1
MODEL #SM3017LW / #1413795
12-IN COMPACT SLIDING
DUAL-BEVEL MITER SAW
Español p. 45
PH18528
Questions, problems, missing parts? Before returning to your retailer, call our
customer service department at 1-888-3KOBALT (1-888-356-2258), 8 a.m. - 8 p.m.,
EST, Monday - Friday.
Serial Number MFG Date Purchase Date
ATTACH YOUR RECEIPT HERE
US
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2
3URGXFW6SHFL¿FDWLRQV 2
Package Contents ........................................................................................................... 3
General Power Tool Safety Warnings ............................................................................... 4
Eletrical
Safety Information ............................................................................................... 9
Preparation ....................................................................................................................... 11
Assembly Instructions ....................................................................................................... 13
Adjustment Instructions ..................................................................................................... 15
Operating Instructions ....................................................................................................... 27
Crown Moulding Chart ...................................................................................................... 39
Care and Maintenance ..................................................................................................... 40
Troubleshooting ................................................................................................................ 42
Replacement Parts List ..................................................................................................... 43
Warranty ............................................................................................................................ 44
MOTOR CUTTING CAPACITY
Power Source 15A, 120V, 60 Hz Crosscut
Forward fence position:
3-1/2 in. x 14 in.
Fence back position:
2 in. x 16 in.
Arbor Shaft Size
5/8 in. with 1 in.
blade insert sleeve
Miter 45° Left & Left
Forward fence position:
3-1/2 in. x 9-7/8 in.
Fence back position:
2 in. x 11-1/2 in.
Speed (No load) 4200 RPM Bevel 45° Left 2 in. x 14 in.
Electric Brake Yes Bevel 45° Right 1-1/4 in. x 14 in.
Double Insulated Yes 45° Miter & 45° Bevel (left) 2 in. x 9-7/8 in.
BLADE 45° Miter & 45° Bevel (right) 1-1/4 in. x 9-7/8 in.
Diameter 12 in. Crown Moulding Nested 7-5/32 in.
Arbor 1 in. Base Moulding Against Fence 5-1/32 in.
Tooth Thickness 0.1 in. Miter Range 0
°
-55
°
Left, 0
°
-60
°
Right
Bevel Range 0
°
-48
°
Left & Right
MITER/BEVEL POSITIVE STOP ANGLES
Miter Detent Stops
0°, 15°, 22.5°, 31.6°, 45° left
0°, 15°, 22.5°, 31.6°, 45°, 60° right
Bevel Positive Stops 0°, 33.9°, 45°, 48° left & right
TABLE OF CONTENTS
PRODUCT SPECIFICATIONS
3
A
B
DC
PACKAGE CONTENTS
UNPACKING YOUR MITER SAW
To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a
source of power during unpacking and assembly. The cord must remain unplugged whenever you
are adjusting/assembling the saw.
1. Remove the miter saw from the carton.
IMPORTANT:
Do not lift miter saw by the trigger switch handle. It may cause misalignment. Lift
the saw by the hand holds for transportation.
2. Place the saw on a secure, stationary work surface.
3. Separate all parts from the packing material. Check each one with the illustration below to
make certain all items are accounted for before discarding any packing material.
If any part is missing or damaged, do not attempt to assemble the miter saw or plug in the power
cord until the missing or damaged part is correctly replaced. To avoid electric shock, use only
identical replacement parts when servicing double-insulated tools.
WARNING
!
WARNING
!
PARTS DESCRIPTION QUANTITY
A Miter saw 1
B Hold-down clamp 1
C Dust bag 1
D Blade wrench 1
4
WARNING 5HDGDOOVDIHW\ZDUQLQJVLQVWUXFWLRQVLOOXVWUDWLRQVDQGVSHFL¿FDWLRQV
provided with this power tool. Failure to follow all instructions listed below may result in electric
VKRFN¿UHDQGRUVHULRXVLQMXU\
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
Work area safety
ŏ Keep work area clean and well lit. Cluttered or dark areas invite accidents.
ŏ Do not operate power tools in explosive atmospheres, such as in the presence of
ÀDPPDEOHOLTXLGVJDVHVRUGXVW Power tools create sparks which may ignite the dust or
fumes.
ŏ Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
Electrical safety
ŏ
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded) power tools. 8QPRGL¿HGSOXJVDQGPDWFKLQJ
outlets will reduce risk of electric shock.
ŏ
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is earthed
or grounded.
ŏ
Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
ŏ
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
ŏ
When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
ŏ
If operating a power tool in a damp location is unavoidable, use a residual current
device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
Personal safety
ŏ
Stay alert, watch what you are doing and use common sense when operating a power
WRRO'RQRWXVHDSRZHUWRROZKLOH\RXDUHWLUHGRUXQGHUWKHLQÀXHQFHRIGUXJV
alcohol or medication. A moment of inattention while operating power tools may result in
serious personal injury.
GENERAL POWER TOOL SAFETY WARNINGS
5
ŏ
8VHSHUVRQDOSURWHFWLYHHTXLSPHQW$OZD\VZHDUH\HSURWHFWLRQ Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
ŏ
Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the tool.
&DUU\LQJSRZHUWRROVZLWK\RXU¿QJHURQWKHVZLWFKRUHQHUJL]LQJSRZHUWRROVWKDWKDYHWKH
switch on invites accidents.
ŏ
Remove any adjusting key or wrench before turning the power tool on. A wrench or a
key left attached to a rotating part of the power tool may result in personal injury.
ŏ
Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
ŏ
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving
parts.
ŏ
If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used. Use of dust collection can reduce dust-
related hazards.
ŏ
'RQRWOHWIDPLOLDULW\JDLQHGIURPIUHTXHQWXVHRIWRROVDOORZ\RXWREHFRPHFRPSODFHQW
and ignore tool safety principles. A careless action can cause severe injury within a fraction
of a second.
Power tool use and care
ŏ
Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
ŏ
Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
ŏ
Disconnect the plug from the power source and/or remove the battery pack, if
detachable, from the power tool before making any adjustments, changing accessories,
or storing power tools. Such preventive safety measures reduce the risk of starting the
power tool accidentally.
ŏ
Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
ŏ
Maintain power tools and accessories. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired before use. Many accidents are
caused by poorly maintained power tools.
ŏ
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
6
ŏ
Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
ŏ
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery
handles and grasping surfaces do not allow for safe handling and control of the tool in
unexpected situations.
Service
ŏ
+DYH\RXUSRZHUWRROVHUYLFHGE\DTXDOL¿HGUHSDLUSHUVRQXVLQJRQO\LGHQWLFDO
replacement parts. This will ensure that the safety of the power tool is maintained.
SAFETY INSTRUCTIONS FOR MITER SAWS
Ɣ Miter saws are intended to cut wood or wood-like products, they cannot be used with
abrasive cut-off wheels for cutting ferrous material such as bars, rods, studs, etc.
Abrasive dust causes moving parts such as the lower guard to jam. Sparks from abrasive
cutting will burn the lower guard, the kerf insert and other plastic parts.
Ɣ Use clamps to support the workpiece whenever possible. If supporting the workpiece
by hand, you must always keep your hand at least 8-3/4 in. (222 mm) from either side
of the saw blade. Do not use this saw to cut pieces that are too small to be securely
clamped or held by hand. If your hand is placed too close to the saw blade, there is an
increased risk of injury from blade contact.
Ɣ The workpiece must be stationary and clamped or held against both the fence and
the table. Do not feed the workpiece into the blade or cut "freehand" in any way.
Unrestrained or moving workpieces could be thrown at high speeds, causing injury.
Ɣ Push the saw through the workpiece. Do not pull the saw through the workpiece. To
make a cut, raise the saw head and pull it out over the workpiece without cutting, start
the motor, press the saw head down and push the saw through the workpiece. Cutting
on the pull stroke is likely to cause the saw blade to climb on top of the workpiece and violently
throw the blade assembly towards the operator.
Ɣ Never cross your hand over the intended line of cutting either in front or behind the
saw blade. Supporting the workpiece "cross handed" i.e. holding the workpiece to the right of
the saw blade with your left hand or vice versa is very dangerous.
Ɣ Do not reach behind the fence with either hand closer than 8-3/4 in. (222 mm) from
either side of the saw blade, to remove wood scraps, or for any other reason while the
blade is spinning. The proximity of the spinning saw blade to your hand may not be obvious
and you may be seriously injured.
Ɣ Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it
with the outside bowed face toward the fence. Always make certain that there is no
gap between the workpiece, fence and table along the line of the cut. Bent or warped
workpieces can twist or shift and may cause binding on the spinning saw blade while cutting.
There should be no nails or foreign objects in the workpiece.
7
Ɣ Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the
workpiece. Small debris or loose pieces of wood or other objects that contact the revolving
blade can be thrown with high speed.
Ɣ Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately
clamped or braced and may bind on the blade or shift during cutting.
Ɣ (QVXUHWKHPLWHUVDZLVPRXQWHGRUSODFHGRQDOHYHO¿UPZRUNVXUIDFHEHIRUHXVH A
OHYHODQG¿UPZRUNVXUIDFHUHGXFHVWKHULVNRIWKHPLWHUVDZEHFRPLQJXQVWDEOH
Ɣ Plan your work. Every time you change the bevel or miter angle setting, make sure the
adjustable fence is set correctly to support the workpiece and will not interfere with
the blade or the guarding system. Without turning the tool "ON" and with no workpiece on
the table, move the saw blade through a complete simulated cut to assure there will be no
interference or danger of cutting the fence.
Ɣ 3URYLGHDGHTXDWHVXSSRUWVXFKDVWDEOHH[WHQVLRQVVDZKRUVHVHWFIRUDZRUNSLHFH
that is wider or longer than the table top. Workpieces longer or wider than the miter saw
table can tip if not securely supported. If the cut-off piece or workpiece tips, it can lift the lower
guard or be thrown by the spinning blade.
Ɣ Do not use another person as a substitute for a table extension or as additional
support. Unstable support for the workpiece can cause the blade to bind or the workpiece to
shift during the cutting operation pulling you and the helper into the spinning blade.
Ɣ The cut-off piece must not be jammed or pressed by any means against the spinning
saw blade.,IFRQ¿QHGLHXVLQJOHQJWKVWRSVWKHFXWRIISLHFHFRXOGJHWZHGJHGDJDLQVWWKH
blade and thrown violently.
Ɣ $OZD\VXVHDFODPSRUD¿[WXUHGHVLJQHGWRSURSHUO\VXSSRUWURXQGPDWHULDOVXFKDV
rods or tubing. Rods have a tendency to roll while being cut, causing the blade to "bite" and
pull the work with your hand into the blade.
Ɣ Let the blade reach full speed before contacting the workpiece. This will reduce the risk of
the workpiece being thrown.
Ɣ If the workpiece or blade becomes jammed, turn the miter saw off. Wait for all moving
parts to stop and disconnect the plug from the power source and/or remove the battery
pack. Then work to free the jammed material. Continued sawing with a jammed workpiece
could cause loss of control or damage to the miter saw.
Ɣ $IWHU¿QLVKLQJWKHFXWUHOHDVHWKHVZLWFKKROGWKHVDZKHDGGRZQDQGZDLWIRUWKH
blade to stop before removing the cut-off piece. Reaching with your hand near the coasting
blade is dangerous.
Ɣ +ROGWKHKDQGOH¿UPO\ZKHQPDNLQJDQLQFRPSOHWHFXWRUZKHQUHOHDVLQJWKHVZLWFK
before the saw head is completely in the down position. The braking action of the saw
may cause the saw head to be suddenly pulled downward, causing a risk of injury.
Ɣ Do not use this saw to cut tree limbs or logs.
Ɣ
Never use blades recommended for operation at less than 4,200 RPM.
Ɣ Do not useWKLVVDZWRFXW¿EHUFHPHQWERDUG7KLVVDZLVQRWLQWHQGHGWRFXW¿EHUFHPHQW
boards.
WARNING: Additional warnings are listed throughout this manual. Please review all
before operating this power tool.
8
PROPOSITION 65 WARNING
WARNING: Drilling, sawing, sanding or machining wood products can expose you to wood
dust, a substance known to the State of California to cause cancer, Avoid inhaling wood dust or
use a dust mask or other safeguards for personal protection. For more information go to:
www.P65Warnings.ca.gov/wood
Some examples of these chemicals are:
ŏ Lead from lead-based paints,
ŏ Crystalline silica from bricks and cement and other masonry products, and
ŏ Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well ventilated area and work with approved safety
HTXLSPHQWVXFKDVGXVWPDVNVWKDWDUHVSHFLDOO\GHVLJQHGWR¿OWHURXWPLFURVFRSLFSDUWLFOHV
Handling the power cord on this product may expose you to chemicals known to the state of
California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
For more information go to: www.P65Warnigs.ca.gov
READ INSTRUCTION MANUAL: To reduce the risk of injury, user and all bystanders
must read instruction manual before using this product.
9
ELECTRICAL SAFETY INFORMATION
ELECTRICAL SPECIFICATIONS AND SAFETY
: POWER SUPPLY AND MOTOR
The AC motor used in this saw is a universal, nonreversible type. See “MOTOR” in the
“PRODUCT SPECIFICATIONS” section on page 2.
7RDYRLGHOHFWULFDOKD]DUGV¿UHKD]DUGVRUGDPDJHWRWKHWRROXVHSURSHUFLUFXLW
protection. Your saw is wired at the factory for 120V operation. Connect to a 120V, 15A
circuit and use a 20A time-delay fuse or circuit breaker. If power cord is worn or cut or
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DOUBLE INSULATED (Symbol: )
This power tool is double insulated to provide a double thickness of insulation between you and
the tool’s electrical system. All exposed metal parts are isolated from the internal metal motor
components with protective insulation.
REPLACEMENT PARTS: When servicing, use only identical replacement parts list. Refer to the
replacement parts list on page 43.
POLARIZED PLUGS:
To reduce the risk of electrical shock, this saw has a polarized plug
(one blade is wider than the other). This plug (illustrated at right) will
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WKHRXWOHWUHYHUVHWKHSOXJ,ILWVWLOOGRHVQRW¿WFRQWDFWDTXDOL¿HG
electrician to install the proper outlet. Do not change the plug in any
way.
Double insulation does not take the place of normal safety precautions when operating this
tool. To avoid electrocution:
ŏ Use only identical replacement parts when servicing a tool with double insulation. Servicing
VKRXOGEHSHUIRUPHGE\DTXDOL¿HGWHFKQLFLDQ
ŏ Do not use power tools in wet or damp locations or expose them to rain or snow.
MOTOR SAFETY PROTECTION
To avoid motor damage, the motor should be blown out or vacuumed frequently to keep sawdust
from interfering with motor ventilation.
ŏ CONNECT this saw to a 120V, 15A circuit with a 20A time-delay fuse or circuit breaker. Using
the wrong size fuse can damage the motor.
ŏ If the motor will not start, release the trigger switch immediately. UNPLUG THE SAW. Check
the saw blade to make sure it turns freely. If the blade is free, try to start the saw again. If the
motor still does not start, refer to TROUBLESHOOTING.
ŏ If the tool suddenly stalls while cutting wood, release the trigger switch, unplug the tool and
IUHHWKHEODGHIURPWKHZRRG7KHVDZPD\QRZEHVWDUWHGDQGWKHFXW¿QLVKHG
CAUTION
!
CAUTION
!
CAUTION
!
10
ŏ FUSES may “blow” or circuit breakers may trip frequently if:
ŏ MOTOR is overloaded – overloading can occur if you feed too rapidly or make too many
starts/stops in a short time.
ŏ LINE VOLTAGE is more than 10% above or below the nameplate voltage rating. For
KHDY\ORDGVWKHYROWDJHDWPRWRUWHUPLQDOVPXVWHTXDOWKHYROWDJHVSHFL¿HGRQWKH
nameplate.
ŏ IMPROPER or dull saw blades are used.
GUIDELINES FOR EXTENSION CORDS
When using an extension cord, be sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power
and overheating. The table below shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number,
the heavier the cord.
MINIMUM GAUGE FOR EXTENSION CORDS (AWG)
(When using 120 volts only)
Ampere Rating Total length of Cord
More Than Not More Than 25 ft. 50 ft. 100 ft. 150 ft.
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12 Not Recommended
Be sure your extension cord is properly wired and in good condition. Always replace a damaged
H[WHQVLRQFRUGRUKDYHLWUHSDLUHGE\DTXDOL¿HGSHUVRQEHIRUHXVLQJLW3URWHFW\RXUH[WHQVLRQ
cords from sharp objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tools. This circuit must not be less than #12 wire and
should be protected with a 20A time-delay fuse or circuit breaker. Before connecting the tool to the
extension cord, make sure the saw switch is in the off position. The electric circuit should be rated
the same voltage as is stamped on the motor nameplate. Running at a lower voltage will damage
the motor.
In all cases make certain the receptacle in question is properly grounded. If you are not sure, have
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CAUTION
!
11
PREPARATION
Before beginning assembly or operation of the product, make sure all parts are present. Compare
parts with package contents list and diagram on page 3. If any part is missing or damaged, do not
attempt to assemble, install or operate the product.
Estimated Assembly Time: 10 minutes
Tools needed to remove or install blade (included): Blade Wrench
Tools Required for Adjustment (not included): Adjustable Wrench, 5 mm Hex Wrench,
10 mm Hex Wrench, Combination Square, Phillips Screwdriver
12
KNOW YOUR MITER SAW
Right Extension Wing
Hold-down Clamp
Right Bevel Detent Pin
Sliding Fence
Motor
Switch Handle
Carrying Handle
Laser Vertical
Adjustment Knob
Laser Horizontal
Adjustment Knob
Miter Lock Handle
Miter Angle Pointer
Laser Guide
Arbor Lock Button
Table Insert
Hand-hold for
Transportation
Bevel Scale
Mounting hole
Left Extension Wing
Lower Blade
Guard
Blade
Sliding Carriage
Hold-down Latch
Slide Carriage
Lock Knob
Table
Extension
Locking Lever
Positive Miter Stop
Bevel Lock Handle
13
To avoid injury, do not connect this miter saw to a
power source until it is completely assembled and
adjusted and you have read and understood the
operator’s manual.
UNLOCKING THE SLIDE CARRIAGE (FIG. 1)
The slide carriage lock knob (1) is located on the
right side of the slide carriage. After removing the
saw from the carton, loosen the slide carriage lock
knob (1). When transporting or storing the miter
saw, the slide carriage should always be locked in
position.
BLADE WRENCH (FIG. 2)
For convenient storage and prevention of loss, there
is a holder in the rear of the right side fence for
storing the blade wrench (D) when not in use.
Place the provided wrench in this location.
INSTALLING THE DUST BAG (FIG. 3)
ŏ Install the dust bag (C) onto the exhaust port (1)
on the miter saw. Fit the connecting tube of dust
bag and the exhaust port together. The dust bag
assembly should be angled toward the side of
the saw (as shown in Fig 3) for best results. This
will also avoid any interference during the saw
operation.
NOTE: To empty the dust bag, pull out the dust bag
from exhaust port. Open zipper on underside of bag
and empty into waste container.
IMPORTANT: Check frequently and empty bag
before it gets full.
Do not use this saw to cut and/or sand metals. The
hot chips or sparks may ignite sawdust from the bag
material.
ASSEMBLY INSTRUCTIONS
1
2
3
WARNING
!
WARNING
!
1
1
C
D
14
4
INSTALLING THE HOLD-DOWN CLAMP
(FIG. 4)
NOTE: There are two mounting holes for the
hold-down clamp. These are located just behind the
fence on the left and right side of the base.
ŏ Loosen the lock knob (1) behind the fence.
Ɣ 3ODFHWKHKROGGRZQFODPSDVVHPEO\%LQWKH
desired mounting holes.
Ɣ 7LJKWHQWKHORFNNQRE
NOTE: Place the clamp on the opposite side of
the base when bevelling. Always make dry runs
XQSRZHUHGEHIRUH¿QLVKFXWVWRFKHFNWKHSDWKRI
the blade. Ensure the clamp does not interfere with
the action of the saw or guards.
Hold-down clamp mounting holes
B
1
15
REMOVING AND INSTALLING THE TABLE
INSERTS (FIG. 5)
NOTE: The miter saw comes with the table
inserts already installed. These instructions are for
replacing or adjusting either insert side.
To avoid injury:
ŏ Always unplug the saw to avoid accidental
starting. Remove all small pieces of material
from the table cavity before performing any
cuts. The table insert may be removed for this
purpose, but always reattach the table insert
prior to performing a cutting operation.
ŏ Do not start the sliding compound miter saw
without checking for interference between the
blade and table insert. Damage could result
to the blade, table insert or turntable if a blade
strike occurs during the cutting operation.
ŏ To remove, loosen and remove the six
screws (1) on the table insert (2) with a Phillips
screwdriver and remove the inserts.
ŏ To install, reposition the left and right side
inserts on either side of the cut line, replace the
six screws and tighten.
ŏ Check for blade clearance by moving the slide
carriage through the full motion of the blade in
the table slot. If neither side of the insert hits the
saw blade, loosen the three screws for that side
and adjust. Tighten the screws and check again
for blade clearance.
Never use the saw without the table inserts in place.
ADJUSTMENT INSTRUCTIONS
WARNING
!
5
1
2
16
MOUNTING THE MITER SAW (FIG. 6, 7, 8)
To avoid injury from unexpected saw movement:
ŏ Disconnect the power cord from the outlet and
lock the cutting head in the lower position using
the hold-down latch.
ŏ Lock the slide carriage in place by tightening the
slide carriage lock knob.
ŏ To avoid back injury, lift the saw by using the
designated carrying handles located on the top
of the machine. Bend with your knees, not your
back.
ŏ Never carry the miter saw by the power cord
or by the switch handle. Carrying the tool by
the power cord could cause damage to the
insulation or the wire connections resulting in
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ŏ7RDYRLGLQMXU\IURPÀ\LQJGHEULVGRQRWDOORZ
visitors to stand near the saw during any cutting
operations.
Mounting instructions:
ŏ For stationary use, place the saw in the
desired location, directly on a workbench where
there is room for handling and proper support
of the workpiece. The base of the saw has eight
mounting holes (10-Fig. 6), four 3/8 in. holes for
mounting the saw to the work surface. Bolt
the base of the miter saw (1) to the work
surface (5), using the recommended fastening
method as shown in Fig. 7.
NOTE: Mounting hardware is not included with
this tool. Bolts, nuts, washers and screws must
be purchased separately.
ŏFor portable use, place the saw on a
3/4 in. thick piece of plywood. Bolt the base of
the miter saw securely to the plywood using the
mounting holes (10-Fig. 6) on the base. Use
C-clamps to clamp this mounting board to a
stable work surface at the worksite (Fig. 8).
NOTE: If a miter saw stand is used, please
follow all instructions shown in that product’s
instructions for proper mounting.
7
8
Portable Use
3/4 in.
plywood
WARNING
!
Stationary Use
1. Miter saw base
2. Hex head bolt
3. Rubber washer
4. Flat washer
5. Work surface
6. Flat washer
7. Lockwasher
8. Hex/Lock nut
9. Jam nut
2
4
1
3
5
6
7
8
9
6
10
10
10
10
17
REMOVING AND INSTALLING THE BLADE
ŏUse only a saw blade diameter in accordance
with the markings on the saw.
ŏOnly use a 12 in. diameter blade with a 1 in.
arbor hole and an operating speed of more
than 4,200 RPM. Do not use blades with deep
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guard, causing damage to the machine and/or
serious injury.
ŏTo avoid injury from an accidental start, make
sure the switch is in the OFF position and the
plug is not connected to the power source
outlet.
REMOVING THE BLADE (FIG. 9, 10, 11, 12, 13)
ŏ Unplug the saw from the outlet.
ŏ Raise the cutting head (1) to its upright position
as shown in Fig 9. Raise the lower blade
guard (2) to the up position shown in Fig. 9.
ŏ Loosen the cover plate screw (3) by using
the phillips head end of the provided blade
wrench (D). Only loosen it enough to position
past the tab (4).
NOTE: Do not remove this screw.
ŏ Rotate the lower blade guard (2) back to its
down position about half way. The cover plate
screw (3) should stop the guard from moving
any further and move the cover plate (5)
upward to expose the arbor bolt (6).
ŏ Place the blade wrench (D) with hex end over
the arbor bolt (6).
ŏ Locate the arbor lock button (7) on the right,
below the belt cover.
ŏ Press the arbor lock button (7), holding it in
¿UPO\ZKLOHWXUQLQJWKHEODGHZUHQFKFORFNZLVH
The arbor lock will engage after turning the
wrench, stopping the rotation of the blade.
Continue to hold the arbor lock button (7) to
keep it engaged while turning the wrench
clockwise to loosen the arbor bolt.
ŏ Remove the arbor bolt (6), the blade collar (8)
and the blade (10), as shown in Fig 13. Do not
remove the inner blade collar (9).
NOTE: The blade has an inner sleeve (11) to allow
WKHLQDUERUKROHLQWKHEODGHWR¿WWKHLQDUERU
on the motor. DO NOT THROW OUT.
NOTE: Pay attention to the pieces removed, noting
their position and direction they face. Wipe the blade
collar clean of any sawdust before installing a new
blade.
10
WARNING
!
2
6
5
9
2
1
3
3
D
4
18
12
13
INSTALLING THE BLADE
(FIG. 9, 10, 11, 12, 13)
Unplug the miter saw before changing/installing the
blade.
ŏ Install a 12 in. blade with a 1 in arbor, using the
provided blade insert sleeve (11) to match the
5/8 in motor arbor. Make sure the rotation arrow
on the blade matches the clockwise rotation
arrow on the upper guard.
ŏ Place the outer blade collar (8) against the blade
and on the arbor. Thread the arbor bolt (6) onto
the arbor in a counterclockwise direction.
IMPORTANT:0DNHVXUHWKHÀDWVRIWKHEODGH
FROODUVDUHHQJDJHGZLWKWKHÀDWVRQWKHDUERU
VKDIW$OVRWKHÀDWVLGHRIWKHEODGHFROODUPXVW
be placed against the blade.
ŏ Place the hex end of blade wrench (D) on the
arbor bolt (6).
ŏ Press the arbor lock button (7), holding it in
¿UPO\ZKLOHWXUQLQJWKHEODGHFRXQWHUFORFNZLVH
When arbor lock engages, continue to
press it in while turning the blade wrench
counterclockwise, tightening the arbor bolt
securely.
ŏ Rotate the lower blade guard (2) to its up
position. The cover plate should move to its
original position.
Then tighten the cover plate
screw (3) with the phillips head end of provided
blade wrench.
ŏ Lower the blade guard (1) and verify that the
operation of the guard does not bind or stick.
ŏ Be sure the arbor lock is released so the blade
turns freely before operating the saw.
ŏ To avoid injury, never use the saw without the
cover plate securely in place. It keeps the arbor
bolt from falling out if it accidentally loosens and
helps prevent the spinning blade from coming
off the saw.
ŏ Make sure the collars are clean and properly
arranged. Lower the blade into the lower table
and check for any contact with the metal base
or the miter table.
ŏ To avoid injury from an accidental start, make
sure the switch is in the OFF position and the
plug is not connected to the power source
outlet.
WARNING
!
6
8
11
10
9
7
11
6
2
D
5
DO NOT
REMOVE
ŏNever cut metals or masonry products with this tool. This miter saw is designed for use on
wood and wood-like products only.
$OZD\VPDNHGU\UXQVXQSRZHUHGEHIRUH¿QLVKFXWVWRFKHFNWKHSDWKRIWKH
blade and the operation of the guards.
WARNING
!
19
15
UNLOCKING AND LOCKING THE CUTTING
HEAD (FIG. 14)
Unlocking the cutting head:
ŏ To raise the cutter head from its storage/
transport position, push down slightly on the
switch handle (1).
ŏ Pull out the hold-down latch (2).
ŏ Allow the cutting head to rise to the up position.
Locking the cutting head:
When transporting or storing the miter saw, the
cutting head should always be locked in the down
position.
ŏ Push the cutting head down to its lowest
position.
ŏ Push the hold-down latch (2) into the
locking hole.
To avoid injury and damage to the saw, transport
and store the miter saw with the cutting head locked
in the down position. Never use the stop latch to
hold the cutting head in a down position for cutting
operations.
IMPORTANT: To avoid damage, never carry the
miter saw by the switch handle, the cutting arm or
the miter table handle. ALWAYS use the designated
carrying handles.
BEVEL STOP ADJUSTMENT
(FIG. 15, 16, 17, 18)
To avoid injury from an accidental start, make sure
the switch is in the OFF position and the plug is not
connected to the power source outlet.
90° (0°) Bevel Adjustment (Fig. 15, 16):
ŏ Loosen bevel lock handle (1) and tilt the cutting
arm completely to the right. Tighten the bevel
lock handle (1).
ŏ Place a combination square (2) on the miter
table with the ruler against the table and the
heel of the square against the saw blade.
ŏ If the blade is not 90° square with the miter
table (3), loosen the bevel lock handle (1), tilt
the cutting head to the right by pulling out the
right bevel detent pin (3-Fig. 16), adjust the
bevel angle adjustment bolt (4) in or out with a
10 mm wrench until the blade is square with
the table.
ŏ Tilt the cutting arm back to the right at 90°(0°)
bevel and recheck for alignment.
14
CAUTION
!
WARNING
!
1
3
2
2
4
1
20
ŏ Repeat above steps if further adjustment is
needed.
ŏ Tighten bevel lock handle (1) when alignment is
achieved.
90° Bevel Pointers Adjustment (Fig. 16):
ŏ When the blade is exactly 90° to the table,
loosen the bevel indicator screws (1) using a
Phillips screwdriver.
ŏ Adjust bevel pointers (2) to the “0” mark on the
bevel scale and retighten the screw.
To avoid injury from an accidental start, make sure
the switch is in the OFF position and the plug is not
connected to the power source outlet.
Left/Right 45° Bevel Adjustment
(Fig. 17, 18) :
This miter saw is equipped with a bevel detent block
for positive angles stops at 33.9°, 45° and 48°.
(Fig. 18)
ŏ Turn the left bevel detent block (1) to 45°
position.
ŏ Loosen the bevel lock handle (2) by lifting up
and tilt the cutting head completely to the left.
ŏ Using a combination square, check to see if the
blade angle is 45° to the table.
ŏ If the blade is not at 45° to the miter table, tilt the
cutting arm to the right, loosen the jamb
nut (3) and turn the bevel angle adjustment
bolt (4) in or out with a 10 mm
wrench.
ŏ Tilt the cutting arm to the left 45° bevel and
recheck for alignment.
ŏ Repeat above until the blade is at 45° to the
miter table.
ŏ Tighten bevel lock handle (2) and jamb
nut (3) when alignment is achieved.
ŏ Adjust the 45° bevel on the other side following
the same steps listed above.
Left/Right 33.9° Bevel Adjustment
(Fig. 17, 18) :
ŏ Turn the left bevel detent block (1) to 33.9°
position.
ŏ Adjust the left and right side 33.9° bevel angle
using the same instructions given above for
adjusting the 45° bevel.
16
18
17
WARNING
!
1
2
33.9°
45°
48°
4
3
2
1
2
3
21
19
Left/Right 48° Bevel Adjustment
(Fig. 17, 18) :
ŏ Turn the left bevel detent block (1) to 48°
position.
ŏ Adjust the left and right side 48° bevel angle
using the same instructions given above for
adjusting the 45° bevel.
MITER SCALE (FIG. 19)
The sliding compound miter saw scale can be easily
read, showing miter angles from
0° to 55° left and
0° to 60° right. The most common angle settings
have positive stops at 0°,15°, 22.5°, 31.6°, 45° left
and right and 60° right only. These positive stops
position the blade at the desired angle quickly and
accurately. Follow the instructions below for quickest
and most accurate adjustments.
To Adjust Miter Angles:
ŏ Lift up on the miter lock handle (1) to unlock
the table.
ŏ Move the table while pressing down on
the positive stop locking button (2) to align the
pointer (3) to the desired degree measurement.
ŏ If the desired angle is one of the ten positive
stops, press down the positive stop locking
button (2) , making sure it snaps into position,
then secure by pressing down the miter
handle (1).
ŏ If the miter angle desired is not one of the ten
positive stops, simply lock the miter table into
position by pressing down on the miter lock
handle (1).
Miter Angle Pointer Adjustment (Fig. 19):
ŏ Move the table to the 0° positive stop.
ŏ Loosen the screw (4) that holds the
pointer (3) with a Phillips screwdriver.
ŏ Adjust the pointer (3) to the 0° mark and
retighten the screw (4).
1
2
3
4
22
20
21
3 3
1
ADJUSTING FENCE SQUARENESS (FIG. 20)
ŏ Remove both sliding fences (1) by loosening the
sliding fence lock knobs (2).
ŏ Lower the cutting arm and lock in position.
ŏ Loosen the four fence locking bolts (3) using a
5 mm
hex wrench.
ŏ Using a square (4), lay the heel of the square
against the blade and the ruler against the
fence (1) as shown.
ŏ Adjust the fence to be 90° to the blade and
tighten the four fence locking bolts (3).
NOTE: If the saw has not been used recently,
recheck blade squareness to the fence and
readjust if needed.
ŏ After fence has been aligned, make a cut at 90
o
using a scrap of wood and check squareness on
the piece. Readjust if necessary.
$OZD\VPDNHGU\UXQVXQSRZHUHGEHIRUH¿QLVK
cuts to check the path of the blade and the operation
of the guards. Ensure the fence does not interfere
with the action of the saw or guards.
REMOVING OR INSTALLING THE SLIDING
FENCE (FIG. 21)
At some extreme angles, the right or left side
fence might have to be removed to ensure
proper clearance prior to making the cut.
The right/left side sliding fence must be removed
when making right/left bevel angle cuts greater than
33.9° and in combination with right/left miter angle
at 45°.
Ɣ 7RUHPRYHWKHVOLGLQJIHQFHORRVHQWKHIHQFH
locking knob (1) by turning it counterclockwise,
then slide the fence (2) out from the fence front
position slot.
Ɣ 7RLQVWDOOWKHVOLGLQJIHQFHVOLGHWKHIHQFHLQWR
the fence front position
slot (3), then lock the
fence by turning the fence locking knob (1)
clockwise.
NOTE: This miter saw is equipped to cut wide
boards up to 16 in., see section “SLIDE CUTTING
WIDE BOARDS” on page 34.
2
1
4
(sliding fence removed)
1
2
3
CAUTION
!
WARNING
!
23
SETTING CUTTING DEPTH (FIG. 22)
The depth of cut can be preset for even and
repetitive shallow cuts.
ŏ Adjust the cutting head down until the teeth of
the blade are at the desired depth.
ŏ While holding the upper arm in that position,
turn the stop knob (1) until it touches the stop
plate (2).
ŏ Recheck the blade depth by moving the cutting
head front to back through the full motion of a
typical cut along the control arm.
NOTE: Use a wooden spacer between the
fence and the workpiece for a consistent
depth through the cut. Use the hold-down
clamp to secure the wooden spacer and
ZRUNSLHFH¿UPO\EHIRUHPDNLQJWKHFXW
MAXIMUM CUTTING DEPTH (FIG. 22)
The maximum depth travel of the cutting head was
set at the factory.
Ɣ 5RWDWHWKHVWRSSODWHFORFNZLVHWRWRXFKWKH
stop rod (3).
Ɣ 5HFKHFNWKHEODGHGHSWKE\PRYLQJWKHFXWWLQJ
head front to back through the full motion of a
typical cut along the control arm.
TO TURN LASER GUIDE ON (FIG. 23)
ŏ To turn laser on, press on/off rocker
switch (1) to “ON” position.
ŏ To turn laser off, press on/off rocker
switch (1) to “OFF” position.
ALIGNING THE LASER GUIDE (FIG. 23, 24)
The laser beam must always be correctly aligned
with the blade to ensure straight, even cutting. Your
tool is equipped with a laser cutting guide that uses
a Class II laser beam. The laser beam will enable
you to preview the saw blade path on the stock to
be cut before starting the miter saw. The saw must
be connected to the power source and the laser
on/off switch must be turned on for the laser
line to show.
When doing any laser guide adjustments, always
insert a padlock or chain with padlock (not included)
through the hole (2) in the trigger switch, locking the
tool’s switch and preventing turning the machine on.
Do not remove the padlock from the ON/OFF switch
until all laser adjustments are completed.
22
1
2
23
1
2
WARNING
!
24
AVOID DIRECT EYE CONTACT
ŏA laser is radiated when the laser guide is
turned on. Avoid direct eye contact.
ŏ Laser Warning Label:
LASER RADIATION DO NOT VIEW DIRECTLY
WITH OPTICAL INSTRUMENTS CLASS 1M
LASER PRODUCT <0.39MW, 400-700NM, CW,
Acc.IEC 60825-1.
Ɣ Laser Aperture Label. (Fig. 24)
Ɣ Laser Notice Label (Fig. 24)：
Complies with FDA performance standards
for laser products except for deviations
pursuant to Laser Notice No. 50, dated June
24, 2007.
ŏ NOTE: All the adjustments for the operation
of this machine have been completed at the
factory. Due to normal wear and use, some
occasional readjustments may be necessary.
ŏ CAUTION: Use of controls or adjustments or
performance of procedures other than those
VSHFL¿HGKHUHLQPD\UHVXOWLQKD]DUGRXV
radiation exposure.
ŏ CAUTION: The use of optical instruments
with this product will increase eye hazard.
ŏ WARNING: Do not attempt to repair or
GLVDVVHPEOHWKHODVHU,IXQTXDOL¿HGSHUVRQV
attempt to repair this laser product, serious
LQMXU\PD\UHVXOW$Q\UHSDLUUHTXLUHGRQWKLV
laser product should be performed by an
authorized service center personnel.
NOTE: If laser labels are missing, damaged
or not clear, contact with the Customer Service
Department for replacements.
LASER GUIDE ADJUSTMENT
(FIG. 25, 26, 27, 28)
NOTE: All the adjustments for the operation of
this machine have been completed at the factory.
Due to normal wear and use, some occasional
readjustments may be necessary.
To prevent serious injury, insert a padlock
(not provided) or chain with padlock through
the hole in the ON/OFF Trigger Switch prior
to making any laser adjustment. DO NOT
remove the lock from the ON/OFF Trigger
Switch during any laser adjustment.
24
Laser warning label
Laser aperture
label
WARNING
!
Laser notice
label
25
A. Checking Laser Line Alignment
(Fig. 25, 27)
Ɣ 6HWWKHVDZWRDPLWHUDQGEHYHOVHWWLQJ
Ɣ 8VHDFRPELQDWLRQVTXDUHWRPDUNDDQJOH
running across the top and down the front of
a board. This line will serve as the pattern line
(Fig. 27) to adjust the laser. Place the board on
the saw table.
Ɣ &DUHIXOO\ORZHUWKHVDZKHDGGRZQWRDOLJQWKH
saw blade with the pattern line. Position the saw
blade to the right side of the “pattern line” for
the laser line location. Lock board in place with
hold-down clamp.
Ɣ :LWKWKHVDZSOXJJHGLQWXUQRQWKHODVHU
guide. The laser line is parallel to the “pattern
line.”
NOTE: Laser line is calibrated and set up to
project to the left of the blade.
When making laser line adjustments, keep
¿QJHUVDZD\IURPWKH212))WULJJHUVZLWFKWR
prevent accidental starting and possible serious
injury.
Ɣ Slide the cutting head forward enough so that
the laser line is visible on the front of the board.
Ɣ /RRNLQJDWWKHIURQWRIWKHERDUGLIWKHODVHUOLQH
is not parallel to the “pattern line” please follow
the instructions listed below under “Front Line”
paragraph.
Ɣ /RRNLQJDWWKHWRSRIWKHERDUGLIWKHODVHUOLQH
is not parallel to the “pattern line” please follow
the instructions listed below under “Top Line”
paragraph.
WARNING
!
25
Top View
Cutting line
Workpiece
Laser line
Cutting line
Blade
Laser line
26
B. Adjusting the Position of the Laser Line
(Fig. 26, 27, 28)
Front Line (Fig. 26, 27)
If the laser line is angled from left to right,
turn the laser vertical adjustment knob (1)
counterclockwise to align the laser line parallel
with pattern line. If the laser line is angled from
right to left, turn the knob clockwise to align the
laser line parallel with pattern line.
Top Line (Fig. 26, 28)
If the laser line is angled from left to right, turn the
laser horizontal adjustment knob (2) clockwise to
align the laser line parallel with pattern line. If the
laser line is angled from right to left, turn the knob
counterclockwise to align the laser line parallel with
pattern line.
After performing the above adjustments, visually
check that both the front and top laser lines are
parallel with pattern line.
NOTE: If you have any problem or questions
concerning the laser guide, call the Customer
Service Department at 1-888-356-2258.
28
27
Laser line
Clockwise
Counterclockwise
Pattern line
Front Line
ClockwiseCounterclockwise
Laser line
Pattern line
Top Line
26
2
1
27
OPERATING INSTRUCTIONS
BEFORE USING THE MITER SAW
To avoid mistakes that could cause serious, permanent injury, do not plug the tool in until the
following steps are completed:
ŏ Completely assemble and adjust the saw, following the instructions (SEE ASSEMBLY AND
ADJUSTMENTS SECTIONS).
ŏ Learn the use and function of the ON/OFF switch, upper and lower blade guards, stop latch,
bevel lock handle and cover plate screws.
ŏ Review and understand all safety instructions and operating procedures in this Operator’s
Manual (SEE SAFETY & OPERATIONS SECTIONS).
ŏ Review the MAINTENANCE and TROUBLESHOOTING for your miter saw.
ŏ 7RDYRLGLQMXU\RUSRVVLEOHGHDWKIURPHOHFWULFDOVKRFNPDNHVXUH\RXU¿QJHUVGRQRWWRXFK
the plug’s metal prongs when plugging or unplugging your miter saw (SEE ELECTRICAL
REQUIREMENTS AND SAFETY SECTIONS).
BEFORE EACH USE
Inspect your saw.
ŏ Disconnect the miter saw. To avoid injury from accidental starting, unplug the saw before
making any adjustments, including setup and blade changes.
ŏ Compare the direction of rotation arrow on the guard to the direction arrow on the blade. The
blade teeth should always point downward at the front of the saw.
ŏ Tighten the arbor bolt.
ŏ Tighten the cover plate screw.
ŏ Check for damaged parts, including:
Ɇ Alignment of moving parts
Ɇ Damaged blade teeth
Ɇ Damaged electric cords
Ɇ Binding of moving parts
Ɇ Broken/cracked castings: base, table, motor, upper arm
ŏ Function of arm return spring and lower guard: Push the cutting arm all the way down and
then let it rise until it stops. The lower guard should close fully. Follow the instructions in the
Troubleshooting Guide for adjustment, if necessary.
ŏ Keep all guards in place, in working order and properly adjusted. If any part of this miter saw
is missing, damaged or broken, or any electrical parts do not work, turn off the saw and unplug
it. Replace damaged, missing or defective parts before using the saw again.
ŏ Maintain tools with care. Keep the miter saw clean for best and safest performance. Follow
instructions for lubricating. Do not apply lubricants to the blade while it is spinning.
ŏ Remove all adjusting wrenches from the tool before turning it on.
USE ONLY THE RECOMMENDED ACCESSORIES
ŏ Follow the instructions that come with the accessory. The use of improper accessories may
cause risk of injury to persons.
ŏ Choose the correct 12 in. blade for the material and the type of cutting you plan to do.
ŏ Make sure the blade is sharp, undamaged and properly aligned. With the saw unplugged,
push the cutting arm all the way down. Manually spin the blade and check for clearance. Tilt
the miter head to a 45° bevel and repeat the test.
ŏ Make sure the blade and arbor collars are clean.
ŏ Make sure all clamps and locks are tight and there is no excessive play in any parts.
WARNING
!
28
KEEP YOUR WORK AREA CLEAN
Cluttered areas and benches invite accidents.
7RDYRLGEXUQVRURWKHU¿UHGDPDJHQHYHUXVHWKHPLWHUVDZQHDUÀDPPDEOHOLTXLGVYDSRUVRU
gases.
ŏ Plan ahead to protect your eyes, hands, face and ears.
ŏ 5HDGDQGXQGHUVWDQGWKHRSHUDWRU¶VPDQXDODQGODEHOVDI¿[HGWRWKHWRRO/HDUQLWV
DSSOLFDWLRQDQGOLPLWDWLRQVDVZHOODVWKHSRWHQWLDOKD]DUGVVSHFL¿FWRWKLVWRRO7RDYRLGLQMXU\
from accidental contact with moving parts, do not layout, assemble or set up work on the
miter saw.
ŏ Avoid accidental starting. Make sure the switch is in the OFF position before plugging the
miter saw into a power outlet.
PLAN YOUR WORK
Use the right tool. Do not force a tool or attachment to do a job it was not designed to do. Use a
GLIIHUHQWWRROIRUDQ\ZRUNSLHFHWKDWFDQQRWEHKHOGLQDVROLGO\EUDFHG¿[HGSRVLWLRQ
This machine is NOT designed for cutting masonry, masonry products or ferrous metals (steel,
iron and iron-based metals). Use this miter saw to cut only wood and wood by-products. Other
materials may shatter, bind the blade or create other dangers. Remove all nails that may be in the
ZRUNSLHFHWRSUHYHQWVSDUNLQJWKDWFRXOGFDXVHD¿UH
DRESS FOR SAFETY
Any power tool can throw foreign objects into the eyes. This can result in permanent eye damage.
Everyday eyeglasses have only impact resistant lenses and are not safety glasses. Glasses or
goggles not in compliance with ANSI Z87.1 could seriously injure you if they break.
ŏ Do not wear loose clothing, gloves, neckties or jewelry (rings, watches). They can get caught
and draw you into moving parts.
ŏ Wear non-slip footwear.
ŏ Tie back long hair.
ŏ Roll long sleeves above the elbow.
ŏ Noise levels vary widely. To avoid possible hearing damage, wear earplugs when using any
miter saw.
ŏ For dusty operations, wear a dust mask along with safety goggles.
INSPECT YOUR WORKPIECE
ŏ Make sure there are no nails or foreign objects in the part of the workpiece being cut.
ŏ Plan your work to avoid small pieces that may bind or are too small to clamp and hold
securely.
ŏ 3ODQWKHZD\\RXZLOOJUDVSWKHZRUNSLHFHIURPVWDUWWR¿QLVK$YRLGDZNZDUGRSHUDWLRQVDQG
KDQGSRVLWLRQV$VXGGHQVOLSFRXOGFDXVH\RXU¿QJHUVRUKDQGWRPRYHLQWRWKHEODGH
DO NOT OVERREACH
Keep good footing and balance. Keep your face and body to one side, out of the line of a possible
kickback. NEVER stand in the line of the blade.
WARNING
!
WARNING
!
29
Never cut freehand:
ŏ %UDFH\RXUZRUNSLHFH¿UPO\DJDLQVWWKHIHQFHDQGWDEOHVWRSVRLWZLOOQRWURFNRUWZLVWGXULQJ
the cut.
ŏ Make sure there is no debris between the workpiece and the table or fence. Make sure there
are no gaps between the workpiece, fence and table that will let the workpiece shift after it is
cut.
ŏ Keep the cut piece free to move sideways after it is cut off. Otherwise, it could get wedged
against the blade and thrown violently.
ŏ Only the workpiece should be on the saw table.
ŏ Secure work. Use clamps or a vise to help hold the work when it is practical.
USE EXTRA CAUTION WITH LARGE OR ODD SHAPED WORKPIECES
ŏ Use extra supports (tables, sawhorses, blocks, etc.) for workpieces large enough to tip.
ŏ Never use another person as a substitute for a table extension or as an additional support for a
workpiece that is longer or wider than the basic miter saw table, or to help feed, support or pull
the workpiece.
ŏ Do not use this saw to cut small pieces. If the workpiece being cut would cause your hand
RU¿QJHUVWREHZLWKLQLQRIWKHVDZEODGHWKHZRUNSLHFHLVWRRVPDOO.HHSKDQGVDQG
¿QJHUVRXWRIWKH³QRKDQGV]RQH´DUHDPDUNHGRQWKHVDZWDEOH
ŏ When cutting odd shaped workpieces, plan your work so it will not bind in the blade and cause
SRVVLEOHLQMXU\0RXOGLQJIRUH[DPSOHPXVWOLHÀDWRUEHKHOGE\D¿[WXUHRUMLJWKDWZLOOQRWOHWLW
move when cut.
ŏ Properly support round material such as dowel rods or tubing, which have a tendency to roll
when cut, causing the blade to “bite.”
WHEN SAW IS RUNNING
Do not allow familiarity from frequent use of your miter saw to result in a careless mistake.
A careless fraction of a second is enough to cause severe injury.
Before cutting, if the saw makes an unfamiliar noise or vibrates, stop immediately. Turn the saw
2))8QSOXJWKHVDZ'RQRWUHVWDUWXQWLO\RX¿QGDQGFRUUHFWWKHSUREOHP
To ensure the blade path is clear of obstructions, always make a dry run of the cut without power
before making any cuts on the workpiece.
WARNING
!
WARNING
!
30
BODY AND HAND POSITION (FIG. 29)
Never place hands near the cutting area. Proper
positioning of your body and hands when operating
the miter saw will make cutting easier and safer.
Keep children away. Keep all visitors at a safe
distance from the miter saw. Make sure bystanders
are clear of the saw and workpiece. Do not force the
saw. It will do the job better and safer at its designed
rate.
Operator and all by-standers must wear proper
safety goggles that comply with OSHA/ANSI
requirements Z87.1.
Starting a cut:
Ɣ Place hands at least 8-3/4 in. away
from the path of the blade – out of the
“no-hands zone.”
Ɣ +ROGZRUNSLHFH¿UPO\DJDLQVWWKHIHQFHWR
prevent movement toward the blade.
Ɣ 7XUQWKHODVHUJXLGHRQIRUSUHDOLJQPHQWRI
your cut.
Ɣ With the power switch OFF, bring the saw blade
down to the workpiece to see the cutting path of
the blade. Raise the saw blade back up before
turning the saw on.
Ɣ Squeeze trigger switch to start saw.
Ɣ /RZHUEODGHLQWRZRUNSLHFHZLWKD¿UP
downward motion.
Ɣ 2QZLGHUERDUGVVOLGHWKHFXWWLQJDUPEDFN
toward fence to make the cut.
Finishing a cut:
ŏ Hold the cutting arm in the down position.
ŏ Release trigger switch and wait for all moving
parts to stop before moving your hands and
raising the cutting arm.
ŏ If the blade doesn’t stop within 5 seconds,
unplug the saw and follow the instructions in
TROUBLESHOOTING.
Before freeing jammed material:
ŏ Release trigger switch.
ŏ Wait for all moving parts to stop.
ŏ Unplug the miter saw.
WARNING
!
WARNING
!
29
8-3/4 in.
8-3/4 in.
No-hands
zone
31
BASIC SAW OPERATIONS
For your convenience, your saw has an electric
brake. The brake is not a safety device. Never rely
on it to replace the proper use of the guard on your
saw. If the blade does not stop within 5 seconds,
unplug the saw and follow the instructions in
TROUBLESHOOTING.
TO TURN SAW ON (FIG. 30)
This miter saw is equipped with a two step ON/OFF
trigger switch. Press down on the yellow safety lock
switch (2) and squeeze the trigger switch (1) to turn
the miter saw ON.
NOTE: Make the ON/OFF switch childproof. Insert
a padlock or chain with a padlock (not included)
through the hole (3) in the trigger switch, locking
the tool’s switch and preventing children and other
unauthorized users from turning the machine on.
The miter saw is equipped with an electric brake.
When the trigger switch is released, the electric
blade brake will stop the blade within 5 seconds.
Ɣ To avoid injury, after completing a cut and
releasing the trigger switch, allow the blade
brake to activate and stop the blade before
raising the cutting head.
Ɣ To avoid injury, check and tighten the arbor bolt
periodically.
SLIDING CARRIAGE SYSTEM (FIG. 31)
To reduce the risk of injury, return carriage to the
full rear position after each crosscut operation.
ŏ For chop cutting operations on small
workpieces, slide the cutting head assembly
completely toward the rear of the unit and
tighten the carriage lock knob (1).
ŏ To cut wide boards up to 14 in., the carriage lock
knob must be loosened to allow the cutting head
to slide freely.
NOTE: Please refer to the section of “SLIDE
CUTTING WIDE BOARDS” on page 34 to cut
boards wider than 14 in.
30
WARNING
!
WARNING
!
1
3
2
31
1
CAUTION
!
32
32
SLIDING FENCE (FIG. 32)
The sliding fence must be extended when making
any bevel cut. Failure to extend the sliding fence
will not allow enough space for the blade to pass
through, which could result in serious injury. At
extreme miter or bevel angles, the saw blade may
also contact the fence.
ŏ Loosen the fence locking knob (1) by turning it
counterclockwise, then slide the fence (2) out.
ŏ Tighten the fence locking knob (1).
NOTE: When transporting the saw, always
secure the sliding fence in the inward position
and locked.
BEFORE LEAVING THE SAW
ŏ Never leave tool running unattended. Turn
power OFF. Wait for all moving parts to stop.
ŏ Make workshop childproof. Lock the shop.
Disconnect master switches. Store tool away
IURPFKLOGUHQDQGRWKHUXQTXDOL¿HGXVHUV
To avoid injury from materials being thrown, always
unplug the saw to avoid accidental starting and
remove small pieces of material from the table
cavity.
MITER CUT (FIG. 33)
ŏ When a miter cut is required, unlock the miter
table by lifting up the miter lock handle (1).
ŏ While holding the miter handle, press down on
the positive stop locking button (2).
ŏ Rotate the miter table to the right or left with the
miter handle.
ŏ When the table is in the desired position, as
shown on the miter scale (3), release the
positive stop locking button and pressing down
the miter handle to tighten the miter table.
The table is now locked at the desired angle.
Positive stops are provided at 0°, 15°, 22.5°,
31.6°, 45° left and right and 60° right.
ŏ Turn the laser guide on and position the
workpiece on the table for pre-alignment of
your cut.
IMPORTANT: Always tighten the miter handle
before performing a cut.
WARNING
!
WARNING
!
1
2
33
1
2
3
33
BEVEL CUT (FIG. 34)
The sliding fence must be extended when making
any bevel cut. Failure to extend the sliding fence
will not allow enough space for the blade to pass
through which could result in serious injury. At
extreme miter or bevel angles, the saw blade may
also contact the fence.
The right side sliding fence must be removed when
making right bevel angle cuts greater than 33.9° in
combination with right miter angle at 45°.
ŏ When a bevel cut is required, loosen the bevel
lock handle (1) by turning it clockwise.
ŏ Tilt the cutting head to the desired angle, as
shown on the bevel scale (2).
ŏ The blade can be positioned at any angle, from a
90° straight cut (0° on the scale) to a 45° left/right
bevel. Tighten the bevel lock handle (1) to lock
the cutting head in position. Positive stops are
provided at 33.9°, 45° and 48°.
ŏ Turn the laser guide on and position the
workpiece on the table for pre-alignment of
your cut.
COMPOUND CUT (FIG. 35)
A compound cut is the combination of a miter and a
bevel cut simultaneously.
ŏ Extend the sliding fence as described in
“SLIDING FENCE” section on page 32.
ŏ Loosen the bevel lock handle (1) and position
the cutting head at the desired bevel position.
Lock the bevel lock handle (1).
ŏ Loosen the miter handle (2) by lifting it up.
Press down the positive stop locking button (3)
and position the table at the desired miter angle.
Release the positive stop locking button (3) and
lock the miter handle (2) by pressing it down.
ŏ Turn the laser guide on and position the
workpiece on the table for pre-alignment of
your cut.
34
WARNING
!
1
WARNING
!
2
35
2
3
1
34
36
37
SLIDE CUTTING WIDE BOARDS (FIG. 36)
Always use a work clamp to maintain control and
reduce the risk of workpiece damage and personal
injury.
To avoid injury:
ŏ Let the blade reach full speed before cutting.
This will help reduce the risk of a thrown
workpiece.
ŏ Do not make crosscuts by lowering the blade
and pulling the saw head through the wood
toward you. The blade may try to climb up
on top of the workpiece, causing the cutting
assembly and spinning blade to kick back
forcefully.
ŏ Unlock the carriage lock handle (1) and allow
the cutting head assembly to move freely.
ŏ Set both the desired bevel angle and/or the
miter angle and lock into position.
ŏ Use a hold down clamp to secure the
workpiece (2).
ŏ Grasp the switch handle (3) and pull forward
until the center of the saw blade is over the front
of the workpiece (2).
ŏ Engage the trigger to turn the saw on.
ŏ When the saw reaches full speed, slowly push
the saw handle down, cutting through the
leading edge of the workpiece (2).
ŏ Slowly move the saw handle back toward the
fence, completing the cut.
ŏ Release the trigger and allow the blade to stop
spinning before raising the cutting head and
removing the workpiece (2).
CAUTION
!
1
3
2
1
2
3
FENCE SET UP FOR WIDE CROSSCUTS (FIG. 37, 38)
This saw can cut dimensional lumber up to 2 x 16 in. when the fence is placed in its back position.
Please follow the below steps for this fence set up.
To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug
is not connected to the power source outlet.
NOTE: Make sure the miter angle is set at 0 degrees.
ŏ Remove the left and right side sliding fences from their forward position (1) by loosening the
locking knobs (3) and sliding each fence outward.
ŏ Using a 2 in x 14 in board, make an auxiliary table. Place this board on top of the saw table
DQGÀXVKDJDLQVWWKHORZHUIHQFHVHFWLRQ7KLVERDUGPXVWEHÀDWRWKHUZLVHWKHFXWWLQJ
material could move during operation and cause injury.
ŏ Securely attach this auxiliary table to the lower fence section using four wood screws as
shown in Fig. 38 through the holes in the back fence.
WARNING
!
35
38
ŏ Slide the two fences into the rear position (2).
Tighten the two fence locking knobs.
$OZD\VPDNHGU\UXQVXQSRZHUHGEHIRUH¿QLVK
cuts to check the path of the blade and the operation
of the guards. Ensure the fence does not interfere
with the action of the saw or guards.
CUTTING BOWED MATERIAL (FIG. 39)
A bowed workpiece must be positioned against the
fence and secured with a clamp (1) before cutting
as shown. Do not position workpiece incorrectly or
try to cut the workpiece without the support of the
fence. This will cause the blade to bind and could
result in personal injury.
CUTTING GROOVES (FIG. 40)
DO NOT USE A DADO BLADE, use only the
standard 12 in. diameter saw blade for this
operation.
ŏ Mark lines identifying the width and depth of
the desired cut on the workpiece and position
on the table so the outside tip of the blade is
positioned on the inside edge of the line. Use
a clamp to secure the workpiece beside the
blade.
ŏ Lower the cutting head to the depth marked
on the workpiece, holding the upper arm and
adjust the stop knob (1) until it touches the
stop plate (2).
ŏ Cut two parallel grooves as shown in Fig. 38.
WARNING
!
39
40
1
Cut these
grooves
with saw
Use a chisel
to cut out the
middle
1
2
WARNING
!
36
42
Blade Slot
WORKPIECE SUPPORT (FIG. 41)
NOTE: Long pieces need extension wing support.
ŏ Lift up the lock lever (1) to unlock the extension
table. Slide the extension wing to desired
position and push down the lock lever (1) to
tighten. If the lock lever (1) is not tight enough,
adjust the nuts (2) located underneath the base
1/4 turn counterclockwise.
AUXILIARY WOOD FENCE (FIG. 42)
When making multiple or repetitive cuts that result
in cut-off pieces of one inch or less, it is possible for
the saw blade to catch the cut-off piece and throw it
out of the saw or into the blade guard and housing,
possibly causing damage or injury. To minimize this,
an auxiliary wood fence can be mounted to your
saw.
Holes are provided in the saw fence to attach an
auxiliary wood fence. This fence is to be constructed
of straight wood approximately 3/4 in. thick by
2-1/2 in. high by 22 in. long.
Attach the wood fence securely and make a full depth
cut to make a blade slot. Check for interference
between the wood fence and the lower blade guard.
Adjust if necessary.
NOTE: This auxiliary fence is used only with the
saw blade in the 0° bevel position (90° to the table).
The auxiliary wood fence must be removed when
bevel cutting.
41
1
2
37
CUTTING BASE MOULDING (FIG. 43)
Base mouldings and many other mouldings can
be cut on a compound miter saw. The setup of
the saw depends on moulding characteristics and
applications, as shown. Perform practice cuts on
scrap material to achieve best results:
ŏ $OZD\VPDNHVXUHPRXOGLQJVUHVW¿UPO\
against the fence and table. Use hold-down or
C-clamps, whenever possible, and place tape
on the area being clamped to avoid marks.
ŏ Reduce splintering by taping the cut area prior
to making cut. Mark cut line directly on the tape.
ŏ Splintering typically happens due to wrong blade
application and thinness of the material.
NOTE: Always perform a dry run cut so you can
determine if the operation being attempted is
possible before power is applied to the saw.
CUTTING CROWN MOULDING (FIG. 44, 45)
<RXUFRPSRXQGPLWHUVDZLVVXLWHGIRUWKHGLI¿FXOW
WDVNRIFXWWLQJFURZQPRXOGLQJ7R¿WSURSHUO\FURZQ
moulding must be compound-mitered with extreme
accuracy. The two surfaces on a piece of crown
PRXOGLQJWKDW¿WÀDWDJDLQVWWKHFHLOLQJDQGZDOO
are at angles that, ZKHQDGGHGWRJHWKHUHTXDO
exactly 90°.
Most crown moulding has a top rear angle (the
VHFWLRQWKDW¿WVÀDWDJDLQVWWKHFHLOLQJRIDQGD
ERWWRPUHDUDQJOHWKHVHFWLRQWKDW¿WVÀDWDJDLQVW
the wall) of 38°.
In order to accurately cut crown moulding for a 90°
inside or outside corner, lay the moulding with its
EURDGEDFNVXUIDFHÀDWRQWKHVDZWDEOH
When setting the bevel and miter angles for
compound miters, remember the settings are
interdependent; changing one changes the other,
as well.
43
F
e
n
c
e
Miter at 45°, bevel at 0°
Miter saw table
Workpiece
Miter at 0°, bevel at 45°
F
e
n
c
e
Miter saw table
Workpiece
44
45
F
e
n
c
e
Miter saw table
Workpiece
Miter saw table
Workpiece
F
e
n
c
e
Settings for standard crown moulding lying
ÀDWRQFRPSRXQGPLWHUVDZWDEOH
Compound cut crown mouldings
Inside corner
Outside corner
IR
IL
OL
OR
Bevel/Miter Settings
See next page for settings chart
38
NOTE: The chart below references a compound cut for crown moulding ONLY WHEN THE
ANGLE BETWEEN THE WALLS EQUALS 90°.
Bevel/Miter Settings
KEY
BEVEL
SETTING
MITER
SETTING
TYPE OF CUT
Inside corner - Left side
IL 33.9° 31.6° Right
1. Position top of moulding against fence.
2. Miter table set at RIGHT 31.6°.
/()7VLGHLV¿QLVKHGSLHFH
Inside corner - Right side
IR 33.9° 31.6° Left
1. Position bottom of moulding against fence.
2. Miter table set at LEFT 31.6°.
/()7VLGHLV¿QLVKHGSLHFH
Outside corner - Left side
OL 33.9° 31.6° Left
1. Position bottom of moulding against fence.
2. Miter table set at LEFT 31.6°.
5,*+7VLGHLV¿QLVKHGSLHFH
Outside corner - Right side
OR 33.9° 31.6° Right
1. Position top of moulding against fence.
2. Miter table set at RIGHT 31.6°.
5,*+7VLGHLV¿QLVKHGSLHFH
39
52/38° Crown Moulding 45/45° Crown Moulding
Angle Between
Walls
Miter
Setting
Bevel
Setting
Miter
Setting
Bevel
Setting
67 42.93 41.08 46.89 36.13
68 42.39 40.79 46.35 35.89
69 41.85 40.50 45.81 35.64
70 41.32 40.20 45.28 35.40
71 40.79 39.90 44.75 35.15
72 40.28 39.61 44.22 34.89
73 39.76 39.30 43.70 34.64
74 39.25 39.00 43.18 35.38
75 38.74 38.69 42.66 34.12
76 38.24 38.39 42.15 33.86
77 37.74 38.08 41.64 33.60
78 37.24 37.76 41.13 33.33
79 36.75 37.45 40.62 33.07
80 36.27 37.13 40.12 32.80
81 35.79 36.81 39.62 32.53
82 35.31 36.49 39.13 32.25
83 34.83 36.17 38.63 31.98
84 34.36 35.85 38.14 31.70
85 33.90 35.52 37.66 31.42
86 33.43 35.19 37.17 31.34
87 32.97 34.86 36.69 30.86
88 32.52 34.53 36.21 30.57
89 32.07 34.20 35.74 30.29
90 31.62 33.86 35.26 30.00
91 31.17 33.53 34.79 29.71
92 30.73 33.19 34.33 29.42
93 30.30 32.86 33.86 29.13
94 29.86 32.51 33.40 28.83
95 29.43 32.17 32.94 28.54
96 29.00 31.82 32.48 28.24
97 28.58 31.48 32.02 27.94
98 28.16 31.13 31.58 27.64
99 27.74 30.78 31.13 27.34
100 27.32 30.43 30.68 27.03
101 26.91 30.08 30.24 26.73
102 26.50 29.73 29.80 26.42
103 26.09 29.38 29.36 26.12
104 25.69 29.02 28.92 25.81
105 25.29 28.67 28.48 25.50
106 24.89 28.31 28.05 25.19
107 24.49 27.96 27.62 24.87
108 24.10 27.59 27.19 24.56
109 23.71 27.23 26.77 24.24
110 23.32 26.87 26.34 23.93
111 22.93 26.51 25.92 23.61
112 22.55 26.15 25.50 23.29
113 22.17 25.78 25.08 22.97
114 21.79 25.42 24.66 22.66
115 21.42 25.05 24.25 22.33
116 21.04 24.68 23.84 22.01
117 20.67 24.31 23.43 21.68
118 20.30 23.94 23.02 21.36
119 19.93 23.57 22.61 21.03
120 19.57 23.20 22.21 20.70
121 19.20 22.83 21.80 20.38
122 18.84 22.46 21.40 20.05
123 18.48 22.09 21.00 19.72
52/38° Crown Moulding 45/45° Crown Moulding
Angle Between
Walls
Miter
Setting
Bevel
Setting
Miter
Setting
Bevel
Setting
124 18.13 21.71 20.61 19.39
125 17.77 21.34 20.21 19.06
126 17.42 20.96 19.81 18.72
127 17.06 20.59 19.42 18.39
128 16.71 20.21 19.03 18.06
129 16.37 19.83 18.64 17.72
130 16.02 19.45 18.25 17.39
131 15.67 19.07 17.86 17.05
132 15.33 18.69 17.48 16.71
133 14.99 18.31 17.09 16.38
134 14.66 17.93 16.71 16.04
135 14.30 17.55 16.32 15.70
136 13.97 17.17 15.94 15.36
137 13.63 16.79 15.56 15.02
138 13.30 16.40 15.19 14.62
139 12.96 16.02 14.81 14.34
140 12.63 15.64 14.43 14.00
141 12.30 15.25 14.06 13.65
142 11.97 14.87 13.68 13.31
143 11.64 14.48 13.31 12.97
144 11.31 14.09 12.94 12.62
145 10.99 13.71 12.57 12.29
146 10.66 13.32 12.20 11.93
147 10.34 12.93 11.83 11.59
148 10.01 12.54 11.46 11.24
149 9.69 12.16 11.09 10.89
150 9.37 11.77 10.73 10.55
151 9.05 11.38 10.36 10.20
152 8.73 10.99 10.00 9.85
153 8.41 10.60 9.63 9.50
154 8.09 10.21 9.27 9.15
155 7.77 9.82 8.91 8.80
156 7.46 9.43 8.55 8.45
157 7.14 9.04 8.19 8.10
158 6.82 8.65 7.83 7.75
159 6.51 8.26 7.47 7.40
160 6.20 7.86 7.11 7.05
161 5.88 7.47 6.75 6.70
162 5.57 7.08 6.39 6.35
163 5.26 6.69 6.03 6.00
164 4.95 6.30 5.68 5.65
165 4.63 5.90 5.32 5.30
166 4.32 5.51 4.96 4.94
167 4.01 5.12 4.61 4.59
168 3.70 4.72 4.25 4.24
169 3.39 4.33 3.90 3.89
170 3.08 3.94 3.54 3.53
171 2.77 3.54 3.19 3.10
172 2.47 3.15 2.83 2.83
173 2.15 2.75 2.48 2.47
174 1.85 2.36 2.12 2.12
175 1.54 1.97 1.77 1.77
176 1.23 1.58 1.41 1.41
177 0.92 1.18 1.06 1.06
178 0.62 0.79 0.71 0.71
179 0.31 0.39 0.35 0.35
CROWN MOULDING CHART
Compound Miter Saw
Miter and Bevel Angle Settings
Wall to Crown Moulding Angle
40
46
CARE AND MAINTENANCE
ŏ
7RDYRLG¿UHRUWR[LFUHDFWLRQQHYHUXVH
gasoline, naphtha, acetone, lacquer thinner or
similar highly volatile solvents to clean the
miter saw.
ŏ
To avoid injury from unexpected starting or
electrical shock, unplug the power cord before
working on the saw.
ŏ
For your safety, this saw is double insulated.
7RDYRLGHOHFWULFDOVKRFN¿UHRULQMXU\XVHRQO\
SDUWVLGHQWLFDOWRWKRVHLGHQWL¿HGLQWKHSDUWVOLVW
Reassemble exactly to avoid electrical shock.
REPLACING CARBON BRUSHES (FIG. 46)
The carbon brushes (G) furnished will last
approximately 50 hours of running time, or 10,000
ON/OFF cycles. Replace both carbon brushes
when either has less than 1/4 in. length of carbon
remaining, or if the spring or wire is damaged
RUEXUQHG7RLQVSHFWRUUHSODFHEUXVKHV¿UVW
unplug the saw. Remove the black plastic cap (1)
on the side of the motor (2). Carefully remove the
spring-loaded cap. Pull out the brush and replace.
Replace for the other side. Reverse the procedure
for reassembly. Press the metal part of the carbon
EUXVKLQWRWKHKROHZKHUHWKHFDUERQSDUW¿WV
Tighten the cap snugly but do not overtighten.
NOTE: 7RUHLQVWDOOWKHVDPHEUXVKHV¿UVWPDNH
sure the brushes go back in the way they came out.
This will avoid a break-in period that reduces motor
performance and increases wear.
LOWER BLADE GUARD (FIG. 47)
Do not use the saw without the lower blade guard.
The lower blade guard is attached to the saw for
your protection. Should the lower blade guard
become damaged, do not use the saw until the
damaged guard has been replaced. Check regularly
to make sure the lower guard is working properly.
Clean the lower guard of any dust or buildup with a
damp cloth.
ŏ
Do not use solvents on the guard. They could
make the plastic cloudy and brittle.
ŏ
When cleaning the lower guard, unplug the saw
to avoid unexpected start-up.
WARNING
!
47
Lower blade guard
G
1
2
41
SAWDUST
3HULRGLFDOO\VDZGXVWZLOODFFXPXODWHXQGHUWKHZRUNWDEOHDQGEDVH7KLVFRXOGFDXVHGLI¿FXOW\LQ
the movement of the worktable when setting up a miter cut. Frequently blow out or vacuum up the
sawdust.
If blowing sawdust, wear proper eye protection to keep debris from blowing into eyes.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing,
call 1-800-243-5114 for a free replacements.
DO NOT replace the power cord. If you have any problem or questions concerning the power
cord, call the Customer Service Department at 1-888-356-2258.
WARNING
!
42
To avoid injury from accidental starting, always ensure that the switch is in the OFF position and
unplug the tool before moving, replacing the blade or making adjustments.
TROUBLESHOOTING - MOTOR
PROBLEM PROBLEM CAUSE CORRECTIVE ACTION
Brake does not
stop the blade
within 5 seconds.
1. Motor brushes not sealed or lightly
sticking.
2. Motor brake overheated from use
of defective or wrong size blade or
rapid ON/OFF cycling.
3. Arbor bolt loosened.
4. Other.
1. Inspect, clean and/or replace
brushes. See MAINTENANCE
section.
2. Use the recommended blade. Allow
to cool down.
3. Retighten arbor bolt.
4. Contact customer service.
Motor does not
start.
1. Blown fuse.
2. Worn brush.
3. Other.
1. Use and check the 20A time-delay
fuse or the circuit breaker.
2. See MAINTENANCE section.
3. Contact customer service.
Excessive brush
spark when the
switch is released.
1. Brush worn. 1. Replace brushes.
TROUBLESHOOTING – SAW OPERATION
PROBLEM PROBLEM CAUSE CORRECTIVE ACTION
Blade hits table. 1. Misalignment. 1. See ADJUSTMENT section.
Angle of cut not
accurate. Cannot
adjust miter.
1. Miter table locked.
2. Sawdust under table.
1. Push positive stop locking lever
down and rotate table. See
OPERATION section.
2. Vacuum or blow out dust. WEAR
EYE PROTECTION.
Cutting arm
wobbles.
1. Loose pivot points. 1. See ADJUSTMENT section.
Cutting arm will not
fully raise or blade
guard will not fully
close.
1. Part failure.
2. Pivot spring not replaced properly
after service.
3. Sawdust build-up.
1. Contact customer service.
2. Contact customer service.
3. See CARE AND MAINTENANCE
section.
Blade binds, jams,
burns wood.
1. Improper operation.
2. Dull blade.
3. Improper blade size.
4. Warped blade.
1. See BASIC SAW OPERATIONS
section.
2. Replace or sharpen blade.
3. Replace with 12 in. diameter blade.
4. Replace blade.
Saw vibrates or
shakes.
1. Saw blade not round.
2. Saw blade damaged.
3. Saw blade loose.
4. Saw blade warped.
1. Replace blade.
2. Replace blade.
3. Tighten arbor bolt.
4. Replace blade.
TROUBLESHOOTING
WARNING
!
43
REPLACEMENT PARTS LIST
For replacement parts, call our customer service department at 1-888-3KOBALT, 8 a.m. - 8 p.m.,
EST, Monday - Friday.
PART DESCRIPTION PART #
B Hold-down clamp 3VMS
C Dust bag 3YSA
D Blade wrench 3VJN
E Manual 41XE
F Carbon brushes (set of 2) 0QQT
FD ECB
DISTRIBUTED BY:
L G SOURCING, INC.
P.O. BOX 1535
N. WILKESBORO, NC 28659
44
WARRANTY
The manufacturer will offer replacement parts for this product which under normal usage have
proven to be defective in their manufacture or workmanship for a period of THREE (3) years
from the date of initial retail purchase. This warranty is valid only to the original purchaser. This
warranty is not transferable and does not cover any parts that have been subjected to misuse,
abuse, alteration, overload, accident or normal wear of moving parts. Tools that have been sold
“as is,” sold reconditioned or used as rental equipment are not covered.
Warranty replacement parts can be obtained by contacting the manufacturer at 1-888-3KOBALT.
Only the manufacturer is authorized to perform warranty service on this product. This warranty
does not apply to accessories or damage caused where repairs have been made or attempted by
others.
The manufacturer is not responsible for direct, indirect, incidental or consequential damages.
Some states do not allow limitations on how long an implied warranty lasts and/or do not allow the
exclusion or limitation of incidental damages, so the above limitations may not apply to you. This
ZDUUDQW\JLYHV\RXVSHFL¿FOHJDOULJKWVDQG\RXPD\DOVRKDYHRWKHUULJKWVZKLFKYDU\IURPVWDWH
to state.
The manufacturer makes no warranties, representations or promises as to the quality of its power
WRROVRWKHUWKDQWKRVHVSHFL¿FDOO\VWDWHGLQWKLVZDUUDQW\
WARRANTY VOID IF PRODUCT USED FOR COMMERICAL PURPOSES
For replacement parts, call our customer service department at 1-888-3KOBALT (1-888-356-2258).
Printed in China
Manufacturer
REXON INDUSTRIAL CORP., LTD.
261, Jen Hwa Road, Tali,
Taichung, Taiwan
