Bluegrass PCS150T Living Arched 16" Vent-Free Stainless Gas User Manual

VENT

FREE GAS

FIREPLACE INSERT

OWNER’S OPERATION AND

INSTALLATION MANUAL

MODELS

PCS100T AND

PCS150T

Questions, problems, missing parts? Before returning to your retailer, call

our customer service department at 1-866-573-0674, 8:00 am - 4:30 pm CST,

Monday through Friday or email [email protected]

WARNING: If the information in this manual is not

followed exactly, a re or explosion may result causing

property damage, personal injury or loss of life.

— Do not store or use gasoline or other ammable va-

pors and liquids in the vicinity of this or any other

appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any

phone in your building.

•

Immediately call your gas supplier from a neighbor’s

phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re

department.

—

Installation and service must be performed by a quali-

ed installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

www.usaprocom.com

200159-01B

TABLE OF CONTENTS

Safety ........................................................ 3

Qualied Installing Agency ........................ 4

Specications ............................................ 5

Product Features ....................................... 5

Local Codes............................................... 5

Unpacking.................................................. 6

Product Identication ................................. 6

Water Vapor: A By-Product Of

Unvented Room Heaters ..................... 6

Air For Combustion and Ventilation ........... 7

Installation ................................................. 9

Operation ................................................. 17

Inspecting Burners................................... 20

Care And Maintenance ............................ 21

Troubleshooting ....................................... 23

Replacement Parts .................................. 27

Accessories ............................................. 27

Service Hints ........................................... 27

Technical Service..................................... 27

Parts ........................................................ 28

Warranty .................................................. 32

SAVE THIS BOOK

This is an unvented gas-red heater. It uses air (oxygen)

from the room in which it is installed. Provisions for ad-

equate combustion and ventilation air must be provided.

Refer to Air For Combustion and Ventilation section on

page 6 of this manual.

WARNING: Improper installation, adjustment,

alteration, service or maintenance can cause injury

or property damage. Refer to this manual for correct

installation and operational procedures. For assistance

or additional information consult a qualied installer,

service agency or the gas supplier.

This appliance may be installed in an aftermarket,* per-

manently located, manufactured (mobile) home, where

not prohibited by local codes.

This appliance is only for use with propane or natural

gas. Field conversion by any other means including the

use of a kit is not permitted.

* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.

PATENT INFORMATION

This product may be covered by one or more of the following United States patents:

9,829,195 9,423,123 9,441,833 9,518,732 9,752,779 9,416,977 8,764,436

8,568,136 8,516,878 8,297,968 8,281,781 8,235,708 7,967,006

7,967,007 7,730,765 7,677,236 7,607,426 7,434,447

www.usaprocom.com

3200159-01B

SAFETY

WARNING: Do not attempt to

access or change the setting of

the fuel selection means.

Access to and adjustment of

the fuel selection means must

only be performed by a qualied

service person when connecting

this appliance to a specied fuel

supply at the time of installation.

Change of the selector setting

to other than the fuel type speci-

ed at the time of the installation

could damage this appliance and

render it inoperable.

The installer shall replace the

access cover before completing

the installation and operating

this appliance.

IMPORTANT: Read this owner’s

manual carefully and completely

before trying to assemble, op-

erate, or service this heater.

Improper use of this heater can

cause serious injury or death from

burns, re, explosion, electrical

shock and carbon monoxide

poisoning. Failure to follow these

instructions will void the warranty.

Only a qualied installer, service

agent, or local gas supplier may

install and service this product.

WARNING: Keep the appliance

area clear and free from combus-

tible materials, gasoline, and other

ammable vapors and liquids.

WARNING: This appliance can

be used with propane or natural

gas. It is shipped from the factory

adjusted for use with propane.

DANGER: Carbon monoxide

poisoning may lead to death!

CARBON MONOXIDE POISONING: Early

signs of carbon monoxide poisoning resemble

the u, with headaches, dizziness or nausea.

If you have these signs, the heater may not be

working properly. Get fresh air at once! Have

heater serviced. Some people are more af-

fected by carbon monoxide than others. These

include pregnant women, people with heart or

lung disease or anemia, those under the inu-

ence of alcohol and those at high altitudes.

NATURAL AND PROPANE GAS: Natural and

Propane gas are odorless. An odor-making

agent is added to the gas. The odor helps you

detect a gas leak. However, the odor added to

the gas can fade. Gas may be present even

though no odor exists.

WARNING: FIRE, EXPLOSION

AND ASPHYXIATION HAZARD

Improper adjustment, altera-

tion, service, maintenance, or

installation of this heater or its

controls can cause death or

serious injury.

Read and follow instructions and

precautions in User's Informa-

tion Manual provided with this

heater.

WARNING: Young children

should be carefully supervised

when they are in the same room

as the appliance. Toddlers,

young children and others may

be susceptible to accidental

contact burns. A physical barrier

is recommended if there are at

risk individuals in the house.

To restrict access to a replace

or stove, install an adjustable

safety gate to keep toddlers,

young children and other at risk

individuals out of the room and

away from hot surfaces.

www.usaprocom.com

200159-01B

WARNING: Do not allow fans

to blow directly into replace.

Avoid any drafts that alter burner

ame patterns.

WARNING: Do not use a

blower insert, heat exchange

insert or other accessory not

approved for use with this heater.

WARNING: Due to high tem-

peratures, the appliance should

be located out of tra󰀩c and away

from furniture and draperies.

WARNING: Clothing or other

ammable material should not

be placed on or near the appli-

ance. Never place any objects

in the heater.

WARNING: Heater becomes

very hot when running. Keep

children and adults away from

hot surfaces to avoid burns or

clothing ignition. Fireplace will

remain hot for a time after shut-

down. Allow surfaces to cool

before touching.

WARNING: You must operate

this heater with screen in place.

Any safety screen or guard

removed for servicing an appli-

ance must be replaced prior to

operating the appliance.

1. Do not place propane supply tank(s) inside

any structure. Propane supply tank(s)

must be placed outdoors.

2. Model PCS100T This heater shall not be

installed in a bathroom. Model PCS150T

This heater shall not be installed in a

bedroom or bathroom.

3. This heater needs fresh air ventilation to

run properly. This heater has an Oxygen

Depletion Sensing (ODS) safety shuto󰀨

system. The ODS shuts down the heater

if not enough fresh air is available. See

SAFETY

Air for Combustion and Ventilation, pages

7 and 8. If heater keeps shutting o󰀨, see

Troubleshooting, page 23.

4. Keep all air openings in front and bottom

of heater clear and free of debris. This will

ensure enough air for proper combustion.

5. If heater shuts o󰀨, do not relight until you

have provided fresh, outside air. If heater

keeps shutting o󰀨, have it serviced.

6. Do not run heater:

• Where ammable liquids or vapors are

used or stored.

• Under dusty conditions.

7. Before using furniture polish, wax, carpet

cleaner, or similar products, turn heater o󰀨.

If heated, the vapors from these products

may create a white powder residue within

burner box or on adjacent walls or furniture.

8. Do not use heater if any part has been

under water. Immediately call a qualied

service technician to inspect the room

heater and to replace any part of the

control system and any gas control which

has been under water.

9. Turn o󰀨 and unplug heater and let cool

before servicing. Only a qualied service

person should service and repair heater.

10. Operating heater above elevations of

4,500 feet could cause pilot outage.

11. To prevent performance problems, do not

use propane fuel tank of less than 100 lbs.

capacity.

12. Do not use this heater as a wood-burning

heater. Use only the logs provided with the

heater.

13. Do not operate heater if any log is broken.

Do not operate heater if any log is chipped

(dime-sized or larger).

14. To prevent sooting, follow the instructions

in Care and Maintenance (see page 21).

15. Do not add extra logs or ornaments such

as pine cones, vermiculite, or rock wool.

Using these added items can cause soot-

ing. Do not add lava rock around base.

Rock and debris could fall into the control

area of heater. After servicing, always

replace screen before operating heater.

16. This heater is designed to be smokeless. If

logs ever appear to smoke, turn o󰀨 heater

and call a qualied service person.

Note: During initial operation, slight smok-

ing could occur due to log curing and the

heater burning manufacturing residues.

www.usaprocom.com

5200159-01B

SPECIFICATIONS

Model PCS100T PCS150T

Gas Type Natural Gas Propane Gas Natural Gas Propane Gas

Maximum Input Rating

10,000 Btu/Hr 10,000 Btu/Hr 15,000 Btu/Hr 15,000 Btu/Hr

Minimum Input Rating

5,000 Btu/Hr 8,000 Btu/Hr 7,000 Btu/Hr 11,000 Btu/Hr

Pressure Regulator Setting 4" W.C. 9" W.C. 4" W.C. 9" W.C.

Inlet Gas Pressure*

(inches of water)

Max. 9.5" Max. 14" Max. 9.5" Max. 14"

Min. 5" Min. 11" Min. 5" Min. 11"

Ignition Electronic Piezo

Heater Dimensions (WxHxD) • 16" × 27.7" × 10.75"

Carton Dimensions (WxHxD) • 18.9" × 30.79" × 13.25"

Stove Weight • 38.5 lbs

Shipping Weight • 49.5 lbs

PRODUCT FEATURES

SAFETY PILOT

This heater has a pilot with an Oxygen Deple-

tion Sensing (ODS) safety shuto󰀨 system. The

ODS/pilot shuts o󰀨 the heater if there is not

enough fresh air.

PIEZO IGNITION SYSTEM

This heater is equipped with an electronic

piezo control system. This system requires

one AAA battery (provided).

THERMOSTATIC CONTROL

The control automatically cycles the burner

on and off to maintain a desired room

temperature.

2 GAS OPTIONS AVAILABLE

Your heater is equipped to operate on either

propane or Natural gas. The heater is shipped

from the factory ready for connecting to pro-

pane. The heater can easily be changed to

Natural gas by having your qualied installer

follow the instructions on page 10 and the

markings on the heater.

LOCAL CODES

Install and use heater with care. Follow all

local codes. In the absence of local codes,

use the latest edition of The National Fuel

Gas Code, ANSI Z223.1/NFPA 54*.

*Available from:

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

1 Batterymarch Park

Quincy, MA 02269-9101

This heater is designed for vent-free op-

eration. State and local codes in some areas

prohibit the use of vent-free heaters.

State of Massachusetts: The installation

must be made by a licensed plumber or

gas tter in the Commonwealth of Mas-

sachusetts.

Sellers of unvented propane or natural

gas-red supplemental room heaters shall

provide to each purchaser a copy of 527

CMR 30 upon sale of the unit.

In the State of Massachusetts the gas

cock must be a T-handle type. The State

of Massachusetts requires that a exible

appliance connector cannot exceed three

feet in length.

* For purposes of input adjustment.

www.usaprocom.com

200159-01B

PRODUCT IDENTIFICATION

Figure 1 - Vent-Free Fireplace Insert

Hood

Front Panel

Screen

Heater Controls

(Behind Panel)

WATER VAPOR: A BY

PRODUCT OF

UNVENTED ROOM HEATERS

Water vapor is a by-product of gas combus-

tion. An unvented room heater produces ap-

proximately one (1) ounce (30 mL) of water

for every 1,000 BTUs (0.3 KWs) of gas input

per hour. Unvented room heaters are recom-

mended as supplemental heat (a room) rather

than a primary heat source (an entire house).

In most supplemental heat applications, the

water vapor does not create a problem. In

most applications, the water vapor enhances

the low humidity atmosphere experienced

during cold weather.

The following steps will help ensure that water

vapor does not become a problem.

1. Be sure the heater is sized properly for the

application, including ample combustion

air and circulation air.

2. If high humidity is experienced, a dehu-

midier may be used to help lower the

water vapor content of the air.

3. Do not use an unvented room heater as

the primary heat source.

UNPACKING

1. Remove top inner pack.

2. Tilt carton so that heater is upright.

3. Remove protective side packaging.

4. Slide heater out of carton.

5 Remove protective plastic wrap.

6. Hold the screen, lift, and pull forward.

7. Remove log set by cutting plastic ties.

8. Carefully unwrap log.

9. Check for any shipping damage. If heater

or log is damaged, promptly inform your

dealer where you bought the heater.

www.usaprocom.com

7200159-01B

AIR FOR COMBUSTION AND VENTILATION

WARNING: This heater shall

not be installed in a conned space

or unusually tight construction

unless provisions are provided

for adequate combustion and

ventilation air. Read the following

instructions to insure proper fresh

air for this and other fuel-burning

appliances in your home.

Today’s homes are built more energy e󰀩cient

than ever. New materials, increased insulation

and new construction methods help reduce

heat loss in homes. Home owners weather

strip and caulk around windows and doors

to keep the cold air out and the warm air in.

During heating months, home owners want

their homes as airtight as possible.

While it is good to make your home energy

e󰀩cient, your home needs to breathe. Fresh

air must enter your home. All fuel-burning ap-

pliances need fresh air for proper combustion

and ventilation.

Exhaust fans, replaces, clothes dryers and

fuel burning appliances draw air from the house

to operate. You must provide adequate fresh

air for these appliances. This will insure proper

venting of vented fuel-burning appliances.

WARNING: This heater shall

not be installed in a room or

space unless the required vol-

ume of indoor combustion air

is provided by the method de-

scribed in the National Fuel Gas

Code, ANSI Z223.1/NFPA 54, the

International Fuel Gas Code, or

applicable local codes.

WARNING: If the area in which

the heater may be operated is

smaller than that dened as

an unconned space or if the

building is of unusually tight

construction, provide adequate

combustion and ventilation air

by one of the methods described

in the National Fuel Gas Code,

ANSI Z223.1/NFPA 54, the In-

ternational Fuel Gas Code, or

applicable local codes.

QUALIFIED INSTALLING AGENCY

Only a qualied agency should install and

replace gas piping, gas utilization equipment

or accessories, and repair and equipment ser-

vicing. The term “qualied agency” means any

individual, rm, corporation, or company that

either in person or through a representative

is engaged in and is responsible for:

a) Installing, testing, or replacing gas piping

b) Connecting, installing, testing, repairing,

or servicing equipment; that is experienced

in such work; that is familiar with all precau-

tions required; and that has complied with

all the requirement of the authority having

jurisdiction.

www.usaprocom.com

200159-01B

VENTILATION AIR

AIR FOR COMBUSTION AND VENTILATION

Outlet

Air

Ventilated

Attic

Outlet

Air

Inlet

Air

Inlet Air

Ventilated

Crawl Space

Crawl

Space

To Attic

Figure 2 - Ventilation Air from Inside

Building

Figure 3 - Ventilation Air from Outdoors

Remove

Door into

Adjoining

Room,

Option 3

Ventilation Grills

Into Adjoining Room,

Option 2

12"

Ventilation

Grills into

Adjoining

Room,

Option 1

Ventilation Air From Inside Building

This fresh air would come from an adjoining

unconned space. When ventilating to an

adjoining unconned space, you must provide

two permanent openings: one within 12" of the

ceiling and one within 12" of the oor on the

wall connecting the two spaces (see options

1 and 2, Figure 2). You can also remove door

into adjoining room (see option 3, Figure 2).

Follow the National Fuel Gas Code, ANSI

Z223.1/NFPA 54, Air for Combustion and

Ventilation for required size of ventilation

grills or ducts.

Ventilation Air From Outdoors

Provide extra fresh air by using ventilation

grills or ducts. You must provide two perma-

nent openings: one within 12" of the ceiling

and one within 12" of the oor. Connect these

items directly to the outdoors or spaces open

to the outdoors. These spaces include attics

and crawl spaces. Follow the National Fuel

Gas Code, ANSI Z223.1/NFPA 54, Air for

Combustion and Ventilation for required size

of ventilation grills or ducts.

IMPORTANT: Do not provide openings

for inlet or outlet air into attic if attic has a

thermostat-controlled power vent. Heated air

entering the attic will activate the power vent.

Rework worksheet, adding the space of the

adjoining unconned space. The combined

spaces must have enough fresh air to supply

all appliances in both spaces.

www.usaprocom.com

9200159-01B

INSTALLATION

NOTICE: This heater is intended

for use as supplemental heat.

Use this heater along with your

primary heating system. Do not

install this heater as your pri-

mary heat source. If you have a

central heating system, you may

run system’s circulating blower

while using heater. This will help

circulate the heat throughout the

house. In the event of a power

outage, you can use this heater

as your primary heat source.

WARNING: A qualied ser-

vice person must install heater.

Follow all local codes.

WARNING: Never install the

heater

• Model PCS100T in a bathroom.

Never install model PCS150T

in a bedroom or bathroom.

• in a recreational vehicle

• where curtains, furniture,

clothing, or other ammable

objects are less than 42" from

the front, top, or sides of the

heater

• in high tra󰀩c areas

• in windy or drafty areas

CAUTION: This heater cre-

ates warm air currents. These

currents move heat to wall sur-

faces next to heater. Installing

heater next to vinyl or cloth wall

coverings or operating heater

where impurities (such as to-

bacco smoke, aromatic candles,

cleaning uids, oil or kerosene

lamps, etc.) in the air exist, may

cause walls to discolor.

Figure 4 - Minimum Clearances to Wall

and Ceiling

IMPORTANT: Vent-free heaters add moisture

to the air. Although this is benecial, installing

heater in rooms without enough ventilation air

may cause mildew to form too much moisture.

See Air for Combustion and Ventilation, pages

7 and 8.

CHECK GAS TYPE

Be sure your gas supply is right for your heat-

er. Otherwise, call dealer where you bought

the heater for proper type heater.

CLEARANCES TO

COMBUSTIBLES

WARNING: You must main-

tain the minimum clearances

shown in Figure 4. If you can,

provide greater clearances from

oor, ceiling, and joining wall.

Measure from outermost point

of heater.

Minimum Wall and Ceiling

Clearances

A. Clearances from outermost point of heater

to any combustible side wall should not be

less than 8".

B. Clearances from the heater to the ceiling

should not be less than 42".

Note: When heater is installed directly on

carpeting, tile or other combustible material,

other than wood ooring, the heater must be

installed on a metal or wood panel extending

the full width and depth of the heater.

Ceiling

42"

Min.

Side

Wall

Side

Wall

Front View

Min.

www.usaprocom.com

200159-01B

This appliance is factory

preset for propane gas. No

changes are required for

connecting to propane. Only a

qualied installer or service techni-

cian can perform gas selection and

connecting to gas supply.

CAUTION: Two gas line

installations at the same time

are prohibited.

CAUTION: To avoid gas

leakage for the gas not being used

at the inlet of regulator, a qualied

installer or service technician

must use supplied cap.

You will notice a color coded

plunger on the inside of the

regulator. This is normal. When

the inlet connection tting is in-

serted and tightened, this plunger

will be pushed back by the tting

making all of the adjustments for

the gas being supplied. DO NOT

REMOVE THE PLUNGER. The

regulator will not work and the

warranty will be voided.

The inlet regulator is color coded

for identication of the correct

gas type. Blue is for propane (LP

gas) and yellow is for natural gas.

INSTALLATION

Figure 5 - Side of Heater

Gas Connection

Figure 6 - Gas Regulator

GAS SELECTION

FOR PROPANE GAS

INSTALLATION: BLUE

Apply thread sealant to the threads on a 3/8"

NPT brass connection tting. While pushing

in, rotate the tting clockwise until the threads

engage the regulator. After the tting has been

hand tightened into the regulator use a wrench

to complete tightening of the tting. Install ad-

ditional tting to connect to the house supply.

Yellow Natural Gas

Plunger Underneath

Metal Cap

Blue Propane Gas

Plunger DO NOT

REMOVE!

Insert Gas Fitting

for Natural Gas

Insert Gas Fitting

for Propane Gas

DO NOT REMOVE

Blue Propane Plunger

Install Gas Fitting Here

Fitting

supplied

by installer,

may vary.

www.usaprocom.com

11200159-01B

Use only the metal cap. DO NOT

use an o󰀨 the shelf 3/8" NPT pipe

cap. This will damage the plung-

ers located inside the regulator.

DO NOT TRY TO REMOVE THE

PLUNGERS FROM INSIDE THE

REGULATOR. THE PLUNGER

WILL BE PUSHED BACK AS THE

FITTING IS INSTALLED. REMOV-

ING THE PLUNGERS WILL VOID

THE WARRANTY.

Make sure the type of gas being

used is correct. Check to make

sure the connection tting is in

the correct inlet on the regulator.

Refer to Connecting to Gas

Supply, page 12.

If you are using natural gas

and the pilot will not light, see

Troubleshooting, page 24.

INSTALLATION

FOR NATURAL GAS

INSTALLATION: YELLOW

1. Remove the metal cap installed over the

NG regulator inlet.

Metal Cap

DO NOT REMOVE

Yellow Natural Gas Plunger

Install Gas Fitting Here

2. Install metal cap over propane regulator

inlet. This will keep debris out of regulator.

Use only the cap supplied

on the regulator. Do not use

an off the shelf pipe plug.

This can damage the plunger.

The supplied regulator cap is

designed so it will not engage

the unused gas type.

3. Apply thread sealant to the threads on

the connection tting. While pushing in,

rotate the tting clockwise until the threads

engage the regulator. After the tting has

been hand tightened into the regulator

use a wrench to complete tightening of the

tting. Install additional tting to connect

to the house supply.

www.usaprocom.com

200159-01B

INSTALLATION

BUILT

IN FIREPLACE INSTALLATION

Figure 9 - Rough Opening for Wall

Installation

Figure 7 - Clearance to Combustibles

Figure 8 - Fireplace Clearances

WARNING: Do not allow any

combustible materials to overlap

the rebox front.

WARNING: Do not allow

combustible or noncombustible

materials to cover any necessary

openings like louvered slots.

WARNING: Never modify or

cover the louvered slots on the

front of the rebox.

Built-in installation of this replace involves

installing replace into a framed-in enclosure.

This makes the front of the replace ush

with wall. If installing a built-in mantel above

the replace, you must follow the clearances

shown in Figure 7.

NOTICE: Surface temperatures

of adjacent walls and mantels be-

come hot during operation. Walls

and mantels above the replace

may become hot to the touch.

If installed properly, these tem-

peratures meet the requirement

of the national product standard.

Follow all minimum clearances

shown in this manual (see Figure

4, page 9 and Figure 8).

1. Frame in rough opening. Use dimensions

shown in Figure 9 for the rough opening.

If installing in a corner, use dimensions

shown in Figure 10 (page 12) for the rough

opening. The height is 19", which is the

same as the wall opening above.

2. Carefully set replace in front of rough

opening with back of replace inside wall

opening.

1/4" Clearance to Facia

3/8" Clearance to Sides, Back and Top

16"

28"

10"

12"

Ceiling

Hood Top

Fireplace

Safe Zone

12"

Slope

Factor

11"

www.usaprocom.com

13200159-01B

INSTALLATION

3. Attach gas line to replace gas regulator.

See Connecting to Gas Supply, page 13.

4. Check all gas connections for leaks. See

Checking Gas Connections, page 15.

IMPORTANT: When nishing your rebox,

combustible materials such as wall board,

gypsum board, sheet rock, drywall, plywood,

etc, must have 1/2" clearance to the sides

and top of the rebox. Combustible materials

should never overlap the rebox front facing.

Figure 10 - Rough Opening for Corner

Installation

Figure 11 - Installing Fireplace Insert Into

Mantel

CABINET MANTEL

If using a cabinet mantel, assemble following the instructions included with

the mantel at this time.

Note: Some mantels are designed with physical and chemical distress to

enhance the realistic appearance of the wood.

19"

90°

1. Carefully push the replace insert into

the mantel from the front as shown in

Figure 11.

2. Position the replace against the wall in

the desired location.

www.usaprocom.com

200159-01B

INSTALLATION

CONNECTING TO GAS SUPPLY

CAUTION: Avoid damage to

regulator. Hold gas regulator

with wrench when connecting

into gas piping and/or ttings.

CAUTION: Use pipe joint

sealant that is resistant to gas

(Propane or Natural Gas).

Before installing heater, make sure you have

the items listed below:

• external regulator for propane unit only

(supplied by installer)

• piping (check local codes)

• sealant (resistant to natural gas and

propane gas)

• equipment shuto󰀨 valve*

• test gauge connection*

• sediment trap

• tee joint

• pipe wrench

• exible gas hose (check local codes)

• 3/8" NPT brass tting

* A CSA design-certied equipment shuto󰀨

valve with 1/8" NPT tap is an acceptable al-

ternative to test gauge connection. Purchase

the optional CSA design certied equipment

shuto󰀨 valve from your dealer.

Typical Inlet Pipe Diameters

Use 3/8" black iron pipe or greater. Installa-

tion must include an equipment shuto󰀨 valve,

union, and plugged 1/8" NPT tap. Locate NPT

tap within reach for test gauge hook up. NPT

tap must be upstream from heater (see Figure

12, page 14).

IMPORTANT: Install an equipment shuto

valve in an accessible location. The equip-

ment shuto valve is for turning on or shutting

o the gas to the appliance.

For propane installations, apply pipe joint

sealant lightly to male threads. This will

prevent excess sealant from going into pipe.

Excess sealant in pipe could result in clogged

heater valves.

WARNING: A qualied ser-

vice technician must connect

heater to gas supply. Follow all

local codes.

WARNING: This appliance

requires a 3/8" NPT (National

Pipe Thread) inlet connection to

the pressure regulator.

WARNING: For natural gas,

Never connect heater to private

(non-utility) gas wells. This gas is

commonly known as wellhead gas.

WARNING: Do not over-

tighten gas connections.

CAUTION: Use only new,

black iron or steel pipe. Inter-

nally tinned copper tubing may

be used in certain areas. Check

your local codes. Use pipe of

1/2" diameter or greater to allow

proper gas volume to heater. If

pipe is too small, undue loss of

pressure will occur.

CAUTION: For natural gas,

check your gas line pressure

before connecting heater to gas

line. Gas line pressure must be

no greater than 9.5" of water. If

gas line pressure is higher, heater

regulator damage could occur.

CAUTION: For propane

gas, never connect heater

directly to the gas supply. This

heater requires an external

regulator (not supplied). Install

the external regulator between

the heater and gas supply.

www.usaprocom.com

15200159-01B

Figure 12 - Gas Connection

* Purchase the optional CSA design-certied equipment

shuto󰀨 valve from your dealer.

The installer must supply an external regula-

tor. The external regulator will reduce incom-

ing gas pressure. You must reduce incoming

gas pressure to between 11" and 14" of water.

If you do not reduce incoming gas pressure,

heater regulator damage could occur. Install

external regulator with the vent pointing down

as shown in Figure 13. Pointing the vent down

protects it from freezing rain or sleet.

Figure 13 - External Regulator

with Vent Pointing Down

Figure 14 - Gas Regulator Location and

Gas Line Access into Stove Cabinet

External

Regulator with

Vent Pointing

Down

Propane

Supply Tank

Equipment

Shuto󰀨 Valve

Ground

Joint Union

3/8" NPT

Pipe Nipple

Tee Joint

Reducer

Bushing to

1/8" NPT

Plug Tap

Test Gauge

Connection*

Sediment

Trap

Tee Joint

Pipe Nipple

Gap

3" Minimum

Gas Regulator

Inlet Connector

Install sediment trap in supply line as shown

in Figure 12. Place sediment trap where it is

within reach for cleaning. Place sediment trap

where trapped matter is not likely to freeze.

A sediment trap traps moisture and contami-

nants. This keeps them from going into heater

controls. If sediment trap is not installed or is

installed wrong, heater may not run properly.

Natural Gas

From Gas Meter

(5" W.C.** to 9.5"

W.C. Pressure)

Propane

From External

Regulator

(11" W.C.**

to 14" W.C.

Pressure)

INSTALLATION

www.usaprocom.com

200159-01B

Figure 15 - Equipment Shuto Valve

CHECKING GAS CONNECTIONS

Open

Closed

Equipment

Shuto󰀨 Valve

Control Valve

Location

Control Valve

Location

Equipment

Shuto󰀨 Valve

Equipment Shuto󰀨 Valve

External Regulator with

Vent Pointing Down

Propane

Supply Tank

Figure 16 - Checking Gas Joints for

Propane Gas

Figure 17 - Checking Gas Joints for

Natural Gas

Gas Meter

INSTALLATION

WARNING: Test all gas piping

and connections for leaks after

installing or servicing. Correct

all leaks at once.

WARNING: Never use an open

ame to check for a leak. Apply

a noncorrosive leak detection

uid to all joints. If bubbles form,

there is a leak. Correct all leaks

at once.

PRESSURE TESTING GAS SUPPLY

PIPING SYSTEM

Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)

1. Disconnect heater with its appliance main

gas valve (control valve) and equipment

shuto󰀨 valve from gas supply piping sys-

tem. Pressures in excess of 1/2 PSIG will

damage heater regulator.

2. Cap o󰀨 open end of gas pipe where equip-

ment shuto󰀨 valve was connected.

3. Pressurize supply piping system by either

opening propane supply tank valve for

propane gas or opening main gas valve

located on or near gas meter for natural

gas or using compressed air.

4. Check all joints of gas supply piping sys-

tem. Apply noncorrosive leak detection

uid to all joints. If bubbles form, there

may be a leak.

5. Correct all leaks at once.

6. Reconnect heater and equipment shuto󰀨

valve to gas supply. Check reconnected

ttings for leaks.

Test Pressures Equal To or Less Than

1/2 PSIG (3.5 kPa)

1. Close equipment shuto󰀨 valve (see Fig-

ure 15).

2. Pressurize supply piping system by either

opening propane supply tank valve for

propane gas or opening main gas valve

located on or near gas meter for natural

gas or using compressed air.

3. Check all joints from gas meter to

equipment shuto󰀨 valve for natural gas

or propane supply to equipment shuto󰀨

valve for propane (see Figure 16 or 17).

Apply a noncorrosive leak detection uid

to all joints. Bubbles forming show a leak.

4. Correct all leaks at once.

www.usaprocom.com

17200159-01B

Log #1

Log #2

Log #3

Log #4

Rear Plate

PRESSURE TESTING HEATER GAS CONNECTIONS

INSTALLING LOGS

Figure 19 - Installing Log #1

Figure 20 - Installing Log #2

Figure 21 - Installing Log #3 & #4

Figure 18 - Stove Cabinet

INSTALLATION

1. Open equipment shuto󰀨 valve (see Figure

15, page 16).

2. Open main gas valve located on or near

gas meter for natural gas or open propane

supply tank valve.

3. Make sure control knob of heater is in the

OFF position.

4. Check all joints from equipment shuto󰀨

valve to control valve (see Figure 16 or

17, page 15). Apply a noncorrosive leak

detection uid to all joints. Bubbles form-

ing show a leak.

5. Correct all leaks at once.

6. Light heater (see Lighting Instructions on

page 18). Check all other internal joints

for leaks.

7. Turn o󰀨 heater (see To Turn O Gas Ap-

pliance, page 19).

WARNING: Failure to posi-

tion the parts in accordance

with these diagrams or failure

to use only parts specically

approved with this heater may

result in property damage or

personal injury.

CAUTION: After installation,

and periodically thereafter,

check to ensure that no ame

comes in contact with any log.

With the heater set to high, check

to see if ames contact any log. If

so, reposition logs according to

the log installation instructions

in this manual. Flames contact-

ing logs will create soot.

1. Install log #1 on the rear plate as shown

in Figure 19.

2. Install log #2 as shown in Figure 20.

3. Install log #3 and log #4 as shown in

Figure 21.

IMPORTANT: Make sure logs do not cover

any burner ports. It is very important to install

the logs exactly as instructed. Do not modify

logs. Use only logs supplied with heater.

www.usaprocom.com

200159-01B

OPERATION

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not fol-

low these instructions exactly, a

re or explosion may result caus-

ing property damage, personal

injury or loss of life.

A. This appliance has a pilot which must

be lighted by hand. When lighting the

pilot, follow these instructions exactly.

B. BEFORE LIGHTING smell all around

the appliance area for gas. Be sure to

smell next to the oor because some

gas is heavier than air and will settle

on the oor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do

not use any phone in your building.

• Immediately call your gas supplier

from a neighbor’s phone. Follow the

gas supplier’s instructions.

• If you cannot reach your gas supplier,

call the re department.

C. Use only your hand to push in or turn

the gas control knob. Never use tools.

If the knob will not push in or turn

by hand, don’t try to repair it, call a

qualied service technician. Force or

attempted repair may result in a re or

explosion.

D. Do not use this appliance if any part

has been under water. Immediately call

a qualied service technician to inspect

the appliance and to replace any part of

the control system and any gas control

which has been under water.

BATTERY INSTRUCTIONS

CAUTION: Do not dispose of

batteries in re, batteries may

explode or leak.

• Battery is included.

• Remove battery when depleted.

• Be sure to observe proper polarity (+/-)

when installing or replacing the battery.

Damage due to improper battery installation

may void the warranty on the product.

• For long periods of non-operation, remove

batteries from all components for safety.

Unscrew ignitor cap and install a AAA battery

with the + pointing out. Replace cap.

Figure 22 - Installing Battery in Ignitor

AAA

Battery

Positive

INSTALLATION

www.usaprocom.com

19200159-01B

WARNING: You must oper-

ate this heater with the screen

in place. Make sure screen is

installed before running heater.

NOTICE: During initial operation

of new heater, burning logs will

give o󰀨 a paper-burning smell.

Orange ame will also be pres-

ent. Open damper or window to

vent smell. This will only last a

few hours.

1. STOP! Read the safety information above.

2. Unscrew ignitor cap and install a AAA bat-

tery with the + pointing out. Replace cap.

3. Make sure equipment shuto󰀨 valve is fully

open.

4. Turn control knob clockwise

to the

OFF position.

5. Wait ve (5) minutes to clear out any gas.

Then smell for gas around heater and near

the oor. If you smell gas, STOP! Follow

"B" in the safety information above. If you

do not smell gas, go to the next step.

6. Turn control knob counterclockwise

to the PILOT position. Press in control

knob for ve (5) seconds (see Figure 23).

Note: The rst time that the heater is oper-

ated after connecting the gas supply,the

control knob should be pressed for about

thirty (30) seconds. This will allow air to

bleed from the gas system. If pilot does not

stay lit, refer to Troubleshooting, pages 23

though 26. Also contact a qualied service

technician or gas supplier for repairs. Until

repairs are made, light pilot with match.

• If control knob does not pop up when

released, contact a qualified service

technician or gas supplier for repairs.

7. With control knob pressed in, push down

and release ignitor button. This will light

pilot. The pilot is attached to the rear

of the front of burner. If needed, keep

pressing ignitor button until pilot lights.

Note: If pilot does not stay lit, refer to

Troubleshooting, pages 23 though 26.

Also contact a qualied service technician

or gas supplier for repairs. Until repairs

are made, light pilot with match. To light

pilot with match, see Manual Lighting

Procedure, page 19.

8. Keep control knob pressed in for 30 sec-

onds after lighting pilot. After 30 seconds,

release control knob.

Note: If pilot goes out, repeat steps 3

through 7. This heater has a safety inter-

lock system. Wait one (1) minute before

lighting pilot again.

9. Turn control knob counterclockwise

to desired heating level. The main burner

should light. Set control knob to any heat

level between HI and LO (5 and 1).

CAUTION: Do not try to ad-

just heating levels by using the

equipment shuto󰀨 valve.

WARNING: If input gas

type is NG, make sure NG pilot

burner ignites. If input gas type

is LP, make sure LP pilot burner

ignites.

LIGHTING INSTRUCTIONS

Figure 23 - Control Knob in the OFF

Position

Ignitor Button

Control Knob

OPERATION

www.usaprocom.com

200159-01B

OPERATION

Shutting Off Heater

Turn control knob clockwise to the

OFF position.

Shutting Off Burner Only

(pilot stays lit)

Turn control knob clockwise

to the

PILOT position.

1. Remove screen by lifting and pulling

forward.

2. Follow steps 1 through 5 under Lighting

Instructions, page 18.

3. With control knob in PILOT position, strike

match, and hold near pilot. Press in control

knob; pilot should light.

4. Keep control knob pressed in for 30 sec-

onds after lighting pilot. After 30 seconds,

release control knob.

5. Make sure the heater screen is in place

before operating heater.

THERMOSTAT CONTROL OPERATION

The thermostatic control used on this model

di󰀨ers from standard thermostats. Standard

thermostats simply turn the burner on and o󰀨.

The thermostat used on this heater senses the

room temperature. At times the room may ex-

ceed the set temperature. If so, the burner will

shut o󰀨. The burner will cycle back on when

room temperature drops below the set tem-

perature. The control knob can be set to any

comfort level between HIGH (5) and LOW (1).

Note: The thermostat sensing bulb measures

the temperature depending on housing con-

struction.

TO TURN OFF GAS TO APPLIANCE

MANUAL LIGHTING PROCEDURE

INSPECTING BURNERS

IMPORTANT: Owner’s should check pilot ame pattern and burner ame pattern often.

Incorrect ame patterns indicate the need for cleaning (see Care and Maintenance,

page 21) or service.

WARNING: Only a qualied service person should service and

repair heater. This includes maintenance requiring replacement or

alteration of components.

PILOT FLAME PATTERN

Figure 24, page 21, shows a correct pilot

ame pattern. Figure 25, page 21, shows an

incorrect pilot ame pattern. The incorrect pilot

ame is not touching the thermocouple. This

will cause the thermocouple to cool, which

shuts the heater o󰀨.

If pilot ame pattern is incorrect, as shown in

Figure 25, page 21,

• turn heater o󰀨 (see To Turn O Gas to Ap-

pliance, page 19)

• see Troubleshooting pages 23 through 26.

WARNING: If yellow tipping

occurs, your heater could pro-

duce increased levels of carbon

monoxide. If the burner ame

pattern shows yellow tipping,

follow instructions below.

Notice: Do not mistake orange ames with

yellow tipping. Dirt or other ne particles enter

the heater and burn causing brief patches of

orange ame.

www.usaprocom.com

21200159-01B

INSPECTING BURNERS

Approx. 3"-6" Above Top of Logs

More Than 8" Above Top of Logs

Approx. 3"-6" Above Top of Logs

More Than 8" Above Top of Logs

Figure 24 - Correct Pilot Flame Pattern

(Natural Gas shown)

Figure 25 - Incorrect Pilot Flame Pattern

(Natural Gas shown)

Figure 26 - Correct Burner Flame Pattern

with Control Knob Set to HI (5)

Figure 27 - Incorrect Burner Flame

Pattern with Control Knob Set to HI (5)

BURNER FLAME PATTERN

Figure 26 shows a correct burner ame pattern. Figure 27 shows an incorrect burner ame

pattern. If burner ame pattern is incorrect then:

• turn heater o󰀨 (see To Turn O Gas to Appliance, page 19).

• see Troubleshooting pages 23 through 26.

BURNER PRIMARY AIR HOLES

Air is drawn into the burner through the holes in the tting at the entrance to the burner. These

holes may become blocked with dust or lint. Periodically inspect these holes for any blockage

and clean as necessary. Blocked air holes will create soot.

3-3.5" WC

Natural Gas

Shown

8-11" WC

3-3.5" WC

Natural Gas

Shown

8-11" WC

CARE AND MAINTENANCE

WARNING: Turn o󰀨 heater and let cool before servicing.

CAUTION: You must keep control areas, burner, and circulating

air passageways of heater clean. Inspect these areas of heater

before each use. Have heater inspected yearly by a qualied service

technician. Heater may need more frequent cleaning due to excessive

lint from carpeting, bedding material, pet hair, etc.

WARNING: Failure to keep the primary air opening(s) of the

burner(s) clean may result in sooting and property damage.

MAIN BURNER

Periodically inspect all burner ame holes with

the heater running. All slotted burner ame

holes should be open with yellow ame pres-

ent. All round burner ame holes should be

open with a small blue ame present. Some

burner ame holes may become blocked by

debris or rust, with no ame present. If so,

turn o󰀨 the heater and let it cool, and remove

blockage or replace burner. Blocked burner

ame holes will create soot.

www.usaprocom.com

200159-01B

Figure 28 - Burner and Injector Holder

Injector

Burner Tube

Primary Air

Inlet Holes

CLEANING BURNER PILOT AIR INLET HOLE

We recommend that you clean the unit ev-

ery 2,500 hours of operation or every three

months. We also recommend that you keep

the burner tube and pilot assembly clean

and free of dust and dirt. To clean these

parts we recommend using compressed air

no greater than 30 PSl. Your local computer

store, hardware store, or home center may

carry compressed air in a can. You can use

a vacuum cleaner in the blow position. If us-

ing compressed air in a can, please follow

the directions on the can. If you don’t follow

directions on the can, you could damage the

pilot assembly.

1. Shut o󰀨 the unit, including the pilot. Allow

the unit to cool for at least thirty minutes.

2. Inspect burner, pilot and primary air inlet

holes on injector for dust and dirt (see

Figure 28).

3. Blow air through the ports/slots and holes

in the burner. Also clean the pilot assembly.

4. Check the injector holder located at the

end of the burner tube again. Remove any

large particles of dust, dirt, lint, or pet hair

with a soft cloth or vacuum cleaner nozzle.

5. Blow air into the primary air holes on the

injector holder.

6. In case any large clumps of dust have now

been pushed into the burner. Repeat steps

3 and 4.

CAUTION: Never use a wire,

needle, or similar object to clean

ODS/pilot. This can damage

ODS/pilot unit.

Use a vacuum cleaner, pressurized air, or a

small, soft bristled brush to clean.

A yellow tip on the pilot ame indicates dust

and dirt in the pilot assembly. There is a small

pilot air inlet hole about 2" from where the

pilot ame comes out of the pilot assembly

(see Figure 29). With the unit o󰀨, lightly blow

air through the air inlet hole. You may blow

through a drinking straw if compressed air is

not available.

Figure 29 - Pilot Inlet Air Hole

CARE AND MAINTENANCE

CABINET

ODS/PILOT

Air Passageways

Use a vacuum cleaner or pressurized air to

clean.

Exterior

• Use a soft cloth dampened with a mild soap

and water mixture.

• Wipe the cabinet to remove dust.

LOGS

• If you remove logs for cleaning, refer to Installing Logs, page 16, to properly replace logs.

• Replace log(s) if broken or chipped (dime-size or larger).

Pilot Air

Inlet Hole

Natural Gas

Burner

Propane

Gas Burner

Thermocouple

Pilot Air Inlet Hole

Ignitor

Electrode

www.usaprocom.com

23200159-01B

TROUBLESHOOTING

WARNING: If you smell gas:

• Shut o󰀨 gas supply.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your

building.

• Immediately call your gas supplier from a neighbor’s phone. Fol-

low the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

WARNING: Only a qualied service technician should service and

repair heater. Make sure that power is turned o󰀨 before proceeding.

Turn o󰀨 and let cool before servicing.

IMPORTANT: Operating heater where impurities in air exist may create odors. Cleaning sup-

plies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc.,

create fumes. These fumes may mix with combustion air and create odors.

Note: All troubleshooting items are listed in order of operation.

Figure 30 - Gas Regulator Pressure

Switch

Pressure Switch Set Screw

Pressure Switch

When using natural gas, there is a pressure

switch that acts to turn o󰀨 the gas ow to the

pilot if the inlet pressure exceeds 9.5" WC.

This is to prevent the operation of the unit

on the wrong gas (propane). If your natural

gas supply exceeds 9.5" WC the unit will not

operate. Either contact your gas supplier

to check and adjust the inlet pressure or a

qualied service technician can bypass the

pressure switch.

Before attempting to bypass the pressure

switch, make sure the type of gas being used

is correct. Check to make sure the connection

tting is in the correct inlet on the regulator.

Refer to Connecting to Gas Supply, page 13

Only a qualied installer should bypass the

pressure switch. To bypass the pressure

switch locate the set screw on the regulator.

Use a small at bladed screw driver to turn the

set screw counterclockwise 2 turns. This will

bypass the pressure switch function.

Problem Possible Cause Corrective Action

Using natural gas and

pilot will not light.

Inlet pressure exceeds

9.5" WC.

Bypass pressure switch. See

instructions below.

The entire gas delivery piping including con-

nections inside the heater should be leak

tested by the qualied installer. After leak

testing the qualied installer should light the

appliance. Refer to the correct ame pattern

as illustrated on page 20 All ame patterns

should be safely inside the product. If for any

reason they are not, stop use of the appliance

and call for repairs.

www.usaprocom.com

200159-01B

TROUBLESHOOTING

Problem Possible Cause Corrective Action

When ignitor button is

pressed in, there is no

spark at ODS/pilot

1. Low battery.

2. Ignitor electrode is not con-

nected to ignitor cable.

3. Ignitor cable is pinched or

wet.

4. Ignitor electrode is posi-

tioned wrong. Ignitor elec-

trode is broken.

5 Broken ignitor cable.

6. Bad piezo ignitor.

1. Replace battery.

2. Reattach ignitor cable

3. Free ignitor cable if pinched

by any metal or tubing. Keep

ignitor cable dry.

4. Replace electrode.

5. Replace ignitor cable.

6. Replace piezo ignitor.

When ignitor button is

pressed in there is a

spark at ODS/pilot but no

pilot ame present.

1. Gas supply is turned o󰀨 or

equipment shuto󰀨 valve is

closed.

2. Control knob not in PILOT

position.

3. Control knob not fully

pressed in while pressing

ignitor button.

4. Air in gas lines (new instal-

lation or recent gas interrup-

tion).

5. ODS/pilot is clogged.

6. Incorrect inlet gas pressure

or inlet regulator is damaged.

7. Depleted gas supply (pro-

pane).

1. Turn on gas supply or open

equipment shuto󰀨 valve.

2. Turn control knob to PILOT

position.

3. Fully press in control knob

while pressing ignitor button.

4. Continue holding down con-

trol knob. Repeat igniting op-

eration until air is removed.

Clean ODS/pilot (see Care

and Maintenance, page 21) or

replace ODS/pilot assembly.

6. Check inlet gas pressure or

replace inlet gas regulator.

7. Contact local propane gas

company.

ODS/pilot lights but ame

goes out when control

knob is released.

1. Control knob is not fully

pressed in.

2. Control knob is not pressed

in long enough.

3. Equipment shuto󰀨 valve is

not fully open.

4. Thermocouple connection is

loose at control valve.

5. Pilot flame not touching

thermocouple, which allows

thermocouple to cool, caus-

ing pilot ame to go out. This

problem could be caused by

one or both of the following:

A) Low gas pressure

B) Dirty or partially clogged

ODS/pilot

6. Thermocouple damaged.

7. Control valve damaged.

1. Press in control knob fully.

2. After ODS/pilot lights, keep

control knob pressed in 30

seconds.

3. Fully open equipment shuto󰀨

valve.

4. Hand tighten until snug, and

then tighten 1/4 turn more.

5. A) Contact local natural or

propane gas company

B) Clean ODS/pilot (see

Care and Maintenance,

page 21) or replace ODS/

pilot assembly

6. Replace thermocouple.

7. Contact customer service.

www.usaprocom.com

25200159-01B

Problem Possible Cause Corrective Action

Burner(s) does not light

after ODS/pilot is lit

1. Burner orice is clogged.

2. Inlet gas pressure is too low.

3. Burner orice diameter is too

small.

1. Clean burner orifice (see

Care and Maintenance,

page 21).

2. Contact local gas supplier.

3. Replace gas train.

Delayed ignition of

burner(s).

1. Manifold pressure is too low.

2. Burner orice is clogged.

1. Contact local gas supplier.

2. Clean burner (see Care and

Maintenance, page 21).

Burner backring during

combustion

1. Burner orice is clogged or

damaged.

2. Burner is damaged.

3. Gas regulator is damaged.

1. Clean burner orifice (see

Care and Maintenance,

page 21).

2. Contact dealer or customer

service.

3. Replace gas train.

High yellow ame during

burner combustion

1. Not enough air.

2. Inlet gas pressure is too low.

3. Gas regulator is damaged.

1. Check burner for dirt and

debris. If found, clean burner

(see Care and Maintenance,

page 21).

2. Contact local gas supplier.

3. Replace gas train.

Slight smoke or odor dur-

ing initial operation

1. Residues from manufactur-

ing process.

1. Problem will stop after a few

hours of operation.

Heater produces un-

wanted odors.

1. Heater is burning vapors from

paint, hair spray, glues, etc.

See IMPORTANT statement,

page 23.

2. Gas leak. See Warning State-

ment at the top of page 23.

3 Low fuel supply.

1. Ventilate room. Stop using

odor causing products while

heater is running.

2. Locate and correct all leaks

(see Checking Gas Connec-

tions, page 16).

3. Rell supply tank (Propane

models).

Gas odor during com-

bustion.

1. Foreign matter between

control valve and burner.

2. Gas leak. (See Warning

Statement at top of page 23).

1. Take apart gas tubing and

remove foreign matter.

2. Locate and correct all leaks

(see Checking Gas Connec-

tions, page 16).

TROUBLESHOOTING

www.usaprocom.com

200159-01B

Problem Possible Cause Corrective Action

Heater produces a whis-

tling noise when burner

is lit.

1. Turning control knob to high

(5) position when burner is

cold.

2. Air in gas line.

3. Air passageways on heater

are blocked.

4. Dirty or partially clogged

burner orice.

1. Turn control knob to low (1)

position and let warm up for

a minute.

2. Operate burner until air is

removed from line. Have gas

line checked by local gas

supplier.

3 Observe minimum installa-

tion clearances (Figure 4,

page 9)

4 Clean burner (see Care and

Maintenance, page 21) or

replace burner orice.

Heater produces a click-

ing/ticking noise just after

burner is lit or shut o󰀨.

1. Metal is expanding while

heating or contracting while

cooling.

1. This is common with most

heaters. If noise is exces-

sive, contact qualied ser-

vice technician.

White powder residue

forming within burner

box or on adjacent walls

or furniture

1. When heated, the vapors

from furniture polish, wax,

carpet cleaners, etc., turn

into white powder residue.

1. Turn heater o󰀨 when using

furniture polish, wax, carpet

cleaner or similar products.

Heater shuts o󰀨 in use

(ODS operates).

1. Not enough fresh air is avail-

able.

2. Low line pressure.

3. ODS/pilot is partially

clogged.

1. Open window and/or door for

ventilation.

2. Contact local gas supplier.

3. Clean ODS/pilot (see Care

and Maintenance, page 21).

Gas odor exists even

when control knob is in

OFF position.

1. Gas leak. See Warning

Statement at top of page 23.

2. Control valve is defective.

1. Locate and correct all leaks

(see Checking Gas Connec-

tions, page 16).

2. Contact customer service.

Moisture/condensation

noticed on windows.

1. Not enough combustion/

ventilation air.

1. Refer to Air for Combus-

tion and Ventilation require-

ments, page 7.

TROUBLESHOOTING

www.usaprocom.com

27200159-01B

ACCESSORIES

Purchase these heater accessories from your local dealer. If they can not supply these acces-

sories, contact ProCom Heating, Inc. at 1-866-573-0674 for information.

EQUIPMENT SHUTOFF VALVE

For all models. Equipment shutoff

valve with 1/2" NPT tap.

MANTELS

PCS(100/150)T-A-(TA/W/AS), and

HS150T-T-(AS/W) series.

SERVICE HINTS

When Gas Pressure Is Too Low

• pilot will not stay lit

• burners will have delayed ignition

• replace will not produce specied heat

• propane gas supply might be low (propane units only)

You may feel your gas pressure is too low. If so, contact your local gas supplier.

TECHNICAL SERVICE

You may have further questions about installation, operation, or troubleshooting. If so, contact

ProCom Heating, Inc. at 1-866-573-0674.

When calling, please have your model and serial numbers of your heater ready.

REPLACEMENT PARTS

Note: Use only original replacement parts. This will protect your warranty coverage for parts

replaced under warranty.

PARTS UNDER WARRANTY

Contact authorized dealers of this product.

If they can’t supply original replacement

parts, call Customer Service toll free at

1-866-573-0674 for referral information.

When calling Customer Service or your dealer,

have ready:

• Your name

• Your address

• Model and serial number of your heater

• How heater was malfunctioning

• Type of gas used (Propane or Natural gas)

• Purchase date

Usually, we will ask you to return the defective

part to the factory

PARTS NOT UNDER WARRANTY

Contact authorized dealers of this product.

If they can’t supply original replacement

part(s) call Customer Service toll free at

1-866-573-0674 for referral information.

When calling Customer Service have ready:

• Model number of your heater

• The replacement part number

www.usaprocom.com

200159-01B

PARTS

MODEL PCS100T & PCS150T

www.usaprocom.com

29200159-01B

PARTS

MODEL PCS100T & PCS150T

This list contains replaceable parts for your heater. When ordering replacement parts, follow

the instructions listed under Replacement Parts on page 27 of this manual.

ITEM PART # DESCRIPTION QTY

1 150PCS102B-02 Screen Assembly 1

2 15T1500B-01 Gas Train Assembly 1

3 PIMDN1-01 Ignitor 1

4 15T1004B-01 Log Set 1

PART AVAILABLE - NOT SHOWN

ML065-01 Thermostat Bulb Clip 2

150T2009-01 Hardware Package 1

www.usaprocom.com

200159-01B

NOTES

________________________________________________________________

www.usaprocom.com

31200159-01B

NOTES

________________________________________________________________

200159-01

Rev. B

03/19

IMPORTANT: We urge you to register your product within 10 days of date of installation, complete

with entire serial number which can be found on the rating plate. Please ll out the warranty infor-

mation above for your personal records. Retain this manual for future reference.

Always specify model and serial numbers when communicating with customer service.

We reserve the right to amend these specications at any time without notice. The only warranty applicable

is our standard written warranty. We make no other warranty, expressed or implied.

NEW PRODUCTS

Standard Warranty: ProCom Heating, Inc. warrants this product to be free from defects in materials and

components for ONE (1) year from the date of rst purchase, provided that the product has been properly

installed by a qualied installer in accordance with all local codes and instructions furnished with the unit,

operated and maintained in accordance with all applicable instructions. To make a claim under this warranty,

the Bill of Sale or canceled check must be presented.

FACTORY RECONDITIONED PRODUCTS

Limited Warranty: ProCom Heating, Inc. warrants factory reconditioned products and any parts thereof

to be free from defects in material and workmanship for a period 30 days from the date of rst purchase

from an authorized dealer provided the product has been installed, maintained and operated in accordance

with ProCom Heating, Inc.’s warnings and Instructions. No return will be authorized. Parts will be provided

to repair the product.

RESPONSIBILITY OF OWNER

This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s)

required to restore this heater to proper operating condition. Warranty part(s) MUST be obtained through

ProCom Heating, Inc. who will provide original factory replacement parts. Failure to use original factory

replacement parts voids this warranty.

IMPORTANT: The heater MUST be installed by a qualied installer in accordance with all local codes

and instructions furnished with the unit or the warranty is voided.

WHAT IS NOT COVERED

This warranty does not apply to parts that are not in original condition because of normal wear and tear or

parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects

caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other

costs related to repairing a defective heater will be the responsibility of the owner.

TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE

OF THE PRODUCT, THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED

WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES. INCLUDING

WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO ONE (1)

YEARS ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE. PROCOM HEATING, INC.'S

LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND PROCOM HEAT-

ING, INC. SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT,

INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of

accidental or consequential damages, the above limitation on implied warranties, or exclusion or limitation

on damages may not apply to you.

This warranty gives you specic legal right, and you may also have other rights that vary from state to state.

WARRANTY

KEEP THIS WARRANTY

Model _______________________________

Serial No. ____________________________

Date Purchased _______________________

Keep receipt for warranty verication.

ProCom Heating, Inc.

Bowling Green, KY 42101

www.usaprocom.com

1-866-573-0674

Bluegrass PCS150T Living Arched 16" Vent-Free Stainless Gas Fireplace - Insert Only

Product's Documents

User Manual

Specifications

Bluegrass PCS150T Questions and Answers