User Manual Z Grills ZPG-7002B 2020 Upgrade Wood Pellet Grill & Smoker, 8 in 1 BBQ Grill Auto Temperature Controls, inch Cooking Area, 700 sq in Black

Z Grills ZPG-7002B 2020 Upgrade Wood Pellet Grill & Smoker, 8 in 1 BBQ Grill Auto Temperature Controls, inch Cooking Area, 700 sq in Black - Use Manual - Use Guide PDF.
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User manual of Z Grills ZPG-7002B (27 pages)
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WOOD PELLET GRILLS

ZPG-7002B/ZPG-7002E

OWNER’S MANUAL

MON TO FRI. 8:00 A.M. - 5:00 P.M. PACIFIC STANDARD TIME

SERVICE CONTACT: 1-833-947-4557/1-833-ZGRILLS

EMAIL: [email protected]/[email protected]

WEBSITE: www.zgrills.com

CONTENTS

WARNINGS

COMPONENT LIST

ASSEMBLY INSTRUCTIONS

INITIAL FIRING INSTRUCTIONS

SUBSEQUENT START-UP

OPERATING TIPS

MAINTENANCE & CLEANING

TROUBLESHOOTING

DIGTAL THERMOSTAT CONTROL WIRING DIAGRAM

Z GRILLS SUPPORT

3-Y LIMITED WARRANTY

WARNINGS!

This grill is for outdoor use only. Do not use it in any enclosed area.

Do not store or use combustible materials or liquids near this appliance.

Keep young children away while it is in use.

Maintain a safe safe distance between your grill and any combustible materials.

Do not move your grill while operating or while it is hot until the grill has completely cooled down.

If a grease fire occurs. turn “off” and leave lid closed until the fire is extinguished. Do not unplug the power cord. Do not throw water on it. Do not try to smother the fire.

Clean and maintain your grill after each time use.

We recommend Z GRILLS BBQ WOOD PELLETS. which are specifically made to work in our grills.

Do not use your grill on rainy days.

Do not touch any part of your grill directly while it is hot. Serious bodily injury could result.

We suggest you wear heat-resistant gloves when operating this grill.

We suggest that you warp the Grease Drain Pan up with heavy-duty aluminum foil before use of this grill. This is make the grill easier to clean.

For convenient and safe assembly. use at least two people to assemble the grill.

Make sure the power cord is disconnected before performing any service or maintenance.

Always keep the Pellet Hopper dry. The wood pellets will expand. break apart. and even jam the feed system if the pellets get wet or exposed to high-humidity.

COMPONENT LIST

ITEM QTY DESCRIPTION

ITEM QTY DESCRIPTION

Grill Chamber Assembly Firepot Assembly

Name Plated

Burner Box Assembly

Hopper Assembly I

Hopper Insulation Gasket

Body Frame

Feeder Assembly

Heat Baffle

Fan

Grease Drain Pan

Bottom Plate

Warming Rack

Left Legs

Porcelain Grills

Gasket

Lid

Leg Cap

Hinge Assembly

Right Rear Leg

Pivot

Right Front Leg

Lid Handle

Wheel

RTD

Axle

Chimney Cap Assembly Spring Washer

Smoke Stack Assembly

Bolt

Smoke Stack Gasket

Gasket

Grease Bucket

Hexagon Bolt

Screwdriver

M5 Cap Nut

Hopper Burner Lid

Gasket

Hopper Lid Handle

Cap Nut

Hopper Guard

Hexagon Nut

Digital Control

Gasket

Hopper Frame

S/S Bolt

Hopper Bottom Cover

Wrench

Auger Drive Motor

Gasket

Auger Tube Bushing

Gasket

Power Cord

Bolt

Thick Gasket

Hexagon Kep Nut

Cable Clip

Spring Washer

Auger

Hopper Assembly II

Hot Rod (Ignitor)

Hopper Assembly III

Remark: 46*(Screw package) has 25 screws in total. including 24 necessary screw and 1 spare screw.

Lid Assembly:

1.Using a screwdriver to remove the screws and gaskets that have been assembled in the Chamber.

2.Using the screws and gaskets to assemble the Lid as shown in the original position. Adjust the Lid in the middle position of the Chamber and tighten the screws.

Body Frame Assembly:

2.Assembling of Hopper

Insert Hopper Assembly II (61) into Hopper Assembly I (3). align the holes. Insert the Bolts (58) through the holes in the Hopper and Hexagon Kep Nuts (59). then open the Hopper Lid and tighten it from inside. The four sides are installed in the same way.

3.Mounting the Hopper to the Chamber

1.Remove the Gaskets and Bolts from the Hopper. open the Lid. insert the Hopper into the Chamber. then using Bolts and Gaskets install it in sequence from inside.

2.Locate the RTD plug-in connector coming from the mounted RTD inside the grill frame.

Connect this with the mating connector located on the outside of the hopper burner assembly.

4.Attaching the Hopper Handle to Hopper Lid

Using S/S Bolt (54) through Gasket (53). and install Hopper Handle to Hopper lid. Using Screwdriver to tighten them.

5.Installing the Chamber Handle to Lid

1.Attach Bolt (48) through Gasket (50). installing Handle (12) to Lid (9).

2.Using Wrench (55) to tighten them. (Do not over tighten these Bolts.)

6.Attaching the Smokestack and Chimney Cap

Using Bolt (48) through the holes of Smokestack (15) and the hole of Smoke Stack Gasket (16). Align the hole of Grill body. attaching Gasket (50) and Hexagon Nut (52). then using wrench to tighten them.

7.Attaching the Heat Baffle

Attaching the Heat Baffle (5) on the locating Brackets which is on the inside walls of the Grill body.

8.Attaching the Grease Drain Pan

Attaching the Grease Drain Pan (6) over the Heat Baffle (5) as per direction of below Figure. so that the grease can flow into the Grease Drain Tube.

9.Attaching the Cooking Grate and Warming Rack

Attaching the Porcelain Cooking Grate (8) and Warming Rack (7) in the Chamber.

INITIAL FIRING INSTRUCTIONS

Please read this manual carefully and follow it step by step before starting your Z Grills for the first time and each time the grill runs out of pellets.

1.Remove the Porcelain Grills. Grease Drain Pan and Heat Baffle from the interior of the grill.

2.Open the Pellet Hopper Lid. make sure there are no foreign objects in the Auger and Hopper.

3.With the Switch in the OFF(O) position. plug the power cord into 110 Volt AC grounded outlet.

4.Turn on your Z Grills and turn the Temperature Dial to the SMOKE position.

Please check the following things: (WARNING: Please do not touch it!) ⚫ Confirm the Auger is turning. ⚫ Hold your fingers above the Firepot to confirm the fan is blowing air through the Firepot. ⚫ Look to see the Hot Rod should turn a light red slowly. (This process takes approximately 1-2 minutes.) 5.Turn the Temperature Dial to SHUT DOWN CYCLE. (Please note the draft fan will stay on for 10 minutes in this mode.) 6.Fill the Pellet Hopper with Pellets. Then turn the Temperature Dial to HIGH. It takes some time for the Pellets traveled through the tube. When the Pellets start to drop. turn the Temperature Dial to SHUT DOWN CYCLE.

7.Turn the Temperature Dial to SMOKE. Allow the Pellets come to a full flame. Once flames are coming out of the Firepot. turn the Temperature Dial to SHUT DOWN CYCLE and let the grill cool down. [We suggest that you warp Grease Drain Pan up with heavy-duty aluminum foil before using. as it makes the grill easier to clean.] 8.Place components back in place. Open the lid and turn the Temperature Dial to SMOKE. A few minutes later. when you see whitish-gray smoke coming out of the grill then close the lid and turn the Temperature Dial to any cooking setting desired.

9.Set Temperature Dial to HIGH and let grill run for 45 minutes at this setting to rid it of any foreign matter. This step must be done before cooking any food.

10.Allow at least 10 minutes for the grill to preheat before placing food. This allows your grill to heat up and quickly return to your desired temperature once your food is placed.

Otherwise it will take a longer period of time to bring both the grill and the food to your desired cooking temperature.

ALWAYS START THE GRILL ON SMOKE SETTING WITH THE LID OPEN!

After the Pellets are ignited. you can turn the Temperature Dial to any cooking temperature desired.

SUBSEQUENT START-UP

Please take attention: If the grill fails to light or the fire in the Firepot goes out while cooking. it is vital to follow these steps when sufficient pellets are still in the Pellet Hopper.

Failure to follow the steps may cause a hazardous “over-firing” of your grill due to an excess of unburned pellets in the Firepot.

1.Turn OFF the appliance and unplug the Power Cord. After the grill cools down. remove all food. the Porcelain Grills. Grease Drain Pan and the Heat Baffle.

2.Remove all unburned pellets and ash from inside and around the Firepot. (See instruction for proper handling and disposal of ash) 3.Plug the Power Cord and turn on the grill. Pellets should fall into the Firepot and the Hot Rod should begin to heat (it will start to turn red).

4.If step 3 is successful. you will see flames come out of the Firepot. Then turn off the grill and let it cool down. Place components back in place once the grill has cooled. Open the lid and turn the Temperature Dial to SMOKE. A few minutes later. when you see whitish-gray smoke coming out of the grill then close the lid and turn the Temperature Dial to any cooking setting desired.

5.If step 3 is not successful. see TROUBLESHOOTING or contact Z GRILLS Technical Support to help diagnose the problem before proceeding to the MANUAL LIGHTING INSTRCUTIONS below:

1.Manual Lighting Instructions: The grill can still be used to cook and smoke by using the MANUAL LIGHTING PROCEDURE below if the Hot Rod only is not operating: 1.Turn OFF the appliance and unplug the Power Cord. After the grill has cooled down. disconnect the Hot Rod (Purple/White wire pair as shown in the WIRING DIAGRAM) from beneath the Pellet Hopper. Also. you need to remove the Hopper Bottom Panel to access the wiring. Once the Hot Rod is disconnected. replace the Hopper Bottom Panel and plug the Power Cord into a grounded outlet.

2.Fill the Pellet Hopper with pellets. (Note: Only Dia 6MM Pellets can be used.) 3.Remove the Porcelain Grills. Grease Drain Pan and Heat Baffle. then pour 1/2 cup of pellets into the Firepot.

4.Squirt 2 tablespoons of Alcohol Gel fire lighter into the Firepot on top of the Pellets.

DANGER: Never use gasoline. kerosene. lighter fluid or similar liquids to light a fire in this grill.

5.Carefully light the Alcohol Gel with a fireplace match or a long-reach butane lighter.

DANGER: Never squirt Alcohol Gel into a burning fire or a hot Firepot. The Alcohol Gel bottle could explode and cause a fire. serious injury or death.

6.Let the Alcohol Gel and Pellets burn for approximately 4 minutes.

7.After assuring the Pellets have ignited. be careful not to burn yourself when putting components back in place.

8.Turn on the grill and turn the Temperature Dial to any setting desired. With the lid closed.

OPERATING TIPS

1.Just like other barbecues. the actual temperature of this grill or the cooking times will be affected by external temperature. humidity. wind conditions. quality of pellets and other external factors.

2.Shelter your grill from heavy-wind. This will aid in temperature output. heat retention and heat recovery time when opening the lid.

3.Try to open the lid as little as possible while cooking. Frequent opening will cause the internal temperature to drop and increase the cook time of your foods. But you can open the lid when you want the grill to cool down quickly.

4.Please preheat the grill for 10 minutes before placing food. This make your grill to heat up and quickly return to your desired temperature once your food is placed. Otherwise it will take a longer period of time to bring both the grill and the food to your desired cooking temperature.

5.Never move your grill while running.

6.Never put water into the Pellet Hopper or Firepot.

7.Never add pellets to Firepot directly. It is dangerous. If you run out of pellets and lose your fire while cooking. let the grill cool down and start again with the INITIAL FIRING INSTRUCTIONS.

8. We recommend you cover your Grease Drain Pan with heavy-duty aluminum foil and change it frequently. This is the simplest way to maintain your Grease Drain Pan. Failure to clean the Grease Drain Pan. V-shaped Grease Drain and Grease Drain Tube may caused grease fires.

If a grease fire starts. turn the Switch OFF(O) to reduce the amount of oxygen in the Chamber and keep the lid open until the fire is completely out. AT THE SAME TIME. BE CAREFUL NOT TO BURN YOURSELF. When the grill is completely cool. clean any grease accumulation from the V-shaped Grease Drain and the Grease Drain Pan. Replace the foil on the Grease Drain Pan. Then restart the grill and resume cooking.

MAINTENANCE & CLEANING

Your Z Grills needs to be consistently maintained and cleaned before or after each use.

Make sure your grill is OFF and cooled down completely before performing any maintenance and cleaning.

Grease: 1.With long-term use. it caused the accumulation of grease on the Flue Lining. the Grease Drain Tube. the V-shaped Grease Drain and the Grease Drain Pan. Always be sure these grease catch areas are clean and free of debris. You should check and clean these areas periodically to reduce the risk of fire.

2.Our design of the Grease Basket allows you to easily replace disposable paper cups without cleaning.

3.It is easier to clean accumulated grease when the grill is still warm -- not hot. Be Careful Not To Burn Yourself. Heat-resistant gloves are recommended.

If too much grease is allowed to build up in the V-shaped Grease Drain or plug the Grease Drain Tube. a grease fire could result. You must clean these area regularly. You can scarp the grease accumulation from inside the V-shaped Grease Drain and Grease Drain Tube by using a stiff. nonmetallic tool. Much of the loosened grease can be push down through the Grease Drain Tube and fall into the Grease Basket. Wipe up remaining grease residue with paper towels or disposable rags.

Flue Pipe(Smoke Stack) Remove the Chimney Cap Assembly and clean it with warm soap water. Scrape the creosote and grease accumulation from inside of the vertical and horizontal sections of the Flue Pipe using a stiff. nonmetallic tool such as a wooden paint stir stick. Once the creosote and grease residue has been loosened from the Flue Pipe Lining. much of it can be cleaned with paper towels or disposable rags. Do not spray water or other liquid cleaners onto the inside of the grill.

Outside surfaces 1.Use a warm soap water to wipe the grease. Do not use oven cleaner. abrasive cleansers or abrasive cleaning pads on the outside grill surfaces.

2.Use Z Grills Cover to protect your grill is highly recommended.

3.Use a high-quality car wax on the outside surfaces of the grill can protect your paint finish.

Internal component 1.For the Porcelain-coated Grill Grates. we recommend using a long-handled cleaning brush to give the Porcelain-coated Grill Grates a quick brushing when you finish the barbecue. It takes only a minute and it will be ready the next time you want to use the grill.

2.Clean the inner temperature probe after each time use.

Ash Clean the ash from the interior of the grill periodically. otherwise excess ash in the firepot may cause your fire to go out. especially in the SMOKE setting. A shop vacuum is an excellent tool to handle the ash. (WARNING: Make sure you grill has cooled down before you begin to clean the ash from the grill.)

TROUBLESHOOTING

CAUTION: Make sure the grill is completely cool and unplugged before you do any inspection. cleaning. maintenance or service work.

Problem Potential

Cause Solution

Grill is not working properly

Power

Make sure the power cord is plugged in. Verify there is power at the electrical outlet.

Fuse Remove the control to check the fuse on the back. Replace the fuse if blown.

Hot Rod

If both the Draft Inducer Fan and the Auger Driver Motor are operating. the Hot Rod needs to be replaced. If one or both are not operating. please contact us.

Control Board

Remove the Control Board to check the wires and connections. Please contact the manufacturer or a qualified technician if electrical work is required.

Auger Drive

Motor

Locate the small fan blade on the back of the auger drive motor and turn the unit on. If the fan does not turn. it indicates the Auger Drive Motor need to be replaced.

Fire goes out Too much ash Clean the ash. Refer to MAINTENANCE & CLEANING.

How to start SMOKE setting

Start your grill on the SMOKE setting with the lid open. after 2 minutes. close the lid and turn to any cooking setting desired.

Unexpected grill temperature is

Grill temperature is influenced by environmental factors such as high temperature. wind and direct sun.

Place unit in shaded area. Open the lid to reduce inside temperature.

Excess or discolored smoke Pellets Replace moist pellets with fresh dry pellets.

Get your new parts

Contact Z Grills

Customer

Service to place

Please state your authorized dealer. your name. phone number. address. Z Grills model number. serial number and part identification number from the COMPONENT LIST.

Contact with your Z Grills

Z GRILLS SUPPORT

Thank you for shopping with us!

If you have any question. feel free to contact us or your dealer. Z GRILLS INC. will offer the best technical and sales support in the industry.

Please be prepared to provide the following information when calling:

1.Dealer's name and date of purchase 2.Purchaser's name. phone number. address. Z Grills model number. serial number and part identification number from the COMPONENT LIST 3.Please describe your issue as clearly and completely as possible. Photos and videos should also be taken and provided if necessary. This will help in determining a solution.

Z GRILLS CUSTOMER SERVICE

MON TO FRI. 8:00 A.M. - 5:00 P.M. PACIFIC STANDARD TIME

SERVICE CONTACT: 1-833-947-4557/1-833-ZGRILLS

EMAIL: [email protected]/[email protected]

WEBSITE: www.zgrills.com

Z GRILLS

3 YEARS LIMITED WARRANTY

Z Grills Inc. guarantees our products with a 3 years limited warranty plan. This plan begins on the date of purchase by the original owner. and protects against defects in all materials and workman-ship. During the warranty period. Z Grills Inc. will repair or replace the defective parts.

This limited warranty does not apply to paint. burn pot. grill cover or damage caused from corrosion. Z Grills shall not be liable for transportation charges. labor costs or export duties.

Z Grills takes every precaution to use materials that are rust-resistant. including the use of high-temperature paint where advisable. Even with these safeguards. the protective coating can be compromised by various substances and conditions beyond Z Grills' control. Humid environments. high temperatures. chlorine. insecticide. salt and disinfectant are some of the substances that can affect paint and metal coatings. For this reason. the limited warranties do not cover rust or oxidization unless there is loss of structural integrity on the grill component.

Z Grills Inc. shall not be liable if you install. operate. clean. maintain your grill without following the owners' manual. Misuse. abuse. alteration and natural disaster are also not included in this warranty.

The Z Grills Customer Team will try our best to solve issues as they arise to create a simple. pleasurable grilling experience for every customer. We firmly believe that: high-quality products. reasonable price. quick service is your first reason to choose Z Grills.

Procedure for Warranty Service

Contact Z Grills Customer Service to honor the 3 years limited warranty if criteria is met.

Please be prepared to provide the following information when calling: ⚫ Dealer's name and date of purchase ⚫ Purchaser's name. phone number. address. Z Grills model number. serial number and

Please describe your issue as clearly and completely as possible. Photos and videos should also be taken and provided if necessary. This will help in determining a solution.



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Z Grills ZPG-7002B | Pages: 27 | Created on: 2018-11-20 | File type: PDF | Filename: 95373024_zpg-7002b.pdf | Size: 2.27 MB | Language: English | Other documents: 1 files.

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Owner manual PDF of Z Grills ZPG-7002B 2020 Upgrade Wood Pellet Grill & Smoker, 8 in 1 BBQ Grill Auto Temperature Controls, inch Cooking Area, 700 sq in Black.

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