Spindle pulley (180)
V-Belt (102)
Figure W
4. Place the new V-Belt (102) around the desired
grooves in the Spindle Pulley (180) and Worm
Pulley (100) (see Figure F on page 10).
5. Adjust the position of the Motor (183) to obtain
approximately 1/2" depression in the V-Belt
when applying pressure with your thumb.
6. Re-tighten the Belt Adjustment Bolt
to anchor the Motor in place.
7. Tighten the Holding Nut (185) against
the Motor Mounting Bracket.
8. Install the Knob to hold the Pulley Cover closed.
Page 22 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
Lubricating the Worm Gear and Worm Shaft
The Worm Shaft (93) and Worm Gear (108) run
in an oil bath Gear Box and should not require
an oil change more than once a year, unless
the oil becomes contaminated or a leak occurs
due to improper replacement of the Gear Box
Cover (105). To change oil in the Gear Box:
1. Position the Body Frame (118) in the horizontal
position (see Figure S on page 18).
2. Remove the four Bolts (103), Gear Box Cover (105),
and Gear Box Gasket (106) (see Figure X).
Gear Box
cover (105)
Bolt (103)
Figure X
3. Remove the old oil from inside the Gear Box
and replace the oil using 140 weight gear oil.
The new oil should just come to the edge of the
Gear Box. Do not overfill (see Figure y).
Worm
Shaft (93)
Worm Gear
(108)
Figure y
4. Replace the Gear Box Gasket,
Gear Box Cover, and four Bolts.
Page 23For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
Troubleshooting
problem possible causes Likely Solutions
Tool will not start. 1. Cord not connected.
2. No power at outlet.
3. Tool’s thermal reset breaker
tripped (if equipped).
4. Internal damage or wear. (Carbon
brushes or switch, for example.)
1. Check that cord is plugged in.
2. Check power at outlet. If outlet is unpowered,
turn off tool and check circuit breaker.
If breaker is tripped, make sure circuit is right
capacity for tool and circuit has no other loads.
3. Turn off tool and allow to cool.
Press reset button on tool.
4. Have technician service tool.
Tool operates
slowly.
Extension cord too long or
wire size too small.
Eliminate use of extension cord. If an extension cord
is needed, use one with the proper diameter for its
length and load. See Table A on page 3.
Performance
decreases
over time.
1. Saw Blade dull or damaged.
2. Carbon brushes worn or damaged.
1. Replace Saw Blade.
2. Have qualified technician replace brushes.
Excessive noise
or rattling.
Internal damage or wear. (Carbon
brushes or bearings, for example.)
Have technician service tool.
Overheating. 1. Forcing machine to work too fast.
2. Saw Blade dull or damaged.
3. Blocked motor housing vents.
4. Motor being strained by long or
small diameter extension cord.
5. Saw Blade tension is too high.
6. V-Belt tension too high.
7. Blade is too coarse or too
fine for workpiece.
8. Gear not aligned properly.
9. Gears need lubrication.
1. Allow machine to work at its own rate.
2. Replace Saw Blade.
3. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator while
blowing dust out of motor using compressed air.
4. Eliminate use of extension cord.
If an extension cord is needed, use one with
the proper diameter for its length and load.
See Table A on page 3.
5. Gradually adjust Saw Blade tension until optimal
tension has been achieved. See page 16.
6. Gradually adjust V-Belt tension until optimal
tension has been achieved. See page 10.
7. See page 20 for recommended Blade type.
Replace with more appropriate Saw Blade.
8. Adjust Gears so that Worm is in center of Gear.
9. Check Oil Bath. See page 22.
Excessive Blade
breakage.
1. Saw Blade is loose.
2. Saw Blade turns too
quickly or too slowly.
3. Vise is not gripping the workpiece.
4. Wheel Flange is eroding Saw Blade.
5. Saw Blade teeth are spaced too
widely for the workpiece material.
6. Saw Blade is not permitted
to reach full speed before
workpiece is fed into it.
7. Guides are poorly aligned.
1. Tighten Blade tension.
2. Check manual for correct Blade speed.
See page 10.
3. Clamp workpiece securely.
4. Adjust Wheel alignment. See page 15.
5. See page 20 for recommended Blade type.
Replace with more appropriate Saw Blade.
6. Allow Blade to reach full speed before feeding
material into it.
7. Adjust guides.
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect power supply before service.
Page 24 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
problem possible causes Likely Solutions
Premature
Blade dulling
1. Saw Blade teeth are spaced too
widely for the workpiece material.
2. Saw Blade turns too quickly.
3. Body Frame descends too lightly.
4. Saw Blade installed backwards.
5. Insufficient Saw Blade tension.
1. Replace with appropriate Saw Blade.
See page 21.
2. Try next lower speed. See page 10.
3. Increase pressure by reducing spring
tension on side of Saw. See page 16.
4. Re-install Saw Blade properly.
5. Gradually increase Saw Blade tension until optimal
tension has been achieved. See page 16.
Blade cuts
crooked.
1. Vise is not square with Saw Blade.
2. Feed pressure is too great.
3. Guide Bearing is not adjusted
properly.
4. Insufficient Saw Blade tension.
5. Blade Guides are too far
from workpiece.
6. Saw Blade is dull.
7. Saw Blade turns too quickly
or too slowly for workpiece.
8. Saw Blade tracks too far away
from Wheel Flanges.
1. Adjust Vise so it is square with Blade.
Always clamp work tightly in Vise.
2. Reduce pressure by increasing spring
tension on side of Saw. See page 16.
3. Adjust Guide Bearing to 0.001" greater than
maximum thickness, including the weld
of the Saw Blade. See page 14.
4. Gradually increase Saw Blade tension until optimal
tension has been achieved. See page 16.
5. Move Blade Guide as close to
workpiece as possible.
6. Replace Saw Blade. See page 20.
7. Check page 10 for recommended speeds.
8. Adjust Saw Blade tracking. See page 15.
Blade cuts
rough.
1. Saw Blade turns too quickly.
2. Feed pressure is too heavy.
3. Saw Blade teeth are spaced too
widely for the workpiece material.
1. See page 10 for recommended speeds.
2. Reduce pressure by increasing spring
tension on side of Saw. See page 16.
3. Replace with appropriate Saw Blade.
See page 21.
Blade twists. 1. Saw Blade is caught in
the workpiece cut.
2. Saw Blade tension is too high.
1. Reduce pressure by increasing spring
tension on side of Saw. See page 16.
2. Gradually adjust Saw Blade tension until optimal
tension has been achieved. See page 16.
Unusual wear
on side/back
of Blade.
1. Blade Guide Bearing
Bracket is loose.
2. Blade Guide Bearings
are out of place.
3. Blade Guides are worn down.
1. Tighten Blade Guide Bearing Bracket.
2. Adjust Blade Guide Bearings. See page 14.
3. Replace Blade Guides. See page 14.
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect power supply before service.
Page 25For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
pLEASE READ THE FOLLOWING cAREFULLy
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Page 26 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
part Description Qty
1 Table 1
2 Acme Screw 1
3 Washer Φ16 1
4 Screw M8x12 1
5 Hand Wheel 1
6 Screw M10x40 1
7 Washer Φ10 2
8 Moveable Vise Plate 1
9 Bracket 1
10 Screw M10x40 1
11 Hex Nut M12 1
12 Washer Φ12 1
13 Carriage Bolt 1
14 Set Screw M10x40 1
15 Mitering Vise Plate 1
16 Bushing 1
17 Support Rod 1
18 Hexagon Bolt M8x20 1
19 Pivot Bracket 1
20 Washer 1
21 Screw M10x40 2
22 Support Plate 1
23 Spring 1
24 Spring Adjusting Rod 1
25 Spring Handle Bracket 1
26 Screw M8x16 1
27 Washer Φ8 1
28 Hex Nut M10 1
29 Washer Φ10 1
30 Socket Head Screw 1
31 Shaft 1
32 Stock Stop 1
33 Screw M8x30 1
34 Washer Φ8 1
35 Vertical Locking Arm 1
36 Support Plate 1
37 M10x30 1
38 Nut M10 1
39 Screw M8x16 2
40 Washer Φ8 2
41 Screw M8x30 1
42 Nut M8 1
43 Screw M8x16 2
44 Washer Φ8 2
45 Electrical Box 1
46 Switch 1
47 Cover 1
49 Power Switch 1
50 Wire Retainer 1
51 Coolant Pan 1
52 Filter 1
53 Screw M8x30 8
54 Washer Φ8 17
55 Nut M8 8
56 Leg (Right) 1
57 Leg (Left) 1
58 Screw M10x20 8
part Description Qty
59 Washer Φ10 16
60 Nut 8
62 Limit Switch 1
62-1 Switch Box 1
62-2 Screw M6x8 2
62-3 Spring Washer 2
62-4 Washer 6 5
62-5 Screw M6x16 3
63 Panel 1
64 Hose 1
65 Screw M8x16 6
66 Washer Φ8 12
67 Nut M8 6
68 Coolant Tank 1
69 Pump Support 1
70 Cooling Pump 1
71 Screw M4x16 2
72 Washer Φ4 2
73 Nut M4 2
75 Hose Clamp 2
76 Hose 1
77 Tube Fitting 1/4″Pt 1
78 Nozzle Cock 1/4Ptx8′ 1
79 Axle 2
80 Wheel 2
81 Pin 4
82 Hydraulic Arm 1
83 Washer Φ8 3
84 Screw M8x25 3
85 Screw 1
87 Hydraulic Arm Bracket 1
88 Support Rod 1
90 Flat Washer Φ10 1
91 Nut M10 1
92 Gear Box 1
93 Worm Shaft 1
94 Key 5X5x55 1
95 Bearing 6003Z 1
96 Bearing Bushing 1
97 Bearing 6003Z 2
98 C-Ring A17 1
99 Screw M8x12 1
100 Worm Pulley 1
101 Set Screw Mx12 2
102 V-Belt A650 1
103 Bolt M6x20 4
104 Washer Φ6 4
105 Gear Box Cover 1
106 Gear Box Gasket 1
107 Key 6X6x20 1
108 Worm Gear 1
109 Transmission Shaft 1
110 C-Ring 8 1
111 Key 6X6x20 1
112 Bushing 1
113 Bearing 180205 1
114 Bearing Bushing 1
parts List
parts List and Diagrams
Page 27For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
Parts List (cont′d)
part Description Qty
115 Bearing 180205 1
116 Bearing Cover 1
117 Screw M4x8 3
118 Body Frame 1
118-1 Stop Tab 1
118-2 Screw 2
119 Spring Washer Φ10 4
120 M10x40 4
121 C-Ring 1
122 Lower Blade Wheel 1
122-1 Active Saw Wheel 1
123 Bolt M8x20 1
124 Pin 4X25 1
125 Slider 1
126 Blade Wheel Shaft (Front) 1
127 Sliding Guides Plate 2
128 Blade Tension Sliding Block 1
129 Screw M8x40 1
130 Screw M8x40 2
131 Spring Washer Φ8 2
133 Screw M8x16 4
134 Spring 1
135 Blade Tension Adjusting Knob 1
136 Bearing Bushing 1
137 C-Ring B35 1
138 Bearing 6202Z 2
139 Upper Blade Wheel 1
139-1 Bearing Cap 1
139-2 Screw M4x8 3
140 Saw Blade 2360X20x0.9 1
141 Washer Φ8 1
142 Screw M8x16 1
143 Switch Hip 1
144 Washer Φ6 1
145 Round Hd. Screw M6x16 1
145-1 Spring Washer 6 5
146 Nozzle Cock Support 1
146-1 Joint 1
146-2 Water Pipe Head 1
147 Screw M6x12 2
148 Knob M10x35 2
149 Horizontal Cutting Guard 1
150 Hex Nut M10x1 4
151 Spring Washer Φ10 4
152 Inner Blade Guide Bearing 80029 2
153 Adjustable Blade 1
154 Bearing Pin 2
155 Washer Φ8 1
156 Washer Φ10 2
157 Deflector Plate 1
157-1 Vertical Cutting Table 1
157-2 Vertical Cutting Table Support 1
158 Screw M4x8 3
159 Shaft 2
160 Shaft 2
161 Bearing 80029 8
162 C-ring A10 4
163 Upper Cutting Guard 1
164 Blade Guide Bracket 2
165 Blade Cover (Front) 1
part Description Qty
166 Screw M6x12 6
167 Screw M8x25 2
168 Knob 4
169 Blade Back Cover 1
170 Wheel Cover 1
171 Washer Φ6 10
172 Screw M6x12 4
173 Knob 1
175 Pulley Cover 1
176 Washer Φ6 2
177 Screw M6x16 2
178 Shaft Key 6X6x40 1
179 Set Screw M8x12 1
180 Spindle Pulley 1
181 Screw M8x25 4
182 Washer Φ8 8
183 Motor 1
184 Belt Adjustment Bolt M8xc35 1
185 Nut M8 1
186 Motor Mount Plate 1
187 Nut M8 4
188 Screw M8x16 4
189 Washer Φ8 4
190 Motor Mount Bracket 1
191 Nut M8 1
192 Screw M8x16 1
193 Screw M6x12 2
194 Washer Φ6 2
195 Support Plate 1
196 Flat Gasket Φ10 1
198 Bolt M8x12 1
199 Handle 1
200 Screw M6x30 4
201 Flat Gasket Φ6 4
202 Support Foot 2
203 Nut M12 6
204 Self Locking M6 4
205 Screw M6x25 1
206 Brush 1
207 Self Locking M6 1
208 Brush Plate 1
209 Flat Mat Φ6 1
210 Nut M6 1
211 Bolt (not shown) 1
212 Flat Washer (not shown) 1
213 Nut (not shown) 1
214 Angle Scale (not shown) 1
Page 28 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
Saw Body Assembly Diagram
138(2)
140
139
137
126
136
162(2)
160
150（2）
166(4)
165
151（2）
163
148
167
135
196
118－1
118－2
121
122
109
198
103（4）
104（4）
105
106
107
108
110
142
93
94
95
96
99
98
97（2）
100
102
112
113
115
114
101(2)
173
177（2）
176
174
175
179（2）
178
180
181（4）
182（4）
183
184
185
186
182（4）
187（4）
188（4）
189（4）
190
191
192
193（2）
194（2）
195
146-2
146-1
147
146
77
134
133（4）
127（2）
128
124
125
118
119(4)
120(4)
45
49
46
149
153
171（8）
172（4）
170
169
168（4）
152
154
152
136－1
139－1
139－2
129
131（2）
130（2）
157
157－1
157－2
148
156
171
166
171
116
117（3）
122－1
158
123
121
205
206
207
208
209
210
159
161(4)
161(4)
159
160
162(2)
78
92
111
154
155
164
141
142
Page 29For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
Saw Stand Assembly Diagram
Page 30 For technical questions, please call 1-888-866-5797. Item 62875
SAFETy OpERATION MAINTENANcESETUp
Record product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
Page 31For technical questions, please call 1-888-866-5797.Item 62875
SAFETyOpERATIONMAINTENANcE SETUp
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • pO Box 6009 • camarillo, cA 93011 • 1-888-866-5797
