BAUMR-AG TOLBCTBMTE4A 2200W Table Saw for Brick and Masonry User Manual

User Manual

[Revision 1.0]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY

VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in appearance,

assembly, inclusions, specifications, description, and packaging.

BBS450 450mm Electric Brick/Masonry Table Saw

E&OE © Baumr-AG 2

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

• Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

• Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases, or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

• Keep clear of moving parts.

• Equipment may be a potential source of

electric shock or injury if misused.

• Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

• Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

• Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

•

Work areas should be clean and well it.

• Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

• If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

•

Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

• Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

• Do not use the equipment if tired or under

the influence of drugs, alcohol, or

medication.

• This equipment is not intended for use by

persons with reduced physical, sensory, or

mental capabilities.

General Fuel Safety

•

Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

• Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

• Do NOT smoke near fuel or when

refuelling.

• Always shut off the engine before

refuelling.

• Do NOT refuel a hot engine.

• Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

• Always refuel in well ventilated areas.

• Always check for fuel leakage. If fuel

leakage is found, do not start, or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•

Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

• Use combustion engines OUTSIDE only,

and far away from windows, doors, and

vents.

General Equipment Use and Care

•

The equipment is designed for domestic

use only.

• Handle the equipment safely and carefully.

• Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage, or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

• Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

• Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

• Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

• Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

• Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases, or liquids etc.

• The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

• Do not clean equipment with solvents,

flammable liquids, or harsh abrasives.

• For specific equipment safety use and care,

see Equipment Safety.

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BBS450 450mm Electric Brick/Masonry Table Saw

E&OE © Baumr-AG 3

General Electrical Safety

•

Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

• Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

• When wiring electrically powered

equipment, follow all electrical and safety

codes.

• Always use a Residual Current Device

(RCD) (GFCI) / Earth Leakage Circuit

Breaker / Safety Switch when operating this

item (electrical items only).

• High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

•

Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

• Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

• Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

• Do NOT use electrical equipment in wet

conditions or in damp locations.

• Do NOT use electrical cords to lift, move or

carry equipment.

• Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

•

The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

• Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

• Do NOT attempt any maintenance or repair

work not described in this manual.

• After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories, or performing repair or

maintenance.

• Do NOT adjust while the equipment is

running.

• Perform service-related activities in suitable

conditions, such as a workshop.

• Replace worn, damaged or missing

warning/safety labels immediately.

Child Choking Hazard!

• W

ARNING: CHOKING HAZARD - CHILDREN UNDER 8 YRS. CAN CHOKE OR SUFFOCATE ON SMALL PARTS. ADULT

SUPERVISION REQUIRED.

• Carefully inspect anything a baby or child could gain access to, including this product & packaging.

• Dangers include anything of a size that could become stuck or lodged in a baby or child's airway.

• Dangers include things like raw, hard fruit and vegetable pieces, large pieces of meat, bones or sausage skins, popcorn, nuts,

hard lollies and corn chips, small magnets and batteries, coins, beads, marbles and small uninflated balloons, broken toys and smaller toys,

buttons, keys, and coins. But there are also many more.

• Pay particular attention to accessories, nuts, bolts, screws, washers, caps, covers, loose parts, parts that could be removed or break off, pieces

of packaging, staples, tape etc.

• In the case of any doubt, secure the item of concern in an appropriate manner, or completely remove the possibility of access by a baby or child.

Important Safety Instructions

• W

ARNING! WHEN USING MAINS-POWERED EQUIPMENT, BASIC SAFETY PRECAUTIONS, INCLUDING THE FOLLOWING, SHOULD

ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE, ELECTRIC SHOCK, PERSONAL INJURY, AND MATERIAL DAMAGE.

• Read and understand the manual prior to operating this tool.

• Save these instructions and other documents supplied with this tool for future reference.

• WARNING! ALWAYS USE THE TOOL WITH A RESIDUAL CURRENT DEVICE (RATED 30MA OR LESS) AT ALL TIMES.

Electrical Safety

•

The electric motor has been designed for 230V and 240V only. Always check that the power supply corresponds to the voltage on the rating

plate.

• Note: The supply of 230V and 240V on tools are interchangeable for Australia and New Zealand.

• Note: The power outlet used for the brick & masonry saw must be protected by a 30mA residual current device or earth leakage circuit breaker.

• The supply cored assessed as type Y attached by using AS/NZS 60335.1.

• If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid a hazard.

• Using an Extension Lead. Always use an approved heavy-duty extension lead suitable for the power input of this tool. Before use, inspect the

extension lead for signs of damage, wear, and ageing. Replace the extension lead if damaged or defective. When using an extension lead on a

reel, always unwind the lead completely. Use of an extension lead not suitable for the power input of the tool, or which is damaged or defective

may result in a risk of fire and electric shock.

General Power Tool Safety Warnings

WARNING! RE

AD ALL SAFETY WARNINGS AND INSTRUCTIONS. FAILURE TO FOLLOW ALL INSTRUCTIONS LISTED BELOW MAY

RESULT IN ELECTRIC SHOCK, FIRE AND/OR SERIOUS INJURY. THE TERM “POWER TOOL” IN ALL OF THE WARNINGS LISTED BELOW

REFERS TO YOUR MAINS OPERATED (CORDED) POWER TOOL OR BATTERY OPERATED (CORDLESS) POWER TOOL.

• Work area safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks

which may ignite the dust or fumes.

• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

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BBS450 450mm Electric Brick/Masonry Table Saw

E&OE © Baumr-AG 4

• Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges or

moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk

of electric shock.

• Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or

under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or

hearing protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or

carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may

result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery

or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of

dust collection can reduce dust-related hazards.

• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can

cause severe injury within a fraction of a second.

• Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate

for which it was designed.

• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and

must be repaired.

• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories,

or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the

power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power

tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories, and tool bits etc. in accordance with these instructions, taking into account the working conditions and the

work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

• Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power

tool is maintained.

• If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid a hazard.

Brick & Masonry Saw Safety Warnings

• IM

PORTANT! WHEN USING THE EQUIPMENT, A FEW SAFETY PRECAUTIONS MUST BE OBSERVED TO AVOID INJURIES AND

DAMAGE. PLEASE READ THE COMPLETE OPERATING MANUAL WITH DUE CARE. KEEP THIS MANUAL IN A SAFE PLACE SO THAT

THE INFORMATION IS AVAILABLE AT ALL TIMES. IF YOU GIVE THE EQUIPMENT TO ANY OTHER PERSON, GIVE THEM THESE

OPERATING INSTRUCTIONS AS WELL. WE CANNOT ACCEPT ANY LIABILITY FOR DAMAGE OR ACCIDENTS WHICH ARISE DUE TO A

FAILURE TO FOLLOW THESE INSTRUCTIONS AND THE SAFETY INFORMATION.

• IMPORTANT! THIS BRICK & MASONRY SAW IS DESIGNED FOR WET CUTTING ONLY.

• This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience

and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

• Young children should be supervised to ensure that they don’t play with the appliance.

• Wet hands - Never touch the electrical components of the machine (e.g., switches) with wet hands.

• Plug connections - All plug connections must be located in a dry place and must not lie on the floor.

• Cooling the cutting disc - Make sure that the cutting disc is cooled with water during the complete cutting process.

• Dry cutting - Never carry out dry cuts with cutting discs designed for wet cutting.

• Dust mask - Always wear a protective dust mask when cutting masonry.

• Diamond cutting discs - Do not feed the masonry into the machine any faster than the cutting disc can cut.

• Selecting the cutting disc - Select the diamond cutting disc to suit the material you want to cut.

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BBS450 450mm Electric Brick/Masonry Table Saw

E&OE © Baumr-AG 5

• Assembling the cutting disc - Before you install the cutting disc, check the spindle, spindle nut and flanges for damage or a loose fit. Replace

damaged or worn parts without delay.

• Direction of rotation of the cutting disc - Make sure that directional arrow on the cutting disc coincides with the rotational direction of the motor

shaft.

• Cutting disc spindle - Make sure that the diameter of the hole in the cutting disc conforms with the diameter of the cutting disc spindle on the

machine.

• Cutting disc speed - Do not exceed the safe operating speed of the cutting disc.

• Sanding/grinding with the cutting disc - Do not try to use the cutting disc for sanding or grinding jobs, i.e., to sand/grind the edge of a cut tile. Also,

do not use the machine for radius cuts or round cuts.

• Deceleration time of the cutting disc - After switching off the machine, the cutting disc needs 40 seconds before coming to a standstill. Wait until

the cutting disc has stopped completely, then pull the power plug out of the socket outlet and, if necessary, only then touch the machine’s rotating

components.

• Avoid touching the rotating cutting disc at all when the machine is in operation.

• Keep water away from electrical parts of the tool and from persons in the work area!

• Set up the machine on a level, non-slip floor. Make sure that the machine does not wobble.

• Check that the voltage on the rating plate is the same as your supply voltage. Only then are you to insert the power plug in the socket-outlet.

• Wear safety goggles - Wear ear-muffs - Wear safety gloves suitable for wet applications.

• Never use cracked diamond cutting discs. Replace immediately.

• Always pull out the power plug before changing the cutting disc.

• Never leave the machine unattended in rooms with children.

• Always pull out the power plug before examining the electric motor compartment system

• Only use cutting discs which are suitable for the machine. Saw blades should never be used.

• Even if the machine is used as intended, certain residual risk factors cannot be completely eliminated. For reasons of design and the construction

of the machine, the following eventualities are possible:

• Contact with the diamond cutting disc where it is not covered.

• Contact with the diamond cutting disc while it is turning.

• Defective diamond tips flying off the cutting disc.

• Workpieces or parts of workpieces kicking back.

• Damage to hearing if the earmuffs specified are not used. Do not lose these safety Instructions.

• CAUTION: THE CUTTING DISC RUNS ON AFTER THE MACHINE IS SWITCHED OFF! NEVER APPLY SIDE PRESSURE TO THE

DIAMOND CUTTING WHEEL IN ORDER TO BRING IT TO A HALT.

• CAUTION: THE DIAMOND CUTTING DISC MUST BE COOLED WITH WATER AT ALL TIMES.

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BBS450 450mm Electric Brick/Masonry Table Saw

E&OE © Baumr-AG 6

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases, or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases, or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing, and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

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BBS450 450mm Electric Brick/Masonry Table Saw

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Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp, or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

Choking Hazard

Children under 8 yrs. Can choke

or suffocate on small parts. Adult

supervision required.

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BBS450 450mm Electric Brick/Masonry Table Saw

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Table of Contents

Safety ............................................................................................................................................................. 2

Safety Symbols ........................................................................................................................................................... 6

Parts Identification ....................................................................................................................................... 9

Assembly ..................................................................................................................................................... 10

Placing on Feet ......................................................................................................................................................... 10

Assembling the Transport Wheels ............................................................................................................................ 11

Assembling the Head Clamping Handle ................................................................................................................... 11

Drain Plug ................................................................................................................................................................. 12

Placing the Worktable ............................................................................................................................................... 12

Fitting the Diamond Cutting Disc .............................................................................................................................. 13

Operation ..................................................................................................................................................... 14

Bevel Adjustment ...................................................................................................................................................... 14

Depth Adjustment ..................................................................................................................................................... 14

Cutting Guide ............................................................................................................................................................ 15

Worktable .................................................................................................................................................................. 15

Water valve ............................................................................................................................................................... 16

Water Pump .............................................................................................................................................................. 16

ON/OFF Switch ......................................................................................................................................................... 17

Electric Shock Protection .......................................................................................................................................... 17

Maintenance ................................................................................................................................................ 18

Fitting and Removing the Diamond Cutting Disc ...................................................................................................... 18

Cleaning the Water Pump ........................................................................................................................................ 19

Cleaning .................................................................................................................................................................... 20

Specifications ............................................................................................................................................. 21

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Parts Identification

No. Name No. Name No. Name

1

Work Table

10

Lifting lever

19

Front leg

2

Cutting Guide

11

Water valve

20

Motor head

3 Table Stop 12 ON/OFF switch 21 Hex key

4 Head Clamping Handle 13 Motor 22 RCD

5 Handle Washer 14 Water trough 23 RCD reset

6 Drain Plug 15 Rail 24 LED

7

Diamond Cutting Disc

16

Safety guard

25

RCD test

8

Transport Wheel x 2

17

Transport handle

9

spanner

18

Rear leg

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BBS450 450mm Electric Brick/Masonry Table Saw

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Assembly

WARNING! During assembly ensure the brick & masonry saw is switched OFF and disconnected from

the power supply. Some parts are heavy, two-person lift is required to avoid injury.

Placing on Feet

Follow the steps below to place the machine on its feet (fig. 1 to 4).

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BBS450 450mm Electric Brick/Masonry Table Saw

E&OE © Baumr-AG 11

Assembling the Transport Wheels

1. With a washer on either side of the wheel,

slide the wheel with washers in the wheel

bracket (fig. 5).

2. Insert bolt with washer through the hole in

the bracket and out the other side to hold

the wheel in place. Secure with washer

and nut using 19mm spanner or socket

(not included) (fig. 6).

3. Repeat the above steps for the remaining

transport wheel.

Assembling the Head Clamping Handle

Fit handle washer (5) and head clamping

handle on protruding thread, fully tighten (fig.

7).

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BBS450 450mm Electric Brick/Masonry Table Saw

E&OE © Baumr-AG 12

Drain Plug

Fit the drain plug in the water trough (14) (fig.

8).

Placing the Worktable

There are 4 rollers to guide the worktable (1) and 4 location brackets used to limit the sideways movement of

worktable, ensure that the worktable is correctly put on the machine, wrong install may lead to unstable

movement and falling of the worktable while moving (fig. 9).

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BBS450 450mm Electric Brick/Masonry Table Saw

E&OE © Baumr-AG 13

Fitting the Diamond Cutting Disc

Refer to the maintenance section for details

on fittings and replacing the cutting disc (fig.

10).

WARNING! Only use a wet cutting, 450mm

Diamond cutting disc rated to at least

3,000 RPM on this tool. Do not use a Disc

that is too thick to allow Outer Flange to

engage with the flats on the Spindle.

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BBS450 450mm Electric Brick/Masonry Table Saw

E&OE © Baumr-AG 14

Operation

BEFORE USING FOR THE FIRST TIME: • The machine must be set up so that it stands firmly. • All covers

and safety devices must be correctly attached before the machine is used for the first time. • The cutting

disc must rotate smoothly.

Bevel Adjustment

1. To prevent diamond cutting disc (7)

damage ensure the motor head (20) is in

the upright position.

2. Loosen the head clamping handle (4).

3. Adjust the motor head (20) to the desired

angle anywhere between 0º & 45º.

4. Tighten the head clamping handle

securely.

Depth Adjustment

1. Depth Lock: Use the depth lock to lock

the motor head (20) in the down position;

turn it clockwise while the motor head (20)

is down to lock and turn it anti-clockwise

while holding down the motor head (20) to

raise.

2. Depth Stop: This controls the maximum

cut depth. If the blade cuts too deeply or

too shallowly; loosen the depth stop,

adjust the depth stop lock, and tighten the

depth stop again.

WARNING! Do not use excessive force to lock the motor head (20) down with depth stop as depth stop

screw touching bottom plate will damage depth stop plate and depth screw. When plunge cutting,

ensure diamond cutting disc (7) does not contact work table (1).

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BBS450 450mm Electric Brick/Masonry Table Saw

Cutting Guide

NOTE: The cutting guide can be used from

either the left or the right side of the

diamond cutting disc (7).

1. Place the slot on the underside of the

cutting guide on the table stop (3).

2. Lock the cutting guide securely to the

worktable (1) by turning the lock knob

clockwise.

3. Loosen the cutting guide wing nut.

4. Set to the desired angle by moving the

guide left or right anywhere between 0° &

90°. Tighten the wing nut securely before

turning on the saw.

Worktable

1. Hold the material firmly against the table

and cutting guide (2) while cutting. Use

clamps or a vice to hold material, it is

safer than using your hands.

2. Proceed with cutting operation when full

speed has been reached. Move the table

slowly and smoothly towards the diamond

cutting disc (7) when making the cut.

WARNING! Never touch the diamond cutting disc (7) while operating. The worktable (1) may tip if the

weight of the material is not balanced. Always ensure the table can slide freely through the whole length

of the slide without any obstructions. Ensure the material does not overhang the table.

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BBS450 450mm Electric Brick/Masonry Table Saw

Water valve

1. To open the water valve, turn to the

centre position.

2. To close the water valve, turn fully left or

right position.

Water Pump

Water cooling will help with better cutting performance and greatly reduce the dust and chipping. The water

pump is self-priming and provides water lubrication to the diamond cutting disc (7). The pump will provide water

to the cutting disc when the machine is switched to the ON position as described in ON/OFF switch (12) and the

water valve is open as described in Water valve (11).

1. The water pumps sit in the water trough

(14), in an upright position. Ensure it is

fixed to the bracket and the hose is

securely attached (fig. 16).

NOTE: Before use, you will need to fill

the water trough (14) with water until

the water pump is completely

immersed. Water trough capacity 33

litres.

2. Clean the water pump with clear water

after use.

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BBS450 450mm Electric Brick/Masonry Table Saw

ON/OFF Switch

1. To switch ON, press the green “I” button

on the ON/OFF switch.

2. Before you begin cutting, wait until the

diamond cutting disc (7) has reached

maximum speed and the water pump has

started supplying the disc with water.

3. To switch OFF, press the red “0” button

on the ON/OFF switch.

WARNING! Always wait until the water pump has started supplying the diamond cutting disc (7) with

water lubrication before cutting. Always allow the diamond cutting disc (7) to reach full speed before

performing any cutting operations.

Electric Shock Protection

The power cord of the brick & masonry saw includes a Residual Current Device (RCD) (22), which protects the

user against electric shock by interrupting the circuit when a leakage current of 10 mA or greater is detected.

WARNING! Do not use the machine if the RCD (22) does not function properly. For the RCD to work, the

machine must be connected to an earthed power supply.

1. If the On/Off switch (12) does not switch

on the machine, press the RESET (23) on

the RCD (22).

2. The LED (24) on the RCD (22) should

light up confirming power is connected to

the machine (fig. 18).

3. You can test the RCD (22) by pressing

the TEST (25) whilst the machine is

running. The power circuit should be

broken, and the brick & masonry saw will

stop operation.

WARNING! If in the test mode the RCD (22) does not break the circuit, DO NOT USE THE MACHINE.

Never use the RCD as a mains switch.

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BBS450 450mm Electric Brick/Masonry Table Saw

Maintenance

WARNING! Before cleaning your brick & masonry saw or carrying out any maintenance procedure, make

sure that the motor is off, and the brick & masonry machine disconnected from the power supply to

prevent accidental starting.

Fitting and Removing the Diamond Cutting Disc

1. Unscrew the four nuts on the safety guard

(16) with supplied spanner (9) (fig.19) and

remove it from its position.

2. Using the supplied hex key (21), hold the

spindle while loosening the spindle nut

with supplied spanner (9), turning

clockwise as the spindle nut is a left-hand

thread (fig. 20).

3. Remove the spindle nut, outer flange, and

old diamond disc, if installed.

4. Clean the inner flange thoroughly before

fitting the new cutting disc.

5. Place diamond cutting disc onto the

spindle and inner flange securely in the

proper direction of rotation (fig. 21).

NOTE: Only use segmented diamond

cutting discs.

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BBS450 450mm Electric Brick/Masonry Table Saw

6. Place the outer flange onto the spindle,

cupped side facing the disc and secure

with the spindle nut turning anti-clockwise

to fully tighten (fig. 22).

7. Refit safety guard and secure the four

nuts removed in step 1.

Cleaning the Water Pump

Always remove the pump from the bracket before cleaning.

1. Unscrew the suction cover (a) and

remove the pump from the bracket.

2. Rotate the rotor cover (b) to remove.

3. Use a small bristle brush and clean water

to remove any residue on the suction

cover (a), rotor cover (b) and rotor (c).

4. Reassemble the pump in reverse order.

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BBS450 450mm Electric Brick/Masonry Table Saw

Cleaning

•

Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. Wipe the

equipment with a clean cloth or blow it with compressed air at low pressure.

•

We recommend that you clean the device immediately each time you have finished using it.

•

Clean the equipment regularly with a moist cloth. Do not use cleaning agents or solvents; these could attack

the plastic parts of the equipment.

•

To maintain the life of the water pump, clean with fresh water after every use.

•

Clean off any soiling on the water trough (14) and cooling water pump at regular intervals, otherwise the

diamond cutting disc (7) may not be cooled as required.

•

At regular intervals the trough water must be replaced. Start by removing the worktable (1) from the rail (15)

and proceed to replace the dirty water with clean water. Ensure the water trough (14) is free from debris.

Manufacturer will not be responsible for any damage or injuries caused by the repair of the brick &

masonry saw by an unauthorised person or by mishandling of the brick & masonry saw.

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BBS450 450mm Electric Brick/Masonry Table Saw

Specifications

Motor 2200W

Blade 450mm

Motor Speed 2800RPM

Mitre Range 0-90°

Bevel Range 45°-90°

Max Cutting Depth 130mm @ 90° 80mm @ 45°

Max. Cut Length 700mm

Deck Size 530x430mm

Input Voltage 230V~50Hz

Power Plug 10A Australian Standard

Note: Some Assembly Required

Please Note: Performing angled bevel cuts can be arduous, if you choose to perform such cuts please ensure

that you are qualified to do so before operating the machine. Please also be aware of any adjustable parts of the

machine that may be in the cutting line when performing an angled cut that is otherwise not in the way when in

normal operation. It is recommended to guide the circular saw blade along the full range of the cutting table

before activating its power to ensure no object is obstructing an angled cut.

Please Note: The supplied blade may not be suitable for all applications, refer to a tile supplier for the

recommended blade.

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety



Consult all documentation, packaging,

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.



Before each use, check the product for

loose/broken/damaged/missing parts,

wear, or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear, or leaks.



Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.



Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.



The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.



This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business,

or employee, or financially affect the user, business, or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement, or service by a

technician may cause financial loss, loss of employee

time or an inconvenience requiring compensation.



If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

diagrams, or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning, or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

BAUMR-AG TOLBCTBMTE4A 2200W Table Saw for Brick and Masonry Stand for Electric Tile and Concrete Cutting

Product's Documents

Product manual

Specifications

BAUMR-AG TOLBCTBMTE4A Questions and Answers