Name: Craftsman 536885020 10 Horsepower 32 Dual Stage Trac-Plus 120V. Electric Start Snow Thrower
Brand: Craftsman
SKU: 536885020
Rating: 100 (1 reviews)

OWNER'S

MANUAL

MODEL NO.

536.885020

Caution:

Read and Follow

All Safety Rules

and Instructions

Before Operating

This Equipment

10 HORSEPOWER

32" DUAL STAGE

TRAC-PLUS

120V. ELECTRIC START

SNOW THROWER

° Assembly

+ Operation

• Maintenance

° Service and Adjustments

° Repair Parts

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SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.

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SAFETY RULES

CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND A

PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG TO

PREVENT ACCIDENTAL STARTING WHEN SETTING-UP,

TRANSPORTING, ADJUSTING OR MAKING REPAIRS°

IMPORTANT

SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE

RISK IDF INJURY. YOUR SNOW THROWER IS EQUIPPED WITH SUCH CONTROLS. DO _OT

ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER

ANY CIRCUMSTANCES.

BEFORE USE

• Read the Owner's Manual carefully. Be thor-

oughly famifiar with the controls and the proper

use of the snow thrower. Know how to stop the

s_ow thrower and disengage the controls

qHickly.

® Do not operate the snow thrower without wear-

ing adequate winter outer garments. Wear

footwear that will improve footing on slippery

surfaces.

o Keep the area of operation clear of al! persons,

p_rficulady small children, and pets.

® Thoroughly inspect the area where the snow

thrower isto be used and remove all doormats,

sleds, boards, wires, and other foreign objects.

= Use extension cords and receptacles as speci -.

fied by the manufacturer for all snow throwers

w_th electric drive motors or electric starting

m0torsr

• Use only attachments and accessories ap-

proved by the manufacturer of the snow thrower

(such as tire chains, electric start kits, etc.)

® Never operate the snow thrower without good

visibility or light. Always be sure of your footing,

and, keep a firm hold on the handles. Walk;

never run.

® Tl'iis snow thrower is for use on sidewalks,

driveways, and other ground level surfaces.

CAUTION should be exercised while using on

steep sloping surfaces. DO NOT USE SNOW

THROWER ON SURFACES ABOVE

(3ROUN D LEVEL, such as roofs of residences,

garages porches or other such structures or

b_.ildings,

o Cl_eck shear bolts and other bolts at frequent

intervals for proper tightness to be sure the

snow thrower is in safe working condition.

® Disengage all clutches and shift into neutral

be_fore starting the engine.

® Adjust the snow thrower height to clear gravel

ori'.crushed rock surface.

• Letengine and snow thrower adjust to outdoor

temperatures before starting to ctear snow.,

FUEL SAFETY

® Handle fuel with care; it is highly flammable.

o Use an approved fuel container.

• Check fuel supply before each use, allowing

space for expansion as the heat of the engine

and/or sun can cause fuel to expand.

® Fill fueltank outdoors with extreme care. Never

fill fuel tank indoors°

• Replace fuel tank cap securely and wipe up

spilled fuel.

o Never remove fuel tank cap or add fuel to a

running engine or hot engine.

• Never store fuel or snowthrower with fuel in the

tank inside of a building where fumes may

reach an open flame or spark.

OPERATING SAFETY

® Never allow children or young teenagers to

operate the snow thrower and keep them away

while it is operating. Never allow adults to

operate the snow thrower without proper in-

struction_ Do not carry passengers.

= Always wear safety glasses or eye shields

during operation orwhile performing an adjust-

ment or repair to protect eyes from foreign

objects that may be thrown from the snow

thrower.

® Exercise extreme caution when operating on

or crossing gravel drives, walks, or roads. Stay

alert for hidden hazards or traffic.

o Do not put hands or feet near or under rotating

parts. Keep clear of the discharge opening at

all times°

® Exercise caution to avoid slipping or falling, es-

pecially when operating in reverse.

• Do not clear snow across the face of slopes.

Exercise caution when changing direction on

slopes. Do not attempt to clear steep slopes.

® Never operate the snowthrowerwithout proper

guards, plates or other safety protective de-

vices in place.

SAFETY RULES

• Never operate the snow thrower near glass en-

closures, automobiles, window wells, drop-

offs, and the like without proper adjustment of

the snow discharge angle. Keep children and

pets away.

® Never operate the snow thrower at high trans-

port speeds on slippery surfaces. Look behind

and use care when backing.

• Never direct discharge at bystanders or allow

anyone in front of the snow thrower.

® Do not run the engine ihdoors, except when

starting the engine and for transporting the

snow thrower in or out of the building. Open the

outside doors; exhaust fumes are dangerous

(containing CARBON MONOXIDE, an ODOR-

LESS and DEADLY GAS).

o Take a!l possible precautions when leaving the

snow thrower unattended° Disengage the

augedimpelter, shift to neutral, stop engine,

and remove key.

® Do not overload the machine capacity by at-

tempting to clear snow at too fast a rate.

SAFE STORAGE

= Always refer to Owner's Manual instructions

for important details if the snow thrower is to be

stored for an extended period_

e Disengage power to the auger/impeller when

snow thrower is transported or not in use°

• Never store the snow thrower with fuel in the

fuel tank inside a building where ignition sources

are present such as hot water and space

heaters, clothes dryers, and the like. Allow the

engine to cool before storing in any enclosure.

REPA1RtADJUSTMENTS SAFETY

o After striking a foreign object, stop the engine

(motor), remove the wire from the spark plug,

disconnect the cord on electric motors, thor-

oughly inspect the snow thrower for any dam-

age, and repair the damage before restarting

and operating the snow thrower.

• If the snow thrower should start to vibrate

abnormally, stop the engine (motor) and check

immediately for the cause. VibratiOn is gener-

ally a warning of trouble°

• Stop the engine (motor) whenever you leave

the operating position, before unc!ogging the

auger/impeller housing or discharge guide,

and when making any repairs, adjustments, or

inspections.

o When cleaning, repairing, or inspecting, make

certain the auger/impeller and all moving parts

have stopped. Disconnect the spark plug wire

and keep the wire away from the plug to

prevent accidental starting_

e Never attempt to make any adjustments while

the engine is run ning (except when specifically

recommended by manufacturer).

• Maintain or replace safety and instruction

labels, as necessary.

• Run the snow thrower a few minutes after

throwing snow to prevent freeze-up of the

auger/impeller.

LOOK FOR THIS SYMBOL TO POINT OUT

IMPORTANT SAFETY PRECAUTIONS. IT

MEANS--ATTENTION!!! BECOME ALERT!!!

YOUR SAFETY IS INVOLVED.

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CONGRATULATIONS on your purchase of a Sears

Craftsman Snow Thrower. It has been designed, engi-

neered and manufactured to give you the best possible

dependability and performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service Cen-

terlDepartment. We have competent, wel!-trained tech-

nicians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your snow thrower

properly. Always observe the "SAFETY RULES/'

MODEL

NUMBER 536°885020

SE_!AL

NUMBER

DATE OF

PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE

FOUND ON A DECAL ATTACHED TO THE REAR

OF_THE SNOW THROWER HOUSING

YOU SHOULD RECORD BOTH SERIAL NUMBER

ANp DATE OF PURCHASE AND KEEP IN A SAFE

PLACE FOR FUTURE REFERENCE,,

PRODUCT SPECIFICATIONS

HORSE POWER: t0 hp

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DISPLACEMENT: 21.82

cu_ in.

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GASOLINE CAPACITY: 4 quarts

Unleaded

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OIL (26 oz. Capacity): 10W-30

.... (5W - 30) ;_`

SPARK PLUG :

GAP .030 in.)

VALVE CLEARANCE:

Champion

JSC

Intake: .010 In.

Exhaust: .010 In.

* S.A.E. 5W-30 motor oil may be used to make

starting easier in areas where tem perature is

consistently 20 ° F. or lower.

MArNTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this

produ_cto Contact your nearest Sears Store for details,

CUSTOMER RESPONSIBiLITiES

® Read and observe the safety rules,

® Follow a regular schedule in maintaining, caring for and using your snow thrower°

® Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual.

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TWO YEAR LIMITED WARRANTY ON CRAFTSMAN

, SNOW THROWER

_or two years from the date of purchase, when this Craftsman Snow Thrower is maintained, lubricated

_nd tuned-up according to the instructions in the owner's manual Sears wilt repair, free of charge, any

defect in material and workmanship

If,this Craftsman Snow Thrower is used for commercfal or rental purposes, this warranty applies for only

_0 days from the date ot purchase°

This warranty does not cover the following:

Expendable items which become worn during normal use, such as spark plugs, tire chains, drive belts

_, and shear pins_

_ Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure

to maintain the equipment according to the instructions contained in the owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO

THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES THIS WAR _

RANTY APPLIES ONLY WHILE THiS PRODUCT IS IN LISE IN THE UNITED STATES°

T.his warranty gives you specific legal rights, and you may also have other rights which may vary from

state to state,

! SEARS, ROEBUCK AND CO Department 73lCR-W Sears Tower, Chicago, 1L60684

..................................... i,l,, i i

TABLE OF CONTENTS

SAFETY RULES ....................................................2,3

PRODUCT SPECIFICATIONS ....................... 4

CUSTOMER RESPONSIBILITIES ................ 4

WARRANTY ............................................................4

TABLE OF CONTENTS .................................... 5

INDEX ................................................................. 5

ASSEMBLY ...................................................... 6-10

OPERATION ................................................ 11-16

MAINTENANCE ................................................17,18

SERVICE AND ADJUSTMENTS .............19-25

STORAGE ............................................................ 26

SERVICE RECOMMENDATIONS ...................27

TROUBLE SHOOTING ................................. 28

REPAIR PARTS (SNOW THROWER).,o. 30-38

REPAIR PARTS (ENGINE) ....................... 39-42

PARTS ORDERING/SERVICE ......Back Cover

Adjustment:

Auger ..........................................................20

Belt ...........................................................20

Beft Guide ..............................................22

Cable ...........................................................20

Carburetor ......................................... 25

Friction Wheel ........................................22

Spark Plug ....................................... 25

Track ........................................................24

Traction and Auger .................... 20

Assembly:

Crank Assembly .....................................8

Headlight ..................................................9

Shifter Lever ..................................9, 19

Skid Height Adjustment ................ 19

Unpacking ............................................. 7

Belts:

Adjust Belts .............................................20

Belt Guide Adjustment ........................22

Belt Maintenance ........................... 17

Replace Belts ..................................21,22

Cables,Clutch ............................. 7, 9, 12

Carburetor: ......................................25, 26

Chain ............................................ t 7

Choke ............................ 11, ! 2, 14, 15

OIL.itch, Levers ..............................11, 12

Controls:

Engine ................................... 11, t2, 14

Snow Thrower .............................. 11

Crank:

Adjusting Rod ............................. 1g

Assembly .......................................... 8

Operation ..................................... 12

Customer Responsibilities .............. 4

Drive, Auger .............................. 12, 2t

Drive, Traction ........................... 12, 20

Deflector, Snow Chute ................ 1l, 12

Engine:

Control .................................11, 12, 14, 15

Oil Cap .................................... 4, 13, 18

Oil Change ........................................ 18

Oil Level ....................................... 13, 18

Oil Type ...................................4, 13, 18

Speed Governor ........................... 26

Starting, Electrically ...................... 14

Starting, Manually ......................... 15

Storage ...................................... 26

INDEX

Fuel, Type .........................................4, 13

Fuel, Storage ............................... 13, 26

Friction Wheel:

Adjustment ..............................................22

Replacement .....................................23

Gears:

Auger Gear Box .......................... 17-18

Hex Shaft ........................................... 17

Handle, Upper and Lower ......................7

Headlight ...........................................9, 11

Height Adjust Skids ........................ 7, 19

Hex Shaft ............................................. 17

Ignition, Key ..................... 11, 12, t4, 15

Index ....................................................... 5

Levers:

Auger Drive Clutch ...........7, 11, 12, 20

Choke .......................... 11, 12, 14, 15

Shifter ................................................10-12

Throttle Control ............ 11, 12, 14, 15

Traction Drive Clutch .......7, 11, 12, 20

Lubrication:

Auger Gear Box .............................17, 18

Auger Shaft ...................................17, 27

Chain and Sprockets .................17, 27

Engine ......................................4, 13, 18

Hex Shaft and Gears .................... 17

Weight Transfer System o. 13, 17, 18

Maintenance:

Agreement ..................................... 4

Auger Gear Box ..........................17, 18

Auger Shaft ..........................................17

Chain and sprockets ...........................17

Engine ............................................. 18

General Recommendations ............ 17

Hex Shaft and Gears ..................... 17

Weight Transfer System .......... !3, 19

Oil:

Engine ................................. 4, 13, 18

Extreme Cold Weather ............ 14, t5

Storage .................................. 13, 26

Type ................................... 4, 13, 18

Operation:

Engine Controls ............ 11, t2, 14, 15

Operating Snow Thrower ......... 11-16

Operating Tips ................................ 16

Starting the Engine, Electric .......... 14

Starting the Engine, Recoil ......... 15

Snow Thrower Controls ......11, 12, 13

Weight Transfer System .....! 3, 17, 19

Parts ............................................... 30-42

Primer Button ....................... 11, t4, 15

RepaidRepiacement Parts ............30-42

Recoil Starter ................................... 15

Replacements:

Auger Shear Bolt ..............................24

Belts .................................................... 20

Friction Wheel ............................. 22, 23

Safety Rules .........................................2, 3

Service and Adjustments:

Auger Housing Height .............. 7, 19

Auger Shear Bolt ............................. 24

Belts ............................................. 20

Belt Guide ......................................... 22

Belt Replacements ................. 21,22

Cable ................................... 7, 10, 20

Carburetor ............................. 25, 26

Friction Wheel ............................ 22, 23

Spark Plug ............................ 25

Track .......................................... 24

Service Recommendations ........ 27

Spark Plug .......................... 18, 25

Specifications ................................ 4

Speed Governor ....................... 25

Starting the Engine:

Electric Start .............................. 14

Recoil Start .............................. !5;

Stopping the Snow Thrower ........... 12

Shipping Carton ......................... 6, 7

Skid Height ............................... 7, 19

Shifter Lever ................... 9, 1t, 12

Shear Bolts ................................... !7, 24

Storage ........................................... 26

Table of Contents ....................... 5

Trouble Shooting Chart .................. 28

Tools for Assembly ....................... 6

Traction Drive Belt ............... 20, 21,22

Track Adjustment .................. 6, 17, 24

Warranty .......................................... 4

Weight Transfer System ....... 13. 17, 19

THIS SNOW THROWER IS EQUIPPED WITH "TRAC-PLUS" AND ONLY

MOVES EFFECTIVELY WHEN ENGINE IS RUNNING

If your snow thrower must be moved without the aid o! the engine, it will be easier to pull the snow thrower bank-

ward by the handles, rather than pushing°

On start up, the track drive system may be tight and will loosen up as the snow thrower is used.. After first use,

check the track for tension and adjust if necessary, See the Track Adjustment paragraph in the Service and Adjust-

" ment_ section of this manual.. Check track adjustment and fasteners regularly.

CONTENTS OF SHIPPING CARTON TOOLS REQUIRED FOR ASSEMBLY

1 - Snow thrower completely assembled except for

tlfe_crank assembly, shifter lever knob, the upper

h_ndte, and the chute deflector assembly.

1 - P_rts Bag Containing:

t - C)wner's Manual (Not Shown)

1 - Etectdc Starter Corc195 Fto (Not Shown)

1 - Knife (to cut carton and plastic ties)

2 - 1/2 inch Wrenches (or adjustable wrenches)

2- 9/16 inch Wrenches (or adjustable wrenches)

2 - 3/4 inch Wrenches (or adjustable wrenches)

t - Pair Pliers or Screwdriver (to spread cotter pin)

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1 - 3/8 Inch

Flatwasher

CONTENTS OF PARTS BAG

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1 - 3/8 Inch

Lockwasher

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1 - 3/8 Inch

Hex Nut

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2 - Spare Shear Bolts

(5/16 - I8 x 2 Inch Hex HeadBolts)

2 - 5/16-t8

Locknuts

)

1- 318- 16 x 2 Inch

HexHead Bolt

2 ° Cable Ties

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1 -Plastic Knob

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ASS LY

Figure I shows the snow thrower in the shipping position

Figure 2 shows the snow thrower completely assembled

Reference to the right and left hand side of the snow

thrower isfrom the operator's position at the handte_

TO REMOVE SNOW THROWER

FROM CARTON (See Fig 1)

e Cut all four corners q_the carton fr0omtop to bottom

and lay the panels flat..

• Cut the cable ties attached to the augers..

e Cut and discard the ties that secure the crank

assembly and place the assembly aside

• Remove the packing materialfromthe controlpaneL

= Cut and discard the packing securing the clutch

cables to the lower handle1

® With two 9/16 inch wrenches, loosen (do not re-

move) both bolts securing the upper and lower

handles Swing the upper handle into the operating

position.

NOTE: if the cables have become disconnected from the

clutch levers, reinstall the cables as shown in Figure 3.

e Tighten both bolts securely.

e Roll the snow thrower of{ the skid by pulling on the

handle.

NOTE: This snow thrower is equipped with a track drive

and can be hard to push when the engine is not running.

itis easier topull the snow thrower backward if it must be

moved without the engine running

The drive system may be tight when you first use your

snow thrower. It loosens up as you use it.

HOW TO SET UP YOUR SNOW

THROWER

TO SET THE SKID HEIGHT

For shipping, the height adjust skids are reversed To use

your snow thrower, you need to remove the height adjust

skids and reinstall as shown in Fig. 2 Then adjust the

height adjust skids for surface conditions as follows:

Loosen the mounting nuts on the skids (See Fig. 2).

Place the extra shear bolts (in the parts bag) under

each end of the scraper bar near but not under the

skids.

• Push each skid up or down until it touches the

ground and the scraper bar is resting on each shear

bolt. Be sure the skids are set at the same height on

both sides

• Tighten the mounting nuts

LOWER HANDLE

CRANK

ASSEMBLY

"Z" FITTING

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CONTROL

PANEL

CLUTCH

CABLE

UPPER

HANDLE

ASSEMBLY

TRACTION

DRIVE

LEVER

CAUTION: tF YOU ARE REMOVING

SNOW FROM ANY ROCKY OR UNEVEN

SURFACES, RAISE THE FRONT OF THE

SNOW THROWER BY MOVING THE

SKIDS DOWN. THIS WILL HELP TO PREVENT

ROCKS AND OTHER DEBRIS FROM BEING

PI_.KED UP AND THROWN BY THE AUGER.

................... H I ,,lNI I

TO iNSTALL UPPER HANDLE AND

CRANK ASSEMBLY

® 0n the right side of the handle, install and secure the

_ollowing parts (found in parts bag) in the lower

l_andle hole as shown in figure 4A:

_1- 3/8" x 2" bolt

,1 - 3/8" flatwasher & 3/8" Iockwasher

;1 - 3/8" nut

® Remove the 3/8" nylon iocknut and flatwasher from

hneeye bolt assembly (on the chute crank assembly)

d adjust the two remaining 3/8" jam nuts, the flat-

washer and the adapter on the eye bolt about half

vyay up the thread._

o Install eye bolt through the lower hole on the left hand

side of the handle,

o Install the 3/8" flatwasher and 3/8" nylon Iocknut

!posely on the eye bolt, as shown.

® Remove the plastic cap, the cotter pin and the flat-

washer from the wormed end of the crank assembly

and set aside (See Fig..5)..

® Rotate the notched section of the discharge chute

toward the crank-adjusting rod.

® Install the wormed end of the crank through the hole

in the adjusting rod and secure the end with the flat

washer and cotter pin, as shown in Figure 5.

e Bend the ends of the cotter pin around the rod and re-

i0sta!l the plastic cap.

® Tighten the eye bolt installed earlier. Keep the eye in

lipe with the rod while tightening the inside nut se-

o_Jrelyo

• Tighten the outside 3/8" jam nut up against the other

3/8" jam nut (See Fig. 4B).

o l_otate the chute crank fully clockwise and fully

€,ounter-clockwise. The discharge chute should ro-

Latefully tothe outer diamet erof the worm and should

clear approximately 1/8" (See Fig 5).. If the chute

crank needs to be adjusted, go to the Service and Ad-

justments section on page 18..

NOTE: Be sure the crank does not touch the side of the

engir]e or the cover will be scratched..

RIGHT HANDLE

3/8 |NCH FLATWASHER

3/8 X 2 INCH BOLT

EYE BOLT

FIG. 5

TO CHECK/ADJUST

CONTROL CABLES

The control cables attached to the auger drive lever and

traction drive lever may need to be adjusted before you

use your snow thrower.

For instructions on checking or adjusting the control

cables, see To Adjust The Clutch Control Cables para-

grah on page 19.

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ASSEMBLY

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..................................... ii

TO INSTALL THE SHIFTER LEVER

KNOB

• Stand the snow thrower up on the front of the auger

housing, as shown in Fig 6A,

• Cut the plastic tie which holds the shifter lever

assembly to the shift bracket (Fig 6B).

• Remove the Iocknut, washer, spring and bolt (Fig.

6D) ....

• Reposition the shifter lever into the slot in the

control panel, as shown in Fig 6C and reinstall the

bolt, spring, washer and tocknut.

• Tighten the Iocknut until t/8" to 3/16" (2 or 3 threads)

of the bolt protrude past the locknut.

• Thread the shifter lever knob onto the threaded endof

the shifter lever until it is tight (Fig 6D)

O Movethe shifter lever through allthe speedsto ensure

proper tension of the spring,, If the shifter lever sticks

in any of the notches, loosen the Iocknut 1/4 turn at a

time until the shifter lever moves freely.

TO INSTALL HEADLIGHT

The headlight ismounted on right side ofupper handle and

is installed upside down for shipping purposes

@ Remove the pivot bolt (Fig., 7A), ptace headlight in

correct position (as shown in Fig. 7B and in Fig 2) and

retighten nut.

• Tie the headlight cable to upper and lower handles

with the plastic cable ties supplied in the parts bag by

threading the pointed ends ot each tie through the

square ends and pulling tightly around the headlight

cable and the handle.,

NOTE: One side of the plastic tie has small notches in it,

while the other side is smooth The notched side must be

on the inside ofthe loop which isformed when the ends are

put together

@ Tryto _oosenthe cable tie If itcan be loosened, it has

been attached with the smooth side on the inside of

the loop, Remove the cabletie and reverse itsdirection

SHIFTER

BRACKET

WASHI

1/8 TO 3/16 INCH OF EXPOSED THREADS

FIG, 6

LOCKNUT

O Cut offexcess cable tie,

FIG. 7A FIG. 7B

ASSEMBLY

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TO iNSTALL CHUTE ASSEMBLY TO

CHUTE FLANGE

Q Remove the chute assembly from the carton

• _Usinga 1/2 inch wrench or adjustable wrench, re-

move the three (3) nuts, Iockwashers, flatwashers

and carriage bolts from the chute flange°

® PPlacethe chute assembly over the outside of the

_chute flange so that the "A" on the chute assembly

is next to the "A" on the chute flange This will al+gn

' al!three holes correctly+

• _.Fromthe inside of the chute flange, insert the three

[(3) carriage bolts (removed earlier) through the

ithree square holes The square part of the carnage

bolls should fit into the square holes in the chute

+!lange+

® .lnstall the three (3) flatwashers, !ockwashers and

'nuts (removed earlier) on the carriage bolts.

:._ ,Juu.ltl

CAUTION: IFALL THE THREE (3) CARRIAGE

'_ BOLTSCANNOT BE MOUNTED,THE HOLES

ARE NOTALIGNED CORRECTLY.CHECK THE

POSITION OFTHE LETTER"A's" ONTHE

CH_JTEASSEMBLYAND CHU_ FLANGE. THEY MUST

BENEXT TO EACHOTHER+IF LESS THAN THREE (3)

HOLES LINE UP,YOU HAVEMOUNTED THE CHUTE AS-

SEMBLYINCORRECTt.YAND SNOW COULD BE DIS-

CHARGED TOWARDTHE OPERATOR.RE+INSTALLTHE

CHUTE ASSEMBLYIF NECESSARY.

NUT

LOCKWASHER

FLATWASHER

CARRIAGE

BOLT

(SHOWN

CHUTt

FIG. 8

CHUTE

ASSEMBLY

SQUARE

HOLE IN

CHUTE FLANGE

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OPERATION

==,,,,,,,,ll ,,=

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW

THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various

controls and adjustments Save this manual for future reference,

AUGER DRIVE TRACTION DRIVE

LEVER LEVER

CHUTE DEFLECTOR

LEVER

WE_HT PRIMER BUTTON

ELECTRIC

DISCHARGE

CHUTE BUTTON

SCRAPER BAR

IGNITION

KEY

CHOKECONTROL

THRO'I'TLE CONTROL

RECOIL

STARTER

HANDLE

FIG. 9

,,,,,, ,,,,, ,,,, , ,,,, uu,, u ,, ,,,,,,,,,,,,,,,,, ,,,, .............................................

SEARS TRAC-PLUS SNOW THROWERS conform to the safety standards of the American National Standards

Institute.

Au E'R......................................

G DRIVE LEVER - Starts and stops the auger and

impelIer (snow gathering and throwing),

TRACTION DRIVE LEVER _Propels the snow thrower

lorward and in reverse.

SPEED SHIFTER LEVER - Selects the speed of the

snow thrower (6 speeds torward and 2 speeds reverse)

HEADLIGHT - Turns on whenever the engine isrunning

CRANK ASSEMBLY - Changes the direction of snow

throwing through the discharge chute.

CHUTE DEFLECTOR - Changes the distance the snow

is thrown_

DISCHARGE CHUTE - Changes the direction the snow

is thrown

=,= = ,=== =,,=lLIJ

WEIGHT TRANSFER PEDAL- Engage for heavy snow

conditions, to keep the snow thrower from climbing drifts

and hard-packed snow When released, it eases trans-

port of the snow thrower.

HEIGHT ADJUST SKIDS -Adjusts the ground clearance

of the auger housing.

IGNITION KEY - Must be inserted to start the engine.

ELECTRIC STARTER BUTTON - Used to start the en-

gine using the 120 V electric starter.

RECOIL STARTER HANDLE - Starts the engine manu-

ally,

CHOKE CONTROL - Used to start a cold engine

PRIMER BUTTON - Injects the fuel directly into the

carburetor or mainfold for fast starts in cold weather

THROTTLE CONTROL - Controts the engine speed

i nHnnn,Hu

............,,,r,Ji II "nil''" "¸l ''u¸" I : :

OPERAT

..................... , ,,,,, ,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,i.,.

The operation ofany snowthrower can resultinforeign objects being thrown intothe

eyes, which can resutt in severe eye damage. Always wear safety glasses or eye

shields while operating the snow thrower.,

We recommend standard safety glasses or wide vision safety mask tor over your

glasses available at SEARS Retail or Catalog Stores.

HOW TO USE YOUR SNOW

THROWER

TO _.,ONTROL SNOW DISCHARGE

• Turn the crank assembly to set thedirection of the

snow throwing.

e _oosen the wing knob on the chute deflector and

Wove the deflector to set the distance Move the

deflector UP for more distance, DOWN for less

distance. Then tighten the wing knob (Fig. '10)

TO _TOP YOUR SNOW THROWER

• To stop throwing snow, release lhe auger drive

".. .!_ver (See Fig_ 12)_

e To stop the track, release the traction ddve lever

® T_ostop the engine, push the throttle control lever to

oft and pull out the ignition key (See Fig. tl).

IMPORTANT:

TO MOVE FORWARD AND BACKWARD

® T_Oshift, release the traction drive lever and move

the speed shifter lever to the speed you desire.

Ground speed is determined by snow conditions

Select the speed you desire by moving the speed

shifter lever intothe appropriate colored area on the

cpntrol panel°

Red - Wet, Heavy, Slushy, Extra Deep

Amber- Moderate

White - Very Light

i Green - Transport only

® Engage the traction drive lever (See Fig 12, left

5_nd). As the snow thrower starts tomove, maintain

a,firm hold on the handles, and guide the snow

thrower along the clearing path Do not attempt to

push the snow thrower°

® _o move the snow thrower backward, move the

_peed shitter lever into first or second reverse and

"e_gagethe traction drive lever (left hand)

DO NOTMOVETHESPEED SHIFTER

LEVER WHILE THE TRACTION

LEVER IS DOWN.

TO THROW SNOW

e PUsh down the auger drive lever (See Fig 12,

right hand)_

• Release to slop throwing snow

LUL J±1111'1111

WING KNOB

FIG. 10

PRIMER BUTTON ELECTRIC

STARTER

BUTTON

IGNITION

KEY

CHOKE

CONTROL RECOI L STARTER

THROTTLE HANDLE

CONTROL

FIG. 11

TRACTIONDRIVE AUGERDRIVE

LEVER LEVER

OFF

ell 2 i

LE. \ f R,GHT

HAND HAND

i i i i ill, uH i i ul nil, illl ill i ,i illl

FIG. 12

CAUTION: READ OWNER'S MANUAL

BEFORE OPERATING MACHINE.

NEVER DIRECT DISCHARGE TOWARD

BYSTANDERS. STOP THE ENGINE

BEFORE UNCLOGGING DISCHARGE

CHUTE OR AUGER HOUSING AND

BEFORE LEAVING THE MACHINE.

H,I , , , i1,1 i n,ii i i ,ira,,

TO USE WEIGHT TRANSFER SYSTEM

In hard packed or heavy snow conditions, conventional

snow throwers tend to ride up and leave uneven mounds

of snow behind, For these conditions, your new tracked

snow thrower has a unique weight transfer system (See

Fig 13) designed to minimize ride-upr

Stepping on the weight transfer pedal shifts more weight

to the auger housing,, This weight transfer keeps the

snow thrower in contact with the ground and reduces

ride-up on ice and snow1

In lighter snow conditions or when transporting, you

should release the weight transfer system for easier

steering,

• To use the weight transfer, hold the upper handle

firmly and push down on the weight transfer pedal

(See Fig I3) with the bali of your foot

• To release, pull up on the weight transfer pedal with

the top of your foot,

NOTE: The weight transfer system will not work if the

auger housing height adjust skids are adjusted to the

highest position,

BEFORE STARTING THE ENGINE

OFF

FIG,13

OIL FILL CAPtDIPSTICK

NOTE: OIL LEVEL MUST

BE BETWEEN FULL

AND ADD MARK

FILL/ADD OIL:

The engine on this snow thrower was shipped without

oil Add oil before you start the engine Remove the oil

fill capfdipstick and till the crank case to FULL line on

dipstick (26 ounces) (See Fig 14) with SAE 10 W-30

motor oil (or equivalent) Do not overfill. Tighten the fill

cap/dipstick securely each time you check the oil level.

NOTE: S.A E 5W-30 motor oil may be used to make

starting easier in areas where temperature is consis-

tently 20 ° F or lower

FILL GAS:

WARNING: Experience indicates that alcohot blended

fuels (called gasohot or using ethanol or methanol) can

attract moisture which leads to separation and formation

of acids during storage Acidic gas can damage the fuel

system of an engine while in storage

To avoid engine problems, the fuel system should be

emptied before storage for 30 days or longer. Start the

engine and let itrun until the fuel lines and carburetor are

empty, Use the carburetor bowl drain to empty residual

gasolinefromthe float chamber (See Fig. 42)Use fresh

fuel next season. (See Storage instructions for additional

information )

Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur

Fill the fuel tank with clean, fresh, unleaded grade

automotive gasoline Be sure that thecontainer you pour

the gasoline from is clean and free from rust or other

FIG.14

foreign particles, Never use gasoline that may be stale

from long periods of storage in the container,

, i,u,i H , .............................

CAUTION: GASOLINE IS FLAMMABLE

AND CAUTION MUST BE USED WHEN

HANDLING OR STORING IT,

DO NOT FILL FUEL TANK WHILE SNOW

THROWER IS RUNNING,WHEN IT IS HOT, OR

WHEN SNOW THROWER IS IN AN ENCLOSED

AREA.

KEEP AWAY FROM OPEN FLAME OR AN ELEC-

TRICAL SPARK AND DO NOT SMOKE WHILE

FILLING THE FUEL TANK.

NEVER FILL THE TANK COMPLETELY. FILL

TH E TAN K TO WITHIN 1/4"- 1/2" FROM THE TOP

TO PROVIDE SPACE FOR EXPANSION OF FUEL,

ALWAYS FILL FUEL. TANK OUTDOORS AND

USE A FUNNEL OR SPOUT TO PREVENT SPILL-

INGo

MAKE SURE TO WIPE UP ANY SPILLED FUEL

BEFORE STARTING THE ENGINE,

STORE GASOLINE IN A CLEAN, APPROVED

CONTAINER AND KEEP THE CAP IN PLACE ON

THE CONTAINER,

.... ,H ,

OPERATION

ii illl ill

TO STOP ENGINE

o To stop engine, move the throttle control lever to

STOP position and remove key Keep th,t key in a

safe place.. The engine will not start without the key.

TO START ENGINE (Electric Starter)

Be sure that the engine has sufficient oil., The snow

thrower engine is equipped with a 120 volt A C electric

starter and recoil starter. Before starting the engine, be

Certail_ tha.t you Rave read the following information:

COED START (See Fig. 15)

• _e sure the auger drive and traction drive levers

are in the disengaged RELEASED position.

e Move the throttle control up to FAST position.

• Remove the keys from the plastic bag_ Insert one

_ey intothe ignition slot Be sure itsnaps into place.

DO NOT TURN KEY. Keep the second key in a

s_afeplace.

® _otate the choke knob to FULL choke position.

e Connect the power cord to the switch box on the

engine..

e Plug the other end ot the power cord into a three

hole, grounded 120 volt AC receptacle.

® Press primer button in cold weather.. Press two-

t_ree times while keeping you r finger over the vent

I_oie on the primer button Additional priming may

be,necessary for the first start if thetemperature is

below 15° F.

• i

e push down on the starter button until the engine

starts Do not crank for more than 10 seconds at a

time. This electric starter is thermally protected. If

overheated it wel! stop automatically and can be

restarted only when it has cooled to a safe tem-

perature (a wait of about 5 to 10 minutes is re-

quired)

e VVhen the engine starts, release the starter button

and slowly rotate the choke to OFF position., If the

ejlgine falters, rotate the choke to FULL and then

gradually to OFF.

e ._isconnect the power cord from the receptacle first

._ind then from switch box on engine.

NOTE: Allow the engine to warm up for a few minutes

because the engine will not develop full power until it

reaches operating temperature.

• Run the engine at full throttle (FAST) speed when

throwing snow,.

WARM START

If restaTrtingawarm engine after a short shutdown, leave

choke 'at OFF and do not push the primer button

BUTTON

IGNITION

CHOKE

CONTROL

THROTTLE CONTROL

FIG,15

BOX

CAUTION: THIS STARTER IS EQUIPPED

WITH ATH REE-WIRE POWER CORD AND

PLUG AND IS DESIGNED TO OPERATE

ON 120 VOLT AC HOUSEHOLD CUR-

RENT. IT MUST BE PROPERLY GROUNDED AT

ALL TIMES TO AVOID THE POSSIBILITY OF ELEC-

TRICAL SHOCK, WHICH MAY BE INJURIOUS TO

OPERATOR. FOLLOW ALL INSTRUCTIONS

CAREFULLY AS SET FORTH IN THE "TO START

ENGINE" SECTION. DETERMINE THAT YOUR

HOUSE WIRING IS A THREE-WiRE GROUNDED

SYSTEM. ASK A LICENSED ELECTRICIAN IF YOU

ARE NOT SURE. IF YOUR HOUSE WIRE SYSTEM

IS NOT A THREE-WIRE SYSTEM, DO NOT USE

THIS ELECTRIC STARTER UNDER ANY CONDI-

TIONS. IF YOUR SYSTEM IS GROUNDED AND A

THREE-HOLE RECEPTACLE IS NOT AVAILABLE

AT THE POINT YOUR STARTER WILL, NORMALLY

BE USED, ONE SHOULD BE INSTALLED BY A

LICENSED ELECTRICIAN.

WHEN CONNECTING 120 VOLT AC POWER CORD,

ALWAYS CONNECT THE CORD TO THE SWITCH

BOX ON THE ENGINE FIRST, THEN PLUG THE

OTHER END INTO THE THREE-HOLE GROUNDED

RECEPTACLE.

WHEN DISCONNECTING POWER CORD_ ALWAYS

!.UNPLUG THE END IN THE THREE-HOLE

i GROUNDED RECEPTACLE FIRST.

: 14

OPERATION

,, ,,,,,,,, , ,,,,, ,, , ,, = i= N,,, ,,,,,,,,l,l,,,,,, ,=,,, ,,

........ N, ,,,,,,,,,H ,,,H

==,=

=, =,,=1,,i, ,,, =, =,

CAUTION: NEVER RUN ENGINE IN-

DOORS OR IN ENCLOSED, POORLY

VENTILATED AREAS. ENGINE EX-

HAUST CONTAINS CARBON MON-

OXIDE, AN ODORLESS AND DEADLY GAS°

KEEP HANDS, FEET, HAIR AND LOOSE

CLOTHING AWAY FROM ANY MOVING PARTS

ON ENGINE AND SNOW THROWER.

WARNING: TEMPERATURE OF MUFFLER AND

NEARBY AREAS MAY EXCEED 150° F. AVOID

THESE AREAS.

DO NOT ALLOW CHILDREN OR YOUNG TEEN-

AGERS TO OPERATE OR BE NEAR SNOW

THROWER WHILE IT IS OPERATING.

TO STOP ENGINE

e To stop engine, move the throttle controt lever to

STOP position and remove key. Keep the key in a

safe place. The engine witl not start without the keyr

TO START ENGINE (Recoil Starter)

Be sure that the engine has sufficient oil. Before starting

the engine, be certain that you have read the following

information:

COLD START (See Fig. 16)

e Be sure the auger drive and the traction drive levers

are in the disengaged RELEASED position

® Move the throttle control up to FAST position.

• Push the key into the ignition slot Be sure it snaps

into place. Do not turnkey. Remove ptastic bag and

• extra key.

® Rotate choke control to FULL choke position

Press the primer button two or three times, while

keeping your finger over the vent hole on the primer

button. Additional priming may be necessary for the

first start if the temperature is below 15° F

e Pull the starter handle rapidly. Do not allow the

handle to snap back, but allow it to rewind slowly

while keeping a firm hold on the starter handle..

As the engine warms up and begins to operate

evenly, rotate the choke knob slowly to OFF posi-

tion. Ifthe engine falters, return to FULL choke, then

slowly move to OFF choke position

CHOKE

CONTROL

IGNITION

KEY

THROTTLE CONTROL

=, ....................

FIG.16

STARTER

HANDLE

NOTE: Allow the engine to warm up for a few minutes

because the engine wil! not develop full power until it

reaches operating temperature.

= Run the engine at or near the top speed when

throwing snow

WARM START

If restarting a warm engine after a short shutdown, leave

choke at OFF and do not push the primer button

FROZEN RECOIL STARTER

If the starter isfrozen and will not turn engine:

• Pull as much rope out of the starter as possible.

o Release the starter handle and let it snap back

against the starter..

tf the engine still fails to start, repeat If continued at-

tempts do not free starter, follow the electric cold start

procedures to start.

To help prevent possible freeze-up of recoil starter and

engine controls, proceed as fotlows after each snow

removal job.

e, With the engine running, pull the starter rope hard

with a co ntinuous full arm stroke three or four times..

Pulling of starter rope will produce a loud clattering

sound. This is not harmful to the engine or starter

o With the engine not running, wipe all snow and

moisture from the carburetor cover in area of control

levers.. Also move throttle control, choke control,

and starter handle several times and leave in off

position.. Leave choke in Full position

i i

OPERATIO

SNOW THROWING TIPS

• For maximumsnowthrower efficiency, ad_JStground

speed, not throttle, If the track slips, reduce forward

speed. The engine isdesigned to deliver maximum

p_dormance at full throttle and should be run at trois

power setting at all times..

e Most efficient snow throwing is accomplished when

the snow is removed immediately after it falls

_Forcomplete sn0w removal, slightly Overlap each

•path previously taken.

e The snow should be discharged down wind when-

_e_,erpossible.

• 'For normal usage, set the skids so that the scraper

_'bar is 1/8" above the skids. For extremely hard-

packed snow surfaces, adjust the skids upward so

_hat the scraper bar touches the ground

® _'Ongravel or crushed rock surfaces, set the skids at

,'I-1/4" below the scraper bar (see To Adjust Skids

_eight paragraph on page 19). Rocks and gravel

must not be picked up and thrown by the machine.

• If the front of the snow thrower has a tendency to

.._raise,reduce the ground speed and engage the

weight transfer system.

• _Afterthe snow throwing job has been completed,

,allow the engine to idle for a few minutes, which will

•melt snow and accumulated ice off the engine.

® Clean the snow thrower thoroughly after each use.

• Remove ice and snow accumulation and all debris

!tom the entire snow thrower, and flush with water

{if possible) to remove all salt or other chemicals.

Wipe snow thrower dry.

CAUTION: DO NOT ATTEMPT TO RE-

MOVE ANY ITEM THAT MAY BECOME

LODGED IN AUGER WITHOUT TAKING

THE FOLLOWING PRECAUTIONS,'

® RELEASE AUGER DRIVE AND TP.ACIION

DRIVE LEVERS.

e MOVE THROTTLE LEVER TO STOP POSI-

TION°

= REMOVE (DO NOT TURN) IGNITION KEY_

• DISCONNECT SPARK PLUG WIRE.

• DO NOT PLACE YOUR HANDS IN THE

AUGER OR DISCHARGE CHUTE. USE A

PRY BAR.

-1

'16

iiiii ..............

TENANCE

The warranty on this snow thrower does not cover items

that have been subjected to operator abuse or negli-

gence. To receive fullvalue fromthewarranty, operator

must maintain snow thrower as instructed in this manual

Some adjustments will need to be made periodically to

properly maintain your snow thrower

A!l adjustments in the Service andAdjustments 'section

of this manual should be checked at least once each

season

AFTER FIRST USE

o Check the tracks for tension and adjust if necessary

(See To Adjust Track paragraph on page 24)

Check the track adjustment and fasteners

regularly.

• Be sure that all fasteners are tight.

AS REQUIRED

The following adjustments should be performed more

than once each season

• Auger and Track Drive Belts shouldbe adjusted after

the first 2 to 4 hours of use, again about mid-season

and twice each season thereafter See To Adjust

Belts paragraph on page 20

® All screws and nuts should be checked oftento make

sure they are tight, preferably after each use

ii i ,ll,l,m, ii_J , i ii,,, ..............., L,ILII

GENERAL RECOMMENDATIONS

SNOW THROWER

LUBRICATION - EVERY TEN HOURS

® Chain and Sprockets- Oil chains and sprockets (See

Fig 17) with 10W-30 oil (or equivalent) after 10 hours

use and at the end of each season

e Weight Transfer System- Coat weight transfer plate

(See Fig 18) with clinging type grease, such as

Lubriplate, every ten (10) hours and before storage.

e Auger Shaft- Using a hand grease gun, lubricate the

auger shaft zerk fittings (See A, Fig. 19) every ten

(10) operating hours Each time a shear bolt is

replaced (see To Replace the Auger Shear Bolt (on

page 24), the auger shaft MUST be greased

= For storage or when replacing shear bolts, remove

shear bolts and lubricate auger shaft zerks Rotate

auger several times on shaft and reinstall shear

bolts°

LUBRICATION - NOT REQUIRED

Hex Shaft and Gears - Hex shaft and gears require

no lubrication. All bearings and bushings are

lubricated for lifetime and require no maintenance

(See Fig 20).

iillll ,i , i,, u

i iii ill illlll i, I,I,,IL,LIIL,,I,,

OIL(CHAINSANDSPROCKETS)

l llll ,, , ............

FIG ,17

WEIGHT

TRANSFER

PIVOT

WEIGHT

TRANSFER

PLATE

FIG, 18

FIG.20

TENANCE

i iii ill ill llll iiii

NOTE: Any greasing or oiling of the above components

can cause contamination of the friction wheet tfthe disc

drive plate or friction wheel come in contact _th grease

or oil, damage to the friction wheel will result.

Should grease or oil come in contact with the disc dd_e

plate or friction wheel, be sure to clean the plate and

wheel thoroughly.

NOTE! For storage, the hex shaft and gears should be

wiped _with 10W-30 motor oil to prevent rusting (See

Fig. 19).

® Auger Gear Box - The auger gear box has been

factory lubricated for life. Iffor some reason lubricant OILFILLCAP/

Sl_ould leak out, have auger gear case checked by a DIPSTICK

co[npetent repairman

ENGINE

LUBRICATION

Check, the crankcase oil level (See Fig. 21) before

startin_l the engine and after each five (5) hours of

contin'uous use. Add SAE 10W-30 motor oil or

equivale'nto Tighten fill cap/dipstick securely each time

you ch_ck the oil level° S.A.E. 5W-30 motor oil may be

used to make starting easier in areas where temperature

is consistently 20° F or lower..

Change the oil after first two hours of operation and every

25 hot_rs thereafter or at least once a year if the snow

thrower is not used for 25 hours (See Fig. 22).

® Pbsition snow thrower so that the oil drain plug is

lowest point on the engine, Remove oil drain plug

and oil fill cap/dipstick Drain oil into a suitable

"t ,

container. Oil will drain more freely when warm.

o Reptace oil drain plug and tighten securely Refill

crankcase with SAE. 10W-30 motor oil (or equiva-

lent).. SA E. 5W-30 motor oil may be used to make

sBrting easier in areas where temperature is con-

si_tently 20 ° F or towerr

i , iiiiiii i,illllllM,,II

"_ .__NOTE: OIL LEVEL

.,_,_To, L" ..,/._,V MUST BE B!_TWEEN

.,,_"F._"."_7 FULt '_,',q)

AD[_ MARK

FIG. 21

FtGo 22

OIL DRAIN PLUG

SPARK PLUG

• Make sure that the spark ptug is tightened secu rely

i_o the engine and the spark plug wire is attached

.re the spark plug..

e lPa torque wrench is available, torque plug to 18 to

*'h

23 foot pounds

e Clean the area around the spark plug base before

J . ,

r_moval to prevent d_rtfrom entering the engine

e Clean the spark plug and reset the gap periodically

• i,i • , I I,H,IIIll i i i ,i, ................ i,

...................

CAUTION: ALWAYS DISCONNECT THE I

SPARK PLUG WIRE AND TIE BACK !

AWAY FROM THE PLUG BEFORE MAK- i

ING ANY ADJUSTMENTS OR REPAIRS. i

TO ADJUST SKIDS HEIGHT

,,, ................ . i illllllllll ,l,u ii illlll .................

AND ADJUSTMENTS

liHi i ...........................

i i ill i H,J, illll,i ii ,, u,,,,,., ,,,,,, ill i i

SKID MOUNTING NUTS

This snow thrower is equipped with two height adjust-

ment skids, located on the outside of the auger housing

(See Fig_23), Thes-e Skids_elevate the front of the snow

thrower

For normal hard surfaces, adjust the skids as follows:

o Make sure the snow thrower is on a hard, Ievel

surface and the weight transfer system lever is

released See page 13

e Place extra shear bofts supplied (found in parts

bag) under each end ofthe scraper bar near but not

under the skids,,

o Loosen the skid mounting nuts (See Fig, 23) and

push the skids down until they touch the ground,

Retighten the mounting nuts,

For rocky or uneven surfaces, raise the front of the snow

thrower by moving the skids down This will help prevent

rocks and other debris from being picked up and thrown

by the auger

NOTE: Ifthe skids are at the maximum height, the weight

transfer system wit{ not work,

TO ADJUST SCRAPER BAR

After considerable use, the metal scraper bar will have a

definite wear pattern The scraper bar in conjunction

with the skids should always be adjusted to allow 1/8"

between the scraper bar and the sidewalk or area to be

cleaned.

e Position the snow thrower on a Ievel surface

• Loosen the carriage bolts and nuts securing the

scraper bar to the auger housing.

® Adjust the scraper bar to the proper position

• Tightenthe carriage bolts and nuts, making surethat

the scraper bar is paralle_ with the working surface.

o After extended operation, the scraper bar may be

reversed if the scraper bar must be replaced due

to wear, remove the carriage bolts and nuts and

install a new scraper bar.

AUGER HOUSING HEIGHT ADJUST SKID

i,,, H IIIHHI I I,I IN,HH I,H

FIG. 23

CAUTION: BE CERTAIN TO MAINTAIN

PROPER GROLIND CLEARANCE FOR

YOUR PARTICULAR AREA TO BE

CLEARED, OBJECTS SUCH AS

GRAVEL, ROCKS OR OTHER DEBRIS,

IF STRUCK BY THE IMPELLER_ MAY BE

THROWN WITH SUFFICIENT FORCE TO

CAUSE PERSONAL INJURY, PROPERTY

DAMAGE OR DAMAGE TO THE SNOW

THROWER..

ii.....................................................................

TO ADJUST CHUTE

CRANK ASSEMBLY

if you cannot rotate the chute crank tully to the left and lo

the right, you need to adjust the chute crank (See Fig, 24).

e Loosen both 1/2" nuts on the crank adjusting rod

(using 3/4" wrenches),

® Rotate the adjusting rod in or out to allow about 1/8"

clearance between the notch in the flange and the

outer diameter of the worm.

e Once this clearance is set, tighten the nuts.

NOTE: Be sure the crank does not touch the side of the

engine or the cover will be scratched

................ ..• Lii,ll ,,,,

PLASTIC _ _' NOTCHED SECTION

CAP COTTER

FLATWASHER

CRANK ADJUSTING ROD

WORM

112INCH

FIG. 24

SERVICE AN ADJUST T$

TO ADJUST THE CLUTCH CONTROL

CABLES

Periodiq adjustment ofthe cables may be required due to

normal stretch and wear on the belts. To check Ior correct

adjustment, the control lever must be in the full forward

position, resting on the plastic bumper. The control

cables are correctly adjusted when the center of the "Z"

fiUing istin the center of the hole and there is no droop in

the cable (See Fig. 25) ........

If adjustment is necessary:

• Push the cable through the spring (See Fig 26) to

expose the threaded portion of the cable

• Hold the square end of the threaded portion with

pliers and adjust the Iocknut inor out until the excess

slack is removed.

e Pull the cable back through the spring and connect

the _able..

e" Do'the same for the other lever cable

NOTE:-Whenever the traction drive or auger belts are

adjusted or replaced, the cables will need to be adjusted.

TO ADJUST BELTS

Belts str_etchduring normal use. If you need to adjust

the belt,_ due to wear or stretch, proceed as follows:

TRACK DRIVE BELT (See Fig. 28)

The track drive belt has constant spring pressure and

does not require adjustment. Check the clutch control

cable adjustment before replacing the belt

Replace_the track ddve belt if it is still slipping (see To

Replace' Bells paragraph on page 22)°

AUGER DRIVE BELT (see Fig. 28)

If your snow thrower will not discharge snow, check the

control cable adjustment. If it is correct then check the

condition of the auger drive belt. It may be loose or

damaged. If it is damaged, replace it See To Replace

Belts p_agraph on page 21. If the auger drive belt is

loose, a_just as follows:

® Disconnect the spark plugwire.

® Ren_ove the belt cover_

® Lo0_en the nut on the idler pulley (See Fig. 27) and

mo_e the pulley toward the belt about t/8'L

® Tighten the nuL

o Press the augerdrive lever_ Checkthetension onthe

belt {(opposite idler pulley). The belt should deflect

abo0t i/2" with moderate pressure (See Fig. 27).

NOTE: You may have to move the idler pulley more than

once to obtain the correct tension

® Reptacethe belt cover.

• Che_k the clutch control cable adjustment.

® Rec6nnectthe spark plug wire

TRACTION CONTROL LEVER

DRIVE MUST BE tN FULL

LEVER FORWARD PO_{I-

TION _,JustCm_ =ct.

"Z"FII-rING Ing F',___o BuLnper)

WHENCHECKING

PLASTICBUMPER

FIG. 25

ENGAGED

1t2 iNCH

DEFLECTION

PULLEY

FIG, 27

_, AUGER DRIVE BELT

TRACTION DRIVE BELT ENGINE

PULLEY

TRACTION _'_,

AUGER IDLER

PULLEY

FIG°28

fr IIH, I ,,',, Ill

............SERVIC ............AN....

TO REPLACE BELTS

The drive belts on this snow thrower are of special

construction and should be replaced with original

equipment belts available from your nearest SEARS

Store or Service Center,

You will need the assistance of a second person white

replacing the belts,.

Drain the gasoline from the fue! tank by removing the fuel

line.i Drain the gas and reinstall fuel line.

.................................

CAUTION: DRAIN THE GASOLINE OUT I

DOORS ' AWAY,FROM FIRE OR FLAME

i _lll • ill ill i .,. ,i -LLI_

AUGER DRIVE BELT

If your snow thrower will not discharge snow, and the

auger drive belt is damaged, replace it as foltows:

• Disconnect the spark plug wire_

o Remove the belt cover (See Fig, 29)

® Remove the auger drive engine putley, Removing

the engine pulley allows you to remove the belt

without removing the belt guides (See Fig. 30)

• Remove plastic cap, cotter pin and washer from the

wormed end of crank assembly (See Fig 24)

o Remove crank assembly from adjusting rod and

slide crank out of the way

® Have someone hold up on the upper handles

Remove the top two bolts (See Fig. 29) holding the

auger housing to the motor mount frame

e The auger housing and motor frame will separate

(pivoting on lower bolts)

NOTE: It may be necessary to slightly loosen the bottom

nuts (See Fig. 29) to get the auger housing and motor

mount to pivot,

e Bend tthe belt retainer tabs (See Fig 3t ) away from

the auger pulley.

• Remove the old auger belt and install new one,.

® Pull up on the belt to hold it firmly in the "V" of the

pulley and bend the belt retainers back into position

leaving t/16 to 1/8 inch clearance between the bett

and the belt retainer tabs,

e Standing on the right side of the snow thrower, puit

up the auger drive belt

• Have someone engage the auger drive lever and

pivot the motor mount frame back into position

NOTE: Engaging the auger dr ve lever moves the auger

brake out of the way.

• Reinstall the top two bolts that hold the auger

housing to the motor mount frame and tighten the

bottom two nuts if they were loosened

e Place the auger drive belt on the engine pulley and

reinstall the auger drive engine pulley

Ill, II, I II I,I I' II III I II II,I II,, I I II,I, I ,llll ,, ' I,,I, IlL •

USTIVlENTS

ADJ ........................

i .N,,, H .i ,,L I

e__ BELTCOVER

1/4 X 1/2 INCH SELF

TAPPING SCREW

% TOP BOLT

BOTTOM NUT

i ill

FIG, 29

i illll i ...........................

TRACTION.... _ TRACTIONDRIVEBELT

DRIVE

BELT TRACKDRIVE

,_ PULLEY

TRACTION-,i-_

IDLERPULLEY

)' BELTGUIDE

AUGER

PULLEY

BRAKE ASSEMBLY

ill.i ii i lll .i i,ill . ii ii i,,,,i i,

FIG. 30

1/16 TO 118INCH

CLEARANCE

WITHBELT

FIRMLY IN"V'"

AUGER

"_PULLEY

BELT

RETAINER

TABS

FIG. 31

= Adjust drive belt, see To Adjust Belts paragraph on

page 20

e Reinstall the removed parts in reverse order of

removal,

SERVICE AND

TRACK DRIVE BELT

If your snow thrower will not move forward check the

track drive belt tot wear. If the track drive belt needs to

be repl,_ced, proceed as follows:

= _isconnect the spark plug wire

• Remove the belt cover,,

• Fqllow steps 4 through 9 of the Auger Drive Belt

Replacement paragraph on page 21.

o P_II the spring loaded tract on drive idler pulley (See

Fig. 30) away from the traction drive belt,

• R#move the traction drive belt from the engine

pulley,

NOTE:you may have to move the auger brake assembly

(See Fig 30) to remove the belt from the traction drive

ADJUST

REMOVE BOLT _"

[--

LOOSEN BOLl"

uiL i,i

.................iiii i

T REAR PANEL

BOSOM PANEL

LOOSENBO_

TRACKCONNECTINGROD

FIG. 32

pulley,

• In_;tall the replacement belt and reinstall the re-

moved parts _nreverse order of removal

TO AE_JUST THE FRICTION WHEEL

If tl_e snow thrower will not move forward, you need to

check the track drive belt, the traction drive cable or the

friction Wheel, Ifthe friction wheel isdamaged, it will need

to be replaced See the To Replace Friction Wheel

paragratoh on page 23, If the friction wheel is not worn,

check the adjustment, as follows:

o DisCOnnect spark plug wire,

• Drain the gasoline from the gas tank.

• Sta!_d snow thrower on end,

® Remove the bottom panel (See Fig, 32)

e Position the shifter lever in first (1) gear

® Note ihe position of the friction wheel on the disc

drive t?late The right side of the friction wheel should

be 2-5/8" fro mthe left outer side of the disc drive plate

(See Fig. 33).

If adjustment is necessary:

® Loosen the jam nut "A" on the speed select rod

Rer_ove the ball joint from the shifter bracket

Lengthen or shorten the rod by turning the adaptor to

obtain the correct friction wheel position (See Fig,

34),i

• Re'i_stall the ball joint and tighten lhe jam nut.

o Reir_statl the botlom panel,

SPEED

SELECT

ROD

ADAPTOR

BALLJOINT

2-5t8 INCH

FIG. 33

,r,rll ii Illllll' In lull I I

FRICTIONWHEEL

DISCDRIVEPLATE

SHIFTER

_,. LEVER

FIG. 34

SERVICE AND ADJUSTMENTS

, nnn, l,,Hl,,,,,,,,,,,,,,l,,, ,,,,, ,,,, n, ,,l,,,iHullJ,,,it,

TO REPLACE FRICTION WHEEL

Ifthesnowthrowerwitl not move forward, andthefriction

wheel is worn or damaged, you need to replace it, as

follows: (First allow the engine to cooL)

_lb CAUTION: DRAIN GASOLINE OUTDOORS I

AWAY FROM FIRE OR FLAME°

• Di'ainthe gasoline from the fuel tai_k 6y removing

thefuel tineo Drain the fuel and reinstall the fuel line,

• Disconnect the spark plug wire.

e Stand the snow thrower up on the auger housing

end (See Fig, 35),,

o Remove the rear and bottom panels (See Fig 35),

i,i ,1,, i i l!,n

;:{EMOVE BOL_ :_'

I_ REMOVE BOLT

REAR PANEL

Ill _ I ti BOTTOM PANEL

LOOSEN BOLT-- ._._ LOOSEN BOLT

TRACK CONNECTING ROD

FRICTION WHEEL

CLUTCH ASSEMBLY

3!8"NUT

FIG. 35

FIG. 36

® Hold the hex shaft with an 11/16 inch wrench (or an

adjustable wrench) Place the wrench on the ex-

treme right hand side of the hex shaft (See Fig 36)

• Remove the 3/8 inch nut, tockwasher and flat-

washer holding the wheel and hub assembly to the

shaft

HEX SHAFT

e Remove the hub and wheel assembly and replace

the friction wheel,

NOTE: Be sure the friction wheel is installed as it was

removed The hub should be inside recessed or cupped

end and facing away from the clutch assembly Be sure

the 1/8 inch square key is in place and the thrust washer

is completely on the shoulder of the shaft, NOT trapped

between the shoulder and the thread,

• Reinstall the removed parts in reverse order of

removal,,

u,,,, ,=,,,,. _ ,u,_,, + H ,,,m mm =,

SERVmCE ADJUST E TS

ml ,u==, , =m,,= ,=u ,,,, H=,, == ,,,,, mm ,,, == ==m,,m ,= ' ,,,,, ,H ,,,, ,, ...........

TO REPLACE AUGER SHEAR BOlT ...................... '......

The augers are secured to the auger shaft with special

bolts (See Fig. 37) that are designed to break (to protect

the machine) if an object becomes lodged in the auger

housing. Use of a harder bolt will destroy the protection

provided by the shear bolt..

IMPORTANT: TO INSURE SAFETY AND

PERFORMANCE LEVELS, ONLY

ORIGINAL EQUIPMENT SHEAR

BOLTS SHOULD BE USED.

To replace a broken shear bolt, proceed as follows:

e Move the throttle to STOP and turn off all controls..

e Disconnect the spark plug wire. Be sure all moving

parts have stopped.

® Lubricate the auger shaft zerk titting (see the Main-

tenance section, on pages 17-18)_

e Align the hole in the auger with the hole in the auger

shaft Install the new shear bolt and Iocknut pro-

vided

e Reconnect the spark plug wire

TO ADJUST TRACK

Ifthe snow thrower does not move forward evenly and the

track slips slightly, you need to check the track as follows:

e Measure the distance between the top of the side

plate and the inside of the track, The distance

should not be more than two (2) inches

Ifthe distance isgreater, you need to adjust the track, as

follows:

e Loosen the bolts (See F{g 38, A) on both sides of

the track assembly

• Turn the cam washers equally on both sides

Adjust the trackto reduce slack, so that the distance

between the top of the side plate and the inside of

thetrack is not greater than two (2)inches. Be sure

the cam washers are adjusted evenly or the track

will be twisted (See Fig 39). if the track becomes

twisted, readjust the cam washers to the correct

adjustment

LOCKNUT

FIG. 37 I

mS+A.CESHOtJ.O.OTBE

mACK GRATERmAN=,NCHES

(A) CAM

WASHER

FIG. 38

FRONT VIEW

,, ,,, ,m

...................f outOFAmUSmEN"r....................

P*t %_

_ -.._---CORREOT t

FIG. 39

TO ADJUST CARBURETOR

The carburetor (See Fig. 40 and Fig. 42) has been pre-set

atthe factory and readjustment should not be necessary.

However, if the carburetor does need to be adjusted,

proceed as follows:

o Close the high speed adjusting screw by hand

• Do not overtighten.

® Then open it 141/4 to t-1/2 turns .....

e Close the idle adjusting screw by hand. Do not

overtighten

e Then open it 1-1/4 to t-1/2 turns.

• Start the engine and let it warm up.

® Set the throttle control to FAST. Adjust the high

speed adjusting screw in until the engine speed or

sound alters Adjust the screw out until the engine

speed sound altersr Note the difference between

the two limits and set the screw in the middle of the

range.

® Set the throttle control to SLOW Adjust the idle

adjusting screw in until the engine speed drops,

then adjust the screw out until the engine speed

drops. Note the difference between the two limits

and set the screw in the middle of the range.

® Ifthe engine tends to stall under load or not accel-

erate from low speed to high speed properly, adjust

the high speed screw out in 1/8turn increments until

the problem is resolved

e Let the engine run undisturbed for 30 seconds

between each setting to allow the engine to react to

the previous adjustmenls

SERVICE AND ADJUSTMENTS

, ................... i

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHlCH IS FACTORY

SET FOR PROPER ENGINE SPEED

OVERSPEEDtNG THE ENGINE

ABOVE THE FACTORY HIGH SPEED

SETTING CAN BE DANGEROUS.

IF YOU THINK THE ENGINE -

GOVERNED HiGH SPEED NEEDS

ADJUSTING, CONTACT YOUR

NEAREST SEARS SERVICE CENTER,

WHICH HAS THE PROPER

EQUfPMENT AND EXPERIENCE TO

MAKE ANY NECESSARY

ADJUSTMENTS.

TO ADJUST OR REPLACE

THE SPARK PLUG

ifyou have difficulty starting your snow thrower, you may

need to adjust or replace the spark plug Follow the

instructionsbelow

Replace the spark plug if electrodes are pitted or burned

or ifthe porcelain iscracked

CARBURETOR

IDLE ADJUSTING SCREW

(Close finger tight only)

TO ADJUST:

HIGH SPEED ADJUSTING

SCREW

(C!osefingertighlonly)

FIGo40

Clean the spark plug by carefully scraping elec-

trodes (do not sand blast or use a wire brush).

Be sure the spark plug is clean and free of foreign

matedal. Check electrodes gap (See Fig. 41) with a

wire feeler gauge and reset the gap to 030 inch if

necessary°

,030 GAP

ii i i

FIG. 41

TO REPLACE:

e If you need a new spark plug, use only the proper

replacement spark plug (See page 4 )

® Set the gap to .030

• Before installing the spark plug, coat its threads

lightly with graphite grease to insure easy removal.

o Tighten the plug firmly intothe engine

® Ifa torque wrench isavailable, torque the plug to18

to 23 ft - Ibs.

......................................STORAGE

................ ii ..............................................

,11 =ll= , H= , ,l=l= ,, ,i,l=

A CAUTION: NEVERSTOREYOURSNOW

THROWER INDOORS OR IN AN EN-

CLOSED, POORLY VENTILATED AREA

IF GASOLINE REMAINS IN THE TANK. FUMES

MAY REACH AN OPEN FLAME, SPARK OR PI-

LOT LIGHT FROM AFURNACE, WATER HEATER,

CLOTHES DRYER, CIGARETTE, ETC.

To prevent engine damage ( if snow thrower is not used

for more than 30 days) follow the steps below

ENGINE STORAGE

Gasoline must be removed or treated to prevent gum

deposits from forming in the tank, filter, hose, and

carburetor during storage. Also during storage, al-

cohol blended gasoline that uses ethanol or metha-

nol (sometimes called gasohol) attracts water. It acts

on the gasoline to form acids which damage the

engine.

o To remove gasoline, run the engine until the tank is

empty and the engine stops., Then drain remaining

gasoline from carburetor by pressing upward on

bowl drain located on the bottom of carburetor (See

Figure 42)r

If you do not want to remove gasoline, a fuel

stabilizer (such as Craftsman Fuel Stabilizer No.

33500) may be added to any gasoline left in the tank

to minimize gum deposits and acids if the tank is

almost empty, mix stablitizer with fresh gasoline in

a separate container and add some to the tank.r

ALWAYS FOLLOW INSTRUCTIONS ON STABI-

LIZER CONTAINER. THEN RUN ENGINE AT

LEAST '10 MINUTES AFTER STABILIZER IS

ADDED TO ALLOW MIXTURE TO REACH CAR-

BURETOR, STORE SNOWTH ROWER IN A SAFE

PLACE. SEE WARNING ABOVE.

You can keep your engine in good operating condi-

tion during storage by:

o Changing oil.

® Lubricating the piston/cylinder area_ This can be

done by first removing the spark plug and squirting

clean engine oil into the spark plug hole Then cover

the spark plug hole with a rag to absorb oil spray

Next, rotate the engine by pulling the starter two or

three times, Finally, reinstall spark plug and attach

spark plug wire,

BOWL CARBURETOR

DRAIN BOWL

..........FIGo42

SNOW THROWER STORAGE

e Thoroughly clean the snow thrower_

® Lubricate all lubrication points (see the Mainte-

nance section on pages 17-18).

® Be sure that all nuts, bolts and screws are securely

fastened Inspect all visible moving parts for dam-

age, breakage and wear. Replace if necessary_

® Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

o Cover the bare metal parts of the blower housing

auger and the impeller with rust preventative, such

as sprayable lubricant

NOTE: A yearly checkup or tuneup by a SEARS Service

Center is a good way to insure that your snow thrower will

provide maximum performance for the next season.

OTHER

o If possible, store your snow thrower indoors and

cover it to give protection from dust and dirt

® if the machine must be stored outdoors, block up the

snow thrower to be sure the entire machine isoff the

ground.

Cover the snow thrower with a suitable protective

cover that does not retain moisture, Do not use

plastic.

IMPORTANT: NEVER COVER SNOW THROWER

WHILE ENGINE AND EXHAUST

AREAS ARE STILL WARM

EcoMM ENDATIO NS

SERVICERECORDS

SCHEDULE

Fill in dates as you com-

plete regular service

i ii,ul i

Check Engine Oil Leve!

Change Er_gine Oi!

Tighten All Screws and Nuts

After Before

First 2 Each

hours fuse

Check Traction Clutch Cable

Adjustment (See Cable Adjustment)

, ,. ,......... , .......

Replace Spark Plug

.,,,,,, .............

Adjust Drive Belts

Lubricate All Pivot Points

Lub;icateAugerShaft(SeeShearBolt

Replacement)

Lubricate Sprockets and Chains

Sparingly (Track Assembly)

=............... : ,,,

Drain Fuel

Often Every Every F{rstof i

10 25 Each Before

Hours Hours Season Storage

v" it

i," v"

v" v"

Check Auger Clutch Cable

Adjustment (See Cable Adjustment}

Fric'iion Wheel zerk Fitiing (See

Maintenance)

SERVICE

DATES

LUBRICATION CHART

Oil chains and

sprockets with

10W-30 oil

Lubricate auger shaft,

Coat with a clinging type

grease such as Lubriplateo

ulllln,l,, '1 .ll., hill U,l., ...................... ,.i ................... ii, • i i ............

.... SHTROUBLE OOTING PO! T$

m,,u,i . m nn ,,,Ul,,,,H,,,,,,,,,,, n,.,, ut u,i ii ,i i,,

CORRECTION

TROUBLE

=ll

Difficult starting

Engine runs erratic

Engine stalls

i1,11 , i

Engine runs erratic;

Loss of power

............... nlu

Excessive vibration

i ilqUllln

Unit fails to propel

itself

i, ii,, ,, ........

Unit fails to

discharge snow

n, ,,, inll ii lUlls,,,

Unit rides up

CAUSE

i nlnllU

Defective spark plug

Water or dirt in fuel system

'"B'i ke' "fuelline onfuel

................................... ii

Unit running on CHOKE .......

Water or dirt in fuel system

Carburetor out of adjustment

,,n i, . ,,u..,,

Loose parts; damaged impeller

u U,llll1,11,11Ul ii

Drive belt loose or damaged

Incorrect adjustment of traction drive cable

Worn or damaged fdclion wheel

,InllHI IlUI.III '1 IIIll,,,,ll,,,lll

Replace defective plug

Use carburetor bowl drain to flush and refill with fresh fuel

i HHr I HH,H,,,,,U I n

Clean fuel line; check tuel supply; add fresh

fuel (gasoline/oil mixture if 2 cycle engine)

i Hun. i,, ,,,,

setchoke level" to RUN position ...........

Use carburetor bowl drain to flush and reflti with fresh

fuel

Adjust carburetor,

un iii ii i u

Stop engine immediately and disconnect spark plug wire

Tighten all bolts and make all necessary repairs If vibration

continues, have the unit serviced by a competent repairman

i u ii

Replace drive belt

Adjust traction drive cable

Replace friction wheel

Auger drive belt loose or damaged

Auger control cable not adjusted

correctly

Shear boll broken

Discharge chute clogged

Foreign abject lodged in auger

iiiii iii ii

Weight transfer disengaged

Adjust auger drive belt; replace if damaged

Adjust auger control cable

Replace shear bolt

Stop engine immediately and disconnect spark plug wire

Clean discharge chute and inside of auger housing

Stop engine immediately and disconnect spark plug wire

Remove object from auger

iii iiiii i,ii, i itt,tt, lttlll.,

Engage weight transfer pedal

NOTES

CRAFTSMAN 32" TRAC-PLUS SNOW THROWER 536.885020

Handle Assembly Repair Parts

F---

58 \ 1

73 3 1 3

.17

17 48

_ 39

50 13 54 __

57 45

35 46

17 17

19 48 ,.

43 44

44 43

CRAFTSMAN 32"

REF.

PART NO. PART NAME

NO.

14 I

17 I

18 I

28 I

32 I

33 I

4O t

3535

70985

3538

310421

4049

308012

53861

70990

309793-

308037

71071

71059

71034

306523

310391

71042

71060

50782

6352

50786

71072

71038

1668

1578

7288

71062

71044

7289

71045

71457

308789

307913

1671

1673

71035

304872

307399

85192

148

71081

TRAC-PLUS SNOW THROWER 536.885020

Cap, Push, 5/6 In

Screw, 5/16-t8 x 3/4 In

Pivot Pin

Support, Control Panel Assembly

Bumper

Upper Handle

Control Knob

Screw, 5116-18 x 1-3/4 In

Socket, Headlight

Shift Lever

Flatwasher, 11/32 In

Lockwasher, 1/4 In_

Hex Nut, 1/4-20

Control Panel

Carriage Bolt, 1/4-20 x 2 In

Hex Nut, 5/t6-24

Lockwasher, 5/16 In

Ball Joint

Adaptor, Speed Control Rod

Spring

Flatwasher, 3/8 In

Locknut, Hex, 5/16-18

Rod, Speed Control

Clutch Cable

Screw, 3/8-16 x 3 In,

Lockwasher, Split, 3/8 In

Hex Nut, 3/8-16

Plastic Stop, 3/8 In

Nut, Hex Jam, 3/8-16

Eye Boll, 3/8_16 x 5 In

Decal, Control Panel

Lower Handle

Spring, Drive Clutch

Spring, Auger Clutch

Locknut, 1/4-20

Retainer Ring

Handle, Chute Crank

Crank Assembly

Grommet, Eye Bolt

Cotter Pin, 3/32 x 3/4 In

RER

NO.

PART NO,

104

7055

7058

7059

70993

7052

7053

71037

580527

71007

3903

3902

6300

309344

308145

309312

308146

307395

305025

580530

307781

307767

580532

4160

309792

71061

71046

6636

235

308909

309789

309791

307918

307920

57444

307251

PART NAME

Plastic Cap

Rod, Chute Control

,Jam Nut, I/2-20

Lockwasher, Split, 1/2 In

Carriage Bolt, 5/16-18 x 3/4 In

Bracket, Chute Rotate L H

Bracket, Chute Rotate R H

Hex Nut, 5/I6-t8

Saddlewasher, 5/16 In

Hex Head Bolt, 3/8-16 x 2 In

Auger Drive Control Decal

Traction Drive Control Decal

Gear Selector Decal

Adaptor For Boot

Eyebott Boot

Flatwasher, 3/8 In

Clutch Spring Boot

Upper Housing, Headlight

Headlight Assembly

Lower Housing, Headlight

Screw, #10 x 1-3/4 In

Wiring Harness

Bracket, Headlight Mounting

Bolt, Carriage, 5/16-18 x 1-3/4 In

Metalized Back

Washer, External Lock

Locknut, Nylon, 3/8-t6

Conduit, Plastic

Screw Hex Head, 5/16-18 x 2 In

Screw, 10-24 x 5/8 tn

Lens, Headlight

Bulb, Headlight

Auger Drive Lever

Traction Drive Lever

Cable Tie

Owner's Manual

CRAFTSMAN 32" TRAC-PLUS SNOW THROWER 536.885020

17 60_'_ 68 67

Motor Mount Repair Parts

76 83 85 71

13 93

5 t3

9 3B 4

52 51

50 53

CRAFTSMAN 32"

REFo

NO. PART NO,

1 307923

2 55O7

3 307968

4 71067

5 70978

6 70982

7 5513

8 53703

9 71074

10 73801

tl 85492

12 85494

13 71037

14 71060

15 71071

t6 53713

17 70993

18 71062

19 7'1012

20 8220

21 307964

22 85187

23 51438

24 71393

25 70991

26 71362

27 70985

28 51445

29 71059

30 71034

3t 71391

32 51477

33 50740

34 71073

35 1110

36 51448

37 71006

38 590

39 53696

40 50747

41 53720

42 53721

43 50677

44 71063

45 71128

46 169

47 71010

48 71072

TRAC-PLUS SNOW THROWER 536.885020

PART NAME

Belt Cover

Motor Mount Frame

Engine Riser

FIatwasher, 1/4 In,,

Screw, Self-Tap,t/4 x 1/2 In

Screw, Self-Tap, 5/16-18 x 1/2 In

End Plate

Flanged Bearing

Flatwasher, 1/2 In,

Roll Pin, 5/32 x 7t8 In,,

Lever, Auger Clutch

Lever, Clutch Cable

Hex Nut, 5/16-18

Lockwasher, 5/16 In

Flatwasher, 5/16 In

Bracket, Clutch Adjustment

Carriage Bolt, 5116-1 3/4 In.

Lockwasher, 3/8 In.

Screw, Self-Tap, 3t8-16 x 1 In,

Bolt, 5/!6-18 x 2-112 In,

Engine, Craftsman, Model No,

143,8!6012 (See Er gine Repair

Parts List)

Belt Guard Plate

Spacer

Boll, 5/16-24 x 1 In

Bolt, 5/16-18 x 3 In.

Bolt, 516-18 x 2-3/4 In.

Bolt, 5/16-18 x 3/4 In

Rod, Spindle Suppor

Lockwasher, 1/4 In

1/4-20 Hex Nut

Nut, 5/16-18

Spring, Drive Idler

Shoulder Bolt, 5/16-1

Flatwasher, 7/16 In

Idler Drive Belt Brack _t

Idler Pulley, 3 In

Bolt, 3/8-16 x 1-1/4 lr

Nut, Jam, 3/8-16

Spindle Plate

Engine Pulley SpaceA

Pulley, Traction Drive

Pulley, Auger Drive

Washer

Lockwasher, 3/8 In

Belt, 3/8-24 x 1-!/4 In

Auger Clutch Rod As_ bly

Bolt, 3/8-16 x 1-1/2 In

Flatwasher, 3/8 In.

REF

NO,

93 i

94 i

95 I

96 I

97 i

PART NO.

71045

130

51458

50794

20556

50796

51224

307951

304129

4293

85214

50683

50684

50689

50690

70984

50654

85095

50666

50688

4051

3134

1413

50705

85204

51446

71081

50707

50798

50706

50700

30440

6550

7'1203

50704

5892

5898

71061

1795

71048

4062

50884

6177

50797

5954

85421

53710

50712

73795

PART NAME

Jam Nut, 3/8-16

Screw, 5/16-18 x 3/4 In.

Belt,Traction Drive, Special

Traction Pulley

Square Key

Auger Pulley 8 4 tn.

Belt, Auger Drive, Special

Rear Panel

Bottom Panel

Spring, Auger Brake

Friction Disc Assembly

Flatwasher

Beadng, Roller

Needle Bearing

Housing, Blade Shaft

Screw, Self-Tap, 5/16-18 x 3/4 In

Seal, Oil

Housing, Disc Drive

Flat'washer

Ring Retainer, 3/4 In

Spring Washer

Screw, 5/16-18 x 1/2 fn.

Bearing and Retainer Assembly

Drive Shaft Bearing

Clutch Plate

Yoke, Speed

Cotter Pin, 3/32 x 3/4 in.

Retainer

Chain

Drive Sprocket

Bearing, Clutch

Grease Fitting

Shaft & Gear Assembly

Key, 1/8 In.

Washer

Hub, Friction Wheel

Friction Wheel

Lockwasher, Ext, Tooth, 5/16 In

Cap Retainer, 3/8 In

Hex Nut, 3/8-24

Hex Shaft

Retainer

Axle

Chain

Bearing and Plate

Yoke, Drive

Spring, Clutch Yoke Return

Bushing

Flatwasher

CRAFTSMAN 32" TRAC-PLUS SNOW THROWER 536.885020

Track Assembly Repair Parts

!_._ B 31 26B

11 /

t5 6 5

1415

12 tl 16

CRAFTSMAN 32"

REF,, I

NO. I

3 I

,4 I

5 I

6 I

....8 I

9 I

10 I

11 I

12 I

13 J

14 I

15 I

16 I

17 I

18 I

19 I

20 I

21 I

22 I

PART NO.

308161

10900

10901

6025

518

6001

6888

71037

70985

71060

7089

5927

5916

5947

7'1067

6108

71348

5951

5950

5949

7086

7074

TRAC-PLUS SNOW THROWER 536.885020

PARTNAME

Foot Pedal Assembly

Bracket, L H

Bracket, R H

Spring, Tension

Pal Nut, 1/2"

Shoulder Bolt, 5/16-18

Light Blue Decal

Hex Nut, 5/16-18

Screw, 5/16-18 x 3/4 In

Lockwasher, 5/16 In,,

Wheel, Track Drive

Sprocket Plate

Chain

Screw, 1/4-28 x 3-3/4 In,

Flatwasher, 1/4 In_

Locknut, 1/4-28

Screw, 5/16-18 x 1/2 In,

Bell Washer

Washer

Track

Shaft, Track Wheel

Hardened Washer, 1/2 In.

REF. 1

NO. 1

23 I

24 I

25A I

25B I

26A I

26B I

27 I

28 I

29 I

3O I

31 I

32 I

33 I

34 I

35 I

36 !

37 I

38 I

39 I

4O I

41 I

PART NO.

7087

305299

308914

308915

308034

308036

7048

7049

71035

70969

6403

304133

7106

73840

7285

73826

6049

20465

239

6177

308784

PART NAME

idler Wheel

Flatwasher, 3/4 In,

Track Plate, Inner L,H

Track Plate, Inner RH_

Track Plate, Outer LH

Track Plate, Outer R.H

Hub - Inner Bearing

Hub - Outer Bearing .......

Locknut, 1/4-20

Bolt, 1/4-20 x 1 In,

Cam Washer

Hub Sprocket Assembly

Spacer

Flatwasher

Screw, 1/4-20 x 1-1/2 In

Locknut, 1/4-20

Connecting Rod

Hair Pin

Retaining Ring

Axle & Sprocket Assembly

Trac-P]us Decal

_132"

35 33

-4

CRAFTSMAN 32"

REF:

NO.

PART NO.

307921

71037

71060

71071

1441

71147

71038

70993

71073

71072

57171

6711

307725

71032

71058

85113

309321

70969

71035

5500

308120

3316

70984

307912

70983

TRAC-PLUS SNOW THROWER 536.885020

PART NAME

Chute Extension

Hex Nut, 5/1648

Lockwasher, 5/16 In

Flatwasher, 11/32"

Screw, 5/16-24 x 1-3/4 In

Pan Head Slotted Bolt, 5/16-18 x

3/4 in

Locknut, 5/16-18

Carriage Boil, 5/16-18 x 3/4 1N

Flatwasher, 7/16 In

Flatwasher, 3/8 In.

Wing Knob

Plastic Washer

Chute Deflector

Screw, #8-32 x 1/2 In

Locknut, #8-32

Retainer Ring

Flange, Chute Ring

Screw, 1/4-20 x 1 In

Locknut, 1/4-20

Auger Housing 32 In.

Side Plate, L H

Bolt, 5/16-!8 x 1 In

Screw, Self-Tap, 5/16-18 x 3/4 In.

Height Adjustor Skid

Screw, 5/16-18 x 5/8 In

REF.

NO.

' 34

PART NO.

308059

20556

85104

70986

308860

71100

308790

307911

307910

578647

308121

71391

10104

53757

50748

3O8766

130

50796

3362

71076

3194

7679

70141

7376

70142

PART NAME

Bearing, 7/8 In

Square Key

32" Scraper Bar

Bolt, 5/16-18 x 1 In

Gear Box Brace

Nut, 5/16-24

Size Decal

32 in Auger, L H

32 in.Auger, R H

Bolt, 5/16-18 x 2 In

Side Plate, RH

Locknut, 5/16-18

Grease Fitting

Bearing, Auger Shaft

Washer

Name Decal

Screw, 5/16-18 x 3/4 ln_

Auger Pulley 84 in

Rivet, 3/16 In

Flatwasher, 3/16 In

Skirt

Chute, Striped Danger Decal

Auger, Danger Decal

Impeller, Danger Decal

Chute, Danger Decal

CRAFTSMAN 32" TRAC-PLUS SNOW THROWER 536.885020

Gear Box Repair Parts

17 18 19 20 21

REF.I

NO. I

o I

101

111

12!

131

!4!

t51

PART NO.

1065

895

53743

20556

53748

73905

53730

897

73826

1403

1441

53737

53736

53735

53734

PART NAME

Seal

Housing LH

Bearing, Auger Gear Box

Square Key

Flatwasher, 1"

Woodruff #91 Key

Worm Gear

Gasket, Gear Box

Locknut, 1/4-20

32" Auger Shaft

Screw, 5/t6-24 x 1-3/4"

Ring Quad

Bearing, Impeller Shaft

Flatwasher, 7/8"

Bearing, Roller

REF.

NO.,

i 20

i 23

, 25

E 26

i 27

PART NO. PART NAME

53733

50795

53732

50683

5O688

53731

53749

1401

307909

896

71393

71100

73839

71067

Flatwasher, 7/8"

Key, Hi-Pro 606

Worm Gear

Flatwasher

Ring Retainer

Bearing, Impeller Shaft

Grease Plug

Shaft, Gear Box Input

Impeller

Housing, RH_

Screw, 5/16-24 x 1"

Flange Locknut, 5/16-24

Screw, 1/4-20 x 2-1/4"

Flatwasher, t/4"

REWIND STARTER NOo 590630

Ref.

No.

Part

No. Part Name

590630 Starter, Rewind

590599A Pin, Spring (Incl. No 7)

59O6OO

59O651

590627

59O641

590601

59O628

590451A

59O629

590574

59O631

Washer

Spring Assy., Brake B Dog

Retainer

Dog, Starter

Washer

Pulley

Rope, Starter

Spring B Keeper Assy,.

Handle, Mitten Grip (Not included

with starter)

Housing Assy,, Starter

C_,FTSMAH 4=CY_=E ENGIN_ MODEL:143.816012

3O5

1_310

17' B3

\ r81

34O 342_.

396

102

_ODELendSERIAL

NUMBERSHERE

103

316

370C

CRAFTSMAN

Ref. Part

No. No.

19A

4-CYCLEEHGINE

35371

65O820

34171

3O969

35319

27652

35326

650561

35443

34860A

34861

34862

34863

34864

34865

27888

34866A

34867

34868

35373A

35374

6509O8

650882

34034

35375

33273A

650128

*35262

35376

35377

35319

30699C

30700

650494

29642

31845

30588A

35479

29193

35378

33369

650838

29916

28826

29216

33454

29918

65O548

30322

650832

650833

35565

35499

35554

3554O

27878A

Part Name

Cytinder (InClr Nos. 3, 4 e 5)

Screw, Hex hd, shoulder, 114-20 x 112

Nipple, Pipe, 5.1/2"

Cap, Oil drain

Seal, Oii

Pin, Dowel

Baffle, Blower housing

Screw, Hex washer hdo Durlok, 1/420

x 5/8

Crankshaft

Piston, Pin _f Ring Assy. (tnc}. NOSo

9A, t0 E_11) (std.)

Piston, Pin e Ring Assy. (inc!. Nos,.

9A, 10 8- 11) (o010oversize)

Piston, Pin _ Ring Assy. (Incl. Nos.,

9A, 10 Et tl) (.020 oversize)

Piston e Pin Assy. {lncL No. 10) (Stdr)

Piston _ Pin ASSyr (Inclo No, 10) (..010

oversize)

Piston e Pin Assy, (Incl. Noo 10) (.020

oversize)

Ring, Piston pin retaining

Ring Set, Piston (Std,)

Ring Set, Piston (o010 oversize)

Ring Set, Piston (4020 oversize)

Rod Assyo, Connecting (Inclo Noso I8,

19 _ 19A)

Dipper, Oil

Bolt, Connecting rod

Lifter, Valve

Camshaft (Mechanical Compression

Release)

Extension, Blower housing

Screw, Hex hd_ Seres, 10-24 x t/2

Gasket, Cyllnder cover

Cover Ass,/., Cylinder (Inclo Nos. 26,

27 E_37)

Bushing, Cylinder cover

Seat, Oil

Rod Assyo, Governor (Incl. Nos,.34

35)

Yoke, Governor

Screw, Fil, hdoSeres, 6-40 x 5/16

Ring, Retaining

Shaft, Governor

Spool, Governor

Washer, Fiat

Ring, Retaining

Gear, Govenor (Inci, No. 39)

Bracket, Governor gear

Screw, Hex washer hd. thread form-

ing, 10_24x 1/2

Clamp, Governor lever

Screw, Hex washer hd,, 10-32 x 3/4

Locknut, Hex "Keps', 10-32

Lever, Governor

Washer, E,T. Lock

Screw, Hex washer hd., 832 x 5/16

Locknut, Hex "Keps", 8-32

Screw, Hex washer hd. Powerlok,

1/4-20 x 1-I!/16

Screw, Hex washer hd. Powerlok,

1/420 x 1-3/16

Dipstick, Oil

"0" Ring

Tube, Oil fill

Clip, Fill tube

Valve, Exhaust (Inci. No. 70) (Std_)

Refo

No.

68A

82A

100

101

102

103

104

lO5

106

107

108

lO9

t14

t15

117

118

119

120

121

t22

123

t24

t30

131

132

133

134

135

136

t37

138

139

140

MODEL:143.816012

Part

No. Part Name

27880A Valve, Exhaust (Incl. No. 70) (1/32"

oversize)

Valve, Intake (incL No. 70) (Std.)

Valve, lntake (lneL No, 70) (1/32"

oversize)

Cap, Upper vatve spring

Seal Assy,, Intake valve

Spring, Valve

Cap, Lowr valve spring

Key, Flywheel

Cllp, Spring

Flywheel (w/ring gear)

Washer, Lock

Nut, Flywheel

Stud, Solid state mounting

Solid, State Assy.

Cover, Spark plug

Screw, Torx Hex washer hd. Sems,

10-24 x 1

Screw, Hex hd Seres, 1/4-20 x 3/4

Coil Ass,/., Alternator (1B Watt)

Wire, Ground

Gasket, Cyllnaar head

Head, Cylinder

Screw, Hex flange hdo, 5/16-1B x t- 1/2

Spark Plug (Champion J-BC or

equivalent)

Washer, Flat

Screw, Special hex hdo tapped,

5/16-18 x 1-3/4

Washer, Beflevitle

Screw, Hex flange hd., 5/16-18 x 2

Gasket, Breather

Body, Breather

Element, Breather

Cover, Breather

Tube, Breather

Screw, Hex hd. Seres, t0-24 x 1/2

Nut _ Lockwasher, 1/4-28

Gasket, Carburetor

Pipe, Intake

Screw, Fil. hd. Sems, 1/4-28 x 1

Screw, Torx ill. hd. Sems, 5/16-18 x

1-118

Gasket, Intake pipe

Bracket, Choke

Screw, Filohd Sems, 10-32 x 1/2

Bracket, Carburetor cover mounting

Screw, Hex washer hd Sems, taptite,

8-36 x 5/8

Housing, Blower

Primer Assy,

Line, Primer

Bracket Ass,/,, Control (incl. Noso 134,

135, 136 Ef 138)

Spring, Compression

Screw, Filohd, 5-40 x 7/16

Terminal Assy.

Screw, Hex washer hd. thread cutting,

10-32 x 1/2

Spring, Speed control

Link, Governor

Link, Governor-to-throttle

34035

34036

27882

34689

27881

32581

32589

29443

611093

650880

650881

650872

35135

610118

650814

650873

611111

35253

34923A

34O3O

6O21A

33636

65O691

650727

65O69O

650694A

"27896A

28423

28424

28425

35350

650128

29752

*33263

33877

30088A

650378

*27915A

34567

28820

33377

650767

35447

570682

32180C

34677

31342

650549

610973

650821

34663

34667

3_3878

*Indicates Parts Included in

Gasket Set, Ref_ No_ 215.

No. i

281

282

285

287

29O

292

298

300

301

305

306

308

310

314

316

322

325

327

328

329

330

336

337

338

Part

No.

33013

650760

35287

35446

29752

30705

2646O

65O665

34156A

35355

35554

35499

35540

35555

650873

611111

611118

29443

35392A

35593

610873

3,53O5

650765

35057A

28942

4= ¢LE EHGINE

PEtName

Cover, Starter hole

Screw, Pan hd° taptite, 8_32 x 3/8

Hub, Starter

Screen, Starter

Nut e Lockwasher, 1/4-28

Line, Fuel

Clamp, Fuel line

Screw, Hexwasher hd, thread cutting,

1/4-t5 x7/8

Tank, Fuel (Incl. Nos. 292 _ 301)

Cap, Fuel tank

Tube, Oil fill

"O" Ring

Clip, Filltube

Dipstick, Oil

Screw, Hex hd. Seas, t/4-20 x 3/4

Coil Assy., ARemator (t8 Watt)

Body Connector

Clip, Spring

Plug, Starter

Key, Ignition

Terminal Assy.

Wire, Ground

Screw, Hex washer hd+ self-drilling,

10-32 x t/2

Cover, Carburetor

Screw, Hex washer hd. Sems, 10-32 x

3/8

] tel.

i qo.

_t0

345

350

351

355

364

365

370

370B

370C

380

390

396

40O

Part

No.

54155

650561

34154

570682

32160C

590574

33377

650767

35878

35077

34144

632370A

590630

33279G

MODEL:143.816012

Part Name

Bracket, Fuel tank

Screw, Hex washer hd. Durlok, t/4-20

x 5/8

P_ate, Fuel tank mounting

Primer Assy,

Line_ Primer

Starter Handle, Mitten grip

Bracket, Carburetor cover mounting

Screw, Hex washer hd_Sems, taptite,

8-32 x 27/64

Decal, Instruction

Decal, Choke

Decal, Primer

Carburetor (Incl, Noo 224)

Starter, Rewind

ElectricStarter Kit No, t43.88924 (Op-

tional) Order as Accessory.

Gasket Set (IncL items marked *)

RPM Settings:

High Speed: 3550 - 3650

Low Speed: 1700

*indicates Parts Included in

Gasket Set, Ref. No. 400.

CARBURETOR NO. 632370A

/_. 15

17 _--_

21__

23--"

27 --_ 20

m .

Re{. I Part

No. I No.

632370A

631776A

' 631970

3 I 631776

t 650506

5 I 630766

5A I 630738

6 I 650417

' 632112

8 I 630735

9 I 632174

10 1"630748

11 !'63!027

12 1"631021

13 I 631022

14 I 632019

15 1"631024

16 ! 631951

"_ ' 27136A

18 I 27554

20 1"632239

21 27110

23 *63074O

24 632281

25 *631026

26 632164

27 630739

28 632347

Part Name

Carburetor

Shaft et Lever Assy., Throttle

Spring, Throttle return

Shutter, Throttle

Screw, Throttle _ Choke shutter

Spring, Regulating screw

Spring, Main adjustment screw

Screw, Idle regulating

Shaft _ Lever Assy., Choke

Spring, Choke positioning

Shutter, Choke

Plug, Welch

Inlet Needle, Seat _ Clip Assy

Incl. No, 13)

Clip, Inlet needle

Float, Carburetor

Shaft, Float

Bowl, Float (IncL Nos. 17 et 18)

Plunger Assy, Drain (lncL NOo t8)

Gasket, Drain

Adjustment Screw Assy., Main

{Inclo Nos. 5A, 21, 23 _ 27)

Gasket, Bowl-to-body

"O" Ring, Adjustment screw

Screw, idle adjustment

Gasket, Bowl-to-body

Fitting, Fuel inlet

Washer

Repair Kit (Inc!. items marked *)

NOTES

OWN R'S

UAL

MODEL NO.

,885020

HOW TO ORDER

REPAIR PARTS

UnlU,

SEARS,

307251 08t27t90

!!_ 2 +

10 HORSEPOWER

32" DUAL STAGE

TRAC=.PLUS

120V. ELECTRIC START

SNOW THROWER

Each SNOW THROWER has its own MODEL

NUMBER found on the motor mount frame+

Each ENGINE has its own MODEL NUMBEF_:

found on the BLOWER HOUSING°

Always mention these MODEL NUMBERS when

requesting service or Repair Parts for your SNOW

THROWER+

All parts listed herein may be ordered through

any Sears Service Center/Departments and most

Sears Stores,,

WHEN ORDERING REPAIR PARTS, ALWAYS

GIVE THE FOLLOWING INFORMATION:

* PRODUCT - "SNOW THROWER"

* MODEL NUMBER - 536.885020

* ENGINE MODEL NUMBER 143.816012

* PART NUMBER

* PART DESCRIPTION

"Your Sears merchandise has added value when you

consider that Sears has service units nationwide staffed

with Sears trained technicians+.,.Professional technicians

specitically trained on Sears Products, having the pads,

tools and equipment to insure that we meet our pledge

to you.....weservice what we sell."

i inlu u,,u,,i ,,,nu ,i i i,lUll,,_,P...........

ROEBUCK AND CO., Chicago, IL 60684

Printed in U.S.A.

Craftsman 536885020 10 Horsepower 32" Dual Stage Trac-Plus 120V. Electric Start Snow Thrower

Product's Documents

Owner’s Manual

Specifications

Craftsman 536885020 Questions and Answers