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BAUMR-AG MOWCRTBMAASD1 270kg Capacity Metal Dump Cart

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Product manual

This is the main product document for model MOWCRTBMAASD1.

The file format is pdf, 28 pages, you can download this manual here .

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User Manual
[Revision 2.0 October 2022]
READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY
VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,
assembly, inclusions, specifications, description, and packaging.
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Safety
Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or
equipment or property damage if not understood or followed. Safety messages have the following symbols:
You WILL be KILLED or
SERIOUSLY INJURED if you do
not follow instructions.
You CAN be KILLED or
SERIOUSLY INJURED if you do
not follow instructions.
You CAN be INJURED if you do
not follow instructions or equipment
damage may occur.
It is vital that you read and understand this
user manual before using the product,
including safety warnings, and any assembly
and operating instructions. Keep the manual
for future reference.
Safety precautions and recommendations
detailed here must be fully understood and
followed to reduce the risk of injury, fire,
explosion, electrical hazard, and/or property
damage.
Safety information presented here is generic
in nature – some advice may not be
applicable to every product. The term
"equipment" refers to the product, be it
electrical mains powered, battery powered or
combustion engine powered.
• Before Use - If you are not familiar with the
safe operation/handling of the equipment or
are in any way unsure of any aspect of
suitability or correct use for your
application, you should complete training
conducted by a person or organization
qualified in safe use and operation of this
equipment, including fuel/electrical handling
and safety.
• Do NOT operate the equipment in
flammable or explosive environments, such
as in the presence of flammable liquids,
gases, or dust. The equipment may create
sparks or heat that may ignite flammable
substances.
• Keep clear of moving parts.
• Equipment may be a potential source of
electric shock or injury if misused.
• Do NOT operate the equipment if it is
damaged, malfunctioning or is in an
excessively worn state.
• Do NOT allow others to use the equipment
unless they have read this manual and are
adequately trained.
• Keep packaging away from children - risk
of suffocation! Operators must use the
equipment correctly. When using the
equipment, consider conditions and pay
due care to persons and property.
General Work Area Safety
• Work areas should be clean and well it.
• Do not operate the equipment if
bystanders, animals etc are within
operating range of the equipment or the
general work area.
• If devices are provided for connecting dust
extraction / collection facilities, ensure
these are connected and used properly.
Dust collection can reduce dust-related
hazards.
General Personal Safety
• Wear appropriate protective equipment
when operating, servicing, or when in the
operating area of the equipment to help
protect from eye and ear injury, poisoning,
burns, cutting and crush injuries. Protective
equipment such as safety goggles,
respirators, non-slip safety footwear, hard
hat, hearing protection etc should be used
for appropriate equipment / conditions.
Other people nearby should also wear
appropriate personal protective equipment.
Do not wear loose clothing or jewellery,
which can be caught in moving parts. Keep
hair and clothing away from the equipment.
• Stay alert and use common sense when
operating the equipment. Do not over-
reach. Always maintain secure footing and
balance.
• Do not use the equipment if tired or under
the influence of drugs, alcohol, or
medication.
• This equipment is not intended for use by
persons with reduced physical, sensory, or
mental capabilities.
General Fuel Safety
• Petrol/fuel/gasoline is extremely flammable
– keep clear of naked flames or other
ignition sources.
• Do not spill fuel. If you spill fuel, wipe it off
the equipment immediately – if fuel gets on
your clothing, change clothing.
• Do NOT smoke near fuel or when
refuelling.
• Always shut off the engine before
refuelling.
• Do NOT refuel a hot engine.
• Open the fuel cap carefully to allow any
pressure build-up in the tank to release
slowly.
• Always refuel in well ventilated areas.
• Always check for fuel leakage. If fuel
leakage is found, do not start, or run the
engine until all leaks are fixed.
General Carbon-Monoxide Safety
• Using a combustion engine indoors CAN
KILL IN MINUTES. Engine exhaust
contains carbon-monoxide – a poison you
cannot smell or see.
• Use combustion engines OUTSIDE only,
and far away from windows, doors, and
vents.
General Equipment Use and Care
• The equipment is designed for domestic
use only.
• Handle the equipment safely and carefully.
• Before use, inspect the equipment for
misalignment or binding of moving parts,
loose components, damage, or any other
condition that may affect its operation. If
damaged, have the equipment repaired by
an authorised service centre or technician
before use.
• Prevent unintentional starting of the
equipment - ensure equipment and power
switches are in the OFF position before
connecting or moving equipment. Do not
carry equipment with hands or fingers
touching any controls. Remove any tools or
other items that are not a part of the
equipment from it before starting or
switching on.
• Do not force the equipment. Use the
correct equipment for your application.
Equipment will perform better and be safer
when used within its design and usage
parameters.
• Use the equipment and accessories etc. in
accordance with these instructions,
considering working conditions and the
work to be performed. Using the equipment
for operations different from those intended
could result in hazardous situations.
• Always keep equipment components
(engines, hoses, handles, controls, frames,
housings, guards etc) and accessories
(cutting tools, nozzles, bits etc) properly
maintained. Keep the equipment clean and,
where applicable, properly lubricated.
• Store the equipment out of reach of
children or untrained persons. To avoid
burns or fire hazards, let the equipment
cool completely before transporting or
storing. Never place or store the equipment
near flammable materials, combustible
gases, or liquids etc.
• The equipment is not weather-proof, and
should not be stored in direct sunlight, at
high ambient temperatures or locations that
are damp or humid.
• Do not clean equipment with solvents,
flammable liquids, or harsh abrasives.
• For specific equipment safety use and care,
see Equipment Safety.
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General Electrical Safety
• Inspect electrical equipment, extension
cords, power bars, and electrical fittings for
damage or wear before each use. Repair or
replace damaged equipment immediately.
• Ensure all power sources conform to
equipment voltage requirements and are
disconnected before connecting or
disconnecting equipment.
• When wiring electrically powered
equipment, follow all electrical and safety
codes.
• Wherever possible, use a residual current
device (RCD).
• High voltage / high current power lines may
be present. Use extreme caution to avoid
contact or interference with power lines.
Electrical shock can be fatal.
General Electrical Safety
• Electrically grounded equipment must have
an approved cord and plug and be
connected to a grounded electrical outlet.
• Do NOT bypass the ON/OFF switch and
operate equipment by connecting and
disconnecting the electrical cord.
• Do NOT use equipment that has exposed
wiring, damaged switches, covers or
guards.
• Do NOT use electrical equipment in wet
conditions or in damp locations.
• Do NOT use electrical cords to lift, move or
carry equipment.
• Do NOT coil or knot electrical cords, and
ensure electrical cords are not trip hazards.
General Service Information
• The equipment must be serviced or
repaired at authorised service centres by
qualified personnel only.
• Replacement parts must be original
equipment manufacturer (OEM) to ensure
equipment safety is maintained.
• Do NOT attempt any maintenance or repair
work not described in this manual.
• After use, the equipment and components
may still be hot – allow the equipment to
cool and disconnect spark plugs and/or
electrical power sources and/or batteries
from it before adjusting, changing
accessories, or performing repair or
maintenance.
• Do NOT adjust while the equipment is
running.
• Perform service-related activities in suitable
conditions, such as a workshop.
• Replace worn, damaged or missing
warning/safety labels immediately.
Important Safety Information
• WARNING! READ ALL SAFETY WARNINGS AND INSTRUCTIONS. FAILURE TO FOLLOW THE WARNINGS AND INSTRUCTIONS MAY
RESULT IN SERIOUS INJURY. SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
• DANGER! TO PREVENT SERIOUS INJURY AND/OR DEATH, ATTACH A SAFETY CHAIN AND PROPERLY SECURE HITCH BEFORE
LOADING OR TOWING.
• WARNING! TO PREVENT SERIOUS INJURY AND/OR DEATH, DO NOT EXCEED MAXIMUM PAYLOAD CAPACITY OF 270KG (600LB) OR
8KMH (5 MPH) MAXIMUM SPEED.
• The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations
that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this
product but must be supplied by the operator.
Assembly Safety
• Keep work area clean and dry. Cluttered, damp, or wet work areas invite injuries.
• Keep children away from work area.
• Wear ANSI-approved safety impact eye goggles and heavy-duty work gloves when assembling this Trailer.
• Do not modify this Trailer, and do not use this Trailer for a purpose for which it was not intended. Do not use for aircraft purposes.
Connection Safety
• Dress safely while connecting/disconnecting. Do not wear loose clothing or jewellery, as they can become caught in moving parts. Wear a
protective hair covering to prevent long hair from becoming caught in moving parts. If wearing a long-sleeve shirt, roll sleeves up above elbows.
Wearing safety work shoes is recommended.
• Do not setup or use this Trailer if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgement or
reflexes are impaired while taking drugs. If there is any doubt, do not attempt to use this Trailer.
• Stay alert. Watch what you are always doing. Use common sense. Do not setup or use this Trailer when you are tired or distracted from the job at
hand.
• Make sure the Trailer’s Hitch Pin and the vehicle’s hitch (not included) are of equal mating size and are rated equal to or greater than the weight
of the Trailer and its payload.
• Before each use, attach the Trailer’s Hitch to the towing vehicle.
Loading Safety
• Do not exceed the Trailer’s maximum payload capacity of 270kg (600lb) (properly distributed).
• Properly and safely secure the payload in the Trailer. Load the Trailer evenly from side to side with 60% of the load forward of the Wheel Axle
Support.
• Make sure the towing vehicle and its hitch are both rated to safely tow the Trailer and its payload. The towing capacity of the hitch is typically
stamped on the hitch drawbar.
• Keep Tailgate in locked position while driving. Do not drive with Tailgate unlocked or open.
• Pinch hazard; use care when unlatching Trailer and handing the Tailgate. Keep hands and fingers away from Latch and Tailgate edges.
Operation Safety
• This Trailer is not a toy. Do not allow children to play on or near this item.
• Never allow anyone to ride in or on the trailer.
• Do not transport animals in this trailer.
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Before each Use
• Check tyre condition and air pressure.
• Make sure Hitch, coupler, drawbar, and other equipment that connect the trailer and the tow vehicle are properly secured and adjusted.
• Check that all items are securely fastened on and in the Trailer.
• Be sure the Trailer jack, tongue support, and any attached stabilizers are raised and locked in place.
• Check load distribution to make sure the tow vehicle and trailer are properly balanced front to back and side to side.
• Check side- and rear-view mirrors to make sure you have good visibility.
• Make sure you have wheel chocks and jack stands.
• Check trailer for loose bolts and nuts, structural cracks and bends, and any other condition that may affect its safe operation. Do not use the
Trailer even if minor damage appears.
General Handling
• Use the driving gear that the towing vehicle manufacturer recommends for towing.
• Drive at low speeds. This will place less strain on your tow vehicle and trailer. Trailer instability (sway) is more l
• Avoid sudden stops and starts that can cause skidding, sliding, or jack-knifing.
• Avoid sudden steering manoeuvres that might create sway or undue side force on the trailer.
• Slow down when traveling over bumpy roads, railroad crossings, and ditches.
• Make wider turns at curves and corners. Because your trailer’s wheels are closer to the inside of a turn than the wheels of your tow vehicle, they
are more likely to hit or ride up over curbs.
Braking
• Allow considerably more distance for stopping.
• Always anticipate the need to slow down. To reduce speed, shift to a lower gear and press the brakes lightly.
Backing Up
• Back up slowly.
• Because mirrors cannot provide all the visibility you may need when backing up, have someone outside at the rear of the trailer to guide you
whenever possible.
• Use slight movements of the steering wheel to adjust direction. Exaggerated movements will cause greater movement of the trailer.
• If you have difficulty, pull forward and realign the tow vehicle and trailer and start again.
Parking
• Do not park on grades.
• If possible, have someone outside to guide you as you park.
• Once stopped, but before shifting into park:
• Have someone place blocks on both sides of the trailer wheels.
• Apply the parking brake.
• Shift into Park. (First or reverse gear for manual transmissions).
• Then remove your foot from the brake pedal.
• Following this parking sequence is important to make sure your vehicle does not become locked in Park because of extra load on the
transmission.
• Before uncoupling a trailer:
• Place blocks at the front and rear of the trailer tyres to ensure that the trailer does not roll away when the coupling is released.
• An unbalanced load may cause the tongue to suddenly rotate upward; therefore, before uncoupling, place jack stands under the rear of the
trailer to prevent injury.
Maintenance Safety
• Maintain labels and nameplates on the trailer. These carry important information. If unreadable or missing, contact the manufacturer for a
replacement.
• Replacement parts and accessories: when servicing, use only identical replacement parts. Only use accessories intended for use with this
Trailer. Approved accessories are available from the manufacturer.
• Maintain this Trailer with care. Keep this Trailer clean and dry for better and safer performance.
• For your safety, service and maintenance should be performed regularly by a qualified technician.
• When not in use, store Trailer in a dry location to inhibit rust. Lock up Trailer and keep out of reach of children.
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Safety Symbols
The product may have safety warning labels attached to it, explained below. Understand the symbols on your
product and their meanings. If any stickers become unreadable, unattached etc., replace them.
Flammable Material Hazard
Flammable liquids, gases, or
substances etc may present.
Avoid ignition sources and open
flames. Danger of fire.
Read User Manual
Read and fully understand
product safety warnings,
operation, procedures etc before
using the product.
Use Hand Protection
Wear appropriate hand protection
and take due care as the product
or use of the product may present
hand hazards.
Carbon-Monoxide Hazard
Do not use the product in
confined areas or without
adequate ventilation. Carbon-
monoxide poisoning can be fatal.
Electrocution / Electrical Shock
Hazard
High voltage or high current
electricity may be present or
required by the product. Take
due care when handling electrical
products, cables, plugs and
leads. Electrical shock can be
fatal.
Toxic Fumes / Dust Hazard
Using the product or by-products
from use may produce fumes,
smoke or particles that could be
harmful if inhaled. Wear
appropriate breathing protection
and have adequate ventilation.
Explosive Material Hazard
Combustible liquids, gases, or
substances etc may be present.
Avoid ignition sources and open
flames. Danger of explosion.
Cutting / Amputation Hazard
The product may have blades,
edges or mechanical devices that
can cause severe cut injury to
fingers, limbs etc. Take due care
when handling and using the
product.
Crush Hazard
The product may have blades,
edges or mechanical devices that
can cause severe crush injury to
fingers, limbs etc. Take due care
when handling and using the
product.
Single Operator Only
The product must be operated by
a single person only. More than
one person operating the product
may introduce additional hazards.
Use Face Protection
Wear appropriate full-face
protection and take due care as
the product or use of the product
may present face and eye
hazards.
Use Foot Protection
Wear appropriate foot protection
and take due care as the product
or use of the product may present
foot hazards.
Use Eye / Ear / Head Protection
Wear appropriate eye and / or
ear and / or head protection and
take due care as the product or
use of the product may present
eye, hearing, and head hazards.
Running Hazard
Do not run on or near the product
as doing so may present a fall
hazard.
Diving Hazard
Do not dive into the product as
doing so may present a neck /
head injury hazard.
Adult Supervision Required
Always supervise children and
other users of a product to
prevent drowning or injury.
Skin Penetration / Puncture
Hazard
The product may produce
pressure, emit liquids or objects
that can cause severe injury to
fingers, limbs, blood etc. Take
due care when handling and
using the product.
Hot Surface Hazard
Be aware that the product may
produce high temperatures and
hot surfaces that can cause burn
injuries.
Flying Debris Hazard
Be aware that the product or use
of the product may present
hazards produced by flying
debris. Wear appropriate clothing
and protective devices.
Moving Parts Hazard
Be aware that the product
contains or uses mechanical
devices that move or rotate.
Always wait for moving parts to
stop fully before handling the
product, adjusting, maintenance
etc.
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Carbon-Monoxide Hazard
Do not use the product in
confined areas or without
adequate ventilation. Carbon-
monoxide poisoning can be fatal.
Pull Hazard
Be aware that the product
contains or uses mechanical
devices that can pull in objects
and can cause severe injury to
fingers, limbs etc. Take due care
when handling and using the
product.
Slope / Fall Injury Hazard
Be aware that using the product
on sloping surfaces or in slippery
conditions may present additional
dangers from falls and contact
with blades, moving parts, hot
surfaces etc.
"Slam Dunk" Warning
Do NOT attempt "slam dunk"
manoeuvres as this may result in
severe injury due to falling,
product breakage or collapse etc.
Electrocution / Electrical Shock
Hazard - Outdoor
High voltage or high current
electricity may be present or
required by the product. Do NOT
use in rain, damp, or wet
conditions. Electrical shock can
be fatal.
Electrocution / Electrical Shock
Hazard - Disconnect
High voltage or high current
electricity may be present or
required by the product. Always
disconnect the product from the
electrical supply before handling
the product, adjusting,
maintenance etc.
Power Line Electrocution
Hazard
High voltage / high current power
lines may be present. Use
extreme caution to avoid contact
or interference with power lines.
Electrical shock can be fatal.
"Kick-Back" Hazard
High level of "kick-back" hazard
that can cause the machine to
suddenly rotate towards operator.
Kick-back injury can be fatal.
Winch Operator Position
Hazard
Do NOT stand between winch
and load. Do NOT use winch to
move people.
Winch Lift Hazard
Do NOT LIFT load vertically. Use
machine to PULL only.
Cable Hazard
Ensure that load bearing cable is
not kinked or knotted.
Winch Cable Hazard
Ensure that there is a minimum
number of cable coils on
winching mechanism.
Winch Hook Hazard
Carry hook to load – do NOT
throw or run.
Flash / Blinding Hazard
Wear appropriate eye protection
for welding. Direct exposure to
weld arcs may cause permanent
eye injury.
Laser Hazard
Laser may be in use – do NOT
look directly at laser or allow
others to.
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Table of Contents
Safety ............................................................................................................................................................. 2
Safety Symbols ........................................................................................................................................................... 5
Parts Identification ....................................................................................................................................... 8
Assembly ..................................................................................................................................................... 10
Operation ..................................................................................................................................................... 22
Functions .................................................................................................................................................................. 22
Attaching the Trailer Cart to Towing Vehicle ............................................................................................................ 22
Tilting the Trailer Cart for Unloading ......................................................................................................................... 23
Tailgate Removal/Installation ................................................................................................................................... 23
Servicing the Wheels (Tyres) ................................................................................................................................... 24
Inspection, Maintenance, and Cleaning ................................................................................................... 26
Inspection ................................................................................................................................................................. 26
Cleaning and Maintenance ....................................................................................................................................... 26
Specifications ............................................................................................................................................. 27
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Parts Identification
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE
OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR
EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN
BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL
RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR
REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF
REPLACEMENT PARTS THERETO.
No. Name Qty.
1 Bottom Panel 2
2
Front cross brace 1
3 Hitch support 1
4 Wheel axle support 2
5
Wheel axle 1
6
Wheel 2
7
Spring 1
8 Latch 1
9 Hitch 1
10 Hitch pin bracket 1
11
Rear cross brace
1
12
Rear corner bracket 2
13
Side panel 2
14
Rear corner brace 2
15
Front panel 1
16 Front corner brace 2
17 Tailgate 1
18
Rounded Bolt, M8 x 15 56
19
Long Rounded Bolt, M8 x 20 2
20
Lock Washer, 8mm 68
21 Nut, 8mm 68
22 Hex Bolt, M8 x 20 10
23 Flat Washer, 16mm 4
24 R-Pin, 3mm 4
25
Hitch Pin, 12 x 55mm 1
26
Latch Bolt, M10 x 95 1
27
Latch Lock Nut, 10mm 1
28 Spacer 2
29 Flat Washer, 8mm 68
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Assembly
IMPORTANT: read the entire Safety section at the beginning of this manual including all text
under subheadings therein before set up or use of this product. Do not tighten any fasteners
until instructed to do so. For additional information regarding the parts listed in the following pages,
refer to Parts Identification.
1. Before starting, gather all the bolts and organize them into three piles: Rounded Bolts (18), Long Rounded
Bolts (19), and Hex Bolts (22).
a. The M8 x 15 Rounded Bolts will be used in most steps.
b. The two M8 x 20 Long Rounded Bolts will be used in step 4.
c. The Hex Bolts will be used in steps 6C and 11A.
2. Assemble on a flat, level, hard and smooth surface.
3. Attach the two Bottom Panels (1) together and add the Front Cross Brace (2). See Figure A.
a. Attach the two Bottom Panels together using four sets of Rounded Bolts (18), Flat Washers (29), Lock
Washers (20), and Nuts (21). Finger-tighten.
b. Attach Front Cross Brace to the Bottom Panels using four sets of Rounded Bolts, Flat Washers, Lock
Washers, and Nuts. Finger-tighten.
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4. Attach Hitch Support (3) to Bottom Panel (1) using two sets of Long Rounded Bolts (19), Flat Washers (29),
Lock Washers (20), and Nuts (21). Tighten securely.
Turn so that notch in Hitch Support faces the front of the Cart. See Figure B.
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5. Attach the two Wheel Axle Supports (4) to the Bottom Panel using eight sets of Rounded Bolts, Flat
Washers, Lock Washers, and Nuts. Finger Tighten. See Figure C.
6. Attach Hitch (9) to Wheel Axle (5) and Wheel Axle Support (4). See Figure D.
a. Align the Hitch so that its two large side holes line up with the channel in the Wheel Axle Support.
NOTE: Ensure that the Wheel Axle is even on both ends.
b. Hold the Hitch in place while sliding the Wheel Axle though the Wheel Axle Support channel and Hitch
holes.
c. Connect the two Wheel Axle Supports together using eight sets of Hex Bolts (22), Flat Washers (29),
Lock Washers (20), and Nuts (21). Tighten securely.
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7. Go back and tighten all fasteners securely.
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8. Attach Hitch (9) to Hitch Support (3) by feeding the Hitch’s pin (located on the underside of the Hitch)
through the Hitch Support hole and secure with R-Pin (24). See Figure E.
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9. Attach Wheels (6). See Figure F.
a. Put a Flat Washer (23) on the Wheel Axle (5) and slide a Wheel on.
b. Add a second Flat Washer (23) and R-Pin (24).
c. Repeat for the other Wheel.
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10. Flip Cart over and attach Rear Cross Brace (11) and Rear Corner Brackets (12). See Figure G.
a. Connect the Rear Cross Brace to the Bottom Panel using six sets of Rounded Bolts, Flat Washers, Lock
Washers, and Nuts.
b. Attach the two Rear Corner Brackets, one to each Rear Cross Brace corner, using four sets of Rounded
Bolts, Flat Washers, Lock Washers, and Nuts each. Tighten all connections.
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11. Attach Side Panels (13). See Figure H.
a. Connect one Side Panel to the Bottom Panel using two sets of Rounded Bolts, Flat Washers, Lock
Washers, and Nuts. Only secure the two centre holes at this time, as shown in Figure H.
b. Repeat to connect the other Side Panel to the Bottom Panel and tighten connections.
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12. Attach Rear Corner Brace (14). See Figure I.
a. Connect a Rear Corner Brace to a corner on the Side Panel using five sets of Rounded Bolts, Flat
Washers, Lock Washers, and Nuts.
b. Repeat for the other corner and tighten connections.
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13. Attach Front Panel (15). See Figure J.
a. Connect the Front Panel to the Bottom Panel using six sets of Rounded Bolts, Flat Washers, Lock
Washers, and Nuts.
b. Connect Front Panel to Side Panels using six sets of Rounded Bolts, Flat Washers, Lock Washers, and
Nuts. Tighten connections.
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14. Attach Front Corner Brace (16). See Figure K.
a. Connect one Front Corner Brace (16) to one corner of Front Panel using two sets of Rounded Bolts, Flat
Washers, Lock Washers, and Nuts.
b. Repeat for the other corner and tighten connections.
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15. Attach Tailgate (17). See Figure L.
a. Slide Tailgate through the side slots on the back of the Side Panels.
b. Guide the Tailgate down until it seats in place into the Bottom Panel.
16. Go back and tighten all connections securely.
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Operation
Procedures not specifically explained in this manual must be performed only by a qualified
technician. To prevent serious injury: remove any load before performing any inspection,
maintenance, or cleaning procedures. To prevent serious injury from tool failure: Do not use damaged
equipment. if abnormal noise or vibration occurs, have the problem corrected before further use.
Functions
Attaching the Trailer Cart to Towing Vehicle
1. Trailer Cart should be on a level surface with wheels locked in place (such as using a brick behind and in
front of each wheel).
2. The towing vehicle should be turned off, braked, and backed in front of the Trailer Cart’s hitch.
3. Remove the Trailer Cart’s Hitch Pin (25) from the Hitch Pin Bracket (10).
4. Join the Cart’s hitch to the towing vehicle by lining up the Hitch Pin Bracket (10) with the hole in the
connector on the vehicle.
5. Connect the Hitch Pin so that it passes through the vehicle’s connector and Trailer Cart’s hitch.
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BM-RD7 Dump Cart
E&OE © 2022 Baumr-AG 23
6. Connect the R-Pin (24) to the bottom of Hitch Pin securing it in place.
Tilting the Trailer Cart for Unloading
1. Trailer cart should be on a level surface and attached to the towing vehicle which should be turned off and
braked.
2. To dump a load, clear an area behind the Trailer Cart.
3. Remove the Tailgate (17).
4. Grasp the Latch (8) and pull it towards the Hitch Pin. The Cart should unlock from the Hitch allowing the Cart
to tilt. Tilt the front up so the load falls from the back of the Cart.
5. If necessary, use a rake or similar tool to empty the load from the Cart.
6. Once load is emptied, push the front of the Cart down onto the Hitch until it locks in place.
7. Re-attach the Tailgate.
Tailgate Removal/Installation
1. Trailer Cart should be on a level surface with wheels locked in place (such as using a brick behind and in
front of each wheel). The towing vehicle should be turned off and braked.
2. To remove tailgate, slide it up through the side slots on the back of the Side Panels.
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BM-RD7 Dump Cart
E&OE © 2022 Baumr-AG 24
3. To re-install tailgate, slide it down the side slots of the Side Panels. Then, guide it down to the Bottom Panel
until it seats in place.
Servicing the Wheels (Tyres)
1. Regularly check that tyre pressure is 25PSI. When necessary, use hand pump to inflate tires to correct
pressure.
2. To change a Wheel:
a. Trailer Cart should be on a level surface and not connected to a towing vehicle.
b. Secure wheels so Trailer Cart does not move (such as placing a brick behind and in front the good
wheel).
c. Remove R-Pin (24) and Flat Washer (23) from Wheel (6) to be changed. Save both parts.
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BM-RD7 Dump Cart
E&OE © 2022 Baumr-AG 25
d. Remove Wheel but keep the Flat Washer behind the Wheel attached to the Wheel Axle.
e. Replace Wheel with one of similar size.
f. Check that the Flat Washer is on the Wheel Axle and then slide the new Wheel on.
g. Slide on the saved Flat Washer and connect the saved R-Pin to secure Wheel in place.
h. Check tire pressure and, if necessary, inflate using a hand pump.
i. Recycle old tyre.
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BM-RD7 Dump Cart
E&OE © 2022 Baumr-AG 26
Inspection, Maintenance, and Cleaning
ATTENTION: Surface corrosion will occur on metal surfaces over time and the rate of oxidation
depends on factors such as proximity to the ocean and humidity or condensation of water
vapour on metal surfaces. To mitigate this, WD40 can be used to remove surface corrosion then, when
applied periodically, it will prevent rust from forming.
Procedures not specifically explained in this manual must be performed only by a qualified technician.
To prevent serious injury: remove any load before performing any inspection, maintenance, or cleaning
procedures. To prevent serious injury from tool failure: Do not use damaged equipment. if abnormal
noise or vibration occurs, have the problem corrected before further use.
Inspection
perform the procedures in this section and at least monthly. Inspection is needed more often for heavily used
hoists.
1. Check operating mechanisms for proper operation, proper adjustment, and unusual sounds such as, but not
limited to, binding noise or and bearing squeal.
2. Check wheels/tires for wear and proper inflation.
3. Verify the Latch is in good working order and releases/locks the Trailer Cart in place.
WARNING! To prevent serious injury from hoist failure: Do not use damaged equipment. if any
defect or damage is noted, have the problem corrected before further use.
Cleaning and Maintenance
1. Repair or replacement of Trailer Cart components must be performed only by a qualified technician using
only identical replacement parts with the same rating.
2. Note the following regarding specific components:
a. Replace damaged or worn hooks. and springs. Do not repair them by welding or reshaping.
b. Replace worn wheels/tyres.
c. Replace or repair all critical parts that are cracked, broken, bent, excessively worn, or missing.
d. Replace missing or illegible warning labels.
3. Clean Trailer Cart using a damp clean cloth then dry thoroughly.
4. Lubricate all moving parts regularly using grease.
5. Store Trailer Cart in an indoor dry area out reach of children.
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E&OE © 2022 Baumr-AG 27
Specifications
Load Capacity 270kg
Tyres 16" x 4” pneumatic
Tray 0.
8mm Steel
Chassis 0.8mm Steel
Tow Bar 2.
3mm
Axle 16mm
Dump Angle 45°
Not
e: Not suitable for road usage
Assembly Required
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Some experts believe that the incorrect or prolonged use of almost any
product may cause serious injury or death. To help reduce your risk of
serious injury or death, refer to the information below. For more information,
see www.datastreamserver.com/safety
Consult all documentation, packaging,
and product labelling before use. Note
that some products feature
documentation available online. It is
recommended to print and retain the
documentation.
Before each use, check the product for
loose/broken/damaged/missing parts,
wear, or leaks (if applicable). Never use a
product with
loose/broken/damaged/missing parts,
wear, or leaks.
Products must be inspected and serviced
(if applicable) by a qualified technician
every 6 months. This is based on
average residential use by persons of
average size and strength, and on a
property of average metropolitan size.
Use beyond these recommendations may
require more frequent
inspections/servicing.
Ensure that all users of the product have
completed a suitable industry recognised
training course before being allowed
access to the product.
The product has been supplied by a general merchandise
retailer that may not be familiar with your specific
application or description of application. Be sure to attain
third-party approval from a qualified specialist for your
application before use, regardless of any assurances from
the retailer or its representatives.
This product is not intended for use where fail-safe
operation is required. As with any product (for example,
automobile, computer, toaster), there is the possibility of
technical issues that may require the repair or
replacement of parts, or the product itself. If the possibility
of such failure and the associated time it may take to
rectify could in any way inconvenience the user, business,
or employee, or financially affect the user, business, or
employee, then the product is not suitable for your
requirements. This product is not intended for use where
incorrect operation or a failure of any kind, including but
not limited to, a condition requiring product return,
replacement, parts replacement, or service by a
technician may cause financial loss, loss of employee
time or an inconvenience requiring compensation.
If this product has been purchased in error when
considering the information presented here, contact the
retailer directly for details of their returns policy, if
required.
©2022 Baumr-AG. All rights reserved. No part of this document, including descriptive content, concepts,
ideas, diagrams, or images may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying, scanning, or recording, or any information storage and retrieval system,
without express permission or consent from the publisher.

Specifications

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