Weil-McLain AQUABALANCE COMBI AB-80C Series 2 High-efficiency Gas Water Boiler

User Manual - Page 119

For AQUABALANCE COMBI AB-80C.

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Part number 550-100-325/0419
119
AquaBalance
®
Series 2 Wall Mount Gas-fired Water Boiler Boiler Manual
38 Maintenance (continued)
DHW Outlet
(diverter valve)
DHW Inlet
5. The treatment time must be chosen according to the
amount of scale deposits present in the exchanger and
however such time must always be less than the maxi-
mum treatment time specified by the manufacturer on
the product data sheet.
6. At the end of the cleaning cycle recover the chemical
product in appropriate containers for disposal.
7. Perform a washing bath with potable water in order
to remove the chemical product still present within
the coils of the heat exchanger, recovering the liquid in
suitable containers for disposal.
8. Repeat the washing with water more than once if neces-
sary.
9. The cleaned brazed plate heat exchanger can now be
installed.
e brazed plate heat exchanger must be
reinstalled in the same orientation.
e direction of arrows on heat exchanger.
Figure 160 


Figure 161



Figure 162 




Combi 80/120 flat plate heat exchanger
reinstalled
e four (4) new gaskets must be placed in the
DHW inlet and DHW return plate connections to
seal brazed plate heat exchanger.
1. Slide the brazed plate heat exchanger into rear of enclosure
(orientation arrows pointing down).
2. Lift brazed plate heat exchanger slightly up and align with DHW
connections, reinstall the two (2) Phillips head screws, tighten
securely. (Torque to 3.3 lb-ft. +/- 0.37 lb-ft.)
When re-installing components, make sure gas-
kets are in good condition and properly aligned
before tightening screws.
3. Be sure the pressure relief (plastic) screw has been made tight,
Location(6), see Figure 156.
Combi 155 flat plate heat exchanger reinstalled
1. For the Combi-155, slide the cleaned brazed plate heat exchanger
into rear of enclosure (orientation as shown in Figure160).
2. Lift brazed plate heat exchanger slightly up and align with DHW
connections, reinstall the fittings. e four (4) gaskets must be
placed in the DHW inlet and DHW return plate connections to
seal brazed plate heat exchanger.
1. Reassemble boiler components check seals for any leaks.
2. Open the valve of cold water inlet placed before the boiler inlet.
Run water until all air is purged from both the brazed plate heat
exchanger and the primary heat exchanger.
3. At initial fill and during boiler startup and testing, check system
thoroughly for any leaks. Repair all leaks before proceeding further.
Eliminate all system leaks. Continual fresh make up
water will reduce boiler life. Minerals can build up in the
heat exchanger, reducing heat transfer, overheating heat
exchanger, and causing heat exchanger failure.
4. Reconnect the unit to the electrical power supply using the switch
and/or the special cut-off devices and turn it ON.
5. Check the correct operation of the boiler and functionality of
production of domestic hot water.
DHW returns
(diverter valve)
DHW inlet
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