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FRONT GEARCASE (DEMAND DRIVE) FLUID
See the Lubrication Guide for fluid recommendations, capacities and plug
torques. Always check and change the demand drive fluid at the intervals
outlined in the Periodic Maintenance Chart. See the Polaris Products section for
part numbers.
4WDC Models: Change the front gearcase fluid every 25 hours if the 4WDC unit
is exposed to extreme use. Extreme use includes any of the following:
• operation in 4WDC mode for prolonged periods
• constant 4WDC operation on hilly or mountainous terrain
• 4WDC is the primary mode of all-wheel-drive operation
TIP
If the front gearcase is makes excessive noise during 4WDC operation,
change the demand drive fluid. If the noise continues, please see your
POLARIS dealer for service.
Use the recommended fluid. Use of other fluids may result in improper operation
of components. Maintain the fluid level at the bottom of the fill hole threads. See
below for capacity.
The fill plug
q
is located on the right side of the demand drive unit. The drain
plug is located on the bottom right side of the unit.
FLUID CHECK
1. Position the vehicle on a level surface. Remove the fill plug. Check the fluid
level.
2. Add the recommended fluid as needed to bring the level to the bottom of the
fill hole threads.
3. Reinstall the fill plug. Torque to specification.
105
MAINTENANCE
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