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G, STARTER ROPE REPAIR
• Repairthestarterrope Ifthe mpebreaks nexttothq
pulley.
• Replace the starter rope if it breaks 2-3 inches
awayfromthepulleysincetheropewillbetooshort •
to repair.
•i_,WARNING I
Alwayswear eye protection when ser-
vicingthestarterrope.The recoilspdng,
locatedbeneaththepulley,isunderten-
sion.ifthespdng popsout,seriousper-
sonalinjuP/ can result_
4
Torepair or replace:
1. Drainallfuelfrom tank.
2. Separatefuelline atfuel line connector.
3. Rernovetwo(2)screwsandtwo(2)washersfremfuel
tank.Figure 17.
4, Separatefueltank from fan housing.. ' •
5, Removethefive {5)screws from the fan,housing.
Figure18.
6, Separatefanhousingfrom shroudabout 2inches.
7, Disconnectignition modulewires.Figure19.
8.,Slide hightensionlead grommetfrom slotinfan
- housing.
9. Separate the fan housing completelyfrom the
•shroud.Figure 19.
10.Ifthe starterrope is notbroken, releasethe spring
tension bypulling about 12inchesofropefromthe
,putleyand catch the ropein the notch as shown.
:Figure21.
NOTE: The tension on the starter springwill be
releasediftherope hasbroken.
11.Removescrewandpulleyverycarefully.Figum20.
.The recoilspringwhich tiesbeneaththe pulley
must stay in the housing, flat againstthe bo_-
. tom.Ifthespring is disturbed,itwglrequirecon-
slderabletime and effort tOreinstall Twistthe
pulleygently clockwise _ as youpullupto
releasethespring,
12.Moveawayfromthefueltankandmelttheendofthe
• newropeto go intothe pulley.
!3. Allowthemelted end ofthe ropeto driponce; then
whiletheropeisstillhot,pull themeltedendthrough
a cleanrag _ obtaina smooth,pointedend.
"{4.Insert rope through the ropeexit hole in thefan
, housing.
t5o G uideropeinsidepulleyand upthroughthetopsida
. pulleyholetotheoutsidebypushingtheropefrom
the undersidehole with a smallobjectsuchas a
Phillipsscrewdriver'.Seeinsert,Rgure 19.
16.Wrapropecounterclockwise_ aroundpulley
' ratchet and tuck loose end back under rope
leavingai14to112inchtaillayinginthe ropegroove.
See insert,Figure20.
17,Windall but about 12inchesoftherope ¢ountar-
_: 'clockwise 4[--,,_ aroundpulley.
•18.Replacepulleyinthehousing.Besurethepulleyis
allthewaydownandthespring issecured.Replace
'_ s_rewandtighten.Figure20. " . ":
19.Holdthe12inchslackin the ropeandcatchropein
. pulley notch.Figure21.
12 ..
L •
20 Holdtheropetautandmake2completeturnsofthe
pulleycounle_ockwise _ toplacetension
onthepulley.Holdthepulteytore_intension.
21.Alignpulleynotchwithropeexithole,pullstarterhan-
dietothefullextentoftheropeandallowtheropeto
. ". stowtywindaroundthepulley.
NOTE: While the.unitis disassembled,inspect
the carburetorhousingsealand replace ifworn.
' Figure19.
9.2,Reverseprocedureforre*assemblyoffan housing
toshroud.
23. BesuretoguideChokeKnobthroughtheholeintine
fanhousingdudng re*assembly.
i
' Figure18
IGNITION
MODULE
Rgum 19
',i."
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