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9
STEP 4 ASSEMBLE CABLE AND
PULLEY SIMULTANEOUSLY
Make certain long Pin Bolt is inserted completely through both holes
in the pulley bracket. Failure to do so will result in improper
alignment and the pulley will rub on steel.
Assemble cables and pulleys simultaneously.
1. While simultaneously inserting the Steel Head End of one Cable (31), attach one
114mm Pulley (32), and one 90mm Pulley (33) to the Revolving Cable Bracket (11)
using one 3/8" X 30.5mm Flat Set Screw (55) and one M6 X 12L Male Set Screw (56)
for each as shown in fig T1. Pull the cable tight so that the ball end rests against the
outside of these pulleys.
2. Route the Steel Head End of the Cable (31) up and around a pulley (T2) mounted
[using one 3/8" X 50.5mm Flat Set Screw (54), two 5/8" Bushings (40) and one M6 X
12L Male Set Screw (56)] to the top frame of Main Upright as shown in fig T2.
Continue routing the cable through the top frame, exiting at the slot for pulley T3.
Mount pulley T3 using one 3/8" X 2" Hex Bolt (49), two 3/8" Washers (61), one Pulley
Guide Bracket (13) and one 3/8" Nylon Nut (64) as shown in fig T3.
3. Route the cable down and around a pulley (T4) mounted to the Pulley Block (12) on
the Top Plate (18) using one 3/8" X 2" Hex Bolt (49), one Cap (14), two 3/8" Washers
(61) and one 3/8" Nylon Nut (64) as shown in fig T4.
4. Continue routing up and over two pulleys (T5 & T6) mounted to top bracket in Main
Upright using one 3/8" X 2" Hex Bolt (49), two 3/8" Washers (61), one Pulley Guide
Bracket (13) and one 3/8" Nylon Nut (64) for each.
5. Continue routing cable down through the inside of the front tube to the Pulley (T7)
mounted to the bottom of the Main Upright using one 3/8" X 30.5mm Flat Set Screw
(55) and one M6 X 12L Male Set Screw (56). Attach the steel head end of the cable
to the Cable Height Adjuster Assembly (10) using one Steel Shaft (41) and two Spring
Clips (62).
6. Repeat the procedure for the opposite side.
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