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LUBRICATION GUIDE
Check and lubricate all components at the intervals outlined in the Periodic
Maintenance Chart. Items not listed in the chart should be lubricated at the
General Lubrication interval.
The a-arms and upper control arms are lubricated at the factory, and no
additional lubrication will be needed. However, if these components are
subjected to severe use, grease zerks have been provided for additional
lubrication at the user's discretion.
ITEM RECOMMENDED
LUBRICANT
CAPACITY
AT FLUID
CHANGE
FILL PLUG
TORQUE
DRAIN
PLUG
TORQUE
REF.
Engine Oil PS-4 5W-50
4-Cycle Oil
2 qt.
(1.9 l)
— 12 ft-lbs
(16 Nm)
page 100
Transmission
Oil
AGL Gearcase
Lubricant &
Transmission Fluid
37 oz.
(1100 ml)
10-14 ft-lbs
(14-19 Nm)
10-14 ft-lbs
(14-19 Nm)
page 104
Demand
Drive Fluid
(Front
Gearcase)
Demand Drive
Fluid
9.3 oz. (275
ml)
8-10 ft-lbs
(11-14 Nm)
11 ft-lbs
(15 Nm)
page 105
Rear
Gearcase Oil
ATV Angle Drive
Fluid (or GL5 80-90
weight gear lube)
7.1 oz. (210
ml)
10-14 ft-lbs
(14-19 Nm)
10-14 ft-lbs
(14-19 Nm)
page 106
Brake Fluid DOT 4 Brake Fluid — — — page 111
Front Prop
Shaft Yoke
U-Joint Grease Grease fittings (3 pumps maximum) every 500 miles,
before long periods of storage, or after pressure washing or
submerging.
A-Arms,
Front and
Rear
POLARIS All-
Season Grease
Grease fittings after extreme use or if suspension becomes
squeaky.
q
Prop Shaft Yoke
w
Front
99
MAINTENANCE
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