SEARS
®
MODEL NUMBER 917.382830 OWNER'SMANUAL
• Assembly
oOperation
oCustomer
Responsibilities
oService
oAdjustments
oRepair Parts
Caution:
Read and Follow
all Safety Rules
and Instructions
Before Operating
This Equipment
149668 Rev.2 060&95
Printed in Uo&A,
.............. IIIIIIIIIII
SAFETY RULES
Safe Operation Practices for Walk-Behind Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS,,
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,
SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY, YOUR UNIT IS
EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE
CONTROLS UNDER ANY CIRCUMSTANCES.
TRAINING:
• Read this operator's manual carefully,, Become familiar with
the controls and know how to operate your mower properly,
Learn how to quickly stop mower.
* Do not allow children to use your mower. Never alJowadults
to use mower without proper instructions.
o Keep the area of operation clear of all persons, especially
small children and pets,
. Use mower only as the manufacturer intended and as de-
scribed in this manual
• Do not operate mower if it has been dropped or damaged in
any manner' Always have damage repaired before using
your mower_
• Do not use accessory attachments that are not recommended
by the manufacturer' Use of such attachments may be
hazardous
° The blade turns whenthe engine is running
PREPARATION:
• Always thoroughly check the area tobe mowed and clear itof
all stones, sticks, wires, bones, and other foreign objects
These objects will be thrown by the blade and can cause
severe injury
• Always wear safety glasses or eye shields when starting and
while using your mower
• Dress properly Do not operate mower when barefoot or
wearing open sandals Wear oniy solid shoes with good
traction when mowing
- Check fuel tank before stading engine. Do not fill gas tank
indoors,when the engine is running or when the engine ishot
Allow the engine to cool for several minutes before filling the
gas tank Clean off any spilled gasoline before starting the
engine,
. Always make wheel height adjustments before starting your
mower Never attempt to do this while the englne is running
° Mow only in daylight or good artificial light,
OPERATION:
• Keep your eyes and mind on your mower and the area being
cuL Do not let other interests distract you,,
• Do not mow wet or slippery grass. Never run while operating
your mower. Always be sure of your footing - keep a firm hold
on the handles and walk.
• Do not put hands or feet near or under rotating parts,. Keep
clear of the discharge opening at all time&
° Always stop the engine whenever you leave or are not using
your mower, or before crossing driveways, walks, roads, and
any gravel-covered areas.
° Never direct discharge of material toward bystanders nor
allow anyone near the mower while you are operating it
• Before cleaning, inspecting, or repairing your mower, stop the
engine and make absolutely sure the blade and all moving
parts have stopped., Then disconnect the spark plugwire and
keep it away from the spark plug to prevent accidental
starting
• Do not continue to runyour mower if you hit a foreign object
Follow the procedure outlined above, then repair any dam-
age before restarting and operating you mower
• Do not change the governor settings or overspeed the
engine Engine damage or personal injury may result
• Do not operate your mower if it vibrates abnormaUy. Exces-
sive vibration is an indication of damage; stop the engine,
safely check for the cause of vibration and repair as required.
• Do not run the engine indoors Exhaust fumes are danger-
OUS,
• Never cut grass by pulling the mower towards you Mow
across the face of slopes, never up and down or you might
Ioseyour footing. Donot mowexcessivelysteepslopeso Use
caution when operating the mower on uneven terrain orwhen
changing directions - maintain good footing.
• Never operate your mower without proper guards, plates,
grass catcher or other safety devices in place
MAINTENANCE AND STORAGE:
• Check the blade and the engine mounting bolts often to be
sure they are tightened propedy
• Check all bolts, nuts and screws at frequent intervals for
proper tightness to be sure mower is in safe working condi-
tion
o
o
Keep all safety devices in place and working.
To reduce fire hazard, keep the engine free ofgrass, leaves
or excessive grease and oil.
Check grass catcher often for deterioration and wear and
replace worn bags, Use only replacement bags that are
recommended by and cempiy with specifications of the
manufacturer of your mower
Always keep a sharp blade on your mower
Allow engine to cool before storing in any enclosure,
Never store mower with fuel in the tank inside a building
where fumes may reach an open flame or an ignitionsource
such as a hot water heater, space heater, clothes dryer, etc.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
nniHlum, n= = = n
CAUTION: Always disconnect spark
plug wire and place wire where it can-
not contact spark plug in order to pre-
vent accidental starting when setting
up, transporting, adjusting or making
repairs.
,Hmm= = =
JJUU_JLUL,JLWL
WARNING A
The engine exhaust from this product con-
tains chemicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.
2
CONGRATULATIONS on your purchase of a Sears Lawn
Mower. It has been designed, engineered and manufac-
tured to give you the best possible dependability and
performance°
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, well-
trained technicians and the proper tools to service or repair
this lawn mower
Please read and retain this manual. The instructions will
enable you to assemble and maintain your lawn mower
_roperly- Always observe the "SAFETY RULES"..
MODEL
NUMBER 917.382830
SERIAL
NUMBER
DATEOFPURCHASE
THE MODEL AND SERIAL NUMBERSWlLL
ON A DECAL ATTACHED TO THE REAR OF THE
LAWN MOWER HOUSING
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEPlN A SAFE PLACE
FOR FUTURE REFERENCE,,
PRODUCT SPECIFICATIONS
HORSEPOWER: 40
DISPLACEMENT: 100 CU IN.
GASOLINE CAPACITY 1.0QUARTS
AND TYPE: UNLEADED REGULAR
OIL TYPE (API-SF/SG): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZS
SPARK PLUG: CHAMPION J19LM, RJ19LM
(GAP: 030") STD361458
VALVE CLEARANCE: INTAKE: 005-,007
EXHAUST: 007-,00g
SOLID STATE IGNITION
AIR GAP: ,0125 IN
BLADE BOLT TORQUE: 35-40 FT LBS
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your lawn mower..
, Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual..
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up
according to the operating and maintenance instructions in the owner's manual, Sears win repair free of charge any
defect in material or workmanship
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from
the date of purchase.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as rotary mower btades, blade adapters, belts,
air cleaners and spark plug.
. Repa rs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain
the equipment according to the instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEAREST
SEARS SERVlCE CENTER/DEPARTMENT IN THE UNITED STATES THIS WARRANTY APPLIES ONLY WHILE
THIS PRODUCT lS 1NUSE tN THE UNITED STATES,
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state
SEARS, ROEBUCK AND CO.,, D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
,,H,=,==H irl= i =i i =
TABLE OF CONTENTS
,1111,1 1,,,,1= , ,1,,,, ===
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 10-12
WARRANTY .................................................................. 3
ASSEMBLY ................................................................... 6
OPERATION .............................................................. 7-9
MAINTENANCE SCHEDULE ..................................... 10
SERVICE AND ADJUSTMENTS ................................ 13
STORAGE ................................................................... 14
TROUBLESHOOTING ................................................. 15
REPAIR PARTS - LAWN MOWER ........................ 16-17
REPAIR PARTS - ENGINE .................................... 18-21
PARTS ORDERING/SERVICE ................................... 24
A
Accessories ..........................................5
Adjustments:
Carburetor .........................................13
Engine Speed ........................... 13
Handle Height ..................................13
Height of Cut .....................................8
Air Fitter:
Replacement ............................. 12
Service ....................................... 12
Assembly ................................................6
B
Blade:
Sharpening ...........................................11
Replacement .......................... 11
C
Controls:
Drive Control .....................................7
Engine Zone Control .........................8
Engine Speed Control ....................7
Operator Presence
Control Bar .......................................7
Customer Responsibilities _. 3, 10-12
Air Filter ........................................12
Blade Care!Replacement .........11
Engine ...........................................12
Lubrication .............................. 12
Spark Plug ................................. 12
Cutting Levels ......................................8
E
Engine:
Air Filter .........................................12
Oil Change ......................................12
Oil Level .............................................12
Oil Type ........................................ t2
Starting .......................................... 9
Stopping ..............................................9
Storage ...........................................14
F
Fuel:
Capacity ............................................. 3
Storage .........................................14
Type ....................................................9
H
Handle Adjustment:
Assembly ...........................................6
Cutting Height .............................13
L
Lubrication:
Engine .................................................12
Lawn Mower ............................. 10
M
Maintenance Agreement ...................3
Maintenance Schedule ....................10
Mowing Tips ...........................................9
Oit:
O
Engine ............................................12
Storage ............................................14
Operation:
Engine Control ...............................8
Grass Catcher. ............................11
Mower. ...................................................8
Operator Presence
Control Bar............................................8
Options:
Accessories ...........................................5
R
Repair Parts:
Engine ..........................................18-21
Lawn Mower ...........................t6-17
Responsibilities, Customer.. 3, 10-12
S
Safety Rules ...............................................2
Service and Adjustments ..................t3
Carburetor ...................................t3
Engine Speed ............................13
Handle ........................................... t3
Spark Plu ........................................ 12
Specifications .............................................. 3
Speed Control:
Engine ......................................................13
Starting the Engine ..................................9
Stopping the Engine ............................. 9
Storage ...................................................14
T
Trouble Shooting Chart ................ 15
W
Warranty ..........................................................3
These accessories were available when this lawn mower was produced. They are also available at most Sears retail outlets
and service centers. Most Sears stores can also Order repair parts for you, when you provide the model number of your lawn
mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS MULCHER KITS STABILIZER
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
GRASS CATCHERS
FOR
SIDE DISCHARGE
LAWN MOWERS
GAS CANS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS . BLADES
AIR FILTERS
BLADE ADAPTERS
SPARK PLUGS
WHEELS
ENGINE OIL
5
BLY
U,Ul i r i_uHHn,l,,mnmln nl nHi ,i i IIIlU Hill U I I n nHnH HI H I I I I !l I I
Read these instructions and this manual in its entirety
before you attempt to assemble or operate your new lawn
mower Your new lawn mower has been assembled at the
factory with the exception of those parts left unassembted
for shipping purposes_ All parts such as nuts, washers,
bolts, etc. necessary to complete the assembly have been
placed in the parts bag_ To ensure safe and proper
operation of your lawn mower, all parts and hardware you
assemble must be tightened securely. Use the correct
tools as necessary to ensure proper' tightness.
TO REMOVE LAWN MOWER FROM
CARTON
= Remove loose parts included with mower.
• Cut down two end corners of carton and lay end panel
down flaL
• Remove all packing materials except padding between
upper and lower handle and padding holding operator
presence control bar to upper handle.,
o Roll lawn mower out of carton and check carton thor-
oughly for' additional loose part&
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE (See Fig. 1)
IMPORTANT: UNFOLD HANDLES CAREFULLY SO AS
NOT TO PINCH OR DAMAGE CONTROL CABLES°
OPERATOR PRESENCE
CONTROL BAR
UPPER HANDLE
LIFT UP //
MOWING POSITION
LOWER HANDLE
FIG. 1
• Raise handles until fower handle section locks into
place in mowing position,.
° Raise upper handle section into place on lower handle,
remove protective padding and tighten both handle
knobs.
. Remove handle padding holding operator presence
control bar to upper handle,,
• Your' lawn mower handle can be adjusted for your
mowing comfort. Refer to "Adjust Handle" in the
Service and Adjustments section of this manual°
_L,Juu,J,ii ii i.i .lllll illlll .. i,..ll
OPERATION
................ , iii i ,,i, i IIH Iml I I I I I m,l,l,,,,,,
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER, Compare the
illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments, Save this
manual for future reference,
ii IIIIINIII i .i...llJ,J
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand
their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE
OR WARNING ON OFF
, ii1.1 i ii i1,1,,,,,.
FUEL OIL DANGER, KEEP HANDS
AND FEET AWAY
i i
OPERATOR PRESENCE
CONTROL BAR
ENGINE ZONE
CONTROL CABLE
STARTER
HANDLE
HANDLE KNOB
ENGINE OIL CAP
WITH DIPSTICK
GASOLINE FILL CAP._._
DISCHARGE
LAWN MOWER HOUSING
PRIMER
WHEEL ADJUSTER ENGINE SPEED
(ON EACH WHEEL) CONTROL LEVER
FIG. 2
i, ii1,11111 i,i iiiiii ll,,,,,ll iii i i
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute
and the U.S, Consumer Product Safety Commission, The blade turns when the engine is running°
i i illll i iii
OPERATOR PRESENCE CONTROL BAR - must be held
down to the handle to start the engine Release to stop the
engine_
PRIMER - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine.
i i
STARTER HANDLE - used for starting the engine.
ENGINE SPEED CONTROL LEVER - located on the side
of the engine which allows you to select either fast (,€_) or
slow (,,_) engine speed.
,=,H
OPERATIO
,fill
== = ,=H,HH= .....................
The operation of any lawn mower can result in foreign objects thrown into the eyes, which can
sA_r_Gt._ result in severe eye damage. Always wear safety glasses or eye shields while operating your
lawn mower or performing any adjustments or repairs_ We recommend a wide vision safety
mask over the spectacles or standard safety gtasses_
111,1,, 111 ,====Hi=,,,,=,,,= Hi=,,= HH= H 11 H
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL (See Fig. 3)
The engine speed is controlled by a lever located on the
side of the engine Fast (=_) position is for starting engine,
normal cutting and better grass bagging Slow (,_)
position is for light cutting, trimming and fuel economy.
ENGINE ZONE CONTROL
=
CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the
risk of blade contact injury. Do not
under any circumstances attempt to
defeat the function of the operator con-
trol. The blade turns when the engine is
running.
o Your lawn mower is equipped with an operator pres-
ence cont[ol bar which requires the operator to be
positioned behind the fawn mower handle to start and
operate the lawn mower.
TO ADJUST CUTTING HEIGHT (See Fig. 4)
o Raise wheels for low cut and lower wheels for high cut.
• Wheels are set in low cut for shipping. Adjust cutting
height to suit your requirements. Medium position is
best for most lawnso
o To change cutting height, squeeze adjuster lever to-
ward wheel Move wheel up or down to suit your
requirements. Be sure all wheels are in the same
setting.
PRIMER
ENGINE SPEED
CONTROL LEVER
FIG, 3
LOWER WHEELS RAISE WHEELS
FOR HIGH CUT "_ _" FOR LOW CUT
FIG. 4
i
.................................. , = ii =m=ll,l,u,ln,lnl
OPERATmON
ii = u,uuil 'HU=.=I,
BEFORE STARTING ENGINE TO START ENGINE
OIL (See Fig. 5)
Your lawn mower is shipped without oil in the engine..
, Be sure mower isIevel and area around oil fill isclean.
= Remove engine oil cap w/dipstick and fill to the full line
on the dipstick..
, Use 20 ozs. of oil. For type and grade of oil to use, see
"ENGINE" in Customer Responsibilities Section of this
manual.
• Pour oil slowly., Do not over fill.
• Check oil level before each use Add oil if needed,, Fill
to full line on dipstick,
= To read proper level, tighten engine oi! cap each time,
• To start a cold engine, push primer three (3) times
before trying to start. Use a firm push. This step is not
usualfy necessary when starting an engine which has
already run for a few minutes.
- Move engine speed control lever to fast (,_) position.
o Hold operator presence control bar down to the handle
and pull starter handle quickly. Do not allow starter
rope to snap back
° To stop engine, release operator presence control bar,
NOTE: in cooler weather it may be necessary to repeat
priming stepso Inwarmerweatheroverpriming maycause
flooding and engine will not start, If you do flood engine wait
a few minutes before attempting to start and do not repeat
= Reinstal_ engine oil cap and tighten..
o After the first two (2) hours of mowing, change the oil,
and every 25 hours thereafter. You may need to
change the oil more often under dusty, dirty conditions°
GAS (See Fig. 5)
o Fill gasoline tank with fresh, clean, unleaded gasoline.
DO NOT USE PREMIUM GASOLINE1 BE CAREFUL
NOT TO OVER FiLL TANK.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanot) can
attract moisture which leads to separation and formation of
acids during storage.. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer. Drain the fuel tank, start the
engine and let it run until fuel tines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information.. Never use engine or
carburetor cleaner products in fuel tank or permanent
damage may occur.
OIL CAP
W/DIPSTICK
GASOLINE FILLER CAP
priming steps.
MOWING TIPS
, Undercertain conditions, such as verytall grass, itmay
be necessary to raise the height of cut to reduce
pushing effort and to keep from overloading the engine
and feaving dumps of grass clippings..
• For extremely heavy cutting, reduce the width of cut by
overlapping previously cut path and mow slowly.
, For better grass bagging and most cutting conditions,
the engine speed should be set inthe fast (,e) position.
• For side discharge lawn mowers, cutting in a counter-
clockwise direction, starting at the outside of the area
to be cut, spreads grass clippings more evenly and
puts tess load on the engine. To keep clippings off of
walkways, flower beds, etc., make the first cuts in a
clockwise direction_
• Pores incloth grass catchers can become filled with dirt
and dust with use and catchers will collect less grass,,
To prevent this, regulady hose catcher off with water
and let dry before using
- Keep top of engine around starter clear and clean of
grass clippings and chaff. This will help engine airflow
and extend engine fife
FIG. 5
RESPONSmBILmES
AS YOU COMPLETE /_/_'_/_t'9"_/_'_9"_J_#"x_ _ ,¢. "_ _ v
...... ./___._ SERVICE DATES
Check for Loose Fasteners 6£ 6/
...................... t 1 l__
Clean/Inspect Grass Catcher
(If Equipped) _ 6/'
clean Eawn Mower' 6/
Clean Under Drive Cover
(Self-Propelled Mowers) _'
check/sharpeniReplace Blade
Lubrication Chart
Clean Battery/Recharge
(Electric Start Mowers)
E Check Engine Oil Level
N Change Engine Oil lY/ ..............!1/'1:2
G Clean Air Filter _2
! Inspect Muffler 6,4'
N Clean or Replace Spark Plug
E Replace Air Filter Paper Cartridge 6/'2
6##3
v' e"
v' v'4
1- Change more often when operating under a heavy load or in high ambient temperatures
2 - Service more olten when operating in dirty oFdusty conditions
3 - Replace blades more often when mowing in sandy soil
4 - Charge 48 hours at end of season LUBRICATION CHART
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that
have been subjected to operator abuse or negligence, To
receive fullvalue from the warranty, operator must maintain
mower' as instructed in this manual,,
Some adjustments wilt need to be made periodically to
properly maintain your unit.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
• Once a year, replace the spark plug, clean or replace
air filter element and check blade forwear. A newspark
plug and clean/new air filter element assures proper
air-fuel mixture and helps your engine run better' and
last longer..
• Follow the maintenance schedule in this manual.
BEFORE EACH USE
o Check engine oil tevet.
o Check for loose fasteners
LUBRICATION
Keep unit well lubricated (See "LUBRICATION CHART")
10 WHEEL
ADJUSTER
(_)DISCHARGE
GUARD
HINGE PIN
10
@ENGINE OIL
HANDLE BRACKET
MOUNTING PIN
(_) SPRAY LUBRICANT
@ REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SEC-
TION,
IMPORTANT DO NOT OiL OR GREASE PLASTIC
WHEEL BEARINGS, VISCOUS LUBRICANTS WILL
ATTRACT DUST AND DIRT THAT WILL SHORTEN THE
LIFE OF THE SELF LUBRICATING BEARINGS, IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY,
............... i i iii i ii i, iiiiiiiiiiii1,11111111 ............................
LJJ I,ll, Ul
CUSTOME RESPONSmBILmES
iii ,.
LAWN MOWER
Afways observe safety rules when performing any mainte-
nance.
TIRES
. Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber..
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage..
BLADE CARE
For best results, mower blade must be kept sharp Replace
bent or damaged blades.
TO REMOVE BLADE (See Fig. 6)
o Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with spark plug.
o Turn lawn mower on its side° Make sure air filter and
carburetor are up..
- Use a wood block between blade and mower housing
to prevent blade from turning when removing blade
bolt.
• Protect your hands with gloves andlor wrap blade with
heavy cloth°
• Remove blade bolt by turning counter-clockwise Use
a 9/t6" box or open-end wrench.
° Remove blade and attaching hardware (bolt, lock
washer and hardened washer).
NOTE: Remove the btade adapter and check the key
inside hub of blade adapter. The key must be in good
condition to work properly. Replace adapter if damaged..
TO REPLACE BLADE (See Fig. 6)
. Position the blade adapter on the engine Crankshaft°
Be sure key in adapter and crankshaft keyway are
a%nedo
. Position blade on the blade adapter aligning the two (2)
holes in the blade with the raised lugs on the adapter.
• Be sure the trailing edge of blade (opposite sharp
edge) is up toward the engine
o Install the blade boItwith the Iockwasher and hardened
washer into blade adapter and crankshaft°
o Use block of wood between blade and lawn mower
housing and tighten the blade bolt, turning clockwise°
° The recommended tightening torque is 35-40 ft. Ibs.
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED
NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced..
BLADE
\
BLADE CRANK-
ADAPTER_, SI
KEYWAY
KEY
SHAFT
HARDENED
WASHER
TRAILING
LOCK WASHER EDGE BLADE ADAPTER
FIG. 6
TO SHARPEN BLADE
Care should be taken to keep the blade balanced. An
unbalanced blade wilt cause eventual damage to lawn
mower or engine.
• The blade can be sharpened with a file or on a grinding
wheel Do not attempt to sharpen while on the mower°
° To check blade balance, drive a nail into a beam or wall
Leave about one inch of the straight nail exposed.
Place center hole of blade over the head of the nail. if
blade is balanced, it should remain in a horizontal
position° If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
GRASS CATCHER
(If purchased as an accessory)
= The grass catcher may be hosed with water, but must
be dry when used
= Check your grass catcher often for damage or deterio-
ration, Through normal use it wilt wear. If catcher
needs replacing, repIace only with a manufacturer
approved replacement catcher. Give the lawn mower
model number when ordering.
11
i,i i UllUUUll lUUll, ii u i
CUSTOMER
ENGINE ................
LUBRICATION
Use on]y high quality detergent oil rated with API service
classification S For SG Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
£
oF °20_ 0 o 309 32 _ 40 • 60 ° 80 _ IQ0 _
°C _30_ -20" -lO _' 0_ 10_ 20 ° 30_ 40 _
...... TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after the first two hours of operation and
every 25 hours thereafter or at least once a year ifthe lawn
mower isnot used for 25 hours in one year.
Check the crankcase oil tevet before starting the engine
and after each five (5) hours of continuous use Tighten oi!
plug securely each time you check the oil level..
TO CHANGE ENGINE OIL (See Fig..7)
= Disconnect spark plug wire from spark plug and place
wire where it cannot come in contact with spark plug.
- Be sure lawn mower' is on level surface°
o Oi/will drain more freely when warm.
, Catch oil in a suitable container.,
. Remove bottom oil drain plug.,
° After oil has drained completely, replace oil drain plug
and tighten securely.,
= Refltl engine with oil Pour siowlyo Do not over' fill.
o Fill only to the full line on the dipstick,
,, Reconnect spark plug wire to spark plug.
AIR FILTER
Your engine will not run properly and may be damaged by
using a dirty air fiitero Clean the element after every 25
hours of operation, more often if mower is used in very
dusty, dirty conditions_
TO CLEAN AIR FILTER ELEMENT (See Fig. 8).
= Remove screw.
. Remove air cleaner carefully to prevent dirt from enter-
ing carburetor°
° Take air cleaner apart and clean air filter element
° Wash filter element in liquid detergent and water.
• Wrap filter element in cloth and squeeze dry°
= Lightly coat filter eIement with clean engine oil Squeeze
in towel to remove excess oil Do not saturate°
= Reassemble parts and put back on carburetor.
MUFFLER
Inspect and replace corroded muffler as it could create a
fire hazard and/or damage,.
PONGIBILmTJES
/ //
.... :, /
DRAIN PLUG
FIG. 7
ASSEMBLE
ONE OF THESE LOW POINTS TOWARDS NARROW/_
EDGEoFELEME.T._--_. ///_.-_] I
SO UP EXTENDS OVER EDGE .,,f_"_.,. ,".'_II / _ L
OF AIR CLEANER BODY/_/ _(_), :$ ft ; _ ._
L|PWILLFORM I1 _ ,tll l J_ /
PROTECTIVE SEAL It '_ >' _ IJ .f:_-f/ /(,
WHENCOVERIS _k._:.::_ ::.IIII.././\
ASSEMBLED __q" '
FIG. 8
SPARK PLUG
Change your spark plug each year to make your engine
start easier and run better., Set spark plug gap at 030 inch°
CLEANING
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH CLEAN THE UNDERSIDE OF YOUR MOWER
AFTER EACH USE
Hill lUl lllU I
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with the spark
plug.
Turn lawn mower on its side. Make sure air' filter and
carburetor are up. Clean the underside of your lawn
mower by scraping to remove build-up of grass and
trash..
. Clean engine oftento keeptrash from accumulating A
clogged engine runs hotter and shortens engine life_
. Keep finished surfaces and wheels free of all gasoline,
oil, etc_
. We do not recommend using a garden hose to clean
lawn mower unless the electrical system, muffler, air
filter and carburetor are covered to keep water' out°
Water in engine can result is shortening engine life
12
SERVRCE AND ADJUSTMENTS
,i,,11,,,11,,1!!, ....... I,HIIIII i i ii i i i ,, i i i ii1,,,,, i,,i ,
i
A CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: I
I ,_ Release control bar.
I _ = Make sure the blade and all moving parts have completely stopped.
!
o Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug;
l,_1 i H H,,, H, H,,.,
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See "TO ADJUST CUTTING HEIGHT" in the Operation
section of this manual
REAR DEFLECTOR
The rear deflector, attached between the rear wheels of
your mower, is provided to minimize the possibility that
objects will be thrown out of the rear of the mowei" into the
operator mowing position. If the deflector becomes dam-
aged, it should be replaced.
DISCHARGE GUARD
The discharge guard attached to the discharge opening of
your fawn mower, is provided to prevent the possibility of
injury resulting from objects being thrown out of the dis-
charge opening into the operator mowing position. If the
discharge guard becomes damaged, itshould be replaced,
TO ADJUST HANDLE (See Figs. 9 thru 11)
Your lawn mower handle can be raised or lowered for your
mowing comfort. Four (4) positions are available: high,
medium high, medium low and low. Handles are shipped
mounted in the medium low position_
o To change from medium low to medium high position,
the upper and lower handle sections will have to be
turned over (See Fig, 9B).
. Remove the controls and operator presence control
bar from the upper handle
• Remove the starter rope guide from the lower handle,
• Remove hairpin cotters..
, Disconnect the lower handle from the handle brackets
(See Fig. 11)..
° Turn the handle over and reassemble the hairpin
cotters that have been removed.
• Reassemble the starter rope guide,.
o Reassemble the controls and the operator presence
control bar to the upper handle.
CAUTION: The operator presence con-
trol bar must pivot freely to permit blade
brake engagement when control bar is
released., Do not overtighten the fasteners
holding the controls to the upper handle.
HHH'H'HHI'HH HI I HH IHH
- To change from medium low to high position only the
upper handle section wil! have to be turned over (See
Fig., 10A).
• To change from medium low to low position, only the
lower handle section will have to be turned over (See
Fig. 10B),.
CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your lawn mower to an authorized service center for
repair and/or adjustment.
SHIPPING POSITION
MEDIUM LOW MEDIUM HIGH
FIG. 9A
h
FIG. 9B
LOW
FIG. 10A FIG. 10B
LOWER HANDLE
SQUEEZE TO
REMOVE
13
MOUNTING
HAIRPIN CLIP BRACKET
FIG. 11
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED OVERSPEEDINGTHEENGINEABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS., IF YOU THINK THE ENGiNE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER, WHICH HAS
PROPER EQUIPMENT AND EXPEREENCE TO MAKE ANY
NECESSARY ADJUSTMENTS.
ENGINE SPEED
The engine speed has been factory set. Do not attempt to
increase engine speed as it may result in personal injury,
Ifyou believe the engine isrunning too fast or too slow, take
your lawn mower to an authorized service center for repair
and adjustment.
STORAGE
Immediately prepare your lawn mower for storage at the
end of the season or if the unit wil! not be used for 30 days
or more.
LAWN MOWER
When lawn mower isto be stored for a period oftime, clean
it thoroughly, remove all dirt, grease, leaves, etc. Store in
a clean, dry area.
o Clean entire fawn mower (See "CLEANING" in the
Customer' Responsibilities section of this manual)._
o Lubricate as shown in the Customer Responsibilities
section of this manual.
• Be sure that aH nuts, bolts, screws, and pins are
securetyfastened. Inspect moving parts for damage,
breakage and wear'. Replace if necessary_
= Touch up all rusted or chipped paint surfaces; sand
lightly before painting
HANDLE (See Fig. 12)
You can fold your lawn mower handle for' storage_
o Squeeze the bottom ends of the lower handle toward
each other until the lower handle clears the handle
bracket, then move handle forward.
o Loosen upper handle mounting bolts enough to allow
upper handle to be folded back_
IMPORTANT: WHEN FOLDING THE HANDLE FOR
STORAGE OR TRANSPORTATION, BE SURE TO FOLD
THE HANDLE AS SHOWN OR YOU MAY DAMAGE THE
CONTROL CABLES..
= When setting upyour handle from the storage position,
the lower handle will automatically lock intothe mowing
position..
LOWER HANDLE
SQUEEZE TO
FOLD
HAIRPIN \
COTTER MOUNTING PIN
OPERATOR PRESENCE
CONTROLBAR
UPPER HANDLE
FOLD FORWARD
FOR STORAGE
FOLD BACKWARD
MOWING
POSITION
LOWER HANDLE
ENGINE
FUEL SYSTEM
IMPORTANT: IT iS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING iN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE. ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
= Drain the fuel tank.
o Start the engine and let it run until the fuel iines and
carburetor are empty°
o Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season°
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age_ Add stabilizer to gasoline in fuel tank or' storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor ifusing fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil (See "ENGINE" in the Customer' Responsibilities
section of this manual).
CYLINDER
o Remove spark plug.
o Pour one ounce (29 ml) of oil through spark plug hole
into cylinder.
• Pull starter handle slowly a few times to distribute oil.
o Replace with new spark plug.
OTHER
- Do not store gasoline from one season to another..
• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problerns.
o If possible, store your unit indoors and cover it to give
protection from dust and dirt.
. Cover your' unit with a suitable protective covet that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your unit to rust..
IMPORTANT: NEVER COVER MOWER WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM
!_ CAUTION: Never storethelawn mower
with gasoline in the tank inside a build-
ing where fumes may reach an open
flame or spark. Allow the engine to cool
before storing in any enclosure,
FIG. 12
14
==L _ ' ' I' I III '
TROUBLESHOOTING POINTS
................ i,, , 1,1,,,i,,,,,i,
PROBLEM
Does not start
Loss of power
,,,11 i, i1,1,11
Poor cut" uneven
Excessive vibration
Starter rope hard to pull
illl, i
Grass catcher not filling
(If so equipped)
Hard to push
CAUSE
t
2
3
4
Dirty air filter
Out of fuel
Stale fuel.
Water in fuel
5, Spark plug wire is disconnected
6 Bad sparkplug
7 Loose biade or broken bIade adapter
8 Control bar in released position
9 Control bar defective
,i i
1 Rear of Eawnmower housing/blade dragging
in heavy grass
2. Cutting too much grass
3 Dirty air filter
4 Buildup of grass, leaves and trash under mower
5 Too much ell in engine
6 Walking speed too fast
1 Worn, bent orlooseblade
2 Wheel heights uneven
3 Low engine speed
4 Buildup of grass, leaves, and trash under mower.
i,,i,,i i,,11,,.,i, L
1, Worn, bent or loose blade
2. Bent engine crankshaft.,
,i ,, i,_1,1,,,
1 Engine ftywheei brake is on when control bar Is
released
2 Bent engine crankshaft
3 Blade adapter broken
4 Blade draggingin grass
1 Cutting height too Iow
2 Lift on blade worn off
3 Catcher not venting air
4 Low engine speed
1. Grass is too high or wheel height is too low,
2 Rear of lawn mower housing/blade dragging
in grass
3 Grass catcher too full,
4 Handle height position not right for you
CORRECTION
1 Clean/replace air filter,
2 Fill fuel tank
3 Drain tank and refill with fresh clean fuel.
4 Drain fuel tank and carburetor and refill tank with fresh
gasoline,
5 Connect wire to plug
6. Replace spark plug,
7 Tighten blade bolt or replace blade adapter.
8 Depress control bar to handle
9 Replace control bar,
i , I,I,I,IIIIIIII,,IH
1 Set in "Higher Cut" position,
2 Set in "Higher Cut" position
3 Clean/replace air filter
4 Clean underside of mower housing
5_ Check oil level
6 Cut at slower walking speed.,
I Replace blade Tighten blade bo_t
2, Set afl wheets at same height
3, Contact an authorized service center/department
4 CEean underside of mower housing
! Replace blade Tighten blade boit
2. Contact an authorized service center/department
i, i iiiii,llll,
1 Depress control bar to upper handle be{ore
pulling starter rape
2 Contact an authorized service center/department
3 Replace blade adapter
4 Move lawn mower to cut grass or to hard surface
to start engine
1 Raise cutting height
2 Replace blade
3 Clean grass catcher,
4 Contact an authorized service center/department
1 Raise cutting height,,
2, Raise rear of Iawn mower housing one (t)
setting higher
3 Empty grass catcher
4 Adjust handle height to suit
15
16
