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DEMAND DRIVE UNIT (FRONT GEARCASE)
Always check and change the fluid at the intervals outlined in the Periodic
Maintenance Chart section. Refer to the Gearcase Specifications Chart section
for recommended lubricants, capacities and torque specifications.
FLUID CHECK
The fill plug
q
is located on the bottom right side of the demand drive unit.
Access the fill plug through the right front wheel well. Maintain the fluid level
even with the bottom thread of the fill plug hole.
1. Position the vehicle on a level
surface.
2. Remove the fill plug. Check the
fluid level.
3. Add the recommended fluid to the
bottom thread of the fill plug hole.
4. Reinstall the fill plug. Torque to
specification.
FLUID CHANGE
The drain plug
w
is located on the bottom of the gearcase.
1. Remove the fill plug.
2. Place a drain pan under the drain plug.
3. Remove the drain plug. Allow the fluid to drain completely.
4. Clean the drain plug. If the o-ring is damaged, install a new o-ring.
5. Reinstall the drain plug. Torque to specification.
6. Add the recommended fluid to the bottom thread of the fill plug hole.
7. Reinstall the fill plug. Torque to specification.
8. Check for leaks. Discard used fluid properly.
97
MAINTENANCE
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