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Component Replacement
BELT REPLACEMENT
To replace the belt:
Hang the new belt on the right Flywheel Bracket.
NOTE: Remember to check that Spindle Cover (19) is
secured to Flywheel (16) and should cover both sides
of the fl ywheel spindle.
Insert both Hex Nuts (48).
See Diagram 1.
Screw Socket Head Bolts (62) onto Hex Nuts (52)
then install Tension Washers (44).
NOTE: No need to overtighten Hex Nuts (48).
Insert Round Allen Head Bolt (59), Washer (71),
Washer (70), Tension Bracket (36) and Nylon Nut
(65) then secure the assembly.
See Diagram 2.
Hang Tension Spring (38) onto the Tension Bracket
assembly.
Hang Belt (22) on Flywheel (16) and under Tension
Pulley (37). Use a large screwdriver to adjust Belt
(22) under Tension Pulley (37).
See Diagram 3.
After installing Belt (22), adjust Socket Head Bolt
(62) to the original position as has been marked
earlier.
See Diagram 4.
Use a heavy duty wrench to tighten Hex Flange
Nut (48) at a preferable strength of 60NM. After the
assembly has been secured, Flywheel (16) should
be in the middle of the frame.
Align Chain Cover A (1) and Chain Cover B (2), then
insert ve Phillips Pan Head Bolts (54).
Attach Flywheel Left Cover (72) using two Phillips
Pan Head Bolts (56).
See Diagram 5.
A.
B.
C.
D.
E.
F.
G.
H.
I.
ft Cover.
Diagram 1
Diagram 2
Diagram 3
Diagram 4
Diagram 5
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