GENPOWER GENPTLGPRB12K 8.4kW Peak 6kW Rated Generator User Manual

User Manual

[Revision 8.0 December 2023]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY VOID WARRANTY. •

KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance, assembly, inclusions, specifications, description,

and packaging.

The product is NOT supplied with engine oil, although traces of oil from the manufacturing process may be present. It is essential to add adequate engine oil of the

correct type to the engine before use. Failure to add engine oil will void the product warranty.

WARNING! Read and follow all safety warnings and instructions carefully before using this machine.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save

this manual for future reference.

ATTENTION! Products covered by this manual will vary in appearance, assembly, inclusions, description

and packaging.

NOTE! This manual covers multiple styles of generators as well as options / accessories that may not be

suitable for the machine you have purchased.

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Safety Warnings

General Safety Warnings

It is important you read

and understand the

instruction manual

before use and keep the

manual in a safe place

for future reference.

Safety precautions must

be observed to reduce

the risk of personal

injury when operating

this generator.

The Generator is a

potential source of

electric shock if

misused. DO NOT

expose the generator to moisture,

rain or snow. Do not let the generator

get wet. Do not operate the generator

with wet hands.

It is strongly

recommended that a

comprehensive training

course on machine use,

fuel handling safety and engine

operation be completed before

attempting to use this machine.

Like all power equipment this unit must

be handled carefully:

Do not expose yourself or others to

danger. Do not permit others to use this

generator unless they have read this

manual and are trained in its operation.

Do not operate if the generator is

damaged or is in an excessively worn

state. To reduce fire hazards keep the

engine and silencer free of debris,

leaves, or excessive lubricant. Do not

use any attachments or accessories with

the generator other than the ones

recommended by the supplier. Serious

injury to the operator or bystanders can

result as well a

s cause dam

age to the

generator. Always use proper handles

when moving the generator. Keep the

generator in a horizontal position on a

firm flat surface. Do not tilt. Do not use

the unit if it is damaged or poorly

adjusted. Never remove the generator’s

coverings. Serious injury to the operator

bystanders could result as well as

damage to the generator. Do not use

this unit for any job other than those for

which it is intended as described in this

manual. In start-up or during or after

operation of the engine, never touch hot

parts such as the muffler, the high

voltage wire or the spark plug. Do not

operate the generator in the rain or

under wet conditions. Always ensure all

handles, guards and covers are fitted

when using the generator. Always keep

the generator away from naked flame or

sparks. Always stop the engine or

disconn

ect from

mains before cleaning /

clearing a blockage or checking,

maintaining or working on the generator.

Connections to a building’s electrical

system must be made by a qualified

electrician and must comply with all

applicable laws and electrical codes.

Improper connections can allow an

electrical current from the generator to

back feed into power lines. Such back

feed may electrocute utility company

workers or others who contact the lines

during a power outage. Improper

connections may cause the generator to

explode, burn or cause fires in the

building’

s electrical system.

Transporting the Generator

The engine should be turned off when

the generator is moved between areas

and when transporting or storing the

generator. Always turn off the engine.

When transporting in a vehicle: properly

secure your generator to prevent

turnover, fuel spillage and damage.

Fuelling

Petrol is an extremely

flammable fuel. Keep

clear of naked flames.

Do not spill any fuel –

do not smoke near

fuel or the generator.

Always shut off the engine before

refuelling. Do not fuel a hot engine – fuel

may spill and cause a fire. Open the fuel

cap carefully to allow any pressure

build-up in the tank to release slowly and

avoid fuel spillage. Fuel your generator

only in well ventilated areas. If you spill

fuel, wipe the generator immediately – if

fuel gets on your clothing, change

immediately. To reduce

the risk of serious or fatal burn injuries,

check for fuel leakage. If fuel leakage is

found, do not start or run the engine until

leak is fixed.

During Operation

Make sure you always have good

balance and secure footing. Always be

aware of your surroundings and stay

alert for possible hazards that you may

not hear due to the noise of the

generator.

Never allow children to access

the generator.

Avoid operating while people, especially

children or pets are nearby. To reduce

the risk of injury or damage, do not allow

any other persons within a radius of 1

metre of the product. To reduce the risk

of damage to property, also maintain

this distance from other objects

(vehicles, windows).

After Use

Always clean dust and dirt off the

generator – do not use any grease

solvents. Always keep the generator

clean, especially, the fuel tank, its

surroundings, and the air cleaner. After

the engine has stopped, the engine and

exhaust components will still be hot.

Never place the generator in any places

where there are flammable materials

such as dry grass, combustible gases or

combustible liquids etc. Let the engine

cool before storing the generator

indoors.

Maintenance and Repairs

Service the generator regularly. Do not

attempt any maintenance or repair work

not described in this instruction manual.

Have all other work performed by a

servicing dealer. We recommend that

you have servicing and repair work

carried out exclusively by an authorised

service person. Before proceeding to

adjust or repair the generator, be sure to

stop the engine and detach the spark

plug. Never attempt to make engine

adjustments while the unit is running.

Always make engine adjustments with

the unit resting on a flat, clear surface.

Replace any worn, damaged or

removed warning labels imme

diately.

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Stopping the Engine

To stop the engine in an emergency, turn the engine switch to the OFF position. In normal use:

1. Switch OFF all connected equipment and pull the inserted plug out.

2. Switch OFF the “

AC Circuit Breaker”.

3. Turn the “engine switch” to the OFF position.

4. Turn “fuel valve” to the OFF position.

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Using your Generator

Fuel

WARNING! Fuel is

extremely flammable

and is explosive under

certain conditions.

WARNING! Refuel in a

well-ventilated area with

the engine stopped. Do

not smoke or allow flames

or sparks in the area

where the engine is

refuelled or where fuel is

stored.

WARNING! Do not

overfill the fuel tank.

After refuelling, make

sure the fuel filter cap is

closed properly and

securely.

CAUTION! Use only

clean, fresh non-ethanol

unleaded (4-stroke

petrol models) or clean,

fresh commercially

available pump diesel

(diesel models). Be sure

to confirm the engine

type before adding fuel.

WARNING! Be careful

not to spill fuel when

refuelling. Spilled fuel or

fuel vapour may ignite. If

any fuel is spilled, make

sure the area is dry

before starting the

engine.

WARNING! Avoid

repeated or prolonged

contact with skin or

breathing in of vapour.

WARNING! Keep out

of reach of children.

1. Fill the fuel tank until you can see the fuel rise up into the strainer tube or reach the upper limit

mark.

2. After refuelling, tighten the fuel filler cap securely.

Checking the Air Filter

1. Unclip the air cleaner cover and remove.

2. Remove the air cleaner and clean or replace.

(Refer to section “Cleaning the filter”)

3. Re-assemble in the reverse order.

Cleaning the air filter

NOTICE! It is normal for a small amount of oil may leak under the air filter box if the generator

is running for a long period of time. Wipe excess oil after each 10 hours of use.

NOTE! Never run the engine without the air cleaner. Rapid engine wear will result from contaminants, such

as dust and dirt, being drawn through the carburettor into the engine.

See section “Cleaning the Air filter” for more information.

Checking the Oil Level

Visually inspect the oil level by opening the “oil filler cap”. Oil should be just touching the outer most brim of the oil filler

hole, See section “adding oil” for more information.

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Balancing power on a 3-Phase generator

IMPORTANT! This section only applies to 3-Phase capable generators.

WARNING! Failure to balance output on a 3-Phase generator can cause damage and void warranty.

IMPORTANT! Only one third of the total generator capacity is available from any single phase 240v outlet.

WARNING! 3-Phase generators are not suitable for running power-hungry appliances from 240v Single

Phase outlets.

WARNING! Appliances that draw surges of power should not be run from the 240v single phase outlets on

3-phase generators.

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Residual Current Device (RCD) Circuit Breaker (if equipped)

WARNING! If the RCD is tripped due to earth leakage of a connected device or

appliance, have the device inspected and repaired by a qualified technician. If the

device is faulty, do not use it until it is safe to do so.

The RCD circuit breaker is designed to protect users from electric shock or

electrocution in the event of a device/appliance malfunction or short-circuit. If the

RCD is tripped, all power outlets are automatically switched off, however, the

generator will continue to run.

Always use a Residual Current Device (RCD)

(GFCI) / Earth Leakage Circuit Breaker / Safety Switch when operating this item

(electrical items only).

To reset the RCD, ensure that the faulty device is no longer connected to the

generator or the cause for the earth leakage is removed, then unscrew the RCD

cover screw, lift the cover and place the RCD switch in the "ON" position.

Maintenance

Cleaning the air filter

NOTICE! It is normal for a small amount of oil may leak under the air filter box if the generator is running for a

long period of time. Wipe excess oil after each 10 hours of use.

1. Blow out with compressed air.

2. Wipe dirt from the air cleaner body and cover, using a moist rag. Be careful to prevent dirt from

entering the carburettor.

NOTE! Never run the engine without the air cleaner. Rapid engine wear will result from contaminants,

such as dust and dirt, being drawn through the carburettor into the engine.

Changing the oil

NOTE! Drain the oil while the engine is still warm but not hot to assure rapid and complete draining.

IMPORTANT! Make sure to turn the engine switch OFF before draining.

NOTE! When the oil is drained it is an optimal time to clean the oil filter strainer.

1. Drain the oil while the engine is still warm but not hot to assure rapid and complete draining.

2. Make sure to turn the engine switch OFF before draining.

3. Tilt the generator to one side to drain out the oil.

4. Fasten an oil lead pipe onto the oil filler, then tilt the generator to one side to drain out the oil.

5. Refill with new oil and check the oil level (see section “checking the oil”).

6. After refilling with new oil, rock the generator left to right to make sure the internal oil alarm sensor

detects the new oil.

7. Wash your

hands with soap and water after handling oil.

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GENPOWER GENPTLGPRB12K 8.4kW Peak 6kW Rated Generator

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