Poulan Pro PR624ES-96198004600 (24") 208cc Two-Stage Snow Blower

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Owner’s Manual

This is the main product document for model PR624ES-96198004600. Additionally, the document applies to other Poulan Pro models: PR624ES

The file format is pdf, 40 pages, you can download this manual here .

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OWNER'S MANUAL
MODEL NUMBER:
PR624ES
SNOW THROWER
Always Wear Eye Protection During Operation
IMPORTANT MANUAL DO NOT THROW AWAY
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
532 44 34-53
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
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2
IMPORTANT
Safe Operation Practices for Walk-Behind Snow Throwers
This snow thrower is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury.
WARNING: This snow thrower is for
use on sidewalks, driveways and other
ground level surfaces. Caution should
be exercised while using on sloping
surfaces. Do not use snow thrower on
surfaces above ground level such as
roofs of residences, garages, porch es
or other such structures or buildings.
WARNING: Snow throwers have ex-
posed rotating parts, which can cause
severe injury from contact, or from ma-
terial thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
times including startup.
WARNING: Always disconnect spark
plug wire and place it where it can not
con tact plug in order to pre vent ac ci-
den tal start ing when setting up, trans-
port ing, ad just ing or making re pairs.
Look for this symbol to point out im-
por tant safety precautions. It means
CAUTION!!! BE COME ALERT!!! YOUR
SAFE TY IS IN VOLVED.
CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on
contact, stay away from these areas.
WARNING: Engine exhaust, some of
its con stit u ents, and certain vehicle
com po nents contain or emit chem i-
cals known to the State of Cal i for nia
to cause can cer and birth defects or
oth er re pro duc tive harm.
(f) Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times, until refueling
is complete. Do not use a nozzle lock-open device.
(g) Replace gasoline cap securely and wipe up spilled
fuel.
(h) If fuel is spilled on clothing, change clothing im-
mediately.
5. Use extension cords and receptacles as specified by
the manufacturer for all units with electric drive motors
or electric starting motors.
6. Adjust the collector housing height to clear gravel or
crushed rock surface.
7. Never attempt to make any adjustments while the
engine (motor) is running (except when specifically
recommended by manufacturer).
8. Always wear safety glasses or eye shields during op-
eration or while performing an adjustment or repair to
protect eyes from foreign objects that may be thrown
from the machine.
Operation
1. Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or cross-
ing gravel drives, walks, or roads. Stay alert for hidden
hazards or traffic.
3. After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, disconnect the
cord on electric motors, thoroughly inspect the snow
thrower for any damage, and repair the damage before
restarting and operating the snow thrower.
4. If the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the oper-
ating position, before unclogging the collector/impeller
housing or discharge chute, and when making any
repairs, adjustments or inspections.
Training
1. Read, understand and follow all instructions on the
machine and in the manual(s) before operating this
unit. Be thoroughly familiar with the controls and the
proper use of the equipment. Know how to stop the
unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never
allow adults to operate the equipment without proper
instruction.
3. Keep the area of operation clear of all persons, par-
ticularly small children.
4. Exercise caution to avoid slipping or falling, especially
when operating the snow thrower in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is
to be used and remove all doormats, sleds, boards,
wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before
starting the engine (motor).
3. Do not operate the equipment without wearing adequate
winter garments. Avoid loose fitting clothing that can
get caught in moving parts. Wear footwear that will
improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable
(a) Use an approved fuel container.
(b) Never add fuel to a running engine or hot engine.
(c) Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.
(d) Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place
containers on the ground, away from your vehicle,
before filling.
(e) When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment
on a trailer with a portable container, rather than
from a gasoline dispenser nozzle.
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CONGRATULATIONS on your purchase of a new snow
thrower. It has been designed, engineered and man u -
fac tured to give best possible dependability and per for -
mance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained tech ni cians and
the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your snow thrower
prop er ly. Always observe the “SAFETY RULES”.
SERIAL NUMBER: ___________________________
DATE OF PURCHASE: _______________________
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A DECAL ATTACHED TO THE REAR OF THE SNOW
THROWER HOUSING.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your snow thrower.
Follow the instructions under “Maintenance” and “Stor-
age” sec tions of this own er’s manual.
6. When cleaning, repairing or inspecting the snow thrower,
stop the engine and make certain the collector/impel-
ler and all moving parts have stopped. Disconnect
the spark plug wire and keep the wire away from the
plug to prevent someone from accidentally starting the
engine.
7. Do not run the engine indoors, except when starting
the engine and for transporting the snow thrower in or
out of the building. Open the outside doors; exhaust
fumes are dangerous.
8. Exercise extreme caution when operating on slopes.
9. Never operate the snow thrower without proper guards,
and other safety protective devices in place and work-
ing.
10. Never direct the discharge toward people or areas
where property damage can occur. Keep children and
others away.
11. Do not overload the machine capacity by attempting
to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds
on slippery surfaces. Look behind and use care when
operating in reverse.
13. Disengage power to the collector/impeller when snow
thrower is transported or not in use.
14. Use only attachments and accessories approved by
the manufacturer of the snow thrower (such as wheel
weights, counterweights, or cabs).
15. Never operate the snow thrower without good visibility
or light. Always be sure of your footing, and keep a firm
hold on the handles. Walk; never run.
16. Never touch a hot engine or muffler.
Clearing a Clogged Discharge Chute
Hand contact with the rotating impeller inside the discharge
chute is the most common cause of injury associated with
snow throwers. Never use your hand to clean out the dis-
charge chute. To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have
stopped rotating.
3. Always use a clean-out tool, not your hands.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals
for proper tightness to be sure the equipment is in safe
working condition.
2. Never store the machine with fuel in the fuel tank inside
a building where ignition sources are present such as
hot water heaters, space heaters, or clothes dryers.
Allow the engine to cool before storing in any enclosure.
3. Always refer to operator’s manual for important details
if the snow thrower is to be stored for an extended
period.
4. Maintain or replace safety and instruction labels, as
necessary.
5. Run the machine a few minutes after throwing snow
to prevent freeze-up of the collector/impeller.
MAINTENANCE ..................................................... 14-15
SERVICE AND AD JUST MENTS ........................... 16-18
STORAGE ................................................................... 19
TROU BLE SHOOT ING ................................................ 20
REPAIR PARTS ..................................................... 21-39
WARRANTY ............................................... BACK PAGE
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ................................ 3
ASSEMBLY / PRE-OPERATION ............................... 5-7
OPERATION ............................................................ 8-13
MAINTENANCE SCHEDULE ..................................... 14
TABLE OF CONTENTS
PRODUCT SPECIFICATIONS
Gasoline Capacity 0.5 Gallons (1,9 Liters)
and Type: Unleaded Regular only
Oil Type SAE 30 (above 50°F)
(API SG–SL): SAE 5W-30 or 10W-30 (32° to 50°F)
SAE 5W-30 (below 32°F)
Oil Capacity: 16 Ounces (0,47 Liters)
Spark Plug: F6RTC
Gap: 0.030" (0,762 mm)
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PARTS PACKED SEPARATELY IN CARTON
(3) RETAINER
SPRINGS
(169675)
(1) WASHER 3/8
(19131316)
(1) LOCKNUT 3/8
(73800600)
SAFTEY
IGNITION KEY(S)
(443059)
(1) MULTI-
WRENCH
(180684)
(1) LOCKNUT
5/16-18
(751153)
(1) CARRIAGE BOLT
5/16-18 x 5/8
(72250505)
(1) LOCKNUT
1/4-20
(191730)
(1) SHOULDER
BOLT 1/4-20
(179829)
(1) SPRING
(184505)
(1) POWER CORD
(198563)
(2) SHEAR BOLTS 1/4-20 x 1-3/4
(192090)
(2) LOCKNUTS
1/4-20
(73800400)
(2) FLAT WASHERS
(2) CARRIAGE BOLTS
3/8-16 x 2.25
(2) HANDLE KNOBS
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ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new
snow thrower. Reading the entire manual will familiarize you with the unit, which will assist you in assembly,
operation and maintenance of the product.
Your new snow thrower has been as sem bled at the factory with the ex cep tion of those parts left unassembled for shipping
purposes. All parts such as nuts, washers, bolts, etc., necessary to com plete the as sem bly have been placed in the parts
bag. To ensure safe and proper operation of your snow thrower, all parts and hard ware you assemble must be tightened
se cure ly. Use the correct tools as nec es sary to ensure proper tightness.
REMOVE SNOW THROWER FROM CAR TON
1. Remove all accessible loose parts and parts boxes
from carton.
2. Cut down all four corners of carton and lay panels flat.
3. Remove the two (2) screws securing the auger housing
to the pallet.
4. Remove all packing materials ex cept plastic tie holding
speed control rod to lower handle.
5. Remove the two (2) plastic ties securing the upper
handle to the pallet.
6. Remove snow thrower from carton and check carton
thor ough ly for ad di tion al loose parts.
HOW TO SET UP YOUR SNOW THROWER
TOOL BOX (See Fig. 10)
A toolbox is provided on your snow thrower. The toolbox is
located on top of the belt cover. Store the extra shear bolts,
nuts and multi-wrench provided in parts bag in the toolbox.
NOTE: The multi-wrench may be used for assembly of the
chute rotator head to snow thrower and making ad just ments
to the skid plates.
UNFOLD UPPER HANDLE
1. Raise upper handle to the operating position and
tight en handle knobs securely. Additional carriage
bolts, washers and handle knobs are in bag of parts.
Use to secure upper handle to lower handle. Install
in lower holes in handles.
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)
1. Remove plastic tie securing rod to lower handle.
2. Insert rod into speed control bracket and secure with
retainer spring.
SPEED CON TROL ROD
SPEED
CONTROL
BRACKET
RETAINER
SPRING
SPEED
CONTROL
LEVER
FIG. 2
SPEED
CONTROL
ROD
HANDLE
KNOB
LOWER
HANDLE
PLASTIC TIE
UPPER
HANDLE
FIG. 1
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ASSEMBLY / PRE-OPERATION
INSTALL TRACTION DRIVE CONTROL ROD
(See Figs. 3 and 4)
The traction drive control rod is installed on the snow thrower.
1. Remove plastic tie securing rod to lower handle.
2. With top end of rod positioned under left side of control
panel, push rod down and insert top end of rod into hole
in drive control bracket. Secure with retainer spring.
TRACTION
DRIVE
CON TROL
ROD
DRIVE
CONTROL
BRACKET
RETAINER
SPRING
TRACTION DRIVE
CON TROL LEVER
FIG. 4
AUGER
CONTROL
LEVER
AUGER CONTROL ROD
AUGER
CONTROL
BRACKET
RETAINER
SPRING
FIG. 6
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)
1. Retrieve vinyl sleeve and spring from bag of parts and
retrieve the auger control rod from carton chute tray.
Slide straight rod end through the small hole in the
vinyl sleeve. Hook spring in hole in rod end.
2. Hook end of spring into control arm with loop opening
up as shown. (See Fig. 5)
3. With top end of rod positioned under right side of control
panel, push down on rod and insert end of rod into hole
in auger control bracket. Secure with retainer spring.
AUGER
CONTROL
ROD
CONTROL
ARM
VINYL
SLEEVE
LOOP
OPENING
UP
FIG. 5
TRACTION DRIVE
CONTROL ROD
VINYL
SLEEVE
FIG. 3
PLASTIC TIE
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ASSEMBLY / PRE-OPERATION
INSTALL DISCHARGE CHUTE / CHUTE ROTATER
HEAD (See Fig. 7)
NOTE: The multi-wrench provided in your parts bag may
be used to install the chute rotater head.
1. Place discharge chute assembly on top of chute base
with discharge opening toward front of snow thrower.
2. Position chute rotater head over chute bracket. If nec es-
sary, rotate chute assembly to align square and pin on un-
der side of chute rotater head with holes in chute brack et.
3. With chute rotater head and chute bracket aligned,
po si tion chute rotater head on pin and threaded stud
of mounting bracket.
4. Install 3/8 washer and locknut on threaded stud and
tighten securely.
CHECK TIRE PRESSURE
The tires on your snow thrower were overinflated at the fac-
tory for shipping purposes. Correct and equal tire pres sure
is important for best snow throwing performance.
Reduce tire pressure to 14-17 PSI.
CHUTE
ROTATER
HEAD
3/8 WASHER
3/8 LOCKNUT
THREADED
STUD
PIN
ROTATER HEAD
MOUNT ING
BRACKET
CHUTE
BRACKET
FIG. 7
ALIGN BEFORE
TIGHTENING LOCKNUT
CHUTE DEFLECTOR
CONTROL LEVER
FIG. 9
FIG. 8
INSTALL CHUTE DEFLECTOR REMOTE CONTROL
(See Figs. 8 and 9)
1. Install remote cable bracket to discharge chute with
5/16-18 carriage bolt and 5/16-18 locknut as shown.
Tighten securely.
2. Install remote cable eyelet to chute deflector with
1/4-20 shoulder bolt and 1/4-20 locknut as shown.
Tighten nut securely. Eyelet will be loose on shoulder
bolt.
3. Install spring hooks between hex nuts on chute rotater
head and into hole in chute deflector as shown.
HOOK
BE TWEEN
HEX NUTS
ON CHUTE
ROTATER
HEAD
SPRING
CHUTE
DE FLEC TOR
5/16-18
CARRIAGE
BOLT
5/16-18
LOCKNUT
REMOTE
CABLE
BRACKET
1/4-20
LOCK NUT
CABLE
EYELET
1/4-20
SHOULDER
BOLT
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OPERATION
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare
the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand
their meaning.
FORWARD
PRIMER
IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
READ AND FOLLOW ALL SAFETY INFORMATION
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
DANGER
OR WARNING
REVERSE
SNOW
DISCHARGE
TRACTION
DRIVE CONTROL
DISENGAGED
ENGAGED
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MEETS A.N.S.I. SAFETY REQUIREMENTS
Our snow throwers conform to the standards of the American National Standards Institute.
FIG. 10
OPERATION
Drive speed control lever - used to select forward or
reverse motion and speed of snow thrower.
Traction drive control lever - used to engage power-
pro pelled for ward or reverse motion of snow thrower.
Auger control lever - used to engage auger motion (throw
snow).
Discharge chute control lever - used to change the di rec-
tion the snow is thrown.
Deflector remote control lever - used to change the
dis tance the snow is thrown.
Skid plate - used to adjust height of scraper bar from the
ground.
Toolbox - used to store spare shear bolts, locknuts and
wrench.
Safety ignition key - must be inserted for the engine to
start and run. Remove when snow thrower is not in use.
Electric start button - used for starting the engine.
Recoil (auxiliary) starter handle - used for start ing en gine.
Primer - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine.
Choke Control - used for starting a cold engine.
ON / OFF switch - used to STOP the engine.
LH and RH turn triggers - used to steer the snow thrower.
DEFLECTOR
REMOTE
CONTROL
LEVER
TRACTION
DRIVE
CONTROL
LEVER
DISCHARGE CHUTE CONTROL LEVER
DRIVE SPEED
CON TROL LEVER
AUGER
CONTROL
LEVER
MUF FLER
TOOLBOX
HANDLE
KNOB
SKID PLATE
CHUTE
DE FLEC TOR
DISCHARGE
CHUTE
AU GERS
NOTE: ITEMS ABOVE
ARE SHOWN IN
THEIR TYPICAL
LOCATION ON THE
ENGINE. ACTUAL
LOCATION MAY
VARY WITH THE
ENGINE ON YOUR
UNIT.
LIGHT
LH TURN
TRIGGER
CLEAN-OUT TOOL
FUEL SHUT-OFF VALVE
ON / OFF
SWITCH
MUF FLER
GAS O LINE
FILLER CAP
SAFETY
IGNITION
KEY
CHOKE
CON-
TROL
PRIM ER
RECOIL (AUXILIARY) STARTER HANDLE
ELECTRIC
START
BUTTON
POWER
CORD
PLUG
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OPERATION
TO CONTROL SNOW DISCHARGE (See Fig. 13)
WARNING: Snow throwers have ex-
posed rotating parts, which can cause
severe injury from contact, or from ma-
terial thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
times including startup.
WARNING: If the discharge chute or
au ger become clogged, shut-off en gine
and wait for all moving parts to stop. Use
the clean-out tool, NOT YOUR HANDS,
to un clog the chute and/or auger.
The operation of any snow thrower can result
in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear
safety glasses or eye shields while operating
your snow thrower or performing any ad just-
ments or repairs. We recommend standard safe ty glasses
or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR SNOW THROWER
Know how to operate all controls before adding fuel or
attempting to start the engine.
STOPPING
TRACTION DRIVE
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
AUGER
Release the auger control lever to stop throwing snow.
ENGINE
1. Move ON / OFF switch to “OFF” position.
2. Remove (do not turn) safety ignition key to prevent
unauthorized use.
NOTE: Never use choke to stop engine.
FIG. 13
DISCHARGE CHUTE
CONTROL LEVER
CHUTE DEFLECTOR
REMOTE CONTROL LEVER
TO THROW SNOW (See Fig. 14)
The auger rotation is controlled by the auger control lever
located on the right side handle.
Squeeze auger control lever to handle to engage the
auger and throw snow.
Release the auger control lever to stop throwing snow.
AUGER
CONTROL
LEVER
FIG. 14
The DIRECTION in which snow is to be thrown is controlled
by the discharge chute control lever.
To change the discharge chute position, press down ward
on discharge chute control lever and move lever left
or right until chute is in desired position. Be sure lever
springs back and locks into desired position.
The DISTANCE that snow is thrown is controlled by the
position of the chute deflector. Set the deflector low to
throw snow a short distance; set the deflector higher to
throw snow farther.
Press downward on chute deflector control lever and
move lever forward to lower the deflector and decrease
the distance. Move lever back to raise the deflector
and increase the distance. Be sure lever springs back
and locks into desired position.
TO USE FUEL SHUT-OFF VALVE (See Fig. 11)
The fuel shut-off valve is located beneath the fuel tank on
the engine. Always op er ate the snow thrower with the fuel
shut-off valve in the OPEN position.
FIG. 11
OPEN
OFF
FIG. 12
FULL OFF
TO USE CHOKE CON TROL (See Fig. 12)
The choke con trol is located on the en gine. Use the choke
control when ev er you are starting a cold en gine. Do not
use to start a warm en gine.
To engage choke, rotate lever to “FULL” position.
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TO MOVE FORWARD AND BACKWARD (See Fig. 16)
SELF-PROPELLING, forward and reverse movement of
the snow thrower, is controlled by the traction drive control
lever located on the left side handle.
Squeeze traction drive control lever to handle to en gage
the drive system.
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
SPEED and DIRECTION are controlled by the drive speed
control lever.
Press downward on the speed control lever and move
lever to de sired po si tion BE FORE engaging the trac-
tion drive control lever. Be sure lever springs back and
locks into desired position.
CAUTION: Do not move speed con trol le ver
when traction drive control lever is en gaged.
Damage to the snow thrower can result.
Slower speeds are for heavier snow and faster speeds
are for light snow and transporting the snow thrower. It
is recommended that you use a slower speed until you
are familiar with the operation of the snow thrower.
NOTE: When both traction drive and auger control levers
are engaged, the traction drive control lever will lock the
auger control lever in the engaged position. This will allow
you to release your right hand from the handle and adjust
the discharge chute direction without interrupting the snow
throwing process.
OPERATION
USING THE CLEAN-OUT TOOL (See Fig. 15)
In certain snow conditions, the discharge chute may be-
come clogged with ice and snow. Use the clean-out tool
to dislodge this blockage.
When cleaning, repairing, or in spect ing, make
certain all controls are disengaged and the au-
ger/impeller and all moving parts have stopped.
Disconnect the spark plug wire and keep the
wire away from the spark plug to prevent ac-
cidental starting.
Release the auger control lever and shut off the engine.
Remove the clean-out tool from it's mounting clip. Grasp
the tool firmly by the handle and push and twist the tool
into the discharge chute to dislodge the blockage.
After the packed snow has been dislodged, return the
clean-out tool to it's mounting clip by pushing it into the clip.
Make sure the discharge chute is pointed in a safe direc-
tion (no vehicles, buildings, people, or other objects are
in the direction of discharge) before restarting engine.
Restart the engine, then squeeze the auger control
lever to the handle to clear snow from the auger hous-
ing and the discharge chute.
DRIVE SPEED
CONTROL LEVER
TRACTION DRIVE
CONTROL LEVER
FIG. 16
POWER STEERING OPERATION (See Fig. 17)
Steering triggers are used to assist in steering your snow
thrower. The triggers are located on the underside of each
handle. When a trigger is squeezed, it disengages the drive
wheel on that side of snow thrower and allows it to turn in
that direction.
To turn left – squeeze left side trigger.
To turn right – squeeze right side trigger.
LH TURN
TRIGGER
RH TURN
TRIGGER
FIG. 17
CLEAN-OUT
TOOL
FIG. 15
MOUNTING
CLIP
DISCHARGE CHUTE
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TO ADJUST SKID PLATES (See Fig. 18)
NOTE: The wrench provided in your parts bag may be
used to adjust the skid plates.
Skid plates are located on each side of the auger housing
and adjust the clearance between the scraper bar and the
ground surface. Adjust skid plates evenly to proper height
for current surface conditions. For removal of snow in
normal con di tions, such as a paved driveway or side walk,
place skid plates in the highest position (lowest scraper
clear ance) to give a 1/8" clearance between the scraper
bar and the ground. Use a middle position if the surface
to be cleared is uneven.
NOTE: It is not recommended to operate the snow thrower
over gravel or rocky surfaces. Objects such as gravel, rocks
or other debris, can easily be picked up and thrown by the
impeller, which can cause serious personal injury, property
dam age or damage to the snow thrower.
If snow thrower must be operated over gravel surface,
use extra caution and be sure skid plates are adjusted
to lowest (highest scraper clear ance) position.
1. Shut off engine and wait for all moving parts to stop.
2. Adjust skid plates by loosening the 1/2" hex nuts, then
moving skid plate to desired position. Be sure both
plates are adjusted evenly. Tighten securely.
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 19)
The engine on your snow thrower has been shipped from
the factory already filled with oil.
1. Check engine oil with snow thrower on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert
the dipstick and screw tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
To change engine oil, see “TO CHANGE ENGINE OIL
in the Main te nance sec tion of this manual.
ADD GASOLINE (See Fig. 19)
Fill fuel tank to bottom of tank filler neck. Do not over-
fill. Use fresh, clean, regular unleaded gasoline with
a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quan ti ties that can be used within 30
days to assure fuel freshness.
WARNING: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
CAUTION: Alcohol blended fuels (called gas o-
hol or using ethanol or methanol) can attract
moisture which leads to separation and for ma-
tion of acids dur ing storage. Acidic gas can
damage the fuel system of an engine while in
storage. To avoid engine problems, the fuel
system should be emptied be fore stor age of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. See Storage In struc tions for ad di tion al
information. Never use engine or car bu re tor
cleaner products in the fuel tank or per ma nent
damage may occur.
SCRAPER BAR (See Fig. 18)
The scraper bar is not adjustable, but is reversible. After
con sid er able use it may become worn. When it has worn
almost to the edge of the housing, it can be reversed,
providing additional service before requiring replacement.
Replace a dam aged or worn scrap er bar.
PRIM ER
SAFETY
IG NI TION
KEY
ON / OFF
SWITCH
CHOKE
CON-
TROL
STARTER
BUTTON
FUEL SHUT-OFF VALVE
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.
FIG. 19
POWER
CORD
PLUG
GAS O LINE
FILLER CAP
ENGINE OIL FILL
CAP / DIPSTICK
RECOIL (AUXILIARY)
STARTER HANDLE
SKID PLATE
LOW POSITION
(HIGH GROUND
CLEAR ANCE)
HEX
NUTS
HIGH POSITION
(LOW GROUND
CLEARANCE)
AUGER
HOUSING
FIG. 18
SCRAPER
BAR
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13
OPERATION
SNOW THROWING TIPS
Go slower in deep, freezing or heavy wet snow. Use
the drive speed control, NOT the ON / OFF switch, to
adjust speed.
It is easier and more efficient to remove snow im me-
di ate ly after it falls.
The best time to remove snow is the early morning.
At this time the snow is usually dry and has not been
exposed to the direct sun and warming tem per a tures.
Slightly overlap each successive path to ensure all
snow will be removed.
Throw snow downwind whenever possible.
• Ad just the skid plates to proper height for current snow
con di tions. See “TO ADJUST SKID PLATES” in this
section of this manual.
For extremely heavy snow, re duce the width of snow
removal by over lap ping previous path and moving
slowly.
Keep engine clean and clear of snow during use. This
will help air flow and extend engine life.
After snow-throwing is completed, allow engine to run
for a few minutes to melt snow and ice off the engine.
Clean the entire snow thrower thoroughly after each
use and wipe dry so it is ready for next use.
WARNING: Do not operate snow
thrower if weather conditions im pair
visibility. Throwing snow dur ing a
heavy, windy snowstorm can blind you
and be hazardous to the safe operation
of the snow thrower.
TO START ENGINE
Be sure fuel shut-off valve is in the “OPEN” position.
Your snow thrower engine is equipped with both a 120 Volt
A.C. electric starter and a recoil starter. The electric starter
is equipped with a three-wire power cord and plug and is
designed to operate on 120 Volt A.C. household current.
Be sure your house is a 120 Volt A.C. three-wire
ground ed system. If you are uncertain, consult a
li censed electrician.
WARNING: Do not use the electric
start er if your house is not a 120 Volt
A.C. three-wire grounded system. Se ri-
ous per son al injury or damage to your
snow thrower could result.
COLD START - ELECTRIC STARTER
1. Insert safety ignition key (tied to recoil start cord) into
ignition slot until it clicks. DO NOT turn the key. Keep
the extra safety ignition key in a safe place.
2. Place ON / OFF switch in “ON” position.
3. Move choke control to “FULL” position.
4. Connect the power cord to the engine.
5. Plug the other end of the power cord into a three-hole
grounded 120 Volt A.C. receptacle.
NOTE: Do not use primer when start ing en gine with the
electric starter.
6. Push starter button until engine starts.
IMPORTANT: Do not crank engine more than five con tin u-
ous seconds between each time you try to start. Wait 5 to
10 seconds between each attempt.
7. When the engine starts, release the starter button and
slowly move the choke control to the “OFF” position.
8. Disconnect the power cord from the receptacle first,
then from the engine.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operat-
ing temperature.
WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the
“OFF” position.
COLD START - RECOIL STARTER
1. Insert safety ignition key (tied to recoil start cord) into
ignition slot until it clicks. DO NOT turn the key. Keep
the extra safety ignition key in a safe place.
2. Place ON / OFF switch in “ON” position.
3. Rotate choke control to “FULL” position.
4. Push the primer four (4) times if the temperature is
below 15°F, or two (2) times if temperature is between
15° and 50°F. If temperature is above 50°F, priming is
not nec es sary.
NOTE: Over priming may cause flooding, preventing the
engine from starting. If you do flood the engine, wait a few
minutes be fore at tempt ing to start and DO NOT push the
primer.
5. Pull recoil starter handle quickly. Do not allow starter
rope to snap back.
6. When the engine starts, release the recoil starter han dle
and slowly move the choke control to the “OFF” position.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operat-
ing temperature.
WARM START - RECOIL STARTER
Follow the steps above, keeping the choke in the “OFF”
position. DO NOT push the primer.
BEFORE STOPPING
Run the engine for a few minutes to help dry off any mois-
ture on the engine.
IF RECOIL STARTER HAS FROZEN
If the recoil starter has frozen and will not turn the engine,
proceed as follows:
1. Grasp the recoil starter handle and slowly pull as much
rope out of the starter as possible.
2. Release the recoil starter handle and let it snap back
against the starter.
If the engine still fails to start, repeat the above steps or
use the electric starter.
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14
MAINTENANCE
LUBRICATION CHARTGENERAL REC OM MEN DA TIONS
The warranty on this snow thrower does not cover items
that have been sub ject ed to operator abuse or negligence.
To receive full value from the warranty, operator must
maintain snow thrower as in struct ed in this manual. Some
ad just ments will need to be made periodically to properly
maintain your snow thrower.
All adjustments in the Service and Ad just ments section of
this manual should be checked at least once each season.
Once a year, you should replace the spark plug and
check belts for wear. A new spark plug will help your
engine run better and last longer.
Follow the maintenance schedule in this manual.
NOTE: Use only Original Equipment Manufacturer (OEM)
parts to service this unit. Failure to do so can cause the
unit to malfunction and pose a risk of injury to the operator.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
3. Check controls to be sure they are functioning properly.
LUBRICATION
Keep your snow thrower well lubricated
(See “LU BRI CA TION CHART”).
SAE 5W-30 Motor Oil
See “ENGINE” in
Maintenance section
Engine
oil
Pivot points
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15
MAINTENANCE
SNOW THROWER
Always observe safety rules when performing main te nance.
TIRES
Maintain proper air pressure in both tires (14-17 P.S.I.).
Keep tires free of gasoline / oil, which can harm rubber.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and cor ro sion.
BELTS
Check belts for deterioration and wear after every 50 hours
of operation and replace if necessary. The belts are not
ad just able. Replace belts if they begin to slip from wear.
(See “TO REMOVE BELT COVER” in the Service and
Adjustments section of this manual).
The belts on your snow thrower are of special con struc tion
and should be replaced by original equipment man u fac tur er
(OEM) belts avail able from your dealer. Using other than
OEM belts can cause personal injury / damage to the thrower.
AUGER GEAR CASE
The gear case was filled with lubricant to the proper level
at the factory. The only time the lubricant needs atten-
tion is if service has been performed on the gear case.
If lubricant is required, use only Ronex ED #1 grease.
TRACTION DRIVE SYSTEM
DO NOT lubricate the drive components inside the snow
thrower. The sprockets, hex shafts, drive disc and friction
wheel require no lubrication. The bearings and bushings
are lifetime lubricated and require no maintenance.
CAUTION: Any lubricating of the above com po nents
can cause contamination of the friction wheel and
damage to the drive system of your snow thrower.
ENGINE
See engine manual.
LUBRICATION
Use only high quality detergent oil rated with API service
classification SG–SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
Check the crankcase oil level before starting the engine
and after each five (5) hours of continuous use. Tighten oil
fill cap / dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range anticipated before next oil
change. All oil must meet API service classification SG–SL.
Be sure snow thrower is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
NOTE: The left side wheel may be removed from snow
thrower for easier access to the oil drain plug and place-
ment of a suitable container. The unit tilted, resting on the
frame with the left wheel removed, will help drain any oil
trapped inside the engine. (See “TO REMOVE WHEELS”
in the Service and Adjustments section of this manual).
1. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
2. Clean area around drain plug.
3. Remove drain plug and drain oil in a suitable container.
4. Install drain plug and tighten securely.
5. Wipe off any spilled oil from snow thrower and engine.
6. Install left wheel (if removed for draining oil). Be sure
to install wheel pin and retainer pin into proper hole
in wheel axle (See “TO REMOVE WHEELS” in the
Service and Adjustments section of this manual).
7. Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine.
8. Refill engine with oil through oil dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this man u al.
9. Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
10. Wipe off any spilled oil.
MUFFLER
Inspect and replace corroded muffler as it could cre ate a
fire haz ard and/or dam age.
SPARK PLUG
Replace spark plug at the beginning of each season or after
every 100 hours of operation, whichever occurs first. Spark
plug type and gap setting are shown in the “PROD UCT
SPEC I FI CA TIONS” section of this manual.
CLEANING
IMPORTANT: For best performance, keep snow thrower
housing free of any dirt or trash. Clean the outside of your
snow thrower after each use.
WARNING: Remove safety ignition key
and disconnect spark plug wire from
spark plug. Place wire where it can not
come in contact with spark plug.
Keep finished surfaces/wheels free of gasoline, oil, etc.
We do not recommend using a garden hose to clean
your snow thrower unless the electrical system, muffler
and carburetor are covered to keep water out. Water
in engine can result in shortened engine life.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least
once a year if the snow thrower is not used for 25 hours
in one year.
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SERVICE AND ADJUSTMENTS
WARNING: To avoid serious injury, before
performing any service or ad just ments:
1. Ensure the on/off switch is in the OFF
position.
2. Remove safety ignition key.
3. Make sure the augers and all mov ing
parts have completely stopped.
4. Disconnect spark plug wire from
spark plug and place wire where it
can not come in contact with plug.
SNOW THROWER
TO ADJUST SNOW THROWER HEIGHT
See “TO ADJUST SKID PLATES” and “SCRAPER BAR”
in the Operation section of this manual.
CHUTE DEFLECTOR
The chute deflector, attached to the top of the discharge
chute, is provided to direct discharging snow away from
the operator. If the deflector becomes damaged, it should
be re placed.
WARNING: To avoid serious injury,
nev er operate your snow thrower with
the deflector removed or damaged.
To change direction and/or distance snow is dis charged,
see “TO CONTROL SNOW DISCHARGE” in the Op-
er a tion section of this manual.
SHEAR BOLTS (See Fig. 20)
AUGER SHEAR BOLTS
Both right and left-hand augers are secured to the auger
shaft with a shear bolt and hex nut. Should a foreign ob-
ject or ice become lodged in the augers, the shear bolts
are designed to break, preventing damage to any other
com po nents. If one or both augers do not turn when auger
control lever is engaged, check to see if one or both of the
bolts have sheared. To replace the shear bolts:
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
2. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
3. Align hole in auger hub with hole in auger shaft and
install a new 1/4-20 x 2" shear bolt. Install 1/4-20
lock nut and tighten securely.
CAUTION: Do not sub sti tute. Use only original
equip ment shear bolts as sup plied with your
snow thrower.
4. Insert safety ignition key and reconnect spark plug wire
to spark plug.
IMPELLER SHEAR BOLTS
The impeller is secured to the impeller shaft with two (2)
capscrew/shear bolts and hex nuts. Should a foreign object
or ice become lodged in the impeller, the capscrews are
de signed to break, preventing damage to any other com-
po nents. If impeller does not turn when auger control lever
is engaged, check to see if the capscrews have sheared.
AUGER SHAFT
1/4-20 x 2
SHOULDER /
SHEAR BOLT
1/4-20
LOCK NUT
IMPELLER
SHAFT
1/4-20 x 1-5/8
CAPSCREW /
SHEAR BOLT
1/4-20
LOCKNUT
IMPELLER HUB
AUGER
HUB
AUGER HUB
FIG. 20
To replace the capscrew/shear bolts:
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
2. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
3. Align holes in impeller hub with holes in impeller shaft
and install two (2) new 1/4-20 x 1-5/8" capscrew/shear
bolts. Install 1/4-20 locknuts and tighten securely.
CAUTION: Do not substitute. Use only original
equip ment capscrew/shear bolts as sup plied
with your snow thrower.
4. Insert safety ignition key and reconnect spark plug wire
to spark plug.
TO REMOVE BELT COVER (See Fig. 21)
1. Loosen the two (2) screws securing belt cover to frame.
2. Remove belt cover.
Replace belt cover by installing cover and tightening
screws.
BELT
COVER
SCREWSFRAME
FIG. 21
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17
SERVICE AND ADJUSTMENTS
HINT: Insert a 3/8" drive ratchet (in the “ON” position) into
the square hole in idler arm and rotate ratchet clockwise
to relieve tension.
9. With tension relieved on idler, install new traction drive
belt around pulleys and inside belt keepers.
10. Install clutch rod in swing plate; secure with hairpin.
11. Place auger belt around and inside the groove of auger
pulley only.
12. While your assistant slowly raises handles to rejoin
the auger hous ing and frame assembly, pull up on the
auger belt and squeeze sides together above pulley
so belt is fully seated in groove of pulley.
13. Move idler arm so it does not hit impeller pulley as you
bring snow thrower completely together and check
carefully for proper routing of belts. If auger belt has
become dislodged from the pulley (by catching the idler
arm bracket while bringing snow thrower together),
separate the snow thrower and re peat step 12. Belt
must be fully seated in pulley groove when bring ing
the snow thrower together.
14. Install the two (2) hex bolts and tighten securely.
15. INSTALL ENGINE PULLEY - Place belt in pulley groove
and slide pulley on crankshaft. Install flat washer, bolt
and tighten securely (41-47 N-m torque). Make sure
belt is inside belt keeper.
16. INSTALL BELT COVER and two (2) screws. Tighten
securely.
17. INSTALL DISCHARGE CHUTE – See “INSTALL DIS-
CHARGE CHUTE / CHUTE ROTATER HEAD” in the
As sem bly / Pre-Operation section of this manual.
TO REPLACE BELTS (See Fig. 22)
The auger and traction drive belts are not adjustable. If the
belts are damaged or begin to slip from wear, they should
be replaced. It is recommended that the belt(s) be replaced
by a service center/department.
NOTE: It is recommended that both the auger and traction
drive belt be replaced at the same time.
The V-belts on your snow thrower are of special con struc-
tion and should be replaced by original equipment man u-
fac tur er (OEM) belts avail able from your nearest service
center/department. Using other than OEM belts can cause
personal injury or damage to the snow thrower.
WARNING: Belt replacement requires
separation of the snow thrower. While
separating the auger housing from the
frame assembly, it is important that
an assistant stand in the operating
po si tion and hold the snow thrower
han dles. Serious personal injury and/
or damage to the unit could occur if the
snow thrower should fall during the belt
chang ing process.
1. REMOVE GASOLINE FROM FUEL TANK - Drain gaso-
line from fuel tank into a suitable container, out doors,
away from fire or flame. Wipe up any spilled gasoline.
2. REMOVE DISCHARGE CHUTE - Loosen locknut
se cur ing chute rotator head to mounting bracket only
enough to allow chute rotator head to be raised and
dis charge chute to be removed from snow thrower.
3. REMOVE BELT COVER - See “TO REMOVE BELT
COVER” in this section of this manual.
4. REMOVE ENGINE PULLEY - Remove bolt, flat washer
securing pulley to engine crankshaft. Remove outside
(auger) pulley only from crank shaft.
5. SEPARATE SNOW THROWER - With your assistant
standing in the operating position holding the handles,
re move the two (2) bolts holding the auger housing and
frame together.
WARNING: As the last bolt is removed,
have your assistant carefully lower the
han dles down to the ground.
6. REMOVE HAIRPIN FROM CLUTCH ROD and remove
clutch rod from swing plate. Tip swing plate forward.
7. REMOVE AUGER BELT from around pulley.
8. RELIEVE TENSION ON TRACTION DRIVE BELT
IDLER and remove traction drive belt from around
pulleys.
FRAME
ASSEMBLY
AUGER HOUS ING
HANDLES
FIG. 22
BELT KEEPER
IDLER ARM
SQUARE
HOLE
BOLTS
TRACTION DRIVE BELT
CLUTCHING
IDLER ARM
BRACKET
AUGER
BELT
FLAT WASHER
AUGER PULLEY
AUGER
HOUSING
FRAME
ENGINE
PULLEY
BOLT
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18
ENGINE
See engine manual.
CARBURETOR
Your carburetor is not adjustable. Engine performance
should not be affected at altitudes up to 7,000 feet (2,134
meters). If your engine does not operate properly due to
suspected carburetor problems, take your snow thrower
to a qualified service center.
ENGINE SPEED
Never tamper with the engine governor, which is factory set
for proper engine speed. Overspeeding the engine above
the factory high speed setting can be dangerous and will
void the warranty. If you think the engine-governed high
speed needs adjusting, contact a qualified service center,
which has proper equipment and experience to make any
necessary ad just ments.
TO ADJUST CABLE TENSION (See Fig. 24)
Adjust cable tension by turning the adjuster turn buckle,
located on the right hand cable. Grasp the long section
tightly and turn the short section to lengthen the adjuster.
Adjust until cable is snug.
ADJUSTER TURN
BUCKLE
FIG. 24
SERVICE AND ADJUSTMENTS
TO REMOVE WHEELS (See Fig. 23)
Remove the wheel pin and retainer pin and remove
wheel from axle.
NOTE: To seal punctures or prevent flat tires due to slow
leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and cor ro sion.
AXLE
WHEEL PIN (INSTALL
IN OUTER HOLE OF
AXLE ONLY)
OUTER HOLE
WHEEL HUB
WHEEL
RETAINER
PIN
FIG. 23
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19
STORAGE
Immediately prepare your snow thrower for storage at
the end of the season or if the unit will not be used for 30
days or more.
WARNING: Never store the snow
thrower with gaso line in the tank in side
a build ing where fumes may reach an
open flame, spark or pilot light as on
a fur nace, water heater, clothes dryer
or gas ap pli ance. Allow the engine to
cool be fore storing in any enclosure.
SNOW THROWER
When snow thrower is to be stored for a period of time,
clean it thor oughly, re move all dirt, grease, leaves, etc.
Store in a clean, dry area.
1. Clean entire snow thrower (See “CLEANING” in the
Main te nance section of this manual).
2. Inspect and replace belts, if necessary (See “TO RE-
PLACE BELTS” in the Service and Adjustments sec tion
of this manual).
3. Lubricate as shown in the Main te nance sec tion of this
man u al.
4. Be sure that all nuts, bolts, screws, and pins are securely
fas tened. Inspect moving parts for damage, breakage
and wear. Replace if nec es sary.
5. Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE
See engine manual.
FUEL SYS TEM
IMPORTANT: It is important to prevent gum deposits from
forming in essential fuel system parts such as carburetor,
fuel hose, or tank during storage. Also, alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation
of acids during storage. Acidic gas can damage the fuel
system of an engine while in storage.
Empty the fuel tank by starting the engine and letting
it run until the fuel lines and car bu re tor are empty.
Never use engine or carburetor cleaner prod ucts in
the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in min i-
miz ing the formation of fuel gum deposits during stor age.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 min utes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not drain the
gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See “ENGINE” in the Maintenance section of this
man ual).
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through spark plug hole
into cylinder.
3. Pull recoil starter handle slowly a few times to dis trib ute
oil.
4. Replace with new spark plug.
OTHER
Remove safety ignition key; store it in a safe place.
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your snow thrower indoors and cover
it to protect it from dust and dirt.
Cover your snow thrower with a suitable pro tec tive
cover that does not retain moisture. Do not use plastic.
Plastic cannot breathe, which allows con den sa tion to
form and will cause your snow thrower to rust.
IMPORTANT: Never cover snow thrower while engine/
exhaust area is still warm.
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20
TROUBLESHOOTING
Does not start 1. Fuel shut-off valve (if so 1. Turn fuel shut-off valve to OPEN position.
equipped) in OFF position.
2. Safety ignition key 2. Insert safety ignition key.
is not inserted.
3. Out of fuel. 3. Fill fuel tank with fresh, clean gasoline.
4. Throttle in STOP position 4. Move throttle to FAST position
(or ON/OFF switch is OFF). (or ON/OFF switch to ON position).
5. Choke in OFF position. 5. Move to FULL position.
6. Primer not depressed. 6. Prime as instructed in the Operation section of this manual.
7. Engine is flooded. 7. Wait a few minutes before restarting, DO NOT prime.
8. Spark plug wire is 8. Connect wire to spark plug.
disconnected.
9. Bad spark plug. 9. Replace spark plug.
10. Stale fuel. 10. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
11. Water in fuel. 11. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
Loss of power 1. Spark plug wire loose. 1. Reconnect spark plug wire.
2. Throwing too much snow. 2. Reduce speed and width of swath.
3. Fuel tank cap is covered 3. Remove ice and snow on and around fuel tank cap.
with ice or snow.
4. Dirty or clogged muffler. 4. Clean or replace muffler.
Engine idles or 1. Choke is in FULL position. 1. Move choke to OFF position.
runs roughly 2. Blockage in fuel line. 2. Clean fuel line.
3. Stale fuel. 3. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
4. Water in fuel. 4. Empty fuel tank & carburetor, refill with fresh, clean gasoline.
5. Carburetor is in need of 5. Contact an authorized service center/department.
adjustment or overhaul.
Excessive 1. Loose parts or damaged 1. Tighten all fasteners. Replace damaged parts. If vibration
vibration augers or impeller. remains, contact an authorized service center/department.
Recoil starter 1. Frozen recoil starter. 1. See “IF RECOIL STARTER HAS FROZEN”
is hard to pull in the Operation section of this manual.
Loss of traction 1. Drive belt is worn. 1. Check / replace drive belt.
drive / slowing 2. Drive belt is off of pulley. 2. Check / reinstall drive belt.
of drive speed 3. Friction drive wheel is worn. 3. Contact an authorized service center/department.
Loss of snow 1. Auger belt is off of pulley. 1. Check / reinstall auger belt.
discharge or 2. Auger belt is worn. 2. Check / replace auger belt.
slowing of 3. Clogged discharge chute. 3. Clean snow chute.
snow discharge 4. Augers / impeller jammed. 4. Remove debris or foreign object from augers / impeller.
PROBLEM CAUSE CORRECTION
See appropriate section in manual unless directed to an authorized service center/department.
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21
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
AUGER HOUSING / IMPELLER ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1
2
3 (5x)
4 (5x)
01.07.001-A
1 532 43 88-28 AUGER HOUSING
2 532 40 78-25 SCRAPER BAR
3 872 27 05-05 CARRIAGE BOLT 5/1618 X .625
4 532 15 53-77 NUT 5/1618
2
1
01.07.017-A
1 532 42 10-72 AUGER ASSEMBLY LH 24
2 532 42 10-73 AUGER ASSEMBLY RH 24
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22
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
AUGER HOUSING / IMPELLER ASSEMBLY
10
11
11
11
11
1
2 (EXPLODED)
3
4
5
6
7
9
9
9
8
12
12
13
14
15
16
17
18
19
20
21
21
22
22
23
23
24
25
26
27
28
29
30
31
31
32
33
34
35
36
37
37
2
01.07.026-E
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23
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
AUGER HOUSING / IMPELLER ASSEMBLY
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
1 532 18 41-05 IMPELLER
2 532 42 71-48 GEARBOX ASSEMBLY
3 532 18 89-09 BEARING
4 532 42 71-46 IMPELLER PULLEY
5 532 44 24-38 DISCHARGE BASE
6 532 18 40-95 CORNER BRACKET
7 532 19 21-99 CLEAN OUT TOOL
8 532 40 54-00 TOOL CLIP
9 873 80 04-00 NUT 1/4-20
10 874 78 04-26 SCREW 1/4-20 X .625
11 532 42 79-42 NUT 5/16-18
12 532 16 31-83 SCREW 5/16-18 X .625
13 532 42 71-45 IMPELLER HUB
14 532 42 71-54 IMPELLER SLEEVE
15 873 90 06-00 NUT 3/8-16
16 532 18 03-55 CARRIAGE BOLT
17 532 19 41-89 SCREW 13-16 X .625
18 532 40 77-60 PLUG
19 532 42 73-02 GEARBOX COVER RH
20 532 42 73-45 GASKET
21 532 40 77-70 SEAL
22 532 40 77-62 BEARING
23 532 17 46-97 THRUST WASHER 1.00
24 532 40 77-63 WORM GEAR
25 532 40 77-64 AUGER SHAFT
26 532 18 92-82 SQUARE KEY
27 532 40 77-58 BEARING
28 532 17 46-83 THRUST WASHER
29 532 42 71-47 IMPELLER SHAFT
30 532 18 42-05 ROLL PIN
31 532 17 46-81 THRUST WASHER
32 532 17 46-84 THRUST BEARING
33 532 40 77-69 BEARING
34 532 40 77-68 O-RING
35 532 40 77-67 SCREW 5/16-18 X .750
36 532 42 73-17 GEARBOX COVER LH
37 532 19 20-90 SHEAR BOLT
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24
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
AUGER HOUSING / IMPELLER ASSEMBLY
1
1
2
3
2
3
01.07.024-B
1 532 42 04-78 AUGER BEARING
2 532 41 19-39 BEARING PLUG
3 532 17 95-82 SCREW 5/1618 X 1.00
1
1
2
2
3
3
01.11.003-B
1 532 43 59-51 PLATE SKID PLASTIC HDPE
2 532 42 65-89 NUT 5/16-18 LARGE HEX
FLANGE BLK
3 872 11 05-10 CARRIAGE BOLT 5/16-18 X 1.25
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25
KEY PART
NO. NO. DESCRIPTION
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
CONTROL PANEL / DISCHARGE CHUTE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
*10
*11
1
2
3
4
5
6
6
7
9
8
*12
*13
*14
15
16
01.09.015-C
6
1 532 43 88-29 CHUTE WELDMENT
2 532 43 88-32 DEFLECTOR WELDMENT
3 532 42 06-73 DEFLECTOR CONTROL ASSEMBLY
4 532 42 03-25 DEFLECTOR SEAL
5 532 41 42-80 KNOB BLACK
6 532 12 84-15 POP RIVET
7 817 50 10-10 SCREW 10-24 X .625
8 532 43 03-24 CHUTE SNOW SHIELD
9 532 42 17-28 SHIELD RETAINER STRAP
*10 532 17 98-29 SHOULDER BOLT 1/4-20 X .375
*11 532 19 17-30 NUT 1/4-20
*12 872 25 05-05 CARRIAGE BOLT 3/8-16 X .625
*13 532 75 11-53 NUT 5/16-18
*14 532 18 45-05 DEFLECTOR SPRING
15 532 42 06-79 (SERVICE PART) DEFLECTOR CONTROL
16 532 42 06-72 (SERVICE PART) DEFLECTOR CABLE BLACK
NOTE:
1. ALL ITEMS INDICATED WITH AN * ARE PROVIDED IN THE BAG OF ITEMS SHIPPED LOOSE WITH PRODUCT.
2. ITEMS 15 AND 16 ARE SERVICE PART NUMBERS TO ALLOW PURCHASE OF INDIVIDUAL ITEMS IF NECESSARY.
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26
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
CONTROL PANEL / DISCHARGE CHUTE
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1
2
01.15.017-A
1 532 43 86-29 STEER CABLE
2 874 04 10-24 SCREW 1024 X 1.50
1
2
2
*3
*4
*5
*6
*7
01.09.010-B
1 532 42 82-72 LEVER/CABLE ROTATOR ASSEMBLY
2 817 50 10-10 SCREW 10-24 X .625
*3 532 42 06-78 ROTATOR HEAD
*4 532 40 59-32 ROTATOR PIVOT BRACKET
*5 532 42 06-75 PULLEY PIVOT
*6 532 42 82-73 CABLE ASSEMBLY ADJUSTABLE
*7 532 42 83-10 CABLE ASSEMBLY HEAT SHIELD
NOTES:
1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY.
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27
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
HANDLES
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
3
3
4
4
3
3
01.08.004-B
4
4
1
2
3
4
5
6
01.08.007-B
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1 532 41 62-88 INTERLOCK SPRING
2 532 41 45-72 INTERLOCK CAM
3 532 17 88-31 TORSION SPRING
4 532 16 96-75 RETAINER
5 817 06 04-10 SCREW 1/420 X .625
6 532 42 18-14 INTERLOCK STOP
1 532 42 11-20 LOOP HANDLE LH
2 532 42 11-21 LOOP HANDLE RH
3 874 78 05-24 SCREW 5/1618 X 1.50
4 532 75 11-53 NUT 5/1618
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28
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
HANDLES
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
10
11
1
2
3
4
5
6
7
7
9
9
8
8
12
12
13
13
14
14
01.08.002-H
1 532 41 55-39 CONTROL PANEL
2 532 42 88-59 CONTROL LEVER LH
3 532 42 88-60 CONTROL LEVER RH
4 532 41 55-46 TRACTION ROD ARM
5 532 42 90-98 IMPELLER ROD ARM
6 532 41 26-77 INTERLOCK BAIL
7 532 42 16-13 SPACER
8 532 16 96-75 RETAINER
9 817 06 04-10 SCREW 1/4-20 X .62
10 532 41 42-80 KNOB BLACK
11 532 41 42-81 KNOB RED
12 532 17 88-99 HANDLE KNOB
13 819 13 13-16 WASHER 3/8
14 872 12 06-18 CARRIAGE BOLT 3/8-16 X 2.25
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29
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
HANDLES
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
10
10
10
1
2
3
4
5
5
6
7
9
8
01.12.001-E
1 532 18 04-80 IMPELLER ROD
2 532 40 57-40 TRACTION ROD
3 532 18 04-45 SHIFTER ROD TOP
4 532 18 77-16 SHIFTER ROD BOTTOM
5 532 18 04-47 SPRING SLEEVE
6 532 17 86-69 IMPELLER SPRING
7 532 18 09-26 TRACTION SPRING
8 872 27 05-05 CARRIAGE BOLT 5/16-18 X .75
9 532 15 53-77 NUT 5/16-18
10 532 16 96-75 RETAINER
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30
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
HANDLES
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
4
5
7
6
01.10.007-B
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1 532 18 29-06 CONSOLE PANEL
2 532 17 86-68 HEADLIGHT BEZEL
3 532 18 09-27 FLOOD HEADLIGHT
4 532 18 44-71 SHOULDER SCREW 1024 X .625
5 532 17 52-62 SCREW 1024 X 1.25
6 532 17 87-70 WIRE HARNESS
7 532 18 37-84 BULB
1
2
3
3
4
4
4
4
01-05-013-A
1 532 42 15-36 LOWER HANDLE
2 532 44 36-17 PIVOT SUPPORT WELDMENT
3 817 00 05-10 SCREW 5/1618 X .750
4 817 00 06-16 SCREW 3/816 X 1.00
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31
1b
1b
1a
2
3
3
4
4
5
6
6
7
7
9
9
8
01.03.002-B
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
DRIVE
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
1 532 40 49-23 AXLE ASSEMBLY
(ASSY OF 1A,1B)
1A 532 40 43-07 AXLE SHAFT
1B 532 18 42-06 ROLL PIN 3/16 X 1.50
2 532 40 26-91 SPROCKET
3 532 17 46-97 THRUST WASHER
4 532 17 98-30 BEARING
5 532 14 63-15 SCREW 5/1618 X .625
6 817 49 05-08 SCREW 5/1618 X .500
7 532 17 12-71 CLEVIS PIN 1/4 X 13/4
8 532 18 92-82 SQUARE KEY
9 532 12 47-88 RETAINER
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32
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
DRIVE
9
9
11
11
11
1
2
3
21
5
6
12
13
14
15
20
15
16
17
10
9
8
7
23
19
53
53
53
53
25
26
26
27
39
40
41
42
43
44
32
38
54
53
37
36
35
39
33
28
30
29
31
4
23
24
24
01.02.013-B
18
42 EXPLODED
24
23
24
33
34
22
47
49
50
48
52
51
46
45
4
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33
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
DRIVE
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1 532 19 88-75 SPEED SELECTOR ASSEMBLY
2 817 50 10-10 SCREW 10-24 X .625
3 532 43 88-37 END PLATE
4 817 49 05-08 SCREW 5/16-18 X .50
5 532 05 70-79 WASHER
6 532 40 54-85 CONTROL ARM
7 532 19 85-80 CLEVIS PIN
8 532 41 54-50 SHIFTER PLATE
9 532 40 28-81 SHOULDER BOLT
10 532 41 54-33 SHIFTER BRACKET
11 532 19 17-30 NUT 1/4-20
12 532 41 54-35 CLUTCH PLATE
13 532 41 68-64 CLUTCH BRACKET
14 532 18 71-01 SHIFTER LINK
15 532 70 02-79 RETAINER
16 532 42 75-42 CONTROL SHAFT
17 532 40 25-68 CLUTCH ROD
18 532 16 96-75 RETAINER
19 532 40 17-32 SHIFTER YOKE
20 532 40 23-10 PIVOT ROD
21 812 00 00-36 RETAINER
22 532 40 28-78 RETURN SPRING
23 532 75 11-53 NUT 5/16-18
24 532 40 89-81 BEARING
25 873 93 05-00 NUT 5/16-18
26 532 19 95-09 RUBBER WHEEL PLATE
27 532 44 06-20 RUBBER RING
28 532 17 53-44 BEARING
29 532 17 86-13 WHEEL HUB
30 874 76 05-14 SCREW 5/16-18-.875
31 812 00 00-12 RETAINER RING
32 532 40 21-87 SPROCKET SHAFT
33 532 40 16-19 CHAIN
34 532 43 73-03 SPROCKET WELDMENT
35 532 41 54-29 SHIFTER BRACKET
36 532 18 01-35 SPRING
37 532 40 26-52 PLATE PIVOT ROD
38 532 42 82-88 E-RING .375
39 532 18 44-71 SHOULDER SCREW
40 532 41 08-77 BOTTOM PAN
41 532 41 66-82 SPRING BRACKET
42 532 40 26-89 DRIVE PLATE ASSEMBLY
43 532 41 45-57 IDLER SPRING
44 532 17 88-28 IDLER SPRING
45 532 40 25-04 PULLEY SHAFT
46 532 40 18-20 DRIVE PLATE
47 532 19 87-91 BEARING
48 532 40 23-93 PULLEY HALF
49 817 54 10-08 SCREW 10-24 X .50
50 532 40 25-11 SPACER BEARING
51 532 42 29-41 SWING PLATE
52 532 13 20-10 NUT 3/8-16
53 532 42 88-67 SCREW 5/16-18 X .750
54 817 00 05-10 SCREW
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34
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
CHASSIS / ENGINE / PULLEYS
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
2
3
3
01.00.034-A
- - 532 43 60-69 COMPLETE LCT ENGINE
PW2HK1865017-8E
1 532 43 88-40 FRAME
2 532 15 04-06 BOLT 3/8-16
3 532 42 88-67 SCREW 5/16-18 X .750
1
01.01.004-A
1 532 43 88-42 ENGINE MOUNTING PLATE
1
01.21.013-C
1 532 44 30-30 COVER ASSEMBLY
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35
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
CHASSIS / ENGINE / PULLEYS
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
10
11
1
2
3
4
5
6
7
9
8
12
13
14
14
14
15
16
17
18
19
20
20
21
21
22
23
24
01.21.003-C
1 532 40 80-07 IMPELLER BELT
2 532 41 97-44 TRACTION BELT
3 532 42 92-71 IDLER ARM BRACKET
4 532 18 05-23 IDLER PULLEY
5 532 42 65-89 NUT 5/16-18
6 874 78 05-24 SCREW 5/16-18 X 1 .50
7 532 42 92-70 IDLER BRACKET
8 817 00 05-10 SCREW 5/16-18 X .625
9 532 42 42-97 SHOULDER BOLT 5/16-18 X .500
10 532 75 11-53 NUT 5/16-18 NYLOCK
11 532 18 77-86 TRACTION IDLER ARM
12 532 18 05-22 TRACTION PULLEY
13 874 78 05-20 SCREW 5/16-18 X 1 .00
14 532 05 92-89 WASHER
15 873 80 05-00 NUT 5/16-18
16 532 85 10-84 SCREW 3/8-24 X 1.375
17 532 40 00-26 WASHER
18 532 42 64-91 PULLEY ENG IMPELLER
19 532 42 64-90 PULLEY ENG TRACTION
20 874 61 05-16 SCREW 5/16-18 X 1 .00
21 810 04 05-00 LOCKWASHER 5/16
22 532 15 54-52 BELT GUIDE
23 811 05 05-00 LOCKWASHER 5/16
24 532 17 53-31 IDLER BUSHING
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36
KEY PART
NO. NO. DESCRIPTION
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
WHEELS
10
10
11
11
1
2
1
2
2
2
3
3
4
4
5
5
6
6
7
7
9
9
8
8
12
12
13
13
14
14
15
16
16
17
17
18
19
19
20
20
21
21
22
22
23
23
24
01.15.001-B
1 532 40 51-61 COVER
2 532 18 44-71 SHOULDER SCREW
3 812 00 00-45 RETAINER RING
4 532 19 21-26 WHEEL DRIVER
5 532 18 24-66 RETAINER RING
6 532 18 76-22 WHEEL LOBE
7 532 19 49-41 CLUTCH SLIDE
8 532 17 91-39 SPRING
9 532 18 92-82 SQUARE KEY
10 532 19 49-40 AXLE LOBE
11 532 17 46-97 THRUST WASHER
12 532 19 95-19 STEERING YOKE
13 532 18 41-97 STEERING BRACKET
14 817 49 05-08 SCREW 5/1618 X .50
15 532 19 95-11 PIVOT BRACKET
16 532 19 95-18 BELLCRANK
17 532 18 18-47 BELLCRANK PIN
18 817 60 04-06 SCREW 1/420 X .375
19 532 40 50-77 STEERING LINK
20 532 70 02-79 RETAINER
21 532 08 51-79 RETAINER
22 532 19 38-85 SPRING
23 532 18 20-15 LEVER PIN
24 532 19 95-12 PIVOT BRACKET
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37
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
WHEELS
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
01.15.015-A
1
2
01.06.015-A
1 532 43 94-08 WHEEL ASSEMBLY LH
2 532 43 94-09 WHEEL ASSEMBLY RH
1 532 43 84-46 CABLE BRACKET LH
2 532 43 84-47 CABLE BRACKET RH
3 817 49 04-08 SCREW 1/4-20 X .500
4 817 60 04-06 SCREW 1/4-20 X .375
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38
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
BAG OF PARTS
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
01.14.003-B
10
11
1
2
3
4
5
6
7
9
8
12
01.14.009-B
1
1 532 19 85-63 POWER CORD
2 532 16 96-75 RETAINER PIN
3 532 42 91-12 WRENCH
4 532 18 45-05 REMOTE SPRING
5 532 17 98-29 SHOULDER BOLT 1/4-20
6 532 19 17-30 LOCKNUT 1/4-20
7 872 25 05-05 CARRIAGE BOLT 5/16-18 X 5/8
8 532 75 11-53 LOCKNUT 5/16-18
9 873 80 06-00 LOCKNUT 3/8-16
10 819 13 13-16 WASHER 3/8
11 532 19 20-90 SHEAR BOLT 1/4-20 X 1-13/16
12 873 80 04-00 LOCKNUT 1/4-20
1
1
2
2
3
01.14.012-A
4
4
1 532 18 04-45 SHIFTER ROD TOP
2 532 18 77-16 SHIFTER ROD BOTTOM
3 872 27 05-05 CARRIAGE BOLT 5/16-18 X .75
4 532 15 53-77 NUT 5/16-18
1 532 44 30-59 SAFETY IGNITION KEY KIT
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REPAIR PARTS SNOW THROWER - MODEL PR624ES (96198004600)
DECALS
1
4
9
6
10
3
1
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
1 532 18 10-37 DECAL, DANGER
3 532 18 10-35 DECAL, DANGER, DEFLECTOR
4 532 18 10-42 DECAL, DANGER
6 532 18 10-33 DECAL, INSTRUCTION
9 532 42 95-91 DECAL, SPEED CONTROL/TRIGGER
10 532 42 95-90 DECAL, REMOTE DEFLECTOR
CONTROL/TRIGGER
- - 532 44 34-53 OWNER’S MANUAL, ENGLISH
- - 532 44 34-54 OWNER’S MANUAL, FRENCH
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in mate-
rials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair
or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective
due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, transaxle/transmission components, battery (except as noted below) or com-
ponents parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chas-
er. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser un-
less such return is requested by the manufacturer.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find
to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must
be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of origi-
nal purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main tained in ac-
cor dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to altera-
tion, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard
hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
In Canada contact:
HOP
5855 Terry Fox Way
Mississauga, Ontario
L5V 3E4
HOP
Outdoor Products Customer Service Dept.
9335 Harris Corners Parkway
Charlotte, NC 28269 USA
07.13.11 TH Printed in the U.S.A.

Specifications

Poulan Pro PR624ES-96198004600 Questions and Answers