Flame King YSNBM264A Portable Tankless Water Heater Propane Gas 10L 2.64 GPM at 68,000 BTU, Outdoor Instant Hot Water Shower

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USE & CARE Manual

This is the main product document for model YSNBM264A.

The file format is pdf, 16 pages, you can download this manual here .

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Portable Tankless
W
ater Heater
Gas
USE & CARE Manual
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1
General Safety .................................................................................................................................................... 2-4
Product Breakdown & Features .................................................................................................................. 4-5
Product Diagrams .................................................................................................................................................. 6
Getting Started .................................................................................................................................................. 7-10
Operation .........................................................................................................................................................
10-12
Maintenance ........................................................................................................................................................... 13
Troubleshooting ............................................................................................................................................. 14-15
Warranty ................................................................................................................................................................... 16
Product Comparison ........................................................................................................................................... 18
READ THIS MANUAL
READ THE SAFETY INFORMATION
Inside you will find many helpful hints on how to use and maintain your water heater properly. A
little preventive care on your part can save you time and money over the life of your water heater.
You’ll find many answers to common problems in the Troubleshooting Guide. If you review the chart
of Troubleshooting Tips first you may not need to call for service.
To Ensure your safety and the safety of others, we have included important safety warnings throughout
this manual.
All safety messages will follow the safety alert symbol and the words: “CAUTION”, “DANGER”
“WARNING”or “NOTICE”.
These words mean:
CAUTION - A potentially hazardous situation that may result in minor or moderate injury.
DANGER - An imminently hazardous situation that will result in death or serious injury.
WARNING - A potentially hazardous situation that could result in death or serious injury
and/or damage to property.
NOTICE - Attention is called to observe a specified procedure or maintain a specific condition.
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2
• Gas detectors are recommended in liquid propane and natural gas applications
and their installation should be in accordance with the detector manufacturer’s
recommendations and/or local laws, rules, regulations or customs.
A natural gas water heater will not function safely on liquid propane gas and
vice versa.
• No attempt should ever be made to convert the water heater from natural gas
to liquid propane gas. To avoid possible equipment damage, personal injury or
portable tankless water heater data plate; propane for propane portable tankless
water heaters and natural gas for natural gas portable tankless water heaters.
• Liquid propane appliances should not be installed below grade (for example, in
a basement) if such installation is prohibited by federal, state and/or local laws,
rules, regulations or customs.
• Propane or liquid propane gas must be used with great caution. It is heavier
level.
• Before attempting to light the water heater, make sure to look and smell for
Bubbling at a connection indicates a leak that must be corrected. When smelling
• It is recommended that more than one method, such as soapy solution, gas
detectors, etc., be used to detect leaks in gas applications.
Notice: If a gas leak is present or suspected:
• DO NOT try to light the water heater.
• DO NOT touch any electrical switch.
Safety Warnings
Please be sure to read through this portable tankless water heater manual in its entirety
before attempting to setup, install or operate your Camplux water heater.
Please note: Failure to abide by this warning can result in serious bodily injury or death.
If at any point you need clarification or assistance with the instructions.
NATURAL GAS AND LIQUEFIED PETROLEUM MODELS
DANGER!
Both liquid propane and natural gas have an odorant added to aid in detecting
a gas leak. Some people may not physically be able to smell or recognize this
odorant. If you are unsure or unfamiliar with the smell of liquid propane or natural
gas, ask the gas supplier. Other conditions, such as “odorant fade”, which causes
check with commercial leak detector or soapy water.
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Continued Safety Warnings
3
1. Not for use in high wind conditions.
2. ONLY use with Liquid Propane =LP
3. ONLY for OUTDOOR USE
4. NEVER leave this product unattended.
5. In case of GAS smell or leak. immediately turn off the gas
from your gas source. Perform gas leak test. Recheck for
proper sealed connection.
6. PLEASE NOTE: the top portion of the portable tankless
water heater is HOT during and immediately after operation.
Ensure there is NEVER any contact with any item and the top
of the heater during this time.
This appliance contains chemicals known to the State of California to cause cancer, birth
defects, or other reproductive harm. If the information in these instructions is not followed
exactly, a fire or explosion may result causing property damage, personal injury or death.
Failure to properly install the water heater outdoors as outlined in the Installation
Instructions in this manual can result in unsafe operation of the water heater. To
operate this water heater unless it is installed properly and has an adequate
installation at initial start-up; and at least annually thereafter. Refer to the Care
inspection.
CALIFORNIA PROPOSITION 65
WARNING!
PROPERLY INSTALL WATER HEATER
DANGER!
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Product Safety Features
• Features low pressure activation allowing for as low as 3.6 up to 110 PSI and 0.62 - 2.64
gallons per minute to start the heater.
• Includes removable drain plug to assist with complete drainage of the access water after
use and allow for pressure buildup to escape. Helping to avoid freeze damage during
winter months.
• Features anti-dry combustion protection, ensuring that in case of no water flows through
your system for whatever reason, the heater will immediately shut off the gas supply for
your safety.
• Includes an Auto-Shut off protection sensor, enabling the heater to shut off the gas supply
utomatically in a situation where the burner's flame goes out.
34
*Please note: To ensure the best possibility of avoiding freeze damage to the heater, refer
to the product maintenance section located on page 13.
Propane Gas
BM264
110.0PSI / 760kPa
11″w.c.(2.75kPa)
68,000
Auto-cut off water control, automatic ignition, anti-dry combustion
protection, over-pressure overheating and flameout protection
21.7"x 13.0"x7.1"
Fuel Type
Model
1/2” BSP for gas inlet, water inlet and water outlet
Electric pulse, size D battery powered
(No electrical connection required)
Btu/hr
Max Water Pressure
Inlet Gas Pressure
Ignition
Protections
Dimensions
Pipe Fittings
Technical Specifications - 10L Portable
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Product Diagram And Components
5
Product Dimensions
Back Shell
Battery Box
Heat Exchanger
Induction needle
Gas/Water Valve Assembly
Water Valve
Micro Switch
Drain Plug
Water Inlet Pipe
Cover
Thermostat
Burner
Ignition Pin
Gas Valve
Ignition Device
Solenoid Valve
Gas Inlet Pipe
Water Outlet Pipe
13.0"(330mm) 7.1"(180mm)
4.1"(108mm)
21.7"(550mm)
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Getting Started
6
1. Please check carton box and inter contents for any type of damage. All damages caused in
shipment or transit MUST be reported to the manufacturer immediately.
2. Please reference the below list to ensure no parts or accessories are missing.
(Please refer the alphabetical letter below to its visual description on page 7, ensuring all items
are included.)
A. 10L Outdoor Portable Gas Tankless Water Heater
B. ON/OFF switch shower head with
C. CSA Certified gas regulator with 5 feet hose
D. Gas Compression Fitting *fixed to gas inlet fitting already
3. For Standard Garden Hose Use, please refer to page 8 "How To Use Garden Hose Adapters"
section.
4. Install gas supply line and regulator to the portable tankless water heater with included wrench
set. DO NOT OVER TIGHTEN. OVER TIGHTING MAY CRACK THE GAS REGULATOR CAUSING A
GAS LEAK! Check for any gas smell before ignition! Make sure it is tightened all the way on.
5. Attach shower hose to the fitting marked ‘Water Outlet.’ Do not over tighten.
6. Install 2 size D cell batteries in the compartment on the bottom left of the heater. Check that
batteries are facing the correct direction.
7. Use the top tab on the portable tankless water heater to suspend from a mounted screw
capable of holding 30 pounds. Place at a comfortable height without putting stress on the gas
hose.
8. Attach gas regulator with hose to the LP cylinder. Use hand pressure only on the plastic
connector.
LEAVE GAS CYLINDER VALVE IN THE “OFF” POSITION.
WARNING!
THE 10L POETABLE TANKLESS WATER HEATERS HAVE 5/8-18UNF ADAPTER
ALREADY ATTACHED TO THE GAS INLET ON THE WATER HEATER.
ALWAYS CHECK FOR GAS LEAKS BEFORE USING HEATER.
GAS HOSE ADAPTER
E. 1/2” BSP female X 1-1/16"-12UN male, 1/2” BSP female X 1-1/16"-12UN female to
garden hose adapter
F. Hardware Pack
G. Wrench Set
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1/2" BSP female to
1-1/16"-12UN male
7
In The Box
Item Description Identification Quantity
A
B
C
D
E
F
G
10L outdoor portable gas
tankless water heater
1 piece
1 piece
1 set
1 set
1 set
CSA certified gas
regulator with 5 feet hose
Gas compression fitting
*fixed to gas inlet fitting
already
male Flare
Hardware pack
2 piecesWrench set
1/2" BSP female
to 1-1/16"-
12UN female
*1/2" BSP female to 5/8"-18UNF
ON/OFF switch shower head
with 5 feet hose
2 pieces
1/2” BSP female X 1-1/16"
-12UN male, 1/2” BSP female
X 1-1/16"-12UN female to
garden hose adapter
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8
How To Use Garden Hose Adapters
Final Preparation
ONLY USE IN OUTDOOR AREAS. CARBON MOXOXIDE HAZARD-USING THIS APPLIANCE IN AN
ENCLOSED SPACE WILL CAUSE DEATH-DO NOT USE IN CARAVANS, TENTS, MARINE CRAFT, CARS,
MOBILE HOMES OR SIMILAR LOCATIONS.
Use appliance only with LP (propane) gas and the regulator valve assembly supplied.
Installation must conform with local codes, or in their absence with National Fuel Gas Code
NFPA 54/ANSI Z223.1. Handling and storage of LP cylinder must conform to LP Gas Code
NFPA/ANSI 58.
Install 2 size D cell batteries (NOT included) in the battery box on the bottom of the appliance.
Check the batteries are facing the correct direction
Use shifting spanner to attach supplied gas regulator (with brass connector already) to the
appliance. And connect to the bottom of the appliance marked “Gas inlet”. Do not over tighten.
Over tighten may causing a gas leak! Ensure that you use supplied washers and “Teflon” tape
on all connectors and check for any gas smell
1.Garden Hose
NOTICE: MAKE SURE PUT THE RUBBER GASKET IN ALL FITTINGS BEFORE CONNECTION
GARDEN HOSE MALE GARDEN HOSE FEMALE
1/2”BSP FEMALE X
1-1/16"-12UN
MALE 1/2”BSP FEMALE X
1-1/16"-12UN
FEMALE
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9
Please Check Prior To Continuing
Operation Instructions
before ignition as instruction. Make sure the gas inlet connector and water inlet connector are
screwed all the way on.
Tighten the fittings with use wrenches on both the brass adapter fitting on the appliance and the
brass connector on the end of the hose.
Check around area for flammables, especially gasoline or other vapors which may ignite. The
exhaust and top of the portable tankless water heater will get HOT! Make sure there are no
foreign objects around the portable tankless water heater or have fallen into the top.
WARNING: This model is intended for recreational & portable use only. This model
CANNOT be permanently mounted or plumbed in any way.
1. Turn on incoming water supply. Ensure that you have adequate water pressure of between 3.6-110
PSI.
2. Turn your water output device to its “off” position.
3. Turn the gas valve on the cylinder all the way open.
4. IF THE SMELL OF GAS IS DETECTED, TURN OFF THE GAS VALVE IMMEDIATELY!!
5. Set the water regulator knob on the face of the portable tankless water heater
to its highest setting.
6. Set the gas regulator knob on the face of the portable tankless water heater to its minimum setting.
Attach the water output apparatus (shower head) to the fitting marked “Water outlet”. DO
NOT OVER TIGHTEN! Make sure to insert the supplied rubber gasket at the connections.
Tighten by hand only.
Only use the pressure regulator & hose supplied with this appliance.
Place at a comfortable height without putting stress on the gas hose. If the unit is to be
permanently mounted, use screws to attach the bottom tab firmly.
Before opening LP cylinder valve, check the coupling nut for tightness. When appliance is not
in use, turn off LP cylinder valve on supply cylinder.
Never use LP cylinder if visibly rusted, damaged or out of date.
Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion,
wear, cuts or leaks, the hose must be replaced prior to the appliance being put into operation.
*already attached to the gas inlet
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10
Before Operating The Drain Plug,Must Be
Water Temperature Adjustment
7. Turn on your water output device to the “on” position and adjust to the desired water flow.
8. There will be a series of audible clicks and the burner will ignite. Should the burner not ignite
after 5 seconds, shut off and go to the “Troubleshooting” section.
9. Upon completion of use or storage, open the drain valve (ribbed cylindrical stem next to the
water input valve) to ensure draining of water.
10. Turn off your gas supply.
11. WARNING: If the outside temperature is around or below freezing (32 , 0),
ensure that the drain plug is opened and water drained from the portable tankless water
heater after each use to avoid internal damage to the heat exchanger. You will also need to
unhook the outgoing water line to ensure that any water in the heat exchanger is drained.
Failure to properly drain your portable tankless water heater will cause water damage
which may or may not be reparable.
1. Ensure that the water heater is disconnected from the gas supply.
2. Ensure that the water heater is disconnected from the water supply(turn off cold water inlet switch).
3. Turn the shower switch to "ON".
4. Ensure that the shower hose is disconnected from the water heater.
The temperature of the outgoing water is dependent on the temperature of the incoming water
balanced with the amount of heat applied. Use extreme caution in setting the outlet water
temperature.
1. With the water knob set to high, and the gas knob set to low, feel the outgoing water. This is
the lowest setting available.
2. To initially raise the outgoing temperature, slowly turn the gas valve towards maximum. Adjust
slowly and check the temperature often. There will be a slight delay between increasing the gas
supply and the increase in water temperature.
GAS INLET
BATTERY PACK
WATER OUTPUT WATER INLET
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Please Protect Your Water Heater From Freeze Damage!
Common Issues With Resolutions
11
WARNING: THE PORTABLE TANKLESS WATER HEATER IS CAPABLE OF PRODUCING
SCALDING WATER TEMPERATURES!
During the stage of no using, the temperature is same between the inside and outside of water,
the water will expand when temperature reach 32(0) even broken the water pipe. This is
normal phenomenon and not is the quality problem.
Open the drain plug to drain off the residual water in the water heater and then screw it tightly if
the environment where the water heater is installed drops below 32(0). This can prevent the
cold from damaging the water heater.
Water pressure too high
Water pressure too low
Low battery
Over heat protection
If water pressure is over 110 PSI, the
water-out valve will release water and
lower the pressure
If water pressure is below 3.6 PSI, the
water heater cannot be ignited
The power of battery will become less
after use for some time, thus the
water heater cannot be ignited.
Water heater automatically shuts off
when water temperature is 176±41
(80ºC±5ºC)
Increase the valve pressure limit
according to local water supply
pressure
Use the water heater later when
pressure becomes higher
Change Batteries
Re-start water heater later when
water becomes cooler
Issue Indication Solution
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Maintaining Your Product
12
Properly maintained, your water heater will provide years of dependable trouble-free service. It is
recommended that a periodic inspection of the burner, water filter and top exhaust should be
made by service personnel qualified in gas appliance repair.
It is suggested that a routine preventive maintenance program be established and followed by
the user.
Inspect the area around the water heater to ensure a safe operating environment. Keep water
heater area clear and free from combustible materials, gasoline, and other flammable vapors and
liquids. Ensure the unit has not been damaged. If damage or denting is present, contact a service
personnel to verify proper operation.
Check for any abnormal sounds during normal operation of the water heater.
All piping should be checked for gas and/or water leaks. Refer to page 4 of this manual for
instructions on leak testing.
The air intake and cold water supply filters should be cleaned monthly.
DO NOT operate the water heater if you feel something is wrong with the unit.
DO NOT allow children to operate or otherwise handle the unit.
DANGER: Before disconnecting the water supply, make certain no one will be exposed
to the danger of the hot water released by disconnecting. The water may be hot enough to
create a scald hazard. The water should be released into a suitable drain to prevent injury
or property damage.
DANGER: Hotter water increases the potential for hot water scalds.
DANGER: Failure to perform the recommended routine preventative maintenance can
harm the proper operation of this water heater, which can cause carbon monoxide dangers,
excessive hot water temperatures and other potentially hazardous conditions.
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Troubleshooting Steps
13
Portable tankless water heater will not start- there are no audible clicks at startup:
a. The first thing to check is to ensure that the incoming water on the “right” side of the
portable tankless water heater. If the incoming and outgoing are reversed, the portable
tankless water heater will not work. The incoming is on the far right and the outgoing is in
the middle.
b. Check to make sure you have fresh batteries and they are installed in the correct position.
c. The top reason that the portable tankless water heater does not ignite is that there is not
enough water pressure. You need a minimum of 3.6 PSI, sustained. Municipal water should
supply enough water pressure.
ADJUSTMENT:
d. It is possible that some debris or epoxy might have entered the water inlet pipe. Check to
see if the filter screen on the water inlet is clear of debris. You can also reverse the hookup by
taking your water source and hooking it up to the water outlet side and back flushing the
system.
e. Propane gas cylinders sometimes are contaminated with air, especially new cylinders upon
their first filling. Cycle the portable tankless water heater turning off and on your output flow
or similar.
Should a portable tankless water heater fail to light or stat lit after 10 cycles, please contact
us via email at [email protected]
Portable tankless water heater starts, then shuts off:
a. The portable tankless water heater requires a minimum if about 0.44 gallons per minute
(1.5 liters ) and a minimum of about 3.6 PSI / 0.25 bar.
Note: Water pressure is at the lower end of operating parameters. You will need a sustained
water pressure of approximately 35-65 PSI / 2.4-4.5 bar for adequate use if you are using a
12/18/120 volt pump.
b. Out of, or low on gas. Propane gas sometimes are contaminated with air, especially new
tanks upon their first filling. Cycle the portable tankless water heater on and off by using the
shower head switch several times to purge the air from the gas. If this doesn’t clear the air
then the tank must be purged.
c. One of the ignition sensors is bent and/ or too close to the burner. Look to ensure that the
ignition pins and the heat sensor are completely vertical and they do a 90 degree to the back
of the box. If they are not straight (i.e. a 45 degree angle) then you can straighten them with
pliers.
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d. The thermocouple is either too high or too low to complete the circuit. Check to ensure that
the thermocouple is flush with the hold in the heat exchanger.
e. The gas sensor wire (looks like a black ground wire on the gas regulator) flange might have
come loose or is no longer connected.
f. There is a faulty heat sensor. This is usually diagnosed by taking the front case off of the
portable tankless water heater and let it run. If it continues to operate, then one of the sensors
and/or the wire harness needs to be replaced. This may also be caused by insufficient clearance
on the back of the portable tankless water heater where the majority of air intake is.
g. The valve on the propane tank should be all the way “Open”.
h. Fresh batteries are required for ignition spark. Make sure batteries are aligned in the proper
polarity (+/-).
The water does not get hot enough:
a. You are operating the portable tankless water heater above 6,000 feet / 2,000 meters. We only
recommend using it below elevations of 6,000 feet.
b. Look into the viewer panes (middle horizontal windows on the front cover) to see if there is a
blue flame. If the flame is yellow there could be a cracked gas regulator. Do Not Attempt to use
the portable tankless water heater.
Water is flowing, but there is no hot water coming out:
a. Ensure that you have the incoming water supply and the outgoing water supply hooked up
properly. Your water supply should be attached to your incoming connection (located on the far
right) and the shower head should be attached to the outgoing water (located as the middle
connection).
b. Ensure that you have adequate water pressure of at least 3.6 PSI / 0.25 bar, sustained.
c. Ensure that you have adequate gas in your propane bottle and that the LP regulator is thread-
ed all of the way on to the portable tankless water heater.
d. Fresh batteries are required for ignition spark. Make sure batteries are aligned in the proper
polarity (+/-).
The portable tankless water heater does nothing:
a. Ensure that you have your water source hooked up to the water inlet side (far right connec-
tion) and the shower handle is hooked up on the water outlet side (middle connection).
b. Ensure that you have an adequate supply of propane.
c. Ensure that you have fresh batteries.
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Specifications

Flame King YSNBM264A Questions and Answers