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(cont’d)
(1)
(2)
(3)
Piston/Piston Rings/Piston Pin
4. Clean any gasket material off cylinder (3).
5. Apply engine oil to the cylinder wall, piston
outer surface and piston rings (4).
Route the cam chain (5) through the cylinder .
Install the cylinder over the piston rings by
hand while compressing the piston rings.
Do not damage the piston rings and cylinder
walls.
NOTICE
(3) cylinder (5) cam chain
(4) piston rings
(1) cam chain guide (3) cylinder cutouts
(2) cam chain guide tabs
2. Install the dowel pins (4) and a new cylinder
head gasket (5).
Do not let the dowel pins fall into the crankcase.
NOTICE
Cylinder Head Installation
1. Install the cam chain guide (1) and fit the cam
chain guide tabs (2) in the cylinder cutouts (3).
Push the guide until it bottoms in the
crankcase guide groove.
(4) dowel pins
(5) cylinder head gasket
(3)
(5)
(4)
(5)
(4)
Servicing Your Honda 83
(6) (7)
(8)
6. Install a new O-ring (6) to the water hose
joint (7).
Install the water hose joint and bolts (8), and
tighten them to the specified torque:
7 lbf·ft (10 N·m, 1.0 kgf·m)
(6) O-ring (new) (8) bolts
(7) water hose joint
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