BAUMR-AG TOLBDSBMRBS40 500W Wood Bandsaw, Benchtop, 115mm User Manual

User Manual

[Revision 3.0]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY

VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description, and packaging.

BS40 Band Saw

E&OE © Baumr-AG 2

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases, or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

•

Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

•

Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol, or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory, or

mental capabilities.

General Fuel Safety

•

Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start, or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•

Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors, and

vents.

General Equipment Use and Care

•

The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage, or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases, or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids, or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

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BS40 Band Saw

E&OE © Baumr-AG 3

General Electrical Safety

•

Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Always use a Residual Current Device

(RCD) (GFCI) / Earth Leakage Circuit

Breaker / Safety Switch when operating this

item (electrical items only).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

•

Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

•

The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories, or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service-related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

Important Safety Reminders

• BE

AWARE THAT THE EQUIPMENT MAY INCLUDE HAZARDOUS COMPONENTS, SUCH AS BLADES, HOT SURFACES AND MOVING

PARTS.

• MOVING BLADES CAN CAUSE SERIOUS INJURY AND EVEN DEATH IF USED IMPROPERLY OR WITHOUT SUFFICIENT PPE.

• DO NOT USE THIS EQUIPMENT ON UNEVEN SURFACES AND ALWAYS MAINTAIN GOOD BALANCE WHEN USING THIS EQUIPMENT.

FAILURE TO DO SO MAY CAUSE SERIOUS INJURY.

• MAINTAIN A SECURE GRIP OF THE TRIGGER ASSEMBLY AT ALL TIMES.

Application Conditions

This band saw is designed for operating under ambient temperatures between +5°C and 40°C and for installation at altitudes no more than 1000m

abov

e M.S.L. The surrounding humidity should less than 50% at 40°C. It can be stored or transported under ambient temperatures between -25°C

and 55°C.

Recycling and Disposal

This marking indicates that this product should not be disposed with other household wastes. To prevent possible harm to the environment

or

human health from uncontrolled waste disposal, recycle it responsibly to promote the sustainable reuse of material resources. To return

your used device, please use the return and collection systems or check with your local authority or local stores for advice of environmentally

safe recycling.

Understand your Machine

•

Read this manual and labels affixed to the machine to understand its limitations and potential hazards.

• Be thoroughly familiar with the controls and their proper operation. Know how to stop the machine and disengage the controls quickly.

• Do not attempt to operate the machine until you fully understand how to properly operate and maintain the engine and how to avoid accidental

injuries and/or property damage.

• If the unit is to be used by someone other than original purchaser or loaned, rented, or sold, always provide this manual and any needed safety

training before operation. The user can prevent and is responsible for accidents or injuries that may occur to themselves, other people, and

property.

• Do not force the machine. Use the correct machine for your application. The correct machine will do the job more efficiently and safer at the rate it

was designed.

Personal Safety

•

Warning! The use of any accessory or attachment other than one recommended in this instruction manual may present a risk of personal injury.

• Do not permit children to operate this machine at any time.

• Keep children, pets, and other people not using the unit away from the work area. Be alert and shut off unit if anyone enters work area. Keep

children under the watchful care of a responsible adult.

• Do not operate the machine while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly.

• Dress properly. Wear heavy long pants, boots, and gloves. Do not wear loose clothing, short pants, or jewellery of any kind. Secure long hair so it

is above shoulder level. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery, or long hair can be caught in

moving parts.

• Protect eyes, face, and head from objects that may be thrown from the unit. Always wear safety goggles or safety glasses with side shields when

operating.

• Wear appropriate hearing protection. Wear respiratory protection to avoid the risk of inhaling harmful dust.

• Always keep hands and feet away from all moving parts during operation. Moving parts can cut or crush body parts.

• Always keep hands and feet away from all pinch points.

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BS40 Band Saw

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• Do not touch parts that might be hot from operation. Allow parts to cool before attempting to maintain, adjust, or service.

• Stay alert, watch what you are doing, and use common sense when operating the machine.

• Do not overreach. Do not operate the machine while barefoot or when wearing sandals or similar lightweight footwear. Wear protective footwear

that will protect your feet and improve your footing on slippery surfaces. Keep proper footing and balance at all times. This enables better control

of the machine in unexpected situations.

Inspect your Machine

•

Check your machine before starting it. Keep guards in place and in working order. Make sure all nuts, bolts, etc., are securely tightened.

• Never operate the machine when it needs repair or is in poor mechanical condition. Replace damaged, missing, or failed parts before using it.

Keep the machine in safe working condition. Regularly check to see that the keys and adjusting wrenches are removed from the machine area

before starting it. A wrench or a key that is left attached to a rotating part of the machine may result in personal injury. Avoid accidental starting.

Be sure the motor switch is off before transporting the machine or performing any maintenance or service on the unit.

• Transporting or performing maintenance or service on a machine with its switch on invites accidents. If the machine should start to vibrate

abnormally, stop the motor, and check immediately for the cause. Vibration is generally a warning sign of trouble.

Electric Safety

•

Avoid use of free and inadequately insulated connections. Connections must be made with protected material suitable for outdoor use.

• Protect yourself from electric shock. Do not plug or unplug the motor while standing in or around damp or wet ground. Do not use the unit in wet

or damp areas or expose it to rain. Prevent body contact with grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Make sure

your fingers do not touch the plug’s metal prongs when plugging or unplugging the unit.

• Avoid inadvertent starting. Make sure that the switch is switched off when plugging the plug into an outlet.

• Only use approved and appropriately identified extension cables for use outdoors. Only use cable reels in the unrolled state.

• Do not use the cable for purposes for which it is not intended. Do not use the cable to pull the plug out of the outlet. Protect the cable from heat,

oil and sharp edges. Never yank the cord to disconnect it from the socket.

• Have your electric tool repaired by a qualified electrician. This electric tool conforms to the applicable safety regulations. Repairs may only be

performed by an electrician using original spare parts. Otherwise, accidents can occur.

Work Area & Store Area

•

Keep the work area orderly. Disorder in the work area can lead to accidents.

• Take environmental influences into account. Do not expose electric tools to rain. Do not use electric tools in a damp or wet environment. Make

sure that the work area is well-illuminated. Do not use electric tools where there is a risk of fire or explosion.

• Securely store unused electric tools. Unused electric tools should be stored in a dry, elevated or closed location out of the reach of children.

• Insure sufficient lighting in the work area and the area around the machine.

Intended Use

The band saw is designed to perform longitudinal and cross cuts on timber or wood-type materials. To cut round materials you must use suitable

hol

ding devices. The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator

and not the manufacturer will be liable for any damage or injuries of any kind caused because of this. The machine is to be operated only with

suitable saw blades. To use the machine properly you must also observe the safety regulations, the assembly instructions, and the operating

instructions to be found in this manual. All persons who use and service the machine must be acquainted with this manual and must be informed

about the machine’s potential hazards. It is also imperative to observe the accident prevention regulations in force in your area. The same applies

for the general rules of occupational health and safety.

Machine Use and Care

The manufacturer shall not be liable for any changes made to the machine nor for any damage resulting from such changes. Even when the

m

achine is used as prescribed it is still impossible to eliminate certain residual risk factors. The following hazards may arise in connection with the

machine’s construction and design:

• Damage to hearing if earmuffs are not used as necessary.

• Harmful emissions of wood dust when used in closed rooms.

• Contact with the blade in the uncovered cutting zone.

• Injuries (cuts) when changing the blade.

• Injury from catapulted workpieces or parts of workpieces.

• Crushed fingers.

• Kickback.

• Tilting of the workpiece due to inadequate support.

• Touching the blade.

• Catapulting of pieces of timber and workpieces.

Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the

machine is used in commercial, trade or industrial businesses or for equivalent purposes.

Risk of kickback (workpiece is caught by the band saw blade and thrown against the operator)! Do not jam workpieces. Cut thin or thin-walled

workpieces only with fine toothed saw blades. Always use sharp band saw blades. If in doubt, check workpiece for inclusion of foreign matter (e.g.,

nails or screws). Cut only stock of dimensions that allow for safe and secure holding while cutting. Never cut several workpieces at the same time,

and no bundles containing several individual pieces. Risk of personal injury if individual pieces are caught by the band saw blade uncontrolled.

When cutting round stock, use a suitable jig to prevent the workpiece from turning.

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BS40 Band Saw

E&OE © Baumr-AG 5

Maintain Tools with Care

•

Keep cutting tools sharp and clean for better and safer performance.

• Follow instruction for lubricating and changing accessory.

• Inspect tool cords periodically and if damaged have them repaired by an authorized service facility.

• Inspect extension cords periodically and replace if damaged.

• Keep handles dry, clean, and free from oil and grease.

Maintenance and Repair

•

Pull out the mains plug for any adjustment or repair tasks.

• The generation of noise is influenced by various factors, including the characteristics of saw blades, condition of saw blade and electric tool. Use

saw blades which were designed for reduced noise development, insofar as possible. Maintain the electric tool and tool attachments regularly

and if necessary, initiate repairs in order to reduce noise.

• Report faults on the electric tool, protective devices or the tool attachment to the person responsible for safety as soon as they are discovered.

• Check the electric tool for potential damage. Protective devices and other parts must be care-fully inspected to ensure that they are fault-free and

function as intended prior to continued use of the electric tool. Check whether the moving parts function faultlessly and do not jam or whether

parts are damaged.

• All parts must be correctly mounted, and all conditions must be fulfilled to ensure fault-free operation of the electric tool. The moving protective

hood may not be fixed in the open position. Damaged protective devices and parts must be properly repaired or replaced by a recognized

workshop, insofar as nothing different is specified in the operating manual.

• Damaged switches must be replaced at a customer service workshop. Do not use any faulty or damaged connection cables. Do not use any

electric tool on which the switch cannot be switched on and off.

Additional Safety Instructions

•

Wear safety gloves whenever you carry out any maintenance work on the blade!

• When cutting round or irregularly shaped wood, use a device to stop the workpiece from twisting.

• When cutting boards in upright position, use a device to prevent kick-back.

• A dust extraction system designed for an air velocity of 20 m/s should be connected to comply with woodworking dust emission values and to

ensure reliable operation.

• Give these safety regulations to all persons who work on the machine.

• Do not use this saw to cut firewood.

• The machine is equipped with a safety switch to prevent it being switched on again accidentally after a power failure.

• Before you use the machine for the first time, check that the voltage marked on the rating plate is the same as your mains voltage.

• If you use a cable reel, the complete cable must be pulled off the reel.

• Persons working on the machine should not be distracted.

• Note the direction of rotation of the motor and blade.

• Never dismantle the machine's safety devices or put them out of operation.

• Never cut workpieces which are too small to hold securely in your hand.

• Never remove loose splinters, chips, or jammed pieces of wood when the saw blade is running.

• It is imperative to observe the accident prevention regulations in force in your area as well as all other generally recognized rules of safety.

• Note the information published by your professional associations.

• Adjustable protective devices have to be adjusted as close as possible to the workpiece.

• Important! Support long workpieces (e.g., with a roller table) to prevent them sagging at the end of a cut.

• Make sure the blade guard (3) is in its lower position when the saw is being transported.

• Safety guards are not to be used to move or misuse the machine.

• Blades that are misshapen or damaged in any way must not be used.

• If the table insert is worn, replace it.

• Never operate the machine if either the door protecting the blade, or the detachable safety device are open.

• Ensure that the choice of blade and the selected speed are suitable for the material to be cut.

• Do not begin cleaning the blade until it has come to a complete standstill.

• For straight cuts of small workpieces against the longitudinal limit stop the push stick must be used.

• The band saw blade guard should be in its lowest position close to the bench during transport.

• For mitre cuts when the table is tilted, the parallel stop must be positioned on the lower part of the table.

• When cutting round timber, use a suitable holding device to prevent the workpiece turning.

• Never use guards to lift or transport items.

• Ensure that the band saw blade guards are used and correctly adjusted.

• Keep your hands a safety distance away from the band saw blade. Use a push stick for narrow cuts.

• The push stick has to be stored on the intended device, so that it can be reached from normal working position and is always ready to be used.

• In the normal operating position, the operator is in front of the machine.

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BS40 Band Saw

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Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases, or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases, or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing, and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

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Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp, or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

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BS40 Band Saw

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Table of Contents

Safety ............................................................................................................................................................. 2

Safety Symbols ........................................................................................................................................................... 6

Contents Supplied ........................................................................................................................................ 9

Assembly ..................................................................................................................................................... 11

Work Table ............................................................................................................................................................... 11

Push Stick ................................................................................................................................................................. 13

Rip Fence ................................................................................................................................................................. 14

Optional Stand Assembly ......................................................................................................................................... 14

Features and Controls ................................................................................................................................ 17

Set-Up .......................................................................................................................................................... 18

Adjusting the Blade Tension ..................................................................................................................................... 18

Adjusting the Work Table Tilt .................................................................................................................................... 19

Work Table Alignment .............................................................................................................................................. 19

Setting Up the Rip Fence ......................................................................................................................................... 21

Adjusting the Blade Guard ........................................................................................................................................ 22

Operation ..................................................................................................................................................... 23

Mounting the Saw ..................................................................................................................................................... 23

ON/OFF Switch ......................................................................................................................................................... 24

Sawing ...................................................................................................................................................................... 24

Maintenance ................................................................................................................................................ 25

General Maintenance Measures .............................................................................................................................. 25

Changing the Saw Blade .......................................................................................................................................... 26

Changing the Drive Belt ............................................................................................................................................ 28

Adjusting the Drive Belt Tension .............................................................................................................................. 30

Adjusting the Blade Tension ..................................................................................................................................... 31

Band Saw Blade Alignment ...................................................................................................................................... 32

Upper Blade Guide Alignment .................................................................................................................................. 33

Lower Blade Guide Alignment .................................................................................................................................. 34

Table Insert Replacement ........................................................................................................................................ 37

Transport and Storage ............................................................................................................................... 38

Transport .................................................................................................................................................................. 38

Optional Stand Transport ......................................................................................................................................... 38

Storage ..................................................................................................................................................................... 38

Troubleshooting ......................................................................................................................................... 39

Specifications ............................................................................................................................................. 40

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E&OE © Baumr-AG 9

Contents Supplied

The band saw comes partially assembled and is shipped in carefully packed carton. After all the parts have been

removed from the carton, you should have:

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BS40 Band Saw

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No. Name No. Name

1 Main Machine 11 Short Beam (× 2) - optional

2 Push Stick 12 Long Beam (× 2) - optional

3 Work Table 13 Short Support Plate (× 2) - optional

4

Rip Fence

14

Long Support Plate (× 2) - optional

5

Table Insert

15

Stand Leg (× 4) - optional

6

---

16

Rubber Foot (× 4) - optional

7

Blade Key

17

Assisted Support Leg-Left (× 1) - optional

8

Allen Key, 4mm

18

Assisted Support Leg-Right (× 1) - optional

9 Allen Key, 3mm 19 Allen Key, 5mm- optional

10

Hardware Bag:

M6×16 (x3)

M6×35 (x1)

20

Hardware Bag - optional:

M8×16 (×24)

M6×16 (×4)

M8×45 (×4)

Spare parts available

for purchase, scan QR

code below:

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BS40 Band Saw

E&OE © Baumr-AG 11

Assembly

This band saw was partially assembled at the factory. To assemble your machine, follow the below

instructions.

Work Table

1. Remove the two screws, two knurled nuts and U shape block from the work table.

2. Guide work table over the blade and place it on the table trunnion. Position the table insert on the work table

properly.

3. Attach the work table with three each screw (M6×16) to the table trunnion.

4. Fasten the work table with three nuts M6 and three flat washers.

5. Attach two screws and two knurled nuts with U shape block that were removed in step one and fasten.

NOTE: Before fastening the work table, make sure the table is aligned in two planes. Laterally, for the

blade to run dead centre through the table insert and at right angles to the blade.

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BS40 Band Saw

E&OE © Baumr-AG 12

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BS40 Band Saw

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Push Stick

1. Fix the screw and nuts on the machine, leaving room for push stick.

2. Hang the push stick on the screw.

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BS40 Band Saw

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Rip Fence

Clamp the rip fence. It can be used on both sides of blade.

Optional Stand Assembly

1. Slip rubber feet onto the ends of the stand legs.

2. Assemble four legs to the outside of the four beams, securing each leg with four bolts, flat washers, and

nuts. Hand tighten only at this time.

3. Attach two long support plates and two short support plate to the legs, secure each with two bolts, flat

washers, and nuts. Hand-tighten only at this time.

4. Attach the two assisted support legs to the two stand legs at the long support plate side, secure each with

two M6×16 bolts, flat washers, and nuts.

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BS40 Band Saw

E&OE © Baumr-AG 15

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BS40 Band Saw

E&OE © Baumr-AG 16

5. Place the band saw onto the assembled stand, make sure motor is at the same side of the assisted support

legs. Secure with four M8×45 bolts, flat washers, and nuts.

6. Tighten all the bolts and nuts.

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BS40 Band Saw

E&OE © Baumr-AG 17

Features and Controls

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BS40 Band Saw

E&OE © Baumr-AG 18

Set-Up

Adjusting the Blade Tension

This tracking adjustment is required to have the blade run dead centre on the rubber tyres of the band saw

wheels:

•

Turning the setting knob clockwise increases the blade tension.

•

Turning the setting knob anti-clockwise reduces the blade tension.

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BS40 Band Saw

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Adjusting the Work Table Tilt

After loosening both locking screws, the work table will tilt through 45° to the blade.

Work Table Alignment

Saw Table Lateral Alignment

1. Loosen the three fastening screws that hold the lower table trunnion.

2. Align working table so that the blade runs through the centre of the table insert’s slot.

3. Tighten the three fastening screws again.

Aligning the work table at right angles to the blade

1. Raise upper blade guide fully. Check band saw blade tension.

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BS40 Band Saw

E&OE © Baumr-AG 20

2. Loosen locking screws.

3. Using a try square, set the table at right angles to the blade and tighten the locking screws again.

4. Loosen locking nut and adjust limit stop screw until it touches the working table.

5. Tighten locking nut.

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BS40 Band Saw

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Setting Up the Rip Fence

The rip fence is clamped to the front. It can be used on both sides of the blade.

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BS40 Band Saw

E&OE © Baumr-AG 22

Adjusting the Blade Guard

The blade guard protects against unintentional contact with the saw blade and from chips flying about. For the

upper blade guard to provide adequate protection against contact with the band saw blade, it must always be set

as close as possible against the workpiece (max. distance 3 mm).

Rotate the setting knob to adjust the blade guard in the right position.

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BS40 Band Saw

E&OE © Baumr-AG 23

Operation

Start the saw only after the following preparations are completed: The saw is fastened; The saw

table is installed and aligned.

Safety devices have been checked. Connect the saw to the mains supply only after all the above

preparations are completed! Otherwise, there is a risk of an unintentional starting of the saw, which can

cause severe personal injury.

Mounting the Saw

If the optional stand wasn’t ordered, follow the below steps to mount the saw on a flat, stable surface.

1. Drill 4 holes in the supporting surface.

2. Put fixing bolts through the base plate and secure with nuts.

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BS40 Band Saw

E&OE © Baumr-AG 24

ON/OFF Switch

•

The saw can be switched on by pressing the green pushbutton.

•

The red push button must be pressed to switch off the machine.

Sawing

1. If necessary, adjust the table tilt.

2. Select rip fence and table tilt for the type of cutting operation to be carried out.

Danger by jamming workpiece! When using the rip fence with a tilted saw table, the rip fence

must be installed on the lower side of the working table.

3. Set upper blade guide 3mm above the workpiece.

Always make a trial cut in a piece of scrap to verify settings; correct if necessary, before cutting the

workpiece.

4. Place workpiece on the working table.

5. Plug in.

6. Start saw.

7. Cut workpiece in a single pass.

8. Switch off if no further cutting is to be done immediately afterwards.

Machine has suction connector; user can connect the machine to a proper suction unit when

working.

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BS40 Band Saw

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Maintenance

1. Rotate the knob clockwise to open the housing door.

2. Push the door to close to the machine with one hand and rotate the knob anti-clockwise with the other hand.

Warning! Prior to any adjustment, maintenance, or service work, disconnect the mains power

plug! Keep a safe distance when opening the door! The door can suddenly pop open and hit you.

General Maintenance Measures

•

Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the

equipment with a clean cloth or blow it with compressed air at low pressure.

•

We recommend that you clean the device immediately each time you have finished using it.

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BS40 Band Saw

E&OE © Baumr-AG 26

•

Clean the equipment regularly with a damp cloth and some soft soap. Do not use cleaning agents or

solvents; these could attack the plastic parts of the equipment. Ensure that no water can seep into the

device. The ingress of water into an electric tool increases the risk of an electric shock.

•

To extend the service life of the tool, oil the rotary parts once monthly. Do not oil the motor.

Changing the Saw Blade

Danger! Risk of injury, even with the band saw blade at standstill. Wear gloves when changing

blades.

Use only suitable band saw blades.

1. Loosen the 2 knurled screws and remove the U shape blocker.

2. Open both housing doors.

3. Loosen setting knob until the band saw blade has slackened.

4. To remove the band saw blade, guide it through the slot in the working table.

5. Fit fresh band saw blade. Ensure correct position: the teeth must point towards the front of the saw (where

the doors are).

6. Centre band saw blade on the rubber tyres of the band saw wheels.

7. Tighten setting knob until blade does no longer slip off the band saw wheels.

8. Close both housing doors.

9. Tension band saw blade; Align band saw blade and align blade guides; let saw test run for at least one

minute. Stop saw, unplug, and recheck settings.

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BS40 Band Saw

E&OE © Baumr-AG 27

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BS40 Band Saw

Changing the Drive Belt

Warning! Disconnect machine from the power source! Never make adjustments with the machine

running! Failure to comply may cause serious injury!

1. Unplug the machine from the power source.

2. Follow the steps of Changing the Saw Blade to remove the blade.

3. Loosen the upper locking screw that is fixing the motor. Rotate the motor to loosen the belt.

4. Slide the lower saw wheel with big pulley off the shaft which will dislodge the belt discard the old belt.

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BS40 Band Saw

5. Place the new belt onto the big pulley.

6. Reinstall lower saw wheel with big pulley by sliding it back onto the shaft, then secure with the shaft circlip.

7. Place the new belt partially around the motor pulley to get it started, then turn the wheel by hand until the

belt is completely seated on the motor pulley.

8. Push the motor down to add tension to the belt. The belt is properly tensioned when moderate finger

pressure on the belt between the two pulleys causes a 1.2cm deflection.

9. Tighten the screw on the back of the cabinet that secures the motor.

10. Re-install the blade as described in Changing the Saw Blade s

ection.

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BS40 Band Saw

Adjusting the Drive Belt Tension

Warning! Disconnect machine from the power source! Never make adjustments with the machine

running! Failure to comply may cause serious injury!

1. Unplug the machine from the power source.

2. Loosen the screw on the back of the cabinet that secures the motor.

3. Push the motor down to add tension to the belt. The belt is properly tensioned when moderate finger

pressure on the belt between the two pulleys causes a 1.2cm deflection.

4. Tighten the screw that secures the motor.

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BS40 Band Saw

Adjusting the Blade Tension

This tracking adjustment is required to have the blade run dead centre on the rubber tyres of the band saw

wheels:

•

Turning the setting knob clockwise increases the blade tension.

•

Turning the setting knob anti-clockwise reduces the blade tension.

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BS40 Band Saw

Band Saw Blade Alignment

If the band saw blade does not run in the centre of the rubber tyres, the tracking needs to be corrected by

adjusting the tilt of the upper band saw wheel:

1. Loosen locking nut.

2. Turn setting knob:

− Turn setting knob clockwise if the band saw blade runs towards the front of the saw.

− Turn setting knob anti-clockwise if the band saw blade runs towards the rear of the saw.

3. Tighten locking nut.

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BS40 Band Saw

Upper Blade Guide Alignment

The upper blade guide consists of:

•

a thrust bearing (supports the band saw blade from the rear),

•

two guide pins (providing lateral support).

The bearing and guide pins need to be readjusted after every band saw blade change or tracking.

NOTE: Periodically check all bearings for wear, if necessary, replace both guide bearings at the same

time.

Thrust bearing adjustment

1. If necessary, align and tighten the band saw blade.

2. Loosen the thrust bearing’s locking screw.

3. Adjust thrust bearing position (distance thrust bearing - band saw blade = 0.5 mm - if the band saw blade is

turned by hand, it should not touch the thrust bearing.

4. Tighten the thrust bearing locking screw.

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BS40 Band Saw

Guide pin adjustment

1. Loosen screws.

2. Press guide pins together, keep 0.5 mm distance between guide pin and the saw blade.

3. Tighten screws again.

Lower Blade Guide Alignment

The lower blade guide consists of:

•

A thrust bearing (supports the band saw blade from the rear),

•

Two guide pins (providing lateral support).

NOTE: Periodically check thrust bearings and guide pins for wear, if necessary, replace both guide pins

at the same time.

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BS40 Band Saw

Thrust bearing adjustment

1. Loosen the two screws and remove the under blocks.

2. Loosen the three screws and remove the working table from the table trunnion.

3. Loosen the two knobs and remove the bench angle gauge.

4. Open the lower housing door.

5. Raise upper blade guide fully.

6. If necessary, align and tighten the band saw blade.

7. Loosen the thrust bearing's locking screw.

8. Adjust thrust bearing position (distance thrust bearing - band saw blade = 0.5 mm - if the band saw blade is

turned by hand, it should not touch the thrust bearing.

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BS40 Band Saw

9. Tighten the thrust bearing locking screw.

Guide pin adjustment

1. Loosen screws.

2. Press guide pins together, keep 0.5 mm distance between guide pin and the saw blade.

3. Tighten screws again.

4. Attach the working table to the table trunnion.

5. Fit the U shape under block to the working table.

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BS40 Band Saw

Table Insert Replacement

The table insert needs replacement when its slot has become enlarged or damaged.

1. Remove table insert from saw table (push up from underneath).

2. Fit new table insert.

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BS40 Band Saw

Transport and Storage

Transport

1. Turn off the power tool before any transport and disconnect it from the power supply.

2. Apply the power tool at least with two people, do not touch the table extensions.

3. Protect the power tool from knocks, bumps, and strong vibrations such as during transport in vehicles.

4. Secure the power tool against overturning and sliding.

5. Never use the safety devices for handling or transporting purpose.

Optional Stand Transport

1. Disassemble the four bolts.

2. Remove the band saw.

3. Remove the stand assembly.

4. Make sure stand on the flat surface.

5. Place the band saw into the stand, make sure motor is at the same side of the assisted support legs.

6. Secure with four M8×45 bolts, flat washers, and nuts.

NOTE: Before moving or transporting the machine, make sure to remove the stand first.

Storage

Store the equipment and accessories in a dark and dry place at above freezing temperature. The ideal storage

temperature is between 5 and 30°C. Store the electric tool in its original packaging. Cover the electric tool to

protect it from dust and moisture.

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BS40 Band Saw

Troubleshooting

Problem Cause Remedy

Motor does not wo

rk

Motor, cable or plug defective, fuses

burnt

Arrange for inspection of the machine

by a specialist. Never repair the motor

yourself. DANGER! CHECK FUSES

AND REPLACE AS NECESSARY

Housing cover open (limit switch) Close housing cover exactly

The motor starts up slowly and

does not reach operating speed

Voltage too low, coils damaged,

capacitor burnt



Contact the utility provider to

check the voltage



Arrange for inspection of the

motor by a specialist



Arrange for replacement of the

capacitor by a specialist

Motor makes excessive noise

Coils damaged, motor defective

Arrange for inspection of the motor by

a specialist

The motor does not reach its full

power

Circuits in the network are overloaded

(lamps, other motors, etc.)

Do not use any other equipment or

motors on the same circuit

Motor overheats easily

Overloading of the motor, insufficient

cooling of the motor

Avoid overloading the motor while

cutting, remove dust from the motor in

order to ensure optimal cooling of the

motor

Saw cut is rough or wavy

Saw blade dull, tooth shape not

appropriate for the material thickness

Resharpen saw blade and/or use

suitable saw blade

Workpiece pulls away and/or

splinters

Excessive cutting pressure and/or saw

blade not suitable for use

Insert suitable saw blade

Saw blade is not running

straight

Guide has been wrongly set

Set the saw blade guide according to

the operating instructions

Wrong saw blade

Select a saw blade according to the

operating instructions

Burn marks appear on the wood

during the cutting work

Blunt saw blade Change the saw blade

Wrong saw blade

Select a saw blade according to the

operating instructions

Saw blade jams during cutting

work

Blunt saw blade Change the saw blade

Deposits on the saw blade Clean the saw blade

Guide has been set poorly

Set the saw blade guide according to

the operating instructions

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BS40 Band Saw

Specifications

Motor 500W brushless

Voltage 240V 50Hz

Max. Cutting Height 115 mm @ 90° | 65 mm @ 45°"

Max. Cutting Width 245mm

Blade Length 1712 mm

Blade Wheel Diameter 255 mm

Blade Width 3.5 - 12mm

Cutting Speed 800 m/min

Table Size 302x304 mm

Table Tilt 0° - 45°

Minimal Assembly Required

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging,

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear, or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear, or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business,

or employee, or financially affect the user, business, or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement, or service by a

technician may cause financial loss, loss of employee

time or an inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

diagrams, or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning, or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

BAUMR-AG TOLBDSBMRBS40 500W Wood Bandsaw, Benchtop, 115mm Cutting Depth BS40

Product's Documents

Product manual

Specifications

BAUMR-AG TOLBDSBMRBS40 Questions and Answers