Use & Care Guide
Model: 415.16649011
® ® ®
P/N G614-001-030801
Sears Brands Management Corporation
Hoffman Estates, IL 60179 U.S.A.
www.kenmore.com
www,sears,com
Model 464224011 ° Oct-13-10
If you smell gas:
|. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lld.
4. If odor continues, keep away from the appliance
and immediately call your gas supplier or your
fire department.
|. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP Tank not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call the Grill Information Center for Help and Paris
Missing Parts? Assembly Questions?Operation Problems?
Before returning grill to store, call 1-800-241-7548
Product Record
iMPORTANT: Fillout the product record informationbelow.
Model Number
Serial Number
Date Purchased
Seeratinglabelon grill for serialnumber.
To Installer/Assembler: Leave these instructions with
consumer.
To Consumer: Keep this manual for future reference.
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handling this product.
Installation Safety Precautions
* Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
" Grill installation must conform with local codes, or in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA !192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.
" All electrical accessories (such as a rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code, ANSI / NFPA 70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords
and/or fuel supply hoses away from any hot surfaces.
" Grill is not for use in or on recreational vehicles and/or boats.
" This grill is safety certified for use in the United States
and/or Canada only. Do not modify for use in any other
location. Modification will result in a safety hazard.
Safety Symbols
The symbols and boxes shown below explain what each
heading means. Read and follow all of the messages found
throughout the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
CAUTION
Some parts may contain sharp edges, especially
as noted in these instructions.
Wear protective gloves if necessar%
CAUT'O.
For resldentlal use only. Do not use for commercial
cooking.
© 2010 Sears Brands Management Corporation
2 ° 464224011
WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and
carefully follow all of the messages.
CAUTION
CAUTION: Indicates a potentially hazardous situation which
if not avoided, may result in minor or moderate injury.
Printed in China
For Your Safety ...................................... 2
Grill Information Center .............................. 2
Product Record Information........................... 2
Safety Symbols ...................................... 2
InstallationSafety Precautions......................... 2
l<enmore GrillWarranty .............................. 3
Use and Care .................................... 4-10
Parts List........................................... 11
Parts Diagram ...................................... 12
Assembly ....................................... 18-22
Troubleshooting ................................. 23-25
Repair Protection Agreements
Congratulations on making a smart purchase. Your new
I<enmore product is designed and manufactured for years of
dependable operation. But like all products, it may require
repair from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Here's what the Repair Protection Agreement _ includes:
[] Expert service by our 10,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all
covered repairs
[] Product replacement up to $1500 if your covered product
can't be fixed
[] Discount of 10% from regular price of service and related
installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
[] Fast help by phone - we call it Rapid Resolution -
phone support from a Sears representative. Think of us
as a "talking owner's manual."
Once you purchase the Repair Protection Agreement, a
simple phone call is all that it takes for you to schedule service.
You can call anytime day or night, or schedule a service
appointment online.
The Repair Protection Agreement is a risk-free purchase. If
you cancel for any reason during the product warranty period,
we will provide a full refund. Or, a prorated refund anytime after
the product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information in the U.S.A. call 1-800-827-6655.
_Coverage in Canada varies on some items. For full details
call Sears Canada at 1-800-361-6665.
Sears installation Service
For Sears professional installation of home appliances,
garage door openers, water heaters, and other major home
items, in the U.S.A. or Canada call 1-800-4-MY-HOME ®
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or workmanship
within o,_e year from the date of purchase, carl 1-800-4-MY-
HOME- to arrange for free repair (or replacement if repair
proves impossible).
Ten=Year Limited Warranty on Burners
For ten years from the date of purchase, any burner that
rusts through will be replaced free of charge. After the first
year from the date of purchase, you pay for labor if you wish
to have it installed.
All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or surface rusting, which are either
expendable parts that can wear out from normal use within
the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.
All warranty coverage is void if this grill is ever used for
commercial or rental purposes.
All warranty coverage applies only if this grill is used in the
United States.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Sears Brands Management Corp.
Hoffman Estates, IL 60179
* Read and follow all Safety, Assembly,
and Use and Care instructions in this
Guide before assembling and cooking
with this griff.
" Fallure to follow all instructions in this
Use and Care Guide may lead to fire or
exploslon, which could result in property
damage, personal injury or death.
This Grill is for Outdoor Use Only
Tools needed far assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
CONVERSION READY
This grill easily converts from LP liquid
propane to NG natural gas.
Contact 1-800-4-MY-HOME ® or
www.sears.com to purchase a natural gas
conversion kit, part number 415.7116572.
Dual Fuel TM is a registered trademarks of
the W. C. Bradley Company and used,
with permission, by Sears Holdings
Corporation. All rights reserved.
464224011 o3
LP Tank
f x, II _I
• NEVER store a spare LP cylinder under or near the
appliance or in an enclosed area.
• Never fill a cyllnder beyond 80°/0 full.
• if the information in the two points above is not
followed exactly, a fire causing death or serious
injury may occur.
• An overfilled or improperly stored cylinder is a
hazard due to possible gas release from the safety
relief valve. This could cause an intense fire with
risk of property damage, serious injury or death.
• if you see, smell or hear gas escaping, immediately
get away from the LP cylinder and appliance and
call your fire department.
LP Tank Removal, Transport And Storage
- Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar,
then lift LP tank up and off of support bracket. Install
safety cap onto LP tank valve. Always use cap and strap
supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP
Safety Cap
Retainer Strap
" A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP
tank in enclosed spaces such as a carport, garage, porch,
covered patio or other building. Never leave an LP tank
inside a vehicle which may become overheated by the sun.
* Do not store an LP tank in an area where children play.
4 ° 464224011
* The LP Tank used with your grill must meet the following
requirements:
* Use LP Tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
* LP Tanks must be constructed and marked in accordance
with specifications for LP Tanks of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339, tanks,
spheres and tubes for transportation of dangerous goods.
Transport Canada (TC). See LP Tank collar for marking.
LP Tank valve must have:
* Type 1 outlet compatible with
regulator or grill.
Safety relief valve.
UL listed Overfill Protection
Device (OPD). This OPD safety OPD Hand Wheel
feature is identified by a unique triangular hand wheel.
Use only LP Tanks equipped with this type of valve.
* LP Tank must be arranged for vapor withdrawal and include
collar to protect LP Tank valve. Always keep LP Tanks in
upright position during use, transit or storage.
LP Tank in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
* LP gas is nontoxic, odorless and colorless when produced.
For Your Safety, LP gas has been given an odor (similar to
rotten cabbage) so that it can be smelled.
* LP gas is highly flammable and may ignite unexpectedly
when mixed with air.
LP Tank Filllng
* Use only licensed and experienced dealers.
* LP dealer must purge new tank before filling.
" Dealer should NEVER fill LP Tank more than 80% of LP Tank
volume. Volume of propane in tank will vary by temperature.
* A frosty regulator indicates gas overfill. Immediately close
LP Tank valve and call local LP gas dealer for assistance.
* Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
* To remove gas from LP Tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.
LP Tank Exchange
" Many retailers that sell grills offer you the option of
replacing your empty LP tank through an exchange
service. Use only those reputable exchange companies
that inspect, precision fill, test and certify their tanks.
Exchange your tank only for an OPD safety feature-
equipped tank as described in the "LP Tank" section of
this manual.
" Always keep new and exchanged LP tanks in upright
position during use, transit or storage.
* Leak test new and exchanged LP tanks BEFORE
connecting to grill.
" Place dust cap on cylinder valve outlet whenever the
cylinder is not in use. Only install the type of dust cap on
the cylinder valve outlet that is provided with the cylinder
valve. Other types of caps or plugs may result in leakage
of propane.
LP Tank Leak Test
For your safety
" Leak test must be repeated each time LP tank is
exchanged or refilled.
" Do not smoke during leak test.
" Do not use an open flame to check for gas leaks.
" Grill must be leak tested outdoors in a well-ventilated
area, away from ignition sources such as gas fired or
electrical appliances. During leak test, keep grill away
from open flames or sparks.
" Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by
arrows in figure below. Leaks are indicated by growing
bubbles.
If "growing"bubblesappeardo not useor movethe LP tank,
Contact an LP gas supplier or your fire department!
A Do not use household cleanlng agents. Damage to gas
valve/hose/regulator components can result.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to
a full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
OPD Hand Wheel
Type ] auffet with
thread an outside
Do not insert a POL transport plug
(plastic part with external threads)
into the Type 1 tank valve outlet.
It will defeat the Safety Relief
Valve feature.
5. Hold regulator and insert nipple into LP!
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to cross-
thread the connection.
Nipple has to be centered
into the LP tank valve.
464224011 o 5
Hold coupllng nut and regulator
as shown for proper connection
to LP tank valve.
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection.
Correct before proceeding by calling Sears for replacement
parts at 1-800-4-MY-HOME ®.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An addltlonal one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator
and repeat steps 5 and 6. If you are still unable to complete
the connection, do not use this regulator!
Call 1-800-4-MY-HOME ® for identical replacement parts.
/k /k
" Do not insert any tool or foreign objects into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury, or death.
" If a leak is detected at any time, STOP and call the fire
department.
" If you cannot stop a gas leak, immediately close LP tank
valve and call LP gas supplier or your fire department!
" Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
Never remove threaded
orifice at end of valve.
5. if "growing" bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections, if leaks
cannot be stopped do nat try to repair. Call Sears for
replacement parts at 1-800-4-MY-HOME ®.
6. Always close LP tank valve after performing leak test by
turning hand wheel clockwise.
" Do not use grill until leak-tested.
6 ° 464224011
For Safe Use of Your Grill and to Avoid Serious
Injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that
burn.
Do not block holes in sides or back of grill.
• Check burner flames regularly.
Use grill only in welt-ventilated space. NEVER use
in enclosed space such as carport, garage, porch,
covered patio, or under an overhead structure of
any kind.
• Do not use charcoal or ceramic briquets in a gas
. grill. (Unless briquets are supplied with your grill.)
Use grill at least 3 ft. from any wall or surface.
Maintain 10 ft. clearance to objects that can catch
fire or sources of ignition such as pilot lights on
water heaters, live electrical appliances, etc.
• Apartment Dwellers:
Check with management to learn the requirements
and fire codes for using an LP gas grill in your
apartment complex. If allowed, use outside on the
ground floor with a three (3) foot clearance from
walls or rails. Do not use on or under balconies.
• NEVER attempt to Eght burner with lld dosed. A
buildup of non-ignlted gas inside a closed grill is
hazardous.
• Never operate grill with LP cylinder out of
correct position specified in assembly
instructions.
• Always dose LP cylinder valve and remove
coupllng nut before moving LP cyllnder from
specified operation position.
Safety Tips
A Before opening LP cylinder valve, check the coupling nut
for tightness.
A When grill is not in use, turn off all control knobs and LP
cylinder valve.
A Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to
avoid burns and splatters.
A Maximum load for sideburner and side shelf is 10 Ibs.
A The grease tray must be inserted into grill and emptied
after each use. Do not remove grease tray until grill has
completely cooled.
A Clean grill often, preferably after each cookout. If a
bristle brush is used to clean any of the grill cooking
surfaces, ensure no loose bristles remain on cooking
surfaces prior to grilling. It is not recommended to clean
cooking surfaces while grill is hot.
A If you notice grease or other hot material dripping from
grill onto valve, hose or regulator, turn off gas supply at
once. Determine the cause, correct it, then clean and
inspect valve, hose and regulator before continuing.
Perform a leak test.
A Keep ventilation openings in cylinder enclosure (grill
cart) free and clear of debris.
A Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
A The regulator may make a humming or whistling noise
during operation. This will not affect safety or use of grill.
A If you have a grill problem see the "Troubleshooting Section".
A If the regulator frosts, turn off grill and LP cylinder valve
immediately. This indicates a problem with the cylinder and
it should not be used on any product. Return to supplier!
CAUTION
* Do not preheat the grill on HIGH with the lid closed
for longer than 15 minutes. Preheating the grill with
the lld closed beyond this point can result in excessive
cooklng temperatures, risk of injury.
* Putting out grease fires by closing the lid is not
possible. Grills are well venfflated for safety reasons.
* Do not use water on a grease fire. Personal injury
may result, if a grease fire develops, turn knobs and
LP cylinder off.
* Do not leave grill unattended while preheating or
burnlng off food residue on HL if grill has not been
regularly cleaned, a grease fire can occur that may
damage the product.
464224011 o 7
Main Burner ignitor Lighting
A Do not lean over grill while lighting.
I. Turn OFF all Gas Burner Control Valves.
2. Turn ON gas source or tank.
3. Open lid during Lighting.
4. Push and turn main burner control knob to _ and hold
in. You will hear a clicking sound as the burner is being
ignited. Ignition should occur within 5 seconds, but
continue to hold the knob in for a full 10 seconds to
maintain ignition.
5. Once burner has ignited, turn knob to desired setting.
6. If Ignition does NOT occur in 5 seconds, turn the burner
control to OFF, wait 5 minutes for gas to clear away, and
repeat the lighting procedure.
7. Repeat steps 4 through 6 for the remaining main burners.
Searing Sideburner Ignltor Lighting
A Do not lean over grill while lighting.
1. Open lld during lighting. Turn on gas at LP cylinder.
2. Push and turn control knob to _ and hold in. You will
hear a clicking sound as the burner is being ignited.
Ignition should occur within 5 seconds, but continue to
hold the knob in for a full 10 seconds to maintain ignition.
3. Once burner has ignited, turn knob to desired setting.
4. If ignition does NOT occur in 5 seconds, turn the burner
control OFF. Wait 5 minutes for gas to clear away, and
repeat the lighting procedure.
Rotisserie Burner Ignltor Lighting
A Do not lean over grill while lighting.
1. Open lld during lighting. Turn on gas at LP cylinder.
2. Push and turn control knob to_ and hold in. You will
hear a clicking sound as the burner is being ignited.
Ignition should occur within 5 seconds, but continue to
hold the knob in for a full 10 seconds to maintain ignition.
3. Once burner has ignited, turn knob to desired setting.
4. If ignition does NOT occur in 5 seconds, turn the burner
control OFF. Wait 5 minutes for gas to clear away, and
repeat the lighting procedure.
Match-Lightlng
A Do not lean over grill while lighting.
A Open lid. Turn on gas at LP cylinder.
A Light Burners one at time.
Match Lighting the Main Burners
1. Place match into match holder (hanging from right cart
side).
2. Strike the match and position lit match through match
light hole on RH side of cart. Shown Figure A.
3. Position lit match next to burner. Shown Figure B.
4. Push in and turn far right control knob to ,_ position.
Be sure burner lights and stays lit.
5. If ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes for gas to clear away,
and repeat the lighting procedure.
6. Light other burners in sequence from right to left by
pushing knob in and turning to ,_ position.
Figure A Figure B
Match lighting the Rotisserie Burner - Figure C
1. Place match in match holder. Strike the Match. Position lit
match close to the front center of the rotisserie burner.
2. Push in and turn rotisserie burner control knob to _ . Be
sure burner lights and stays lit.
3. If ignition does NOT occur in 5 seconds, turn the burner
control knob OFF, wait 5 minutes for gas to clear away,
and repeat the lighting procedure.
Turn controls and gas source or tank OFF when not
in use.
CAUTION
If ignition does NOT occur in 5 seconds, turn the
burner controls OFF, wait 5 minutes and repeat the
lighting procedure, if the burner does not ignite with
the valve open, gas will continue to flow out of the
burner and could accldently ignite with risk of injury
Figure C
Match lighting the Searing Sideburner - Figure D
1. Place match in matchholder. Strike the Match. Position lit
match close to the Searing
burner.
2. Push in and turn Searing burner
knob to _ position. Be sure
burner lights and stays lit.
3. If ignition does NOT occur in 5
seconds, turn the burner control
knob OFF, wait 5 minutes for
gas to clear away, and repeat
the lighting procedure.
8 ° 464224011
Figure D
Burner Flame Check
" Remove cooking grates and flame tamers. Light burners,
rotate knobs from Hi _ to LOW. You should see a smaller
flame in LOW position than seen on HI. Perform burner
flame check on sideburner, also. Always check flame prior
to each use. If only low flame is seen refer to "Sudden
drop or low flame" in the Troubleshooting Section.
Turning Grill Off
" Turn all knobs to the OFF position. Turn LP cylinder OFF by
turning hand-wheel clockwise to a full stop.
Ignitor Check
" Turn gas off at LP cylinder. Push and turn control knob to
and hold in. You will hear a clicking sound as the
burner is being ignited. Ignition should occur within 5
seconds, but continue to hold the knob in for a full 10
seconds to maintain ignition.
Valve Check
" Important: Make sure gas is off at LP cylinder before
checking valves. Knobs lock in OFF position. To check
valves, first push in knobs and release, knobs should spring
back. If knobs do not spring back, replace valve assembly
before using grill. Turn knobs to LOW position then turn
back to OFF position. Valves should turn smoothly.
Hose Check
" Before each use, check to see if hoses are cut or worn.
Replace damaged hoses before using grill. Use only
identical replacement part valve/hose/regulator as
specified in the Parts List of this Use and Care Guide.
General Grill Cleaning
" Do not mistake brown or black accumulation of grease
and smoke for paint. Interiors of gas grills are not painted
at the factory (and should never be painted). Apply a
strong solution of detergent and water or use a grill
cleaner with scrub brush on insides of grill lid and bottom.
Rinse and allow to completely air dry. Do not apply a
caustic grill/oven cleaner to painted surfaces.
" Plastic parts: Wash with warm soapy water and wipe dry.
A Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to
and failure of parts can result.
" Porcelain surfaces: Because of glass-like composition,
most residue can be wiped away with baking soda/water
solution or specially formulated cleaner. Use nonabrasive
scouring powder for stubborn stains.
" Painted surfaces: Wash with mild detergent or
nonabrasive cleaner and warm soapy water. Wipe dry
with a soft nonabrasive cloth.
" Stainless steel surfaces: To maintain your grill's high
quality appearance, wash with mild detergent and warm
soapy water and wipe dry with a soft cloth after each
use. Baked-on grease deposits may require the use of an
abrasive plastic cleaning pad. Use only in direction of
brushed finish to avoid damage. Do not use abrasive pad
on areas with graphics.
" Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain
on cooking surfaces prior to grilling. It is not
recommended to clean cooking surfaces while grill is hot.
CAUTION
Do not remove glass for cleaning.
Glass is not dishwasher safe.
CAUTION
SPIDER ALERT!
If you notice that your griH is getting hard to light or that the
flame isn't as strong as it should be, take the time to check
and dean the burner tubes.
CONTROL PANEL .
SPIDER WEBS
iNSIDE BURNER TUBE
BURNER
Spiders or small insects have been known to create
_fflashback" problems. The spiders spin webs, build nests and
lay eggs in the griIFs burner tube(s) obstructing the flow of gas
to the burner. The backed-up gas can ignite in the burner tube
behind the control panel. This is known as a flashback and it
can damage your grill and even cause injury.
To prevent flashbacks and ensure good performance the
burner and burner tube assembly should be removed from the
grill and cleaned before use whenever the grill has been idle
for an extended period.
\ J
464224011 o 9
Cieanlng the Burner Assembly
Follow these instructions to clean and/or replace parts of
burner assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP Tank.
2. Remove cooking grates and heat diffusers.
3. Remove electrode from burner by prying the clip away
as shown in Figure A below. Electrode should remain in
firebox.
4. Remove hitch pins and flame carryover tubes from front
of burners as shown in Figure B below.
5. Remove remaining hitch pins from rear of burner to
disengage burner from bracket on firebox.
6. Carefully lift each burner up and away from valve
openings.
We suggest three ways to clean the burner tubes. Use the
one easiest for you.
(A) Bend a stiff wire (a light weight coat hanger works
well) into a small hook. Run the hook through each burner
tube several times.
(B) Use a narrow bottle brush with a flexible handle (do
not use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air
into the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7. Wire brush entire outer surface of burner to remove food
residue and dirt.
8. Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burner for damage, due to normal wear and
corrosion some holes may become enlarged. If any large
cracks or holes are found replace burner.
VERY iMPORTANT: Burner tubes must re-engage valve
openings. See illustrations at right.
10. Carefully replace burners.
11.Attach electrode to burner.
Correct
12. Attach burners to brackets on burner-to-valve
firebox, engagement
13. Reposition flame carryover
tubes and attach to burners.
Replace heat tents and cooking
grates.
Storing Your Grill
- Clean cooking grates.
" Store in dry location.
" When LP cylinder is connected to grill, store outdoors in a
well-ventilated space and out of reach of children.
" Cover grill if stored outdoors. Choose from a variety of
grill covers offered by manufacturers.
" Store grill indoors ONLY if LP cylinder is turned off and
disconnected, removed from grill and stored outdoors.
" When removing grill from storage, follow "Cleaning the
Burner Assembly" instructions before starting grill.
Food Safety
Food safety is a very important part of enjoying the
outdoor cooking experience. To keep food safe from
harmful bacteria, follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy
water before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-
eat foods to avoid cross contamination. Use a clean
platter and utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria.
Use a thermometer to ensure proper internal food
temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hofllne
at 1-800-535-4555 (In Washington, DC (202) 720-3333,
10:00 am-4:00 pm EST).
How To Tell if Meat is Grilled Thoroughly
" Meat and poultry cooked on a grill often browns very fast
on the outside. Use a meat thermometer to be sure food
has reached a safe internal temperature, and cut into
food to check for visual signs of doneness.
" Whole poultry should reach 165 ° F. Juices should run clear
and flesh should not be pink.
" Hamburgers made of any ground meat or poultry should
reach 160 ° F, and be brown in the middle with no pink
juices. Beef, veal and lamb steaks, roasts and chops can
be cooked to 145 ° F. All cuts of pork should reach 160 ° F.
" NEVER partially grill meat or poultry and finish cooking
later. Cook food completely to destroy harmful bacteria.
" When reheating takeout foods or fully cooked meats like
hot dogs, grill to 165 ° F, or until steaming hot.
Pry off electrode
with a flat blade
screwdriver
10 o 464224011
Grill Halogen Light
LIGHT OPERATION iNSTRUCTiONS
1. Make sure light switch an the cantral panel is in the "OFF" pasltlan.
2. Cannect light plug ta an extenslan card, then put the extenslan
card plug inta the autlet an the wall.
3. Turn the light switch ta "ON".
= Keep any electrlcal supply cord away from any
heated surface.
= Use the shortesf length extension cord required.
Do not connect 2 or more extension cords together
Light
2. 3.
cord,
for out door use
Bulb Replacement
A Make sure light switch an the cantral panel is in the "OFF" pasltlan and adapter plug is dlscannected fram auflet.
tAUT,O,
Take care not to touch the bulb with your bare fingers.
Touching bulb with your skin can leave a film on the
bulb that causes it to burn out quickly.
Continued on next page
464224011 • 11
Cleaning the Lens
1. Prior to cleaning, make sure the light switch is in the "OFF" position and the light plug is
disconnected from the power supply.
2. Do nat dean the glass lens when warm. Allow to coal before cleaning. Sudden change in
temperature may cause cracking of the glass lens.
3. Use a damp towel to clean the surface of the glass lens.
4. Allow the lens to dry before reconnecting the light plug to the power supply and turning the
llght switch to the "ON" position.
o
o
IIIIIiMPO AN""F
Since 1971 the National Electric Code (NEC) has required Ground Fault Interrupter devices an all outdoor
circuits.
if your residence was built before 1971, check with a qualified electrician to determine if a Ground Fault
Interrupter protector exists.
Do not use this appliance if the circuit does not have GFI protection.
Do nat plug this appliance into an indoor circuit.
1. To protect against electric shock, do not immerse cord or plugs in water or other liquid.
2. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.
3. Do not operate grill with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any
manner.
4. Do not Jet the cord hang over the edge of a table or touch hot surfaces.
5. Do not use an outdoor cooking gas appliance for purposes other than intended.
6. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
7. Use only a Ground Fault Interrupter(GFI) protected circuit with this outdoor cooking gas appliance.
8. Never remove the grounding plug or use with an adapter of 2 prongs.
9. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for
outdoor use with a W=A marking.
12 ° 464224011
1 2 LOCKING CASTER
2 2 FIXED CASTER
3 1 BOTTOM SHELF
4 2 DOOR MAGNET ASSEMBLY
5 1 LEFT SIDE PANEL
6 1 RIGHT SIDE PANEL
7 2 GROMMET
8 1 12 VOLT ADAPTER
9 1 LOWER BACK PANEL
10 1 CART PARTITION PANEL
11 1 INSIDE SHELF
12 1 FIREBOX
13 1 LEFT PANEL, OUTER FIREBOX
14 1 RIGHT PANEL, OUTER
FIREBOX
15 1 LEFT PANEL, INNER FIREBOX
RIGHT PANEL, INNER
16 1
FIREBOX
17 1 HEAT SHIELD, FIREBOX
18 1 REAR UPPER PANEL,
FIREBOX
BACK COVER, ROTISSERIE
19 1
BURNER
20 1 ROTISSERIE BURNER
21 1 RIGHT WIND SHIELD,
ROTISSERIE BURNER
LEFT WIND SHIELD,
22 1
ROTISSERIE BURNER
UPPER WIND SHIELD,
23 1
ROTISSERIE BURNER
24 1 ELECTRODE, F/ ROTISSERIE
ELECTRODE WIRE, F/
25 1
ROTISSERIE
26 1 GROUND WIRE, F/ El MODULE
27 6 HOSE CLIP
28 2 MATCH HOLDER AND CHAIN
29 5 MAIN BURNER
ELECTRODE, F/MAIN
30 5 BURNER, W/WIRE &
COLLECTOR BOX
31 4 FLAME CARRYOVER TUBE
32 1 HOSE VALVE REGULATOR
33 1 CONTROL PANEL
34 1 LIGHT SWITCH
35 1 HALOGEN LIGHT ASSEMBLY
36 2 PIN, F/ DOOR
37 5 BEZEL, F/ CONTROL KNOB
38 1 BEZEL, F/ ROTISSERIE KNOB
39 6 CONTROL KNOB
40 1 CONTROL KNOB, F/
ROTISSERIE
41 1 TOP LID
42 1 HANDLE, F/ TOP LID
43 1 INNER INSERT, F/ TOP LID
44 2 RUBBER BUMPER,
RECTANGULAR, F/ LID
45 1 LOGO PLATE
BEZEL, F/ TEMPERATURE
46 1
GAUGE
G515-0082-W1
G350-0024-W1
G614-A300-W1
GS01-0016-W1
G614-A100-W1
G614-A200-W1
GS01-0039-W1
G518-0076-W 1
G614-0072-W1
G614-0082-W1
G614-0083-W1
G614-4200-W1
G614-1700-W1
G614-1800-W1
G614-0200-W1
G614-0300-W1
G614-0047-W1
G614-0048-W1
G614-0049-W1
G614-1900-W1
G614-0052-W1
G614-0053-W1
G614-0093-W1
G614-0094-W1
G614-0059-W1
G411-0004-W1
G608-0041-W1
GS08-0039-W1
G614-A000-W1
G515-0014-W1
G614-0095-W1
G614-Z400-W1
G614-0063-W1
G520-0013-W1
G614-8200-W1
G411-0054-W1
G614-0064-W1
G614-0065-W1
G614-4400-W1
G614-2300-W1
G614-1500-W1
G614-0042-W1
G614-0041-W1
G413-0025-W1
G528-0002-W1
GS03-0002-W1
47 1 TEMPERATURE GAUGE G518-OO75-W1
HARDWARE F/TOP LID
48 1 GS08-0019-W1
ASSEMBLY
ELECTRONIC IGNITION
49 1 G614-0070-W1
MODULE
50 1 CAP, F/ ELECTRONIC G515-0030-W1
IGNITION MODULE
51 1 HEAT SHIELD, F/ ELECTRONIC G513-0040-W1
IGNITION MODULE
52 1 FRONT BRACE G614-6300-W1
53 1 UPPER BACK PANEL, CART G614-0081-W1
54 1 LEFT SIDE SHELF G614-A800-W1
55 1 FASCIA, LEFT SHELF G614-0085-W1
56 1 RIGHT SIDEBURNER SHELF G614-A600-W1
57 1 FASCIA, F/SB SHELF G614-0074-W1
58 1 SIDEBURNER PAN G614-A700-W1
RUBBER BUMPER, ROUND, F/
59 2 GSO1-OO66-W1
SB LID
60 1 LID, F/SIDE BURNER GS07-0011-W1
61 1 BEZEL, F/SIDEBURNER KNOB G614-0064-W2
62 1 SIDEBURNER G614-AS00-W1
ELECTRODE COVER, F/
63 1 G614-0080-W1
SIDEBURNER
64 1 ELECTRODE, F/SIDEBURNER G614-0092-W1
SIDEBURNER WINDSHIELD
65 1 G614-0073-W1
HEATSHIELD)
66 1 GREASE TRAY HEAT SHIELD G614-A400-W1
67 1 TANK HEAT SHIELD G614-0084-W1
68 1 LEFT DOOR, NO HANDLE G614-2400-W1
69 2 DOOR HANDLE G614-0088-W1
70 1 RIGHT DOOR, NO HANDLE G614-3400-W1
71 5 HEAT DIFFUSER G614-0045-W1
72 1 WARMING RACK GS08-0019-W1
73 5 COOKING GRATE, MAIN GS08-0019-W1
74 1 SIDEBURNER GRATE G614-0090-W1
75 1 GREASE TRAY G516-4600-W1
76 1 SIDEBURNER GREASE TRAY G614-OO75-W1
CYLINDER SCREW F/TANK
77 1 GSOS-OO47-W1
SECURE
NOT Picture:
... 1 CASTER PIN G350-0026-W1
... 1 HARDWARE PACK G614-B003-W1
... 1 ASSEMBLY MANUAL, ENGLISH G614-030801-W1
... 1 ASSEMBLY MANUAL, SPANISH G614-030802-W1
If you are missing hardware or have damaged parts after
unpacking grill, call 1-800-241-7548 for replacement.
To order replacement parts after using grill, call
1-800-4-MY-HOME ®
464224011 ° 13
°_____@
%
14 ° 464224011
Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place,
shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U
Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the
non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and
save for future maintenance.
Locking caster
Bent U pin
Qty.1
Bottom
U ttach side panels to bottom shelf using three
1/4-20xl/2" screws, 7mm lock washers and
7ram fiat washers per panel.
IMPORTANT: Panel with large hole must
be on right side of bottom shelf.
1/4-20xl//2 ''
Qty.6
O
7mm lock washer 7mm fiat washer
Qty.6 Qty.6
screw
Left side panel
Make sure side panels
are pushed as far to the
rear of bottom shelf as
possible before fully
tightening screws.
screw
lock washe
fiat wash_
_ Right side panel
(with large hole)
464224011 ° 15
Attach light adapter to lower back panel using four #8-32x3/8" screws, 4mm fiat washers, 4mm lock
washers and #8 nuts.
#8-32x3/8" screw
Qty.4
#8-32x3/8"
screw
4mm lock washer
Qty.4
4mm fiat washer
¢.4
#8 Nut
Qty.4
Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side
panels using two 1/4-20xl/2" screws 7mm lock washers and 7mm fiat washers each side.
7mm lock washer
7mm fiat washer screw
1/4-20x1/2" screw
Qty.4
7mm lock washer
Qty.4
O
7mm flat washer
Qty.4
16 ° 464224011
Attach cart partition panel to bottom shelf using three #10-24x3/8" screws, 5mm lock washers and 5ram
fiat washers; attach inside shelf to cart partition panel using three #10-24x3/8" screws, 5ram lock
washers and 5mm fiat washers; attach inside shelf to cart left side panel using three #10-24x3/8" screws,
5ram lock washers and 5ram fiat washers.
#10-24x3/8" screw Cart partition panel
Qty.9
5mm lock washer
Qty.9
5mm fiat washer
Qty.9
Inside shelf
#10-24x3
screw
5mm tock-
washer
5mm fla
washer .."
Attach cart partition panel to lower back panel using two #10-24x3/8" screws, 5ram lock washers and
5ram fiat washers.
Cart partition panel
J
#10-24x3/8" screw
Qty.2
5mm lock washer
Qty.2
5mm fiat washer
Qty.2
464224011"17
This step requires two people to lift and position grill head onto cart.
Carefully tower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart
side panels.
Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart°
Grill head
Post
l
Regulator hose
Before assembly
After assembly
Inside of cart, connect adapter wire harness and light wire harness.
Light wire harne
Adapter wire harn
Adapter
18 ° 464224011
NOTE:
Remove the cap and nut from electronic ignition module. Attach electronic ignition module and heat
shield to cart left side panel with the nut, shown A.
Insert AA battery into ignition module, negative (-) end first. Then put on the cap, shown B.
Untie the 7 burner ignition wires bundled under the right side of grill head. Draw the wires over the cart
partition panel.
Connect each of the ignition wires from the main burner electrodes and sideburner electrode into the
back of the Electronic Ignition Module. Total (7) connections.
Untie the two wires [(a) and (b)] from under the left side of grill head. Connect the two wires [(a) and (b)]
from the switch wiring harness into the back of the Electronic Ignition Module. Total (2) connections.
Switch terminals are larger than electrode terminals and should only be installed in locations shown as
(a),(b).
Use one of the bundling ties to bundle the 9 wires together, and tie to the gas llne hose so that the
wires don't hang down into the cabinet.
n
mBm
!
Nut
Heat lield
D
Insert front brace under control panel and between cart side panels. Secure using two 1/4-20x13,4 '' screws,
7mm lock washers and 7mm fiat washers on each side, shown A.
Under front brace, secure cart partition panel to front brace using one #8-3/8" tapping screw, shown B.
7mm Lock washer
Qty.4
O
7mm fiat washer
Qty.4
#8-3/8" tapping
Qty./
screw
1/4-20x13/&"screw
Qty.4
464224011 ° 19
On back of grill, place cart upper back panel between side panels and above cart lower back panel.
Secure cart upper back panel in lower holes, using one 1/4-20x13¼ '' screw, 7mm lock washer and 7mm
fiat washer on each side.
1/4-20x13¼ '' screw
Qty.2
7mm lock washer
Qty.2
flat
_asher 1/4_20x13¼,,
screw
7_wman_hle°rck
©
7ram fiat washer
Qty.2
Attach left side shelf to the back of left side fascia using four #10-24x3/8" screws, 5mm lock washers
and 5mm fiat washers.
#10-24x3/8" screw
Qty.4
5mm lock washer
Qty.4 5ram Joc
wash_
5mm fiat washer
Qty.4
20°464224011
Attach right side shelf to the back of right side fascia using four #10-24x3/8" screws, 5mm lock washers
and 5mm fiat washers, shown A.
Attach sideburner pan to right side shelf using four #10-24xl/2" screws, fiber washers, 5mm fiat washers,
5mm lock washers and #10-24 nuts, shown B.
Attach side burner lid to right side shelf using two lid screws and lock nuts, shown C.
#10-24x3/8" screw
Qty.4
Right side shelf
Lock nut
#10-24xl/2" screw
Qty.4
5mm fiat
washer
5mm lock
#10-24X3/8"
screw
5mm lock washer 5mm fiat washer fiber washer
Qty.8 Qty.8 Qty.4
#t0-24 nut
Qty.4
Sideburner pan
T
fiat
#10-24 nut
Side burner lid
Lid screw
Lid screw
Qty.2
Lock nut
Qty.2
464224011 ° 21
Attach two 1/4-20x5/8" screws, 7mm lock washers and 7mm fiat washers on right side of fire box,
shown A. Only tighten one-fourth of screw length, so that mounting panel of shelf can slide between fire
box and washers in next step. Do not fully tighten the screws.
Insert the keyhole slots on mounting panel of burner shelf over the two screws and washers. Make sure
the tabs on shelf mounting panel insert into cut-outs on fire box, shown B. Fully tighten the two screws.
4-20x5/8 '' Screw
y.2
_7mm lock washer
Qty.2
7mm Flat washer
Qty.2
22°464224011
Secure right side shelf front using two 1/4-20x5/8" screws, 7mm lock washers and 7mm fiat washers.
Secure top screw first.
Secure right side shelf rear using one 1/4-20x13¼ '' screw, 7mm lock washer and 7mm fiat washer.
Only Right side burner shelf assembly shown; repeat step 14 and 15 for Left side shelf.
4-20x5/8 '' screw
y.2
7mm lock washer
Qty.3
0
7mm flat washer
Qty.3
1/4-20x13¼ '' screw
Qty.1
464224011 ° 23
Remove the three #8-32x3/8" screws and 4mm lock washers (pre-assembled to the valve bracket) from
the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that
valve stern comes through larger center hole in fascia. Align the lower hole on valve bracket with the
lower hole on fascia. Secure using one #8-32x3/8" screw and 4mm lock washer, removed previously.
Place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel and holes on
fascia with holes on valve brackeb making sure " OFF" is on the top of bezel. Secure using the remaining
two #8-32x3/8" screws and 4ram lock washers_ shown A.
Press sideburner control knob onto valve stem, shown B.
T O
#8-32x3/8" screw 4mm lock washer
Qty.3 Qty.3
24" 464224011
Install ceramic sideburner into right side shelf. Insert sideburner valve into sideburner tube. Secure ceramic
sideburner rear to side burner pan using two #10-24xl/2 _ screws, 5mm fiat washers, 5mm lock washers
and #10-24 nuts. Make sure that burner tube and sideburner valve are securely engaged. See inset below.
#10-24xl/2 _ screw 5mm lock washer
Qty.2 Qty.2
5mm fiat washer #10-24 nut
Qty.2 Qty.2
464224011 ° 25
Pull sideburner electrode and wires through the small opening on left side of sideburner pan.
Make sure to position electrode end under electrode cover. Secure electrode using one #8-3/4" tapping
screw, shown A.
Do not overtighten screw to avoid cracking cermic electrode.
Attach sideburner heat shield to sideburner pan using two #8-3/8" tapping screws, shown A/B.
y
#8-3/4" tapping screw
Qty.1
#8-3/8" tapping screw
Qty.2
26°464224011
Inside of cart, install grease tray heat shield (w/grease tray rails) by inserting rear shield tabs into slots
next to grease tray opening, shown A-(D. Attach grease tray heat shield front to front brace using two
#8-3/8" tapping screws, shown B-C).
Install tank heat shield by inserting rear shield tabs into slots, shown A-(_. Attach tank heat shield front
to front brace using two #8-3/8" tapping screws, shown B-(_.
#8-3/8" tapping screw
Qty.4
464224011 ° 27
insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align
hinge hote on top of door and release hinge pin into door.
Left door
Hinge pin
on bottom
of door
Right door
28°464224011
Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting
opposite end on pins at rear of firebox.
464224011 ° 29
Place cooking grates onto firebox as shown. Insert the four wire ends at rear of warming rack into holes in
back of flrebox. Front wires of warming rack rest on sides of flrebox.
Assembled
warming rack
Place sideburner grate onto sid'eburner shelf. Align grate legs with holes in shelf.
30"464224011
On back of grill, slide grease tray into opening in upper back panel.
Install sidburner grease tray by sliding it into rails which are under sideburner shelf.
Sideburner shelf
ideburne
_rease tray
CAUTION
Failure to install grease tray will
cause hot grease to drip from
bottom of grill with risk of fire or
property damage.
464224011 ° 31
LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and
regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into
hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw
under bottom shelf. Insert regulator through large hole in right side panel. See Use & Care section of this
manual to perform the "Burner Flame Check" and for important safety instructions before using.
Always keep LP cyllnders in upright position during use,
transport, and storage.
Cylinder valve must face to front of cart
once tank is attached. Failure to install
cylinder correctly may allow gas hose to
be damaged in operation, resulting in the
risk of fire.
32 • 464224011
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Gas leaking from
cracked/cut/burned
hose.
Gas leaking from LP
cylinder.
Gas leaking from LP
cylinder valve.
Gas leaking between
LP cylinder and
regulator connection.
Fire coming through
control panel.
Grease fire or
continuous excessive
flames above cooking
surface.
rroubleshootlng
" Damaged hose.
• Mechanical failure due to rusting or
mishandling.
Burner(s) will not light
using ignitor.
(See Electronic ignition
Troubleshooting also)
• Failure of cylinder valve from
mishandling or mechanical failure.
• Improper installation_ connection not
tight, failure of rubber seal.
• Fire in burner tube section of burner
due to blockage.
• Too much grease buildup in burner area.
GAS iSSUES:
" Trying to light wrong burner.
• Turn off gas at LP cylinder or at source on natural gas systems.
If anything but burned, replace valve!hose!regulator. If burned,
discontinue use of product until a plumber has investigated
cause and corrections are made.
• Replace LP cylinder.
• Turn off LP cylinder valve. Return LP cylinder to gas supplier.
• Turn off LP cylinder valve. Remove regulator from cylinder and
visually inspect rubber seal for damage. See LP Cylinder Leak
Test and Connecting Regulator to the LP Cylinder.
• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After fire is out and grill is cold,
remove burner and inspect for spider nests or rust. See Natural
Hazard and Cleaning the Burner Assembly pages.
• Turn off control knobs and LP cylinder valve. Leave lid open to
allow flames to die down. After cooling, clean food particles
and excess grease from inside firebox area, grease tray, and
other surfaces.
Continued on next
page.
• Burner not engaged with control valve.
• Obstruction in burner.
• No gas flow.
• Vapor lock at coupling nut to LP cylinder.
• Coupling nut and LP cylinder valve not
fully connected.
ELECTRICAL ISSUES:
• Electrode cracked or broken; "sparks at
crack."
• Electrode tip not in proper position.
• Wire and!or electrode covered with
cooking residue.
• Wires are loose or disconnected.
• Wires are shorting (sparking) between
ignitor and electrode.
• Dead battery.
• See instructions on control panel and in Use and Care section.
• Make sure valves are positioned inside of burner tubes.
• Ensure burner tubes are not obstructed with spider webs or other
matter. See cleaning section of Use and Care.
• Make sure LP cylinder is not empty. If LP cylinder is not empty,
refer to "Sudden drop in gas flow."
• Turn off knobs and disconnect coupling nut from LP cylinder.
Reconnect and retry.
• Turn the coupling nut approximately one-half to three-quarters
additional turn until solid stop. Tighten by hand only - do not use
tools.
• Replace electrode(s).
Main Burners:
• Tip of electrode should be pointing toward gas port opening on
burner. The distance should be 1/8" to 1/4". Adjust if necessary.
Sideburner:
• Tip of electrode should be pointing toward gas port opening on
burner, the distance should be 1/8" to 3/16". Adjust if necessary.
• Clean wire and/or electrode with rubbing alcohol and dean
swab.
• Reconnect wires or replace electrode/wire assembly.
• Replace ignitor wire/electrode assembly.
• Replace with a new alkaline battery.
464224011 - 33
Burner(s) will not light
using ignitor.
Troubleshooting (continued)
• Faulty electronic ignition circuit.
Burner(s) will not
match light.
Sudden drop in gas
flow or low flame.
Flames blow out.
Flare-up.
Persistent grease fire.
Flashback...
(fire in burner tube(s)).
Unable to fill LP tank.
One burner does not
light from other
burner(s).
Sparking somewhere other than
between burner and electrode.
See "GAS ISSUES:_ on previous page.
Improper method of match-lighting.
Out of gas.
Excess flow valve tripped.
Vapor lock at coupling nut/LP tank
connection.
High or gusting winds.
Low on LP gas.
Excess flow valve tripped.
Grease buildup.
Excessive fat in meat.
Excessive cooking temperature.
Grease trapped by food buildup around
burner system.
Burner and/or burner tubes are blocked.
Some dealers have older fill nozzles
with worn threads.
Grease buildup or food particles in
end(s) of carryover tube(s).
See Troubleshooting Integrated Electronic Ignition section.
Inspect wire insulation and proper connections. Replace wires if
insulation is broken.
See "Match-Lighting" section of Use and Care.
Check for gas in LP tank.
Turn off knobs, wait 30 seconds and light grill. If flames are still
low, turn off knobs and LP tank valve. Disconnect regulator.
Reconnect regulator and leak-test. Turn on LP tank valve, wait
30 seconds and then light grill.
Turn off knobs and LP tank valve. Disconnect coupling nut from
tank. Reconnect and retry.
Turn front of grill to face wind or increase flame height.
Refill LP tank.
Refer to "Sudden drop in gas flow _ above.
Clean burners and inside of grill/firebox.
Trim fat from meat before grilling.
Adjust flower) temperature accordingly.
Turn knobs to OFF. Turn gas off at LP tank. Leave lid in position
and let fire burn out. After grill cools, remove and clean all parts.
Turn knobs to OFF. Clean burner and!or burner tubes. See burner
cleaning section of Use and Care manual.
The worn nozzles don't have enough "bite _ to engage the valve.
Try a second LP dealer.
Clean carry-over tube(s) with wire brush.
34 ° 464224011
Troubleshooting - Integrated Electronic Ignltion
SECTION I
No sparks appear at
any electrodes when
burner control knobs
are turned to % ; no
noise can be heard
from spark module.
SECTION II
No sparks appear at
any electrodes when
burner control knobs
are turned to _ ; noise
can be heard from
spark module.
• Battery not installed
properly.
• Dead battery.
• Battery cap not
installed properly.
• Check battery orientation.
• Has battery been used
previously?
• Check to ensure battery cap
is fully engaged.
• If no sparks are generated
with new battery and good
wire connections, module is
faulty.
• Are output connections on
and tight?
• Are the electrode tips
pointing in the right
direction? Is the gap too big?
• Are output connections on
and tight?
• If possible, observe grill in
dark location. Operate
ignition system and look for
arcing between output wires
and grill frame.
• All sparks present but weak
or at slow rate.
• Has moisture accumulated
on electrode and/or in burne
ports?
• Faulty spark module.
• Output lead
connections not
con nected.
• Electrode tip not in
proper position.
• Output lead
connections not
con nected.
• Arcing to grill away
from burner(s).
• Weak battery.
• Electrodes are wet.
• Electrodes cracked or
broken "sparks at
crack".
SECTION III
Sparks are present
but not at all
electrodes and!or not
at full strength
• Inspect electrodes for
cracks.
• Install battery (make sure that "+" and "-"
connectors are oriented correctly, with "+" end up
and "-_ end down.)
• Replace battery with new alkaline battery.
• Remove battery cap and reinstall, making sure it
can be fully engaged.
• Replace spark module assembly.
• Remove and reconnect all output connections at
module and electrodes.
Main Burners:
• Tip of electrode should be pointing toward port
hole in burner. The distance should be 1/8" to
3/16". Adjust if necessary.
Sideburner:
• Tip of electrode should be pointing toward gas
port opening on burner. The distance should be
1/8" to 3/16". Adjust if necessary.
• Remove and reconnect all output connections at
module and electrodes.
• If sparks are observed other than from burner(s),
wire insulation may be damaged. Replace wires.
• Replace battery with a new alkaline battery.
• Use paper towel to remove moisture.
• Replace cracked or broken electrodes.
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For troubleshooting, product manuals and expert advice:
managemylife
wv, rw.managemylife.com
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