25 HP- 60" CUT
CELEBRATINGOVER60 YEARSOFINNOVATION
1945-2006
1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSO[ RI 64093
PHONE 660-747-8183 FAX 660-747-8650
Manufacturing quality lawn care equipment since 1945
Made In The ]
USA
J
OWNER'S MANUAL
STARTING SERIAL # L506-017001
11849 Rev. 06-046
LIMITED WARRANTY
The manufacturer's warranty to the original consumer purchaser is: This product is free
from defects in materials and workmanship for a period of two (2) years from the date of
purchase by the original consumer purchaser. We will repair or replace, at our discretion,
parts found to be defective due to materials or workmanship. This warranty is subject to the
following limitations and exclusions:
1) Engine Warranty All engines utilized on our products have a separate warranty
extended to them by the individual engine manufacturer. Any
engine service difficulty is the responsibility of the engine
manufacturer and in no way is Swisher Mower Co., Inc. or its
agents responsible for the engine warranty. The Briggs &
Stratton Engine Service Hot-Line is 1-800-233-3723. The
Tecumseh Engine Service Hot-Line is 1-800-558-5402.
2) Commercial Use
3) Limitation
This product is not intended for commercial use and
carries no commercial warranty.
This warranty applies only to products which have been
properly assembled, adjusted, and operated in accordance
with the instructions contained within this manual. This
warranty does not apply to any product of Swisher Mower
Co., Inc., that has been subject to alteration, misuse, abuse,
improper assembly or installation, shipping damage, or to
normal wear of the product.
4) Exclusions Excluded from this warranty are normal wear, normal
adjustments, and normal maintenance.
In the event you have a claim under this warranty, you must return the product to an
authorized service dealer. All transportation charges, damage, or loss incurred during
transportation of parts submitted for replacement or repair under this warranty shall be borne
by the purchaser. Should you have any questions concerning this warranty, please contact
us toll-free at 1-800-222-8183. The model number, serial number, date of purchase, and the
name of the authorized Swisher dealer from whom you purchased the mower will be needed
before any warranty claim can be processed.
THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME
PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not
allow the limitation of consequential damages or limitations on how long an implied warranty
may last, so the above limitations or exclusions may not apply to you. This warranty gives
you specific legal rights and you may have other rights, which vary from state-to-state. This is
a limited warranty as defined by the Magnuson-Moss Act of 1975.
2
Siarting ii iiiiiii i ................ 19
3
INTRODUCTION
Congratulations
Thank you for purchasing a Swisher Zero Turn mower. This machine is built for the greatest
efficiency and rapid mowing of large areas. Conveniently located controls and dual
commercial grade hydrostatic transmissions regulated by steering levers, contribute to the
machine's performance.
This manual is a valuable document. Following the instructions for use, service,
maintenance, etc. can greatly increase the life-span of your machine.
General
In this operator's manual, left and right, backward and forward are used in relation to the normal
operators position.
Read Before Operating
NOTE:
If you have never used a Zero Turn mower before, refer to
the Operation Controls section of this manual before
attempting to operate one for the first time.
This machine is constructed only for mowing grass on lawns and other free and even ground
without obstacles. This machine is not intended for commercial use. The manufacturer's
directions concerning operation, maintenance, and repairs must be carefully followed.
This machine must only be operated, maintained, and repaired by persons that are familiar
with the machine's special characteristics and who are well versed in safety instructions.
Accident prevention regulations, other general safety regulations, occupational safety rules,
and traffic regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer
from liability for any resulting personal injury or property damage.
Read engine manufacturer's
operating and maintenance
instructions.
Read and observe all safety
instructions on your mower and in the
manual
;* Check engine oil.
Check fuel caps to sure that they
are in place.
_Set control handles outward - setting parking
brake
Be sure mower blades are turned off-
PTO switch pushed down.
;* Know how to stop the engine - Turn key to
off
Know how to stop the unit - Return control
handles to neutral
INTRODUCTION
Uncrating & Assembly
TOOLS REQUIRED:
,/ 2 - ½" Wrenches or ½" Socket with drive ratchet
,/ Tire pressure gauge
,/ Nail bar or claw hammer
,/ Wire snips
To Remove The Mower From The Crate
Dispose of top and side panels of the crate.
Remove loose parts and packing material
Cut any banding or strapping that may be holding the mower to the crate.
Disengage spark plug wire and place where it cannot make a connection.
Raise the mower deck to its highest position..
Disengage the parking brakes by placing the handle controls in the upright position.
Open the transmission valves at the rear of the unit by pulling the release rods and
locking them in place. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.
Carefully push the mower off the crate to a safe and level area.
Check engine oil. All engines are filled with oil and tested at the factory. Verify oil level
and add if necessary before starting engine. SEE ENGINE OWNER'S MANUAL
Check the battery. If the battery is put into service after the "month & year" of the date
on the battery, then it may need to be charged with a 12 volt charger for a minimum of 1
hour, but no more than 2 hours at a rate of 6 to 10 amps.
Attach battery cables to battery. Always attach the positive terminal first.
Install steering levers. Remove the bolts from the control arms on the mower. Align
the holes in the lever with the holes in the control arms and attach with the bolts provided.
Make sure both bolts on both handles are tight.
Close the transmission valves at the rear of the unit. SEE INSTRUCTION DECAL AT
THE REAR OF THE UNIT.
Reconnect spark plug wire.
Check tire pressure on all four wheels. REFER TO UNIT SPECIFICATIONS TABLE
5
SYMBOLS & DECALS
OD45- Warning Decal
Swisher Flag U.S.A.- OD39
Notice Do Not Alter Wiring Decal- OD74
Flying Debris Decal - OD43 Operator Must Be Seated Decal- OD73
Triangle Danger Decal - OD55
No Step Decal - OD11
SYMBOLS & DECALS cont.
Key/PTO Decal- 10273
Throttle/Choke Decal - 10271
Parking Brake Decal
LeR-10270
Parking Brake Decal
Right - 10279
PULLRODSObq[ON
E_H _DE AND LOCR
R_LEAS_ TO O_ATE
Hydro Release - 10280
Danger/Warning Decal - 10276
Decals Not Shown
10275 XZT60 Decal Small 10542
10281 Height Adjustment Decal 10274
OD9128 60" Deck White Decal OD99125
Replacement Parts Decal
Z-Max Decal
Medium Swisher Decal
7
SAFETY INSTRUCTIONS
These instructions are for your safety. Read them carefully.
This Safety Alert Symbol indicates important messages in
this manual. When you see this symbol, carefully read the
message that follows and be alert to the possibility of
personal injury.
General Use
:_ Read all instructions in this operator's manual
and on the machine before starting it. Ensure that
you understand them and then abide by them.
_Learn how to use the machine and its controls
safely and learn how to stop quickly. Also learn to
recognize the safety decals.
Only allow the machine to be used by adults
who are familiar with its use.
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
this manual before attempting to
operate one for the first time.
:_ Make sure nobody else is in the area of the
machine when you start the engine, engage the
drive, or run the machine.
_Stop the machine if someone enters the work
area.
_Clear the area of objects such as stones, toys,
steel wire, etc. that may become caught in the
blades and thrown out.
_Do Not Use this machine without the
Discharge Chute in place.
Stop the engine and disconnect the spark plug
before cleaning the discharge deck.
;* Never take passengers. The machine is only
intended for use by one person.
SAFETY INSTRUCTIONS
General Use Continued
_Always look around before and during reversing
maneuvers.
Slow down before turning.
Shut down the mower deck when not mowing.
;* Be careful when rounding fixed objects, so that
the blades do not hit them.
Only operate the machine in daylight or other
well-lit conditions.
Keep the machine a safe distance from holes or
other irregularities in the ground.
Never use the machine if you are tired, if you
have consumed alcohol, or if you are taking other
drugs or medications that can affect your vision,
judgment, or coordination.
Beware of traffic when working near or crossing
a road.
Never leave the machine unsupervised with the
engine running. Always shut down the blades,
engage the parking brakes, stop the engine, and
remove the ignition key before leaving the machine.
Never allow children or other persons not
trained in the use of the machine to use or service
it. Local laws may regulate the age of the user.
;* Make sure that you have first aid equipment close
at hand when using the machine.
Never use the machine when barefoot. Always
wear protective shoes or boots.
Always wear approved protective glasses or a full
visor when assembling or driving.
Ear Protection is recommended
Never wear loose clothing that can get caught in
moving parts.
Remember
The operator is responsible
for avoiding dangers or
accidents.
WARNING
When using the
machine, approved
personal protective
equipment shall be
used. Personal
protective
equipment cannot
eliminate the risk of
injury, but it will
reduce the degree of
injury if an accident
does occur. Ask
your retailer for help
in choosing the right
equipment.
O
SAFETY INSTRUCTIONS
Slope Operation
Remove obstacles such as stones, tree branches, etc.
Mow up and down, not side to side. Never drive the rider on
terrain that slopes more than 10 degrees.
Avoid starting or stopping on a slope. If the tires begin to
slip, shut down the blades and drive slowly down the slope.
;* Always drive evenly and slowly on slopes.
Make no sudden changes in speed or direction.
Avoid unnecessary turns on slopes, and if it proves
necessary, turn slowly and gradually downward, if possible.
Watch for holes, ruts, or bumps. On uneven terrain, the
machine can tip more easily. Long grass can hide obstacles.
;* Drive slowly and use small movements of the steering
controls.
Do not mow wet grass. It is slippery, and the tires can loose
their grip, so that the machine slides.
Do not try to stabilize the machine by putting a foot on the
ground.
Remember
The operator is
responsible for
avoiding dangers or
accidents.
Children
Serious accidents may occur if you fail to be on guard for
children in the area of the machine. Children are often attracted
to the machine and mowing work. Never assume that children
will stay put where you last saw them.
Keep children away from the mowing area and under close
supervision by another adult.
Shut off the machine if children enter the work area.
Never allow a child to ride with you.
Never allow children to operate the machine.
;* Be extra cautious near corners, bushes, trees, or other
objects that block your view.
10
SPECIFICATIONS
GASOLINE CAPACITY DUAL 2.0 GAL TANKS
AND TYPE UNLEADED REGULAR
OIL TYPE (SPI-SF-SJ): SEE ENGINE MANUAL
SPARK PLUG SEE ENGINE MANUAL
GROUND SPEED 0- 6 mph
TIRE SIZE FRONT: 4.10x3.5-5 5/8 Bearing
REAR: 20 X 10 X 8
TIRE PRESSURE FRONT: 50 psi Max
REAR: 22 psi Max
BATTERY 12V/Heavy Duty 275 CCA
Type U 1L
HYDRO Bolt Torque 27 + - 3 ft. Ibs
BLADE BOLT TORQUE 35 ft. Ibs
CUTTING HEIGHT 1.5"- 5"
CUTTING WIDTH 60"- 3 Mulching Blade System
PARKING BRAKE Automatic- On Steering
Handles
FRONT AXLE Pivoting
SEAT Deluxe 18" Back w/Arm Rest
6" Adjustable Slide
TRANSMISSION Commercial Grade Eaton
Hydrostatic
DECK LIFT Spring Assisted
UNIT MEASUREMENTS LENGTH: 70"
WIDTH: 60 1¼....
Including Deck
WEIGHT: 680 Ibs
11
CUSTOMER RESPONSIBILITIES
Operator Presence System
Be sure the operator presence and interlock systems are working properly. If your
mower does not function as described, repair the problem immediately.
;* The engine should not start unless the parking brakes (handle controls) are
engaged (rotated outward), the PTO (Blade Engagement - See OPERATION
FEATURES section of this manual) switch is disengaged (pressed down), and
the operator is on the seat.
;* When the engine is running, any attempt by the operator to leave the seat
without first setting the parking brake should shut off the engine.
;* When the engine is running and the PTO switch is engaged, any attempt by
the operator to leave the seat without first disengaging the PTO switch, should
shut off the engine.
When the engine is running and the control levers are rotated in, any
attempt by the operator to leave the seat without rotating the control levers out,
should shut off the engine.
The PTO switch should never engage without the operator on the seat.
Tires
;* Maintain proper air pressure in all tires ( SEE SPECIFICATIONS section)
Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
12
CUSTOMER RESPONSIBILITIES
Blade Maintenance
CAUTION
Stop engine and remove ignition key for safety. Disconnect spark plug wire.
thick gloves when holding onto blade. Avoid the sharp edge of the blade.
Wear heavy,
For best results, mower blades must be kept sharp. Replace bent or damage blades.
Safely raise front of mower. SEE WARNING
Hold or block blade from turning.
Loosen blade nut and remove blade.
Replace blade, (SEE SPECIFICATIONS).
Battery
WARNING
The battery contains sulfuric acid
and electrolytes which are
poisonous and corrosive.
WARNING
When it is necessary to raise
the mower for any repair or
service, use jackstands to
provide adequate support.
DO NOT rely on hydraulic or
mechanical jacks
The battery is a maintenance-free battery and the fluid level cannot be checked.
:_ Charge battery if needed.
To clean battery and terminals
:_ Remove terminal guard.
_Disconnect the BLACK battery cable first, then the RED battery cable and remove
the battery.
;* Rinse the battery with plain water and dry.
;* Clean terminals and battery cable ends with wire brush until shiny.
Coat terminals with grease or petroleum jelly
Reinstall battery
Reconnect the battery cables
13
CUSTOMER RESPONSIBILITIES
V-Belts
Check V-belts for deterioration and wear after 100 hours of operation and replace if
necessary. Replace belts if they begin to slip from wear. SEE SPECIFICATION for belt
part numbers and SERVICE section of this manual for instructions on how to replace the
belt.
Engine
REFER TO YOUR ENGINE OWNERS MANUAL
Overall Unit Care
;* Reduce the risk of fire by removing grass, leaves, and other debris that may
have accumulated on the machine. Allow the machine time to cool before cleaning
or putting it in storage.
;* Wash mower periodically. Clean above and below deck.
;* Keep all electrical connections clean and tight.
Driving and Transport on Public Roads
;*Check applicable road traffic regulations before driving and transporting on public
roads.
;* If the machine is transported, you should always use approved fastening equipment
and ensure that the machine is well anchored.
;*The cutting deck should also be lowered to the lowest position and the steering levers
should be in the outward position, so that the parking brake is engaged.
14
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
Before 8 Hours 25 Hours 50 Hours 100 Hours Season Before
Each Storage
Use
Check Brake X X
Operation
Check Tire X X
Pressure
Check Operator X
Presence
Parking Brake X
Check for Loose X X X
Fasteners
Sharpen/Replace X3
Mower Blades
Check Battery X X
Clean Battery & X X
Terminals
Check Belts X
Check Engine Oil X X
Change Engine Oil w/ Xl,2
filter
Change Engine Oil Xl,2
w/o filter
Replace Oil Filter Xl,2
Clean Air Filter X2
Inspect Muffler X
Clean Engine Cooling X2
Fins
Replace Spark Plug X X
Replace Fuel Filter X
1 - Change more often when operating under a heavy load or in high ambient temperatures
2 - Service more often when operating in dirty or dusty conditions
3 - Replace blades more often when mowing in sandy soil
15
FEATURES
OPERATION
1. Throttle Control- Used to control
Engine Speed
2. Hour Meter - Indicates hours of
operation
3. Choke Control - Used when starting a
cold engine
4. PTO Switch - Used to engage or
disengage the deck blades
5. Ignition Switch - Used to start or stop
the engine
6. Deck Lift Handle - Used to raise and
lower the cutting deck
.
.
.
10.
11.
12.
13.
Control Levers / Parking Brake - Sets the
speed of the mower in both the forward and
reverse directions and also turns the mower /
Engages and disengages the Automatic
Parking Brake system
Hydro Bypass - Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit
Fuel Tanks - Dual 2.0 gal fuel tanks
Seat Slide
Battery
Pivoting Front Axle
Discharge Chute
SEE DETAILS PAGE
16
FEATURES
OPERATION
1. Throttle Control - Used to control
Engine Speed
2. Hour Meter - Indicates hours of
operation
3. Choke Control - Used when starting a
cold engine
4. PTO Switch - Used to engage or
disengage the deck blades
5. Ignition Switch - Used to start or stop
the engine
6. Deck Lift Handle - Used to raise and
lower the cutting deck
.
Control Levers / Parking Brake - Sets the
speed of the mower in both the forward and
reverse directions and also turns the mower /
Engages and disengages the Automatic
Parking Brake system
8. Hydro Bypass - Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit
9. Fuel Tanks - Dual 2.0 gal fuel tanks
10. Seat Slide
11. Battery
12. Pivoting Front Axle
13. Discharge Chute
SEE DETAILS PAGE
17
FEATURES
Left Control Panel
OPERATION
Right Control Panel
1. Throttle Control - Used to control
Engine Speed
2. Hour Meter - Indicates hours of
operation
3. Choke Control - Used when starting a
cold engine
4. PTO Switch - Used to engage or
disengage the deck blades
5. Ignition Switch - Used to start or stop
the engine
6. Deck Lift Handle - Used to raise and
lower the cutting deck
Rear of Unit
7. Control Levers / Parking Brake - Sets the
speed of the mower in both the forward and
reverse directions and also turns the mower /
Engages and disengages the Automatic
Parking Brake system
8. Hydro Bypass - Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit
.
10.
11.
12.
13.
Fuel Tanks - Dual 2.0 gal fuel tanks
Seat Slide
Battery
Pivoting Front Axle
Discharge Chute
18
OPERATION
Starting
Operator must be sitting in the seat. Control handles must be in the neutral
(outward) position (which sets the parking brakes). PTO must be in the disengage
position (pushed down).
Set choke (if needed), turn key and release as soon as engine starts. Adjust
throttle to half and shut choke off.
Close motion control levers (move inward), releasing the Parking Brakes
Be sure all people are clear of the area. Engage blades and set RPM to
maximum.
Grass Height & Cutting Suggestions
Do not attempt to cut wet grass
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
this manual before attempting to
operate one for the first time.
The average lawn should be cut to 2 ½" during the cool season and to over 3"
during the hot months. For healthier and better looking lawns, mow often and after
moderate growth.
As a rule, never cut more than 1/3 of the total grass blade length. Correct mowing
height can reduce weeds and lawn disease.
For best performance, grass over 6 inches in height should be mowed twice. The
first cut should be set relatively high and the second set to the desired height.
19
Controls
OPERATION
;* Be familiar with all controls, their functions and how to operate them before
starting the machine.
;*Motion control levers on each side of the console control the direction of
movement. SEE FIGURE BELOW
Control Handles
Neutral Position Slow Forward Fast Forward
90 Degree Right Turn 90 Degree Left Turn
Slow Reverse
360 Degree Right Turn 360 Degree Left Turn
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
this manual before attempting to
operate one for the first time.
Note: The pressure required to operate the mower is very slight
2O
SERVICE & ADJUSTMENTS
Adjusting The Cutting Height
Push out on the Deck Lift Handle and raise or lower the deck to the desired
position.
Position 1 is the lowest setting and Position 8 is the highest position
The cutting range is from approximately 1 ½" to approximately 5"
Deck Leveling
TOOLS REQUIRED:
,/ 2 - ½" Wrenches or ½" Socket with drive ratchet
Lower the cutting deck down to the lowest position (position 1)
Loosen the nuts on the top side of the deck hanger brackets (3 places) where the
lift cables attach to.
With all three loose on top of the brackets the deck should now set on the ground
resting on the roller wheels.
Tighten the nuts on the top of the lift brackets making sure that all three lift cables
are pulled tight.
;* Lift deck using the deck lift handle to the desired position
21
SERVICE & ADJUSTMENTS
Deck Belt Routing & Replacement
Removal
,/Disconnect spark plug wire
,/Apply parking brake
,,t Lower the deck to its lowest position
,,t Remove the belt covers
,,t Disconnect tension idler
`/Roll the belt over the top of the deck pulleys
`/Remove belt
Front of Unit
Replacement
,/Install new belt by placing it around
the deck pulleys. Refer to routing
diagram below.
,/The belt will be loose at this time
,,t Tightly secure the belt tension back
to its original position
`/Reinstall the belt covers
,,t Reconnect spark plug wire
For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual
SERVICE & ADJUSTMENTS
Hydro Belt Routing & Replacement
Removal
,/Disconnect spark plug wire
,/Apply parking brake
,/Disconnect wiring from electric clutch
,/Remove clutch stop weldment (9973TK)
,,t Remove t he engine to deck belt
`/Disconnect idler spring
`/Disconnect tension idler
,/ Remove belt from the engine pulley and from
the Hydro pulleys
Replacement
,,t Install new belt by placing it around
the engine pulley and the hydro pulleys.
Refer to routing diagram below.
`/The belt will be loose at this time
`/Tightly secure the belt tension back
to its original position
`/Reinstall the belt from the engine to
the deck
,/Reconnect wiring to the electric clutch
,/Reconnect spark plug wire
Idler Pulley
"Engine Pulley
For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual
23
SERVICE & ADJUSTMENTS
Engine to Deck Belt
Removal
,/Apply parking brake
,/Lower the deck to its lowest position
•'t Disconnect tension idler
•'t Remove belt from the mower deck and the
electric clutch
Replacement
,/Install new belt by placing it around
the electric clutch and route it through
the idler and around the deck pulley.
Refer to routing diagram below.
,/The belt will be loose at this time
,/Tightly secure the belt tension back
to its original position
Seat Adjustment
,/The Swisher ZT2560 is equipped with a 6" range sliding seat.
,/Release the tension on the seat adjustment lever by pushing
the yellow tip lever to the left. See features section in this manual
v" Using your own weight, slide the seat to the desired position
,/Release the lever
Travel Reduction Adjustment (Ref. Page 29)
,/To improve the tracking of the Swisher ZT2560 the speed of one of the rear wheels needs to
be decreased. If the ZT2560 pulls to the right the left wheel will need to decrease speed and if
pulling to the left the right wheel will need to decrease speed.
,/To decrease the speed in one of the rear wheels turn the bolt (item 40) counter clockwise.
This will limit travel of the handle. Ensure after the bolt has been moved that the nuts holding
the bolt in place are securely tightened.
24
SERVICE & ADJUSTMENTS
Parking Brakes
,/The Swisher ZT2560 is equipped with an Automatic Parking
Brake system on each control handle.
,/When the control handles are in the out most position the
parking brakes are on.
,/Adjustment for the system is located on the ends of the brake
cable at the hydro pan & frame
,/Raise the rear wheel off the ground.
,/Disengage the hydro to be adjusted with the hydro release
handle at the rear of the unit
,/Adjust so that the brake is not on when the handles are in the
operator position. The wheel should turn freely.
,,t The wheel should not turn when the handle is move to the
engaged or outward position.
,/To tighten the brake, turn the adjustment nuts towards the end
of the cable.
,,t Recheck adjustment with control handle
`/Lower unit back to the ground
,/Reengage the hydro at the rear of the unit
WARNING
When it is necessary to raise the mower for
any repair or service, use jackstands to
provide adequate support. DO NOT rely on
hydraulic or mechanical jacks
25
WIRING HARNESS
GREEH
CLLrTCtt PLUG
WHITE
ENGIliE
GRAY
_ITE
It
IGHITIOH
i
!
2:6
PARTS BREAKDOWN
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Description Part # Item #
25HP B&S Engine N/A 18
Frame Pan 9999TK 19
Lift Support Plate (right) 9937TK 20
Lift Support Plate (left) 9936TK 21
1/3-13 X 2 GR5 Bolt NB509 22
2 1/2 Cable Pulley 10211 23
1 1/2 Cable Pulley 5542 24
1/2-13 Nut NB213Z 25
1/2-13 Nyloc Nut NB281 26
Lock Plate 9922TK 27
5/16-18 X 3/4 Serrated Fig Bolt NB596 28
5/16-18 Jam Nut NB173
5/16-18 X 1 1/4 Serrated Flange Bol NB253
Rear Deck Lift Cable 9947
Linkage Tab 9958TK
Deck Lift Weldment 9933TK
5/16-18 Nyloc Nut NB181
Description Part #
Front Deck Lift Cable 9948
Height Adjust Handle 9952TK
Height Adjust Handle Grip 7826
Front Handle Cover 9941TK
5/16-18 X 2 1/2 GR5 Bolt NB138
5/16-18 X 3 GR2 Bolt NB563
5/16 SAE Washer NB275
Deck Lift Handle Spring 10535
5/16-18 Serrated Flange Nut NB170
i/16-18 X 1 1/2 Serrated Flange Bo NB252
Solenoid Bracket Painted 9913TK
21
20 19
2
24
3
25
14
18
16
13
26
4
9
11
2:7
PARTS BREAKDOWN
Item # Description Part #
1 25 HP B&S Engine N/A
2 5/16-18 Serrated Flange Nut NB170
3 Spacer Engine Pulley BB105SL
4 Motor Pulley 3.25" 9993
5 1/4 X 1/2 Key Stock 4258
6 Engine Pulley Spacer Short .687 689S
7 Electric Clutch 3813
8 Washer Belleville Engine Pulley 699
9 7/16-20 X 3.25 HCF GR5 ZP NB705
10 5/16-18 X 1 1/4 Serrated Flange Boll NB253
11 Oil Drain Valve AS122
12 Oil Drain Valve Cap AS123
Not Shown
Description Part #
Solenoid Assembly 9043
Wiring Harness 10264
14
ENGINE ASSEMBLY
m13
17
18
GAS TANK ASSEMBLY
19
Item# Description Part #
13 FuelTank AS100
14 Cap 6102NC
15 Grommet AS119
16 FuelShutOffValve AS 120
17 Fuel Line Clamp 6FLC
18 1/4" FuelLine AS140
19 Check Valve 1/4" 10265
2:8
PARTS BREAKDOWN
2
4
11
3O
m30
14
31-----_ 31
g_-34 [
33 29
5
17
27
18
22
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Item #
1931
32 // @ 20
21
Description Part # 22
1/4-20 X 3/4 Carriage Bolt 10547 23
1 1/2" Block Pulley 10728 24
1/4-20 Serrated Fig Nut NB524 25
Sping Assist Bracket 9926TK 26
5/16-18 X 3/4 Serrated Flange Bolt NB596 27
PulleyMount Tab 9963TK 28
1/2-13 X 2 GR5 Bolt NB509 29
Cable Pulley 5542 30
1/2-13 Nut GR2 ZP NB213Z 31
1/2-13 Nyloc Nut NB281 32
5/16-18 Serrated Flange Nut NB170 33
1/4-20 X 1 1/2 GR2 Bolt NB162 34
Tension Bracket 9918TK 35
5/16-18 X 3 1/2 eye bolt NB315 36
5/16-18 Nyloc Nut NB181 38
Belt to Deck IdlerBracket 9957TK 39
1/2-13 Nyloc Nut NB281 40
IdlerSpacer 6040 41
Description
IdlerBushing
Idler Bracket Painted
IdlerPulley OD-2.16", ID-3/8"
3/8-16 X 1 1/2 HCC GR5ZP
Clutch Rod Spring T60
1/4-20 Flange Nut
3/8-16 X 2 HCC GR5 ZP
3/8-16 2-Way Lock Nut
3/8-16 Nyloc Nut
Lower Belt IdlerArm
1/2-13 X 3 HCC GR5 Bolt ZP
3/8-16 X 2 HTC GR2 ZP
3/8 SAE Washer
3/8-16 2-Way Lock Nut
IdlerPulley OD-2.75", ID-3/8"
3/8-16 HNC GR2 ZP
1/2-13 Nut GR2 ZP
5/16-18 X 1 HCC GR5 ZP
Idler PulleyV OD-3.54", ID-3/8"
Clutch Rod Spring T60
5/16-18 X 1 1/2 Flge Serr. Bolt
Travel Reduction Brkt Txt BIk
Part#
6037
9944TK
B27
NB107
682S
NB524
NB198
NB280
NB182
3691TK
NB131
NB231
NB272
NB280
7509
NB212
NB213Z
NB501
3622
682S
NB254
11176TK
29
PARTS BREAKDOWN
_E IDL_
IDLER DETAIL
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Description
60 ZT Deck Weldment
5/16-18 x 3/4 Serr flange bolt
Belt Cover
3/8 SAE washer
3/8-16 Wloc nut
Anti-scalp roller 3/8 ID
3/8-16 X 4 Cardage Bolt
Deck Hanger
5/16-18 serrated flange nut
Chute mount
5/16-18 x8 1/2 HCC GR2 ZP
3/8-16 Nyloc Nut ZY
Torsion spring- bent leg
Discharge Chute
Part #
9901 TK
NB596
6025TK
NB272
NB182
AS001
NB707
9938TK
NB170
6O3OTK
NB136
NB182
9100
9902TK
Item #
15
16
17
18
19
20
21
22
23
24
25
26
27
28
3O
Description Part #
3/8-16 x5 1/2 GR5 ZP NB575
3/8-16 nyloc nut NB182
Idler Bushing 6037
3/8-16 x2 1/4 HTC GR5 ZP NB693
Idler Arm -pal nted 6041TK
Idler Spacer 6040
3/8-16 x 1 1/2 HCC GR5 ZP NB107
Idler Pulley OD 3.25, ID 3/8 B527
3/8-16 2-way lock nut NB280
3/8-16 Jam nut NB174
3/8-16 Nylock nutJam NB207
Two speed spring (A232 1998) TZ2S
Rear Roller Bracket 10775
5/16-18 x3 1/2 Center of Eye-5/8 Eye NB315
m4
j15
1_ _ o
e e-------_ 10
9
--6
Center Driver
PARTS BREAKDOWN
1 3/4-16 Nut
2 BelIevilIe Washer
3 Pulley 4 1/2"
4 Spacer
5 3/4 ID X 1 1/40D 18 GA Washer
6 Center Blade Driver
7 Outer Blade Driver
8 3/4 ID X 1 3/40D Fiat Washer
9 Blade Mount Plate
10 3/8-24 Two Way Lock Nut
11 Blade
12 3/8-24 X 1 Bolt
13 BelIevilIe Washer
14 Blade Bearing
15 7" Blade Driver Shaft
16 5" Blade Driver Shaft
17 Blade Driver Housing
18 3/8-24 X 1 Engine Bolt Locktite
NB175
AS155
B4104TK
6065PM
NB179
10541
10540
B98W
9008
NB216
3293
NB238
NB607
B98
9075
9077
10539
NB238N
m
13
12 18
Outside Driver
31
23 PARTS BREAKDOWN
315 22
26
24
1
8
-2
13
, 5 4
19 " 20
10
25
28
6
7
9
® ®
@
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2o
21
22
Description Part#
Hydro Pan Weldment 9935TK
Eaton Hydrow/Resv & Tank 10268
EatonHydrow/Resv & Tank & Ext 10269
Tire& Wheel20 x 10x8 3756
Wheel HubAssembly 9920TK
Hex FlngSerr ScrewZP 3/8-16 NB780
1.5x .761x .098 x.134 Belvwasher AS155
5/64 x 3/4 cotterpm NB519
Wheel HubLug Nut1/2-20 2203LN
Parking Brake Cable Assembly 9976
1/4-20 x3/4 GR5ZP NB250
Clutchcable clevis T44ch 9023MOD
1/4-20nylok nut NB180
Shift linkage- Painted 9919TK
Hydrolinkage RightWeldment 9929
Hydrolinkage LeftWeldment 9928
1/4-28x3/4 GR5ZP NB620
1/4 SAE Washer NB274
5/16 SAE Washer NB275
1/8 X 3/4 Cotter Pin NB125
LatchPin Bushing 78392
Ball Linkage right (silver) NB263
Item #
23
24
25
26
27
28
29
30
31
32
33
Description
Battery
Clutch stop weldment - painted
5/16-18 x3/4 serr flange bolt
5/16-18 serrated flange nut
Rear Stabilizer-Painted
Hydro release handle
Spring for Idler Arm
Hydro release plate - Painted
5/16-18xl Rolock screw
5/16 sae washer
5/16-7/10 x .006 wave washer
NOT SHOWN
Battery Hold Down
1/4-20 X 1 1/2 atc 9r2 zp
1/4-20 Nytok nut
1/4 SAE Washer
1/4-20 kep nut
Battery Cable 10" Red
Battery Cable 10" Black
Part #
9973TK
NB596
NB170
9946TK
9923
BRS6
9924TK
10543
NB275
10544
BHOLD
NB162
NB180
NB274
NB203
BCSR
BCSR
32:
PARTS BREAKDOWN
:2!
i9
15!
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
De scri ption
Seat Base
Control Panel
Hour Meter
Throttle ContmI 35"
Handle Pivot
1" Dir. Handle Weldment, Right Txt BIk
5t!6-18 X 1 Serrated Flange GR5 Bolt
Storage Compartment
5.5" Neutral Bracket Txt BIk
Tapered Spring
Steering Linkage Control Arm
3/8-16 X2 !/4 GR5 Bolt
3/8-16 GR2
3/8-16 Jam Nut
3/8 SAE Washer
3/8-16 2-Way Lock Nut
5/16-18X2 GR5 Bolt
5116SAE Washer
5t16-18 Nyloc Nut
1" Dir. WIdmnt, Left Txt BIk
Control Panel Right
Key Switch
PTO Switch
Tinnerman Clips 5/16-!8 Heavy Duty
Side Plate
5/16-18 Serrated Flange Nut
Return to Neutral Switch
8-32 Kep Nut
Safety Switch Rocker Arm
PaN #
9998TK
9991TK
3803
3788
9985TK
30 5/16-18 Nyloc Nut NB181
31 5/16 SAE Washer NB275
32 Spacer B99S
33 1/2-13 GR2 Nut NB213Z
34 8-32X 1/2 Phil Truss Screw NB197
36 5/16-18 X 1 I/4 Serrated Flange Bolt NB253
11768TK
10548
9956TK
!0899TK
3609
9927
NB693
NB212
NB174
NB272
NB280
NB5O7
NB275
NB181
1!769TK
9990TK
3623
3605
3669
9996TK
NB170
3695
NB201
9925TK
37 ZT Seat 18" 10570
38 Seat Mount 9984TK
39 Seat Bracket 3807TK
40 Foot Plate 9995TK
41 Pivot Plate Housing Weldment 9954TK
42 Deck Stabilizer-Left 9950TK
Deck Stabilizer-Right 9951TK
43 Deck Stabilizing Bar 9949
44 Pivot Axle WeIdment-Painted 9994TK
45 Blade Bearing B98
46 Textured Black Caster T50 665TK
47 ]qre/Wheel Slick 4.10x3.5-5 5/8 Bearing 3010
48 5/8-11 X7 HCC GR5 ZP NB624
49 5/8 tD X I QD 10 GA Washer NB178
50 Wheel Spacer 1" 3395
51 5/8-11 2 Way Lock Jam Nut NB595
52 13/16 X 1 I/4 X I/8 Washer NB195
53 3/4-16 Jam Nylok Nut NB122
54 5/16-18 X 1 Serrated Flange GR5 2P 10548
55 Axle Washer-Painted 9915TK
56 Spacer B99S
57 5/16-18 Serrated Flng Nut NB170
58 Height Indicator Bracket Txt BIk 11770TK
NOT SHOWN
Arm Rest Kit 10571
Mat for Pan 10729
Mat for Foot Plate 10549
NOT SHOWN
Seat Grommet 9931
Seat Spring 3609
1/4-20 X 1 1/2 HCCGR2ZP NB104Z
1/4 SAE Washer NB274
1/4-20 Nylok Nut NB180
60" Choke Cable 9914
q_
TROUBLESHOOTING
PROBLEM CAUSE CORRECTION
Engine Will
Not Start
Engine Hard
To Start
Engine Will
Not Turn
Over
Engine
Clicks but
Will Not
Start
1. Out of fuel
2. Engine not "choked" properly
3. Engine flooded
4. Bad spark plug
5. Dirty air filter
6. Dirty fuel filter
7. Water in fuel
8. Loose or damaged wiring
1. Fill fuel tank
2. Choked engine and attempt to restart
3. Wait several minutes before attempting to
restart.
4. Replace spark plug
5. Clean or replace air filter
6. Replace fuel filter
7. Drain fuel tank & carburetor, refill tank
with fresh gas and replace fuel filter
8. Check all wiring
9. Carburetor out of adjustment
10. Engine valves out of adjustment
11. Extreme cold conditions
12. Fuel shut off valves closed
1. Bad spark plug
2. Dirty air filter
3. Dirty fuel filter
4. Weak or dead battery
5. Carburetor out of adjustment
6. Engine valves out of adjustment
7. Loose or damaged wiring
8. Stale or dirty fuel
1. Directional handles not in correct position
9. See Engine Manual
10. Contact an authorized service center
11. See Engine Manual
12. Open
1. Replace spark plug
2. Clean or replace air filter
3. Replace fuel filter
4. Recharge or replace battery
5. See Engine Manual
6. Contact an authorized service center
7. Check all wiring
8. Drain fuel tank & refill with fresh gasoline
1. Place handles in the out most position
2. PTO engaged
3. Weak or dead battery
4. Blown fuse
5. Corroded battery terminals
6. Loose or damaged wiring
7. Faulty ignition switch
8. Faulty solenoid
2. Push PTO switch down
3. Recharge or replace battery
4. Replace fusel
5. Clean battery terminals - See battery
section of this manual
6. Check all wiring
7. Check/replace ignition switch
8. Check/replace solenoid
9. Faulty operator presence switch/switches
1. Weak or dead battery
2. Corroded battery terminals
3. Loose or damaged wiring
4. Faulty solenoid
g.
1.
2.
3.
4.
Contact an authorized service center
Recharge or replace battery
Clean battery terminals - See battery
section of this manuat
Check all wiring
Check/replace solenoid
34
TROUBLESHOOTING Continued
PROBLEM CAUSE CORRECTION
Lossof
Power
1.
2.
3.
Cutting too much grass/too fast
"Choke" position
Buildup of grass, leaves and trash under
deck.
4. Dirty air filter
5. Low oil level/dirty oil
6. Faulty spark plug
7. Dirty fuel filter
8. Stale or dirty fuel
9. Water in fuel
10. Spark plug wire loose
11. Dirty engine air screen/fins
12. Dirty/clogged muffler
13. Loose or damaged wiring
1. Set in High Cut (position 8)/reduce speed
2. Push choke control in
3. Clean underside of mower deck
4. Clean or replace air filter
5. Check oil level/change oil
6. Clean and re-gap or change plug
7. Replace fuel filter
8. Drain fuel tank & refill tank with fresh gas
9. Drain fuel tank & carburetor, refill tank
with fresh gas and replace fuel filter
10. Connect and tighten spark plug wire
11. Clean engine air screen/fins
12. Clean/replace muffler
13. Check all wiring
Excessive
Vibration
Engine
backfi res
when turning
engine OFF
Unit Does
not
Travel in a
straight line
14. Carburetor out of adjustment
15. Engine valves out of adjustment
16. Loose drive belt
1. Worn, bent or loose blade
2. Bent blade driver
3. Loose/damage part or parts
4. Faulty blade driver assembly
Engine throttle control not set at "SLOW"
position for 30 seconds before stopping
engine.
1. Incorrect tire pressure
2. Rear wheels rotating at different
speeds.
14. See Engine Manual
15. Contact an authorized service center
16. Adjust idler/replace belt
1. Replace blade. Tighten blade bolt.
2. Replace blade driver
3. Tighten loose part or parts. Replace
damaged parts.
4. Replace blade driver assembly
1.
Move throttle control to "SLOW" position
and allow to idle for 30 seconds before
stopping engine
1. Check tire pressure (See
Specifications)
2. Adjust travei reduction weldment.
35
TROUBLESHOOTING Continued
PROBLEM CAUSE CORRECTION
Poor cut -
uneven
Battery will
not charge
Loss of drive
1. Worn, bent or loose blade
2. Mower deck not Ievel
3. Buildup of grass, leaves and trash under
deck.
4. Bent deck
5. Faulty Blade driver assembly
1.
2.
3.
Bad battery
Poor cable connections
Faulty solenoid
1. Bypass linkages in the bypass position
2. Hydro belt worn, damaged, or broken
3. Idler spring loose or broken
1.
2.
3.
Replace blade. Tighten blade bolt
Level deck. See section in this manual
Clean underside of mower deck
4.
5.
1.
2.
Replace deck
Replace blade driver assembly
Replace battery
Check/clean all connections. See section
in this manual
Replace solenoid
1. Make sure that the bypass linkages are in
the drive or engaged position. Located at
the rear of the machine. Refer to decal
on the rear of the unit.
2. Replace Hydro belt.
3. Replace Idler spring
36
Mower Identification Unauthorized Replacement Parts
Each mower has its own model number. Each
engine has its own model number. The model
number for the mower will be found under the
seat. The model number for the engine will be
found on the top of the blower fan housing.
All mower parts listed herein may be ordered
directly from Swisher Mower & Machine Co. Inc.
or your nearest Swisher dealer.
All engine parts may be ordered from the
nearest dealer of the engine supplied with your
mower.
Use only Swisher replacement parts.
The replacement of any part on this
unit with anything other than Swisher
authorized replacement part may
adversely affect the performance,
durability and safety of this unit and
may void the warranty. Swisher
disclaims liability for any claims or
damages, whether warranty, property
damage, personal injury or death
arising out of the use of unauthorized
replacement parts.
WHEN ORDERING PARTS, PLEASE HAVE THE
FOLLOWING INORMATION AVAILABLE:
•Date Purchased
•Purchased From
•PRODUCT - ZT2560
•SERIAL NUMBER -
•MODEL NUMBER -
•ENGINE MODEL NUMBER-
TYPE -
•PART NUMBER WITH PAINT CODE
•PART DESCRIPTION
SWISHER MOWER & MACHINE CO. INC.
1602 CORPORATE DRIVE
P.O. BOX 67
WARRENSBURG, MO 64093
Swisherinc.com
TELEPHONE - 1-800-222-8183
FAX- 1-660-747-8650
Cust.serv@swis herinc.com
37
Replacement Parts
Quick Reference
Swisher Part # Part Description
9947 Rear Deck Lift Cable
9948 Front Deck Lift Cable
AS069 Fuse 10 Amp
6046 47" Hydro Belt
3756 20 x 10 x 8 Rear Tire
5058 122" Deck Belt
3293 20.5 Mulching Blade
10263 83" Engine to Deck Belt
10540 Blade Driver Assembly
(outside)
10541 Blade Driver Assembly
(center)
CAUTION
Use extreme care when working on machinery.
Before performing any maintenance, turn off engine, allow the unit to cool & remove
the key. Disconnect spark plug wire.
Set Parking Brake by placing the control handles in the neutral or outward position.
Do not wear watch or jewelry. Do not wear loose fitting clothes. Observe all common
safety practices with tools.
38
WARRANTY RIGHTS AND OBLIGATIONS
YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board and Swisher Mower, is pleased to explain
the evaporative emission control system (EECS) on your model year 2006 and later Swisher Product. In California, new Outdoor
Power Equipment, must be designed, built and equipped to meet the State's stringent anti-smog standards. Swisher Mower must
warrant the EECS on your Power Equipment, for the period of time listed below provided there has been no abuse, neglect, or
improper maintenance. For model year 2006 the EECS on your mower includes the liquid fuel lines, fuel line connectors, and fuel
line clamps. Where a warrantable condition exists, Swisher Mower will repair at no cost to you. Expenses covered under warranty
include diagnosis, parts, and labor.
MANUFACTURER'S WARRANTY COVERAGE: For a period of two years, any evaporative emission-related part included in the
list of EECS parts for your mower is defective, the part will be repaired or replaced by Swisher Mower.
OWNER'S WARRANTY RESPONSIBILITIES: As the owner of this Power Equipment, you are responsible for performance of the
required maintenance listed in your owner's manual. Swisher Mower recommends that you retain all receipts covering maintenance
on your Power Equipment, but Swisher Mower cannot deny warranty solely for the lack of receipts. As the Power Equipment owner,
you should be aware that Swisher Mower, may deny you warranty coverage if your Power Equipment, or a covered part has failed
due to abuse, neglect, or improper maintenance, unapproved modifications, or the use of parts not made or approved by the
equipment manufacturer. You are responsible for presenting your Power Equipment to an authorized Swisher Service center as
soon as the problem exists. Warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you
have a question regarding your warranty rights and responsibilities, you should contact the Swisher Mower Service representative at
1-800-222-8183.
WARRANTY COMMENCEMENT DATE: The warranty period begins on the date the Power Equipment Is purchased.
LENGTH OF COVERAGE: This warranty shall be for a period of two (2) years from the initial date of purchase.
WHAT IS COVERED: Warranted parts include the Liquid fuel line, fuel line connectors, and fuel line clamps.
REPAIR OR REPLACEMENT OF PARTS: Repair or replacement of any evaporative warranted part will be performed at no charge
to the owner at an authorized Swisher Mower Service Center. If you have a question regarding your warranty rights and
responsibilities, you should contact your nearest authorized service center or call the Swisher Mower Service representative at 1-
800-222-8183.
WARRANTY PERIOD: Any warranted part is not scheduled for replacement as required maintenance, or which is scheduled only
for regular inspection to the effect of "repair or replace as necessary" shall be warranted for two (2) years. Any warranted part that
is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled
replacement point for that part.
DIAGNOSIS: The owner shall not be charged for diagnostic labor that leads to the determination that a warranted part is defective if
the diagnostic work is performed at an authorized Swisher Service Center.
CONSEQUENTIAL DAMAGE: Swisher Mower, may be liable for damages to other engine or equipment components caused by the
failure of a warranted part still under warranty.
WHAT IS NOT COVERED: All failures caused by abuse, neglect, or improper maintenance is not covered.
ADD-ON OR MODIFIED PARTS: The use of add-on or modified parts may be grounds for disallowing a warranty claim. Swisher
Mower is not liable to cover failures of warranted parts caused by the use of an add-on or modified part.
HOW TO FILE A CLAIM: If you have a question regarding your warranty rights and responsibilities, you should contact your nearest
authorized service center or call Swisher Mower Service representative at 1-800-222-8183.
39
SWISHER HISTORY
Back before electricity came to rural Missouri Max Swisher was producing lawn mowers from
his mother's chicken house. Max never liked to mow grass. He installed a gearbox on his
family's lawn mower creating a self-propelled unit. By tying one end of a rope to the mower and
the other end to a tree in the center of the yard the mower circled the tree, shortening the rope and
guiding the mower in concentric circles. Max enjoyed relaxing under a shade tree while his
invention did all the work.
Max had designed his first self-propelled rotary lawn mower to do his dirty work for him.
Neighbors noticed his new invention and began asking him to make more. Today, 60 years later,
Swisher Mower and Machine Company, Inc. is still producing innovative lawn and garden and
ATV/UTV equipment designed to give us all more "relaxing in the shade" time.
Swisher products have been featured nationally on television programs such as Regis and Kathie
Lee and seen in publications like ATV Magazine, Country Journal, Popular Mechanics Magazine
and others. In January 2000 Popular Mechanics Ma_azine named Max's zero turning radius
riding mower one of the 20 thcentury's top household inventions.
Swisher offers value and function in its products to meet your grounds maintenance needs.
CELEBRATINGOVER60 YEARSOFINNOVATION
1945- 2006
4O
