20
(2x)
40
1
26
28
(6x)
29
30
31
(6x)
24
(2x)
32
53
34
(4x)
27
(2x)
20
(8x)
21 56
43
42
39
(2x)
46
22
(2x)
23
25
38
(2x)
19
32 34
53
54
23 24
26 27
28
52
42 43
55
19 20 21 22 38
39 40 46 47
51
BULLETIN NO.
54-38-2610
SERVICE PARTS LIST
CATALOG NO. 2837-20
REVISED BULLETIN
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
M18 FUEL™ 5" Random Orbital SANDER
SERIAL NO.
DATE
Aug. 2024
WIRING INSTRUCTION
P35A
See Page 2-3
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 43-54-4025 Edge Guard (1)
19 --------------- Power Button (1)
20 06-82-6351 M3 x 16mm PH Torx T-10 B Screw (10)
21 --------------- Handle Support (1)
22 --------------- Rubber Slug (2)
23 --------------- Dust Fan Cover (1)
24 --------------- M4 x 10mm PH Torx T-20 M Screw (2)
25 --------------- Dust Fan Top Cover (1)
26 --------------- Dust Fan Support (1)
27 --------------- M3 x 14mm Self-Tapping Screw (2)
28 --------------- M3 x 20mm Pan Hd. Torx ST Screw (6)
29 --------------- Dust Scoop Support (1)
30 --------------- Dust Scoop Cover (1)
31 --------------- M3 x 8mm CH Hexagon Recess Screw (6)
32 --------------- Pad Brake (1)
34 --------------- M4 x 10mm Pan Hd. Torx T-20 Screw (4)
38 --------------- Rubber Pin (2)
39 --------------- Rubber Slug (2)
40 --------------- Handle Cover (1)
42 34-40-2675 Collar O-Ring (1)
43 --------------- Dust Bag (1)
46 10-20-7240 Warning Label (1)
47 12-20-9845 Service Nameplate (Not Shown) (1)
51 14-46-7025 Handle Kit (1)
52 14-38-7080 Interface Kit (1)
53 49-36-2837 5" Backer Pad Accessory (1)
54 14-47-1275 Pad and Brake Kit (1)
55 42-16-0585 Dust Bag Kit (1)
56 --------------- PCBA and Motor (1)
MILWAUKEE TOOL
l
www.milwaukeetool.com
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 1
0
00
EXAMPLE:
Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).
FIG. NOTES
46,47 A clean, dry surface is essential
for proper performance for any
adhesive system. Area intended for
application of any adhesive label
or nameplate must be prepared
by cleaning with isopropyl alcohol.
The solvent is to be applied with
a clean, lint free applicator and
the surface allowed to dry before
applying the label or nameplate.
MAKE SURE THE POWER BUTTON
BOARD FITS SECURELY IN BOTH
THE COVER AND SUPPORT HOUSING
HALVE SLOT GROOVES.
MAKE SURE THE MAIN BOARD IS IN HOUSING HALVE SLOT GROOVES.
MAKE SURE THE MODE SELECTOR BOARD
FITS SECURELY IN HOUSING HALVE SLOT
GROOVES.
WIRING INSTRUCTIONS
MAKE SURE THE
TERMINAL BLOCK
FITS IN HOUSING
HALVE SLOT
GROOVES.
2
WIRING INSTRUCTIONS - CONTINUED
WARNING
• Take notice of wire routing and position in wire guides and traps
while dismantling tool.
• Besurethatallcomponentsoftheelectronicskitareseatedrmly
and squarely in housing recesses.
• Avoid pinched wires, be sure all wires and sleeves are pressed
completely down in wire guides and traps.
• Prior to installing housing cover onto handle support,
be sure that there are no interferences.
• Be sure to check for proper functionality of switches and buttons
after housing halves have been secured.
Terminal
Block
Stator
UI Panel
Mode Selector
UI Board
Control Board
Power Button
Board
Backer Pad
Power
Button
SCREW TORQUE SPECIFICATIONS
SEAT TORQUE
FIG. PART NO. PART WHERE USED (kgf-cm) (lb-in)
20 06-82-1080 M3 x 16mm PH Torx T-10 B Screw Handles 8-10 7-8.7
24 --------------- M4 x 10mm PH Torx T-20 M Screw Dust Fan Cover 8-12 7-10.4
27 --------------- M3 x 14mm Self-Tapping Screw Dust Fan Cover/Support 6-8 5-7
28 --------------- M3 x 20mm Pan Hd. Torx Screw Dust Fan Support/Handles 6-8 5-7
31 --------------- M3 x 8mm CH Hex. Recess Screw Dust Scoop Support/Cover 5-7 4.3-6
34 --------------- M4 x 10mm PH. Torx T-20 Screw to Connect Carrier and Pad 20-24 17-21
TORQUE CHART
3
