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Vehicles subjected to severe use must be serviced at 50% of the stated interval.
Examples of Severe Use: Frequent immersion in mud, water, or sand, constant
high RPM use, prolonged low-speed heavy load operation, extended idle, and
short trip cold weather operation.
EVERY 100 HOURS / 1000 MILES (1600 KM) OR YEARLY
Air Filter
Replace air filter. Ensure proper installation of
filter and airbox cover. Inspect ducts and
screens; clean as necessary.
Battery
Check terminals; terminals should be tight and
free of corrosion. Clean, test, and replace as
necessary.
Brake Pad Wear
Inspect; replace as needed.
Clutches (Non-EBS)*
Inspect bushings, rollers, wearable parts;
clean; replace worn parts.
Cooling System
Fluid level inspection; inspect for fluid leaks;
add coolant if needed. Inspect coolant strength
seasonally; pressure test system yearly.
Drive Belt
Inspect; replace as needed.
Engine Breather Inspect; clean; replace if necessary.
Exhaust Silencer / Pipe Inspect for leaks or damage.
Front Gearcase Fluid Check fluid.
Fuel System*
Cycle key to pressurize fuel pump; check for
leaks at fuel system connections, check for
leaks at fill cap.
General Lubrication
Locate all applicable fittings and grease.
Parking Brake Inspect and adjust as needed.
Spark Arrestor
Clean out.
Suspension Components*
Inspect tie rods, wheel bearings, suspension
bushings, and ball joints for loose or worn
components; replace as needed. Inspect shock
absorbers for leaks or damage.
Throttle Cable (if
applicable)*
Inspect; adjust; replace if necessary.
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MAINTENANCE
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