Greenworks CRD401 OPEN BOX 24V Circular Saw 7-1/4", Saw Blade and Dust Connector Kit

Product's Documents

Below are documents related to this product, you can read online or download:
CRD401 photo

User Manual

This is the main product document for model CRD401. Additionally, the document applies to other Greenworks models: 1502902-OB, 195526250494

The file format is pdf, 13 pages, you can download this manual here .

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CRD401
www.greenworkstools.com
EN
FR
ES
OPERATOR MANUAL
MANUEL DE L'UTILISATEUR
MANUAL DEL OPERADOR
CIRCULAR SAW
SCIE CIRCULAIRE
SIERRA CIRCULAR
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1 Description...................................4
1.1 Purpose...................................................... 4
1.2 Overview.................................................... 4
2 General power tool safety
warnings.......................................4
2.1 Work area safety........................................ 4
2.2 Electrical safety.......................................... 4
2.3 Personal safety...........................................4
2.4 Power tool use and care.............................5
2.5 Battery tool use and care........................... 5
2.6 Service....................................................... 5
2.7 Specific safety rules................................... 5
3 Cutting procedures..................... 6
4 Causes and operator
prevention of kickback:.............. 6
5 Lower guard safety
instructions..................................7
6 Symbols on the product............. 7
7 Risk levels....................................7
8 Proposition 65............................. 8
9 Installation................................... 8
9.1 Unpack the machine...................................8
9.2 Install the blade.......................................... 8
9.3 Remove the blade...................................... 9
9.4 Install the battery pack............................... 9
9.5 Remove the battery pack........................... 9
10 Operation..................................... 9
10.1 Start the machine....................................... 9
10.2 Stop the machine....................................... 9
10.3 Cutting angle.............................................. 9
10.4 Cutting depth............................................ 10
10.5 Cutting width.............................................10
10.6 Operate the machine................................10
11 Maintenance...............................10
11.1 Clean the machine....................................11
12 Technical data............................11
13 Limited warranty........................11
14 Exploded view........................... 12
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1 DESCRIPTION
1.1 PURPOSE
The machine is used to cut all types of wood.
1.2 OVERVIEW
1
2
3
4
5
6
7
8
9
10
11
1
Trigger
2
Lock-off Button
3
Spindle Lock
Button
4
Hex Key
5
Depth Adjustment
Knob
6
Bevel Adjustment
Knob
7
Edge Guide
8
Width Adjustment
Knob
9
Lower Guard
10
Base
11
Lower Guard Lever
2 GENERAL POWER TOOL
SAFETY WARNINGS
WARNING
Read all safety warnings, instructions, illustrations
and specifications provided with this power tool.
Failure to follow all instructions listed below may result
in electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term "power tool" in the warnings refers to
your mains-operated (corded) power tool or BATTERY-
operated (cordless) power tool.
2.1 WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while
operating a power tool. Distractions can cause you
to lose control.
•
The machine is not intended for use by
persons (including children) with reduced
physical, sensory or mental capabilities, or
lack of experience and knowledge, unless they
have been given supervision or instruction
concerning use of the machine by a person
responsible for their safety. Children should be
supervised to ensure that they do not play with
the machine.
2.2 ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
and moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
• If operating a power tool in a damp location
is unavoidable, use a RESIDUAL CURRENT
DEVICE (RCD) protected supply. Use of an RCD
reduces the risk of electric shock.
2.3 PERSONAL SAFETY
• Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
lapse of attention while operating power tools may
result in serious personal injury.
• Use personal protection. Always wear eye
protection. Protective products such as dust
mask, non-skid safety shoes, hard hat or hearing
protection used appropriately will reduce personal
injuries.
• Prevent unintentional starting. Ensure the switch
is in the off position before connecting to power
source and/or battery pack and when picking up
or carrying the tool. Carrying power tools with your
finger on the switch or energizing power tools that
have the switch on invites accidents.
• Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
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attached to a rotating part of the power tool may
result in personal injury.
• Do not over-reach. Keep proper footing and
balance at all times. This enables better control of
the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
• If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust related hazards.
• Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles. A careless action
can cause severe injury within a fraction of a
second.
2.4 POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct
power tool for your application. The correct power
tool will do the job better and safer at the rate for
which it was designed.
• Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
• Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
• Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are dangerous
in the hands of untrained users.
• Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
• Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles
and grasping surfaces do not allow for safe handling
and control of the tool in unexpected situations.
2.5 BATTERY TOOL USE AND CARE
• Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one
type of battery pack may create a risk of fire when
used with another battery pack.
• Use power tools only with specifically
designated battery packs. Use of any other battery
packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away
from other metal objects like paper clips, coins,
keys, nails, screws, or other small metal objects
that can make a connection from one terminal
to another. Shorting the battery terminals together
may cause burns or fire.
• Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact
accidentally occurs, flush with plenty of soap
and water. If liquid contacts eyes, immediately
seek medical help. Liquid ejected from the battery
may cause irritation or burns.
• Do not use a battery pack or tool that is
damaged or modified. Damaged or modified
batteries may exhibit unpredictable behaviour
resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire
or excessive temperature. Exposure to fire or
temperature above 130 °C may cause explosion.
• Follow all charging instructions and do not
charge the battery pack or tool outside the
temperature range specified in the instructions.
Charging improperly or at temperatures outside
the specified range may damage the battery and
increase the risk of fire.
2.6 SERVICE
• Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
• Never service damaged battery packs. Service
of battery packs should only be performed by the
manufacturer or authorized service providers.
2.7 SPECIFIC SAFETY RULES
• Learn more about your power tool. Read the
operator manual carefully. Learn its applications
and limitations, as well as the specific potential
hazards related to this power tool. Obey this
instruction will reduce shock, fire or serious injury.
• Always wear safety glasses with side shields
marked to comply with ANSI Z87.1. Obey this
instruction will reduce the risk of serious injury.
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• Protect your lungs. Wear a face or dust mask
if the operation is dusty. Obey this instruction will
reduce the risk of serious injury.
• Protect your hearing. Wear hearing protection
during extended periods of operation. Obey this
instruction will reduce the risk of serious injury.
• Battery tools do not have to be plugged into
an electrical outlet; thus, they are always
in operating condition. Be aware of possible
hazards when not using your battery tool or
when changing accessories. Obey this instruction
will reduce the risk of electric shock , fire, or serious
injury,
• Do not place battery tools or their batteries near
fire or heat. This will reduce the risk of explosoion
and possibl injury.
• Do not crush, drop or damage battery pack. Do
not use a battery pack or charger that has been
dropped or received a sharp blow. A damaged
battery is subject to explosion. Properly dispose of a
dropped or damaged battery immediately.
• Batteries can explode in the presence of a
source of ignition, such as a pilot light. To
reduce the risk of serious injury, never use
any cordless product in the presence of open
flame. An exploded battery can propel debris and
chemicals. If exposed, flush with water immediately.
• Do not charge battery tool in a damp or wet
location. Obey this instruction will reduce the risk
of electric shock.
• For best results, your battery tool should be
charged in a location where the temperature is
more than 50°F but less than 100°F. To reduce
the risk of serious injury, do not store outside or in
vehicles.
• Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes in
contact with your sink, wash immediately with soap
and water. If liquid gets into your eyes, flush them
with clean water for at least 10 minutes, then seek
immediate medical attention. Obey this instruction
will reduce the risk of serious injury.
• Keep these instructions. Refer to them
frequently and use them to instruct others who
may use this tool. If you borrow someone this
tool, loan them these instructions also to prevent
incorrect use of the machine and possible injury.
3 CUTTING PROCEDURES
DANGER
Keep hands away from cutting area and the blade.
Keep your second hand on auxiliary handle, or
motor housing. If both hands are holding the saw,
they cannot be cut by the blade.
• Do not reach underneath the workpiece. The
guard cannot protect you from the blade below the
workpiece.
• Adjust the cutting depth to the thickness of the
workpiece. Less than a full tooth of the blade teeth
should be visible below the workpiece.
• Never hold the workpiece in your hands or
across your leg while cutting. Secure the
workpiece to a stable platform. It is important
to support the work properly to minimise body
exposure, blade binding, or loss of control.
• Hold the power tool by insulated gripping
surfaces, when performing an operation where
the cutting tool may contact hidden wiring or its
own cord. Contact with a “live” wire will also make
exposed metal parts of the power tool “live” and
could give the operator an electric shock.
• When ripping, always use a rip fence or straight
edge guide. This improves the accuracy of cut and
reduces the chance of blade binding.
• Always use blades with correct size and shape
(diamond versus round) of arbour holes. Blades
that do not match the mounting hardware of the saw
will run off-centre, causing loss of control.
• Never use damaged or incorrect blade washers
or bolt. The blade washers and bolt were specially
designed for your saw, for optimum performance
and safety of operation.
4 CAUSES AND OPERATOR
PREVENTION OF KICKBACK:
• Kickback is a sudden reaction to a pinched, jammed
or misaligned saw blade, causing an uncontrolled
saw to lift up and out of the workpiece toward the
operator.
• When the blade is pinched or jammed tightly by the
kerf closing down, the blade stalls and the motor
reaction drives the unit rapidly back toward the
operator.
• If the blade becomes twisted or misaligned in the
cut, the teeth at the back edge of the blade can dig
into the top surface of the wood causing the blade
to climb out of the kerf and jump back toward the
operator.
• Kickback is the result of saw misuse and/or incorrect
operating procedures or conditions and can be
avoided by taking proper precautions as given
below:
• Maintain a firm grip with both hands on
the saw and position your arms to resist
kickback forces. Position your body to either
side of the blade, but not in line with
the blade. Kickback could cause the saw to
jump backwards, but kickback forces can be
controlled by the operator, if proper precautions
are taken.
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• When blade is binding, or when interrupting
a cut for any reason, release the trigger and
hold the saw motionless in the material until
the blade comes to a complete stop. Never
attempt to remove the saw from the work
or pull the saw backward while the blade is
in motion or kickback may occur. Investigate
and take corrective actions to eliminate the
cause of blade binding.
• When restarting a saw in the workpiece,
center the saw blade in the kerf so that saw
teeth are not engaged into the material. If saw
blade is binds, it may walk up or kickback from
the workpiece as the saw is restarted.
• Support large panels to minimise the risk
of blade pinching and kickback.Large panels
tend to sag under their own weight. Supports
must be placed under the panel on both sides,
near the line of cut and near the edge of the
panel.
• Do not use dull or damaged
blades.Unsharpened or improperly set blades
produce narrow kerf causing excessive friction,
blade binding and kickback.
• Blade depth and bevel adjusting locking
levers must be tight and secure before
making the cut.If blade adjustment shifts while
cutting, it may cause binding and kickback.
• Use extra caution when sawing into existing
walls or other blind areas.The protruding blade
may cut objects that can cause kickback.
5 LOWER GUARD SAFETY
INSTRUCTIONS
• Check lower guard for proper closing before
each use. Do not operate the saw if lower guard
does not move freely and close instantly. Never
clamp or tie the lower guard into the open
position. If saw is accidentally dropped, the lower
guard may be bent. Raise the lower guard with the
retracting handle and make sure it moves freely and
does not touch the blade or any other part, in all
angles and depths of cut.
• Check the operation of the lower guard spring.
If the guard and the spring are not operating
properly, they must be serviced before use.
Lower guard may operate sluggishly due to
damaged parts, gummy deposits, or a buildup of
debris.
• The lower guard may be retracted manually
only for special cuts such as "plunge cuts"
and "compound cuts". Raise the lower guard
by the retracting handle and as soon as the
blade enters the material, the lower guard must
be released. For all other sawing, the lower guard
should operate automatically.
• Always observe that the lower guard is covering
the blade before placing saw down on bench or
floor.
An unprotected, coasting blade will cause the
saw to walk backwards, cutting whatever is in its
path. Be aware of the time it takes for the blade to
stop after switch is released.
6 SYMBOLS ON THE PRODUCT
Some of the following symbols may be used on this
tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate
the tool better and safer.
Symbol Explanation
V Volts
min
-1
No-load speed
Direct current
Safety alert
Read and understand all instruc-
tions before operating the product,
and follow all warnings and safety
instructions.
Wear ear protection.
Wear eye protection
Do not expose the product to rain
or moist conditions.
Wear a dust mask
No Hands Symbol
No Hands Symbol
No Hands Symbol
Hot Surface
7 RISK LEVELS
The following signal words and meanings are intended
to explain the levels of risk associated with this product.
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SYM-
BOL
SIGNAL MEANING
DANGER Indicates an imminently
hazardous situation, which,
if not avoided, will result in
death or serious injury.
WARNING Indicates a potentially haz-
ardous situation, which, if
not avoided, could result in
death or serious injury.
CAUTION Indicates a potentially haz-
ardous situation, which, if
not avoided, may result in
minor or moderate injury.
CAUTION (Without Safety Alert Sym-
bol) Indicates a situation
that may result in property
damage.
8 PROPOSITION 65
WARNING
This product contains a chemical known to the
state of California to cause cancer, birth defects
or other reproductive harm. Some dust created by
power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints;
• Crystalline silica from bricks and cement and other
masonry products;
• Arsenic and chromium from chemically treated
lumber.
Your risk of exposure to these chemicals varies
depending on how often you do this type of work. To
reduce your exposure to these chemicals, work in a
well-ventilated area, and work with approved safety
equipment, such as dust masks that are specially
designed to filter out microscopic particles.
Save these instructions.
9 INSTALLATION
9.1 UNPACK THE MACHINE
WARNING
Make sure that you correctly assemble the machine
before use.
WARNING
• If parts of the machine are damaged, do not use
the machine.
• If you do not have all the parts, do not operate the
machine.
• If parts are damaged or missing, contact the
service center.
1. Open the package.
2. Read the documentation provided in the box.
3. Remove all the unassembled parts from the box.
4. Remove the machine from the box.
5. Discard the box and packing material in compliance
with local regulations.
9.2 INSTALL THE BLADE
1
2
3
3
NOTE
Before you install the blade, remove the battery pack
from the machine.
1. Use the lower guard lever to lift the lower guard and
hold the lever.
2. Install the new blade.
3. Put the outer flange and the blade bolt on the
spindle.
4. Push the spindle lock button to lock the spindle.
5. Use the hex key to tighten the bolt clockwise.
NOTE
The arrow on the blade points the same direction as
the arrow on the top guard.
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9.3 REMOVE THE BLADE
3
2
3
1
1. Push the spindle lock button to lock the spindle.
2. Use the hex key to loosen the blade bolt
counterclockwise.
3. Remove the bolt and outer flange.
4. Use the lower guard lever to lift the lower guard and
hold the lever.
5. Remove the blade.
9.4 INSTALL THE BATTERY PACK
WARNING
• If the battery pack or charger is damaged, replace
the battery pack or the charger.
• Stop the machine and wait until the motor stops
before you install or remove the battery pack.
• Read, know, and do the instructions in the battery
and charger manual.
1. Align the lift ribs on the battery pack with the
grooves in the battery compartment.
2. Push the battery pack into the battery compartment
until the battery pack locks into place.
3. When you hear a click, the battery pack is installed.
9.5 REMOVE THE BATTERY PACK
1. Push and hold the battery release button.
2. Remove the battery pack from the machine.
10 OPERATION
WARNING
Always wear eye protection.
WARNING
Do not use any attachments or accessories not
recommended by the manufacturer of this product.
10.1 START THE MACHINE
NOTE
The machine can not work until the lock-off Button is
pushed fully to the left or right. Do not operate the
machine at low speeds for extended periods of time.
1. Pull the trigger to turn the machine ON.
10.2 STOP THE MACHINE
1. Release the trigger to turn the machine OFF.
WARNING
Release the trigger and allow the machine to come to
a complete stop.
10.3 CUTTING ANGLE
1. Loosen the bevel lock knob.
2. Use bevel scale to set the necessary angle.
3. Tighten the bevel lock knob.
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10.4 CUTTING DEPTH
1. Loosen the depth adjustment knob.
2. Raise or lower the base until the depth scale
reaches the required cutting depth.
3. Tighten the depth adjustment knob.
10.5 CUTTING WIDTH
@ 0°
@ 90°
1. Loosen the width adjustment knob to move the edge
guide to the necessary width.
2. Tighten the width adjustment knob after adjustment.
10.6 OPERATE THE MACHINE
Kickback occurs when the blade stalls quickly and the
machine is driven back to you. A step which pinches the
blade in the wood can cause blade stalling.
WARNING
To prevent kickback, release switch trigger
immediately if the blade stalls.
1. Keep the blade at the correct depth position.
2. Examine the workpiece for nails before you cut. Do
not saw into a nail.
3. Make straight cuts. Use a straight edge guide when
rip cutting. This helps prevent you twist the blade.
4. Use clean, sharp, and correctly set blades. Do not
make cuts with blunt blades.
5. Support the workpiece correctly before you begin a
cut.
6. Use stable pressure when you make a cut. Do not
force a cut.
7. Do not cut warped or wet lumber.
8. Hold the saw tightly with the two hands and keep
your body in a balanced position to against the
forces if kickback occurs.
11 MAINTENANCE
CAUTION
Do not let brake fluids, gasoline, petroleum-based
materials touch the plastic parts. Chemicals can
cause damage to the plastic, and make the plastic
unserviceable.
CAUTION
Do not use strong solvents or detergents on the plastic
housing or components.
WARNING
Remove the battery pack from the machine before
maintenance.
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11.1 CLEAN THE MACHINE
CAUTION
The machine must be dry. Humidity can cause risks of
electrical shocks.
• Clear the unwanted material out of the air vent with
a vacuum cleaner.
• Do not spray the air vent or put the air vent in
solvents.
• Clean the housing and the plastic components with
a moist and soft cloth.
12 TECHNICAL DATA
Voltage 24 V
Motor Brushless
No Load Speed 4,500 RPM
Blade diameter 7.25 '' (184 mm)
Max cutting Depth at 0º 2.48 '' (63 mm)
Max cutting Depth at 45º 1.69 '' (43 mm)
Weight without battery 7.39 lbs (3.35 kg)
Battery model LB24A040/BAG709 and
other BAG series
Charger model 2978602/ 2903102 and
other CAG series
The recommended ambient temperature range:
Item Temperature
Appliance storage temper-
ature range
32°F (0°C) - 113°F (45°C)
Appliance operation tem-
perature range
32°F (0°C) - 113°F (45°C)
Battery charging tempera-
ture range
39°F (4°C) - 104°F (40°C)
Charger operation temper-
ature range
39°F (4°C) - 104°F (40°C)
Battery storage tempera-
ture range
32°F (0°C) - 113°F (45°C)
Battery discharging tem-
perature range
32°F (0°C) - 113°F (45°C)
13 LIMITED WARRANTY
ITEMS NOT COVERED BY WARRANTY:
1. Any part that has become inoperative due to
misuse, commercial use, abuse, neglect, accident,
improper maintenance, or alteration; or
2. The unit, if it has not been operated and/or
maintained in accordance with the owner's manual;
or
3. Normal wear;
4. Routine maintenance items such as lubricants,
blade sharpening;
5. Normal deterioration of the exterior finish due to use
or exposure.
HELPLINE:
Warranty service is available by calling our toll-free
helpline at 1-888-909-6757.
TRANSPORTATION CHARGES:
Transportation charges for the movement of any power
equipment unit or attachment are the responsibility of
the purchaser. It is the purchaser’s responsibility to
pay transportation charges for any part submitted for
replacement under this warranty unless such return is
requested in writing by Greenworks.
USA address:
Greenworks Tools
P.O. Box 1238, Mooresville, NC 28115
Canadian address:
Greenworks Tools Canada, Inc.
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Renewed/Refurbished products and batteries are
protected against all defects in materials, parts or
workmanship under normal use for a period of 90 days
from the shipping date or in-store purchase date.
All sales are final, no returns.
90-Day Warranty
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P.O. Box 93095, Newmarket, Ontario, L3Y 8K3
Mexico address:
TECNOLOGIA CAMPO Y JARDIN S.A. DE C.V.
ADMINISTRADORES No. 5336 A, COL. ARCOS DE
GUADALUPE, ZAPOPAN , JALISCO , C.P. 45037
14 EXPLODED VIEW
No. Description Qty
1 Blade 1
2 Base Assembly Kit 1
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www.greenworkstools.com
P0804301-00 Rev B1

Specifications

Indexed Terms: Circular Saw, Cordless

Greenworks CRD401 Questions and Answers

Questions and Answers

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