2B 2E
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CONTENTS
Warning
Component List
Assembly Instructions
Initial Firing Instructions
Subsequent Start-up
Operating Tips
Maintenance & Cleaning
Troubleshooting
Digital Thermostat Control Wiring Diagram
Z Grills Support
3 Year Limited Warranty
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4
5
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18
20
21
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24
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SAVE THIS MANUAL FOR FUTURE REFERENCE
3
WARNINGS!
4
COMPONENT LIST
ITEM
QTY
DESCRIPTION
ITEM
QTY
DESCRIPTION
1
1
Grill Chamber Assembly
32
1
Firepot Assembly
2
1
Name Plate
33
1
Burner Box Assembly
3
1
Hopper Assembly I
34
1
Hopper Insulation Gasket
4
1
Body Frame
35
1
Feeder Assembly
5
1
Heat Baffle
36
1
Fan
6
1
Grease Drain Pan
37
1
Bottom Plate
7
1
Warming Rack
38
2
Left Legs
8
1
Porcelain Cooking Grates
39
2
Gasket
9
1
Lid
40
2
Leg Cap
10
2
Hinge Assembly
41
1
Right Rear Leg
11
2
Hinge Pin
42
1
Right Front Leg
12
1
Lid Handle
43
2
Wheel
13
1
RTD Temperature Probe
44
1
Axle
14
1
Chimney Cap Assembly
45
2
Spring Washer
15
1
Smoke Stack Assembly
46
25
Bolt
16
1
Smoke Stack Gasket
47
2
Gasket
17
1
Grease Bucket
48
4
Hexagon Bolt
18
1
Screwdriver
49
2
M5 Cap Nut
19
1
Hopper Burner Lid
50
4
Gasket
20
1
Hopper Lid Handle
51
2
Cap Nut
21
1
Upper Hopper Safety Grate
52
2
Hexagon Nut
22
1
Digital Control
53
2
Gasket
23
1
Hopper Frame
54
2
S/S Bolt
24
1
Lower Hopper Safety Grate
55
2
Wrench
25
1
Auger Drive Motor
56
2
Gasket
26
1
Auger Tube Bushing
57
16
Gasket
27
1
Power Cord
58
4
Bolt
28
1
Thick Gasket
59
4
Hexagon Kep Nut
29
1
Cable Clip
60
16
Spring Washer
30
1
Auger
61
1
Hopper Assembly II
31
1
Hot Rod (Ignitor)
62
1
Hopper Assembly III
Remark: 46*(Screw package) has 25 screws in total, including 24
necessary screw and 1 spare screw.
PARTS DIAGRAM
ASSEMBLY INSTRUCTIONS
5
Body Frame Assembly
Hoppe / Burner Assembly
6
I. Lid Assembly
1. Using a screwdriver, remove the screws and gaskets already to the Grill Chamber Assembly (1).
2. Place the lid on the grill assemblyso it isalignedwith thehole inthe GrillChamberAssembly(1).
3. Insert gaskets then screws in the holes and attach lid to Grill Chamber Assembly (1) using the
screwdriver.
Screw out
7
8
II. Mounting the Body Frame to the Chamber
1. With the help of another person, carefully place the Grill Chamber Assembly (1) on a
piece of cardboard sideways so the chamber door is facing towards the ceiling. This will ensure it will
not damager your floor/carpet. As shown in Figure1. Caution: The
grill is very heavy. Always lift the grill with 2 people. ( Do not over tighten)
2. Place a Spring Washer (60) then a Gasket (57) on to 4 Bolts (46).
Use them to attach both Left Legs (38) into the base of the Grill
Chamber Assembly (1). (Do not over tighten)
3. Place a Spring Washer (60) then a Gasket (57) on to 4 Bolts (46).
Use them to attachthe Grill Chamber Assembly (1) to the Right Rear
Leg (41) and the Right Front leg (42). As shown in Figure1. (Do not over tighten)
4. Use Bolts (46) to attach the Bottom Plate (37) to the 4 legs. As shown in Figure 2.
5. Insert the Axle (44) through the holes in the Right Rear Leg (41) TO Right
Front Leg(42). As shown in Figure 3.
6. Place a Gasket (56) on one side of the Axle (44) and then place a Wheel (43) on the Axle
(44) followed by Gasket (47), Spring Washer (45), and Gap Nut (51). As shown in Figure 3.
7. Repeat this step for the other side of the Axle (44). As shown in Figure 3.
8. Use the Wrench (55) to tighten.
4
46
60
5 7
46
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III. Assembling Of Hopper
1. Insert Hopper Assembly II (61) into Hopper Assembly I (3)so the bolt holes are aligned.
2. Insert the Bolts (58) through the holes in the Hopper
3. Open the Hopper Lid and attach the Hexagon Kep Nuts (59) on the inside of the Hopper
Assembly II (61), then tighten it from inside.
4. Insert the S/S Bolt (54) through Gasket (53), then the Hopper lid (19), and into the Hopper Handle
(20). Use Screwdriver to tighten.
58
53 54
IV. Mounting the Hopper to the Chamber
1. Remove the 4 Gaskets and 4 Bolts from the side of the Hopper.(see diagram "Remove from hopper")
2. Open the lid on the Grill Chamber Assembly (1) and insert the Hopper into the square hole in the Cham-
ber.
3. Reattach the 4 Gasket and Bolts that were removed from the Hopper. (Tighten
the Bolts by using the Wrench.)
4. Locate the RTD Male Plug-In-Connector coming from the Grill Chamber
Assembly (1). It will look like a loose wire with a connector on the end.
5. Locate Connect the RTD Female Plug-In-Connector coming from the Hopper
\Assembly (3).
6. Connect the two RTD Plug-In-Connectors together.
Note: Any extra loose wire can be tucked into the gap between the Grill Chamber Assembly and the
Hopper.
Remove From
Hopper
10
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V. Attaching the Chamber Door Handle
1) Attach 1/4-20*12mm Bolt(48) through Φ6.5*Φ18*Φ2.0mm Gasket(50), installing
Handle (12) to Lid(9).
2) Using Wrench(55) to tighten them. (Do not over tighten these Bolts).
VI. Attaching the Smokestack and Chimney Cap:
1. Using Bolt(48) through the holes of Smokestack(15) and the hole of
Smoke Stack Gasket(16), Align the hole of Grill body, attaching 6 5 18*2 0
Gasket(50) and 1/4-20 Hexagon Nut(52), then using wrench to tighten them, as shown.
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VII. Positioning the Heat Baffle
1. Attaching the Heat Baffle
Place the Heat Baffle (5) in the Grill Chamber Assembly (1) by locating the brackets
on the front and back of the Chamber Assembly.
Note: The Heat Baffle will be properly positioned it does not move left to right.
VIII.Attaching the Grease Drain Pan
Place the Grease Drain Pan (6) over the Heat Baffle (5). The left side of the Grease Drain Pan (6) should
rest on the Grease Drain Pan Support.
Note: The right side of the Grease Drain Pan (6) should be lower than the left side allowing the grease to
flow out of the Grease Drain Tube on the right.
1. Place the Porcelain Grill (8) inside the cooking area in the Grill Chamber Assembly (1)
2. Place the Warming Rack (7) on the rack support with the lip facing toward the back of the Grill
Chamber Assembly (1)
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IX. Attaching the Cooking Grate and Warming Rack
XIII. Hang on the Grease Basket
1. Locate the Grease Drain Tube, which is on the right side of the chamber
2. Hang Grease Basket (17) on the Hook
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1. Place the Porcelain Grill (8) inside the cooking area in the Grill Chamber Assembly (1)
2. Place the Warming Rack (7) on the rack support with the lip facing toward the back of the Grill
Chamber Assembly (1)
INITIAL FIRING INSTRUCTIONS
Please read this manual carefully and follow it step by step before starting your
Z Grills for the first time and each time the grill runs out of pellets.
1.Remove the Porcelain Grills, Grease Drain Pan and Heat Baffle from the interior of
the grill.
2.Open the Pellet Hopper Lid, make sure there are no foreign objects in the Auger and
Hopper.
3. With the Switch is in the OFF(O) position, plug the power cord into 110 Volt AC
grounded outlet.
4. Turn on your Z Grills and turn the Temperature Dial to SMOKE position. Please
check the following things:
(WARNING: Please do not touch it!)
Confirm the Auger is turning.
Hold your fingers above the Firepot to confirm the fan is blowing air through the
Firepot.
Look to see the Hot Rod should turn a light red slowly (It takes approximately 1-2
minutes.)
5. Turn the Temperature Dial to SHUT DOWN CYCLE. (Please note the draft fan will
stay on for 10 minutes in this mode.)
6. Fill the Pellet Hopper with Pellets. Then turn the Temperature Dial to HIGH. It takes
some time for the Pellets traveled through the tube, when the Pellets start to drop, turn
the Temperature Dial to SHUT DOWN CYCLE.
7. Turn the Temperature Dial to SMOKE. Allow the Pellets come to full flame. Once
flames are coming out of the Firepot, turn the Temperature Dial to SHUT DOWN
CYCLE and let the grill cool down. [We suggest that you should warp Grease Drain Pan
up with heavy-duty aluminum foil before using because it is easy to clean.]
8. Place components back in place. Open the lid and turn the Temperature Dial to
SMOKE. A few minutes later, when you see whitish-gray smoke coming out of the grill
then close the lid and turn the Temperature Dial to any cooking setting desired.
9. Set Temperature Dial to HIGH and let grill run for 45 minutes at this setting to rid it
of any foreign matter. This step must be done before cooking any food.
10. Please preheat the grill for 10 minutes before placing food. This make your grill to
heat up and quickly return to your desired temperature once your food is placed.
Otherwise it will take a longer period of time to bring both the grill and the food to your
desired cooking temperature.
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SUBSEQUENT START-UP
Please take attention: If the grill fails to light or the fire in the Firepot goes out while
cooking, it is vital to follow these steps when sufficient pellets are still in the Pellet
Hopper. Failure to follow the steps may cause a hazardous “over-firing” of your grill
due to an excess of unburned pellets in the Firepot.
1.Turn OFF the appliance and unplug the Power Cord. After the grill cool down, remove
all food, the Porcelain Grills, Grease Drain Pan and the Heat Baffle.
2.Remove all unburned pellets and ash from inside and around the Firepot. (See
instruction for proper handling and disposal of ash)
3.Plug the Power Cord and turn on the grill. Pellets should fall into the Firepot and the
Hot Rod should begin to heat (it will start to turn red).
4.If this step is successful, you will see flames come out of the Firepot. Then turn off
the grill and let it cool down. Then place components back in place. Open the lid and
turn the Temperature Dial to SMOKE. A few minutes later, when you see whitish-gray
smoke coming out of the grill then close the lid and turn the Temperature Dial to any
cooking setting desired.
5.If this step is not successful, see TROUBLESHOOTING or contact Z GRILLS Techni-
cal Support to help diagnose the problem before proceeding to the MANUAL LIGHT-
ING INSTRCUTIONS below:
1.Manual Lighting Instructions:
The grill can still be used to cook and smoke by using the MANUAL LIGHTING PROCE-
DURE below if the Hot Rod only is not operating:
1.Turn OFF the appliance and unplug the Power Cord. After the grill cool down, discon-
nect the Hot Rod (Purple/White wire pair as shown in the WIRING DIAGRAM) from
beneath the Pellet Hopper. Also, you need to remove the Hopper Bottom Panel to
access the wiring. Once the Hot Rod is disconnected, replace the Hopper Bottom
Panel and plug the Power Cord into a grounded outlet.
2.Fill the Pellet Hopper with pellets. (Note: Only Dia 6MM Pellets can be used.)
3.Remove the Porcelain Grills, Grease Drain Pan and Heat Baffle, then pour 1/2 cup of
pellets into the Firepot.
4.Squirt 2 tablespoons of Alcohol Gel fire lighter into the Firepot on top of the Pellets.
DANGER: Never use gasoline, kerosene, lighter fluid or similar liquids to light a fire in
this grill.
5.Carefully light the Alcohol Gel with a fireplace match or a long-reach butane
lighter.
DANGER: Never squirt Alcohol Gel into a burning fire or a hot Firepot. The Alcohol Gel
bottle could explode and cause a fire, serious injury or death.
6.Let the Alcohol Gel and Pellets burn for approximately 4 minutes.
7.After assuring the Pellets have ignited. Now there is a fire in the Firepot so SUBSE-
QUENT START-UP you should be careful not to burn yourself when you place compo-
nents back in place.
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8. Turn on the grill and turn the Temperature Dial to any setting desired. With
the lid closed, preheat the grill for 10 minutes before placing food.
2.Shutdown Cycle
Auger turns off
Fan continues to run for 5 minutes
After finished cooking, turn the Temperature Dial to Shutdown Cycle position, the
function of this setting to leave the Draft Induction Fan running for 10 minutes to burn
redundant pellets in the fire pot. After the fan runs for 10 minutes the fan will stop
running and the controller will power off.
CAUTION: The main power switch will shut the power off to the controller and the
Temperature Dial Knob switch will cut off power to the grill components only. When
servicing the controller or any parts, ensure that the power supply is disconnected to
avoid a shock hazard.
Error codes:
LEr (Low Temperature Alarm)
Grill temp was below 150F for more than 20 minutes.
HEr(High Temperature Alarm)
Grill temp reached 550F.
Er1
Check to ensure the temperature probe is properly connected.
Er2
Shut off the grill, wait three seconds and restart. This will reboot the controller and
fix the problem. If that doesn’t work they should call customer service
ALWAYS TURN THE UNIT TO SHUTDOWN ON THE CONTROL PANEL WHTN GRILLING
IS COMPLETED. Do not turn the switch to the Off position until the unit has completely
shut down. Failure to follow this procedure may result in a fire.
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OPERATING TIPS
1. Just like other barbecues, the actual temperature of this grill or the cooking times
will be affected by external temperature, humidity, wind conditions, quality of pellets
and so on.
2. It is better to shelter your grill from the wind, this will aid in temperature output, heat
retention and heat recovery time when opening the lid.
3. Do not open the lid frequently, it will increase your cooking time. But you can open
the lid when you want the grill to cool down quickly.
4. Please preheat the grill for 10 minutes before placing food. This make your grill to
heat up and quickly return to your desired temperature once your food is placed.
Otherwise it will take a longer period of time to bring both the grill and the food to your
desired cooking temperature.
5. Never move your grill while running.
6. Never put water into the Pellet Hopper or Firepot.
7. Never add pellets to Firepot directly. It is dangerous. If you run out of pellets and lose
your fire while cooking, let the grill cool down and start again with the INITIAL FIRING
INSTRUCTIONS.
8. We recommend you cover your Grease Drain Pan with heavy-duty aluminum foil and
change it frequently. This is the simplest way to maintain your Grease Drain Pan. Fail-
ure to clean the Grease Drain Pan, V-shaped Grease Drain and Grease Drain Tube may
caused grease fires. If this situation happens, turn the Switch OFF(O) to reduce the
amount of oxygen in the Chamber and keep the lid open until the fire is completely
out. AT THE SAME TIME, BE CAREFUL NOT TO BURN YOURSELF. When the grill is
completely cool, clean any grease accumulation from the V-shaped Grease Drain and
the Grease Drain Pan. Replace the foil on the Grease Drain Pan. Then restart the grill
and resume cooking.
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MAINTENANCE & CLEANING
Your Z Grills also needs your maintenance.
Make sure your grill is OFF and cold completely before performing any
maintenance and cleaning.
Grease:
With long-term use, it caused the accumulation of grease on the Flue Lining, the
Grease Drain Tube, the V-shaped Grease Drain and the Grease Drain Pan. Always be
sure these grease catch area is clean and free of debris. You should check and clean
these area periodically to reduce the risk of fire.
Our design of the Grease Basket allows you to easily replace disposable paper cups
without cleaning.
It is easier to clean of accumulated grease when the grill is still warm -- not hot. Be
Careful Not To Burn Yourself. Gloves are recommended.
If too much grease is allowed to build up in the V-shaped Grease Drain or is allowed to
plug the Grease Drain Tube, a grease fire could result. So it is necessary to clean these
area regularly. You can scarp the grease accumulation from inside the V-shaped Grease
Drain and Grease Drain Tube by using a stiff, nonmetallic tool. Much of the loosened
grease can be push down through the Grease Drain Tube and fall into the Grease
Basket. Wipe up remaining grease residue with paper towels or disposable rags.
Flue Pipe(Smoke Stack)
Remove the Chimney Cap Assembly, clean it with warm soap water. Scrape the creo-
sote and grease accumulation from inside of the vertical and horizontal sections of the
Flue Pipe using a stiff, nonmetallic tool such as a wooden paint stir stick. Once the creo-
sote and grease residue has been loosened from the Flue Pipe Lining, much of it can be
cleaned with paper towels or disposable rags. Do not spray water or other liquid cleaners
onto the inside of the grill.
Outside surfaces
Use a warm soap water to wipe the grease. Do not use oven cleaner, abrasive cleans-
ers or abrasive cleaning pads on the outside grill surfaces.
Use Z Grills Cover to protect your grill is highly recommended.
Use a high-quality car wax on the outside surfaces of the grill can protect your paint
finish.
Internal component
For the Porcelain-coated Grill Grates, we recommend using a long-handled cleaning
brush to give the Porcelain-coated Grill Grates a quick brushing when you finish the
barbecue. It takes only a minute and it will be ready the next time you want to use the
grill.
Clean the inner temperature probe after each time use.
Ash
Clean the ash from the interior of the grill periodically, otherwise excess ash in the fire-
pot may cause your fire to go out, especially in the SMOKE setting. A shop vac is an
excellent tool to handle the ash. (WARNING: Make sure you grill is cold when you want to
clean the ash from the grill.)
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CAUTION: Make sure the grill is completely cool and unplugged before you do any
inspection, cleaning, maintenance or service work.
Problem
Potential
Cause
Power
Make sure the power cord is plugged in.
Verify there is power at the electrical
outlet.
Remove the control, check the fuse on
back. Replace the fuse if blown.
Fuse
If both of the Draft Inducer Fanand the
Auger Driver Motor are operating, the
Hot Rod needs to be replaced. If one or
both are not operating, please contact
us.
Hot RodGrill does not work
properly
Remove the Control Board, check the
wires and connections. Feel free to
contact us if you need help.
Control Board
Locate the small fan blade on the back
of the auger drive motor, turn unit on, if
the fan does not turn, it indicates the
Auger Drive Motor need to be replaced.
Auger Drive
Motor
Clean the ash. Refer to MAINTENANCE
& CLEANING.
Too much ashFire goes out
How to start
Start your grill on SMOKE setting with
thelid open, after 2 minutes, close the
lid and turn to any cooking setting
desired.
SMOKE setting
Grill temperature is influenced by
environmental factors such as high
temperature, wind and direct sun. Place
unit in shaded area. Open the lid to
reduce inside temperature.
External Factor
Unexpected grill
temperature is
displayed
Replace moist pellets with fresh dry
pellets.
Pellets
Excess or discolored
smoke
Get your new parts
Please state your authorized dealer,
your name, phone number, address,
Z Grills model number, serial number
and part identification number from
the COMPONENT LIST.
Contact Z Grills
Customer Service
to place an order
Contact with your
Z Grills dealer
Solution
TROUBLESHOOTING
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DIGTAL THERMOSTAT CONTROL WIRING DIAGRAM
21
Z GRILLS SUPPORT
Thank you for shopping with us!
If you have any question, feel free to contact us or your dealer.
Z GRILLS INC. will offer the best technical and sales support in the industry.
Please be prepared to provide the following information:
Dealer's name, date of purchase
Purchaser's name, phone number, address, Z Grills model number, serial
number and part identification number from the COMPONENT LIST
Please describe your problem accurately so that we can help you figure out.
It would be better if you can provide some pictures or video about the issue.
Z GRILLS CUSTOMER SERVICE
ON TO FRI, 8:00 AM - 5:00 PM PACIFIC STANDARD TIME
SERVVICE CONTACT: 1-785-317-5170
EMAIL:[email protected]/suppor[email protected]
WEBSITE:www.zgrills.com
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Z GRILLS
3 YEARS LIMITED WARRANTY
Z Grills Inc guarantees a 3 years warranty of our products from the date of purchase
by the original owner against defects in all materials and workman-ship. During the
warranty period, Z Grills Inc will at its option repair or replace the defective parts.
This limited warranty does not apply to paint, burn pot, grill cover or damage caused
from corrosion. Z Grills shall not be liable for transportation charges, labor costs or
export duties.
Z Grills takes every precaution to utilize materials that retard rust including the use
of high-temperature paint where advisable. Even with these safeguards, the
protective coating can be compromised by various substances and conditions
beyond Z Grills' control. Humid environment, high temperature, chlorine,
insecticide, salt and disinfectant are some of the substances that can affect paint
and metal coatings. For these reason,the limited warranties do not cover rust or
oxidization, unless there is loss of structural integrity on the grill component.
Z Grills Inc shall not be liable if you install, operate, clean, maintain your grill without
following the owners' manual strictly. Also misuse, abuse, alteration and natural
disaster are not included in this warranty.
In addition, Z Grills Customer Team will try our best to solve a variety ofproblems
and create a better life for every customer. We firmly believe that:high-quality
products, reasonable price, quick service is your first reason to choose Z Grills.
Procedure for Warranty Service
Contact Z Grills Customer Service or your dealer for replacement of your
“in-warranty” parts. Please be prepared to provide the following information:
Dealer's name, date of purchase
Purchaser's name, phone number, address, Z Grills model number, serial
number and part identification number from the COMPONENT LIST
Please describe your problem accurately so that we can help you figure out.
It would be better if you can provide some pictures or video about the issue.
