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52
31-1000190 Rev. 0
Installation Instructions - Custom Overlay Door Panel
STEP 1 OVERLAY PANEL PREP
Ŷ Verify overall panel dimensions match supplied
recommendations based on model and inspect for any
initial damage.
Ŷ Lay the template on the BACK of the panel, making
sure to align the top edge (black line) of the template
to the top edge of the panel. The template side
edges should be aligned with the handle side of the
panel. Secure the template to the panel so it does not
move when marking hole locations. Masking tape is
recommended to secure the template and ensure it is
not wrinkled and is smooth against the panel.
Ŷ Mark the hole locations by tapping lightly in the center
of the hole markings with a center punch to transfer
the markings to the panel. It is critical the template not
move from start to finish of marking hole locations on
the panel.
Ŷ Drill pilot holes with a 5/64” (drill bit making sure to drill
no deeper than 1/2” deep.
Ŷ Install top and bottom mounting brackets provided with
No. 6 Phillips Head Screws (12). Make sure cutout
end of bracket is on hinge side per figure below. Also
ensure flanges on brackets are facing toward the other
bracket as shown. Screws should be secure and flush
to brackets. Do not overtighten screws.
Ŷ Install center mounting bracket (handle side only) with
2 #6 Phillips head screws.
Ŷ Remove the L-shaped bracket and set it aside. This
will be replaced after the installation of the wooden
panel to the door assembly.
Ŷ Install the handle (if applicable) being
sure all hardware mounts below the
back surface of the panel.
ZKHCSS: Euro Tubular Stainless Steel
Handle designed to fit 3/4” overlay
panels.
ZKHPSS1: Pro Tubular Stainless Steel
handle designed to fit 3/4” overlay pan-
els.
Handle side of
panel
Back of
panel
Top edge
of panel
Top
mounting
bracket
Bottom
mounting
bracket
Center
Mounting
Brackets
Center
Mounting
Brackets
Hinge
Side
Handle
Side
L-Shape
Bracket
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