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11
STEP 5 INSTALL TOP CABLE
Pulleys T3 and T5 are mounted to either side of the steel tab. Do not mount both pulleys to
one side. Assemble cables and pulleys simultaneously
1. See Fig. T1 Run the threaded end of the TOP CABLE (74) over pulley T1 at the front of the
TOP FRAME (2) and secure using one 3/8" X 1-3/4" HEX HEAD BOLT (84) and one 3/8"
NYLA-NUT (104).
2. See Fig. T2,T4 Run the cable backand over pulley T2 mounted onto the FRONT UPRIGHT(2),
and secure using one 3/8" X 1-3/4" HEX HEAD BOLT (84) and one 3/8" NYLA-NUT (104).
3. See Fig. T3,T5 Loosely preinstall PULLEYS onto each side of the tab welded to the PRESS
ARM SUPPORT (12) using one 3/8" X 3" HEX HEAD BOLT (82), two 3/8" WASHERS (100)
and one 3/8" NYLA-NUT (104).
NOTE: MAKE SURE NOT TO INSTALL BOTH PULLEYS TO ONE SIDE OF THE TAB.
Route the cable to the top of pulley T3 (T3 is the pulley on the right side as if siting on the seat)
around to the underside of pulley T4, exiting the top and then forward and overtop of T5 (left
side pulley). The cable should now be exiting the underside of T5.
4. See Fig. T6 Route Cable under Pulley T6 mounted inside the FRONT UPRIGHT (3) and secure
using one 3/8" X 3" HEX HEAD BOLT (82), two 3/8" WASHERS (100), two 3/8" ID FLANGE
BUSHINGS (65) and one 3/8" NYLA-NUT (104).
5. See Fig. T7 Route cable over top of Pulley T7 you will mount in the rear bracket on the TOP
FRAME (2) using one 3/8" X 2-3/4" HEX BOLT (83) and one 3/8" NYLA-NUT (104).
6. See Fig. T8 Mount a pulley in the closed end of the ADJUSTABLE PULLEY BLOCK (13) using
one 3/8" X 1-3/4" HEX HEAD BOLT (84) and one 3/8" NYLA-NUT (104). Hang this
ADJUSTABLE PULLEY BLOCK (13) by routing the cable to the underside of the pulley as
shown in T8. Continue routing the cable over top of Pulley T9, which you will mount to TOP
FRAME (2) using one 3/8" X 1-3/4" HEX HEAD BOLT (84) and one 3/8" NYLA-NUT (104).
7. See Fig. T9,T11 Route the cable over Pulley T9 mounted to the TOP FRAME (2) using one 3/8"
X 1-3/4" HEX HEAD BOLT (84) and one 3/8" NYLA-NUT (104).
8. See Fig. T10 Then run the cable through the FLOATING PULLEY BLOCK (15). Orient the
FLOATING PULLEY BLOCK (15) with the threaded end up, flat side down. Threaded installed
1/2" HALF THREADED STUD (93) to bracket welded on TOP FRAME (2). Insert a pulley into
the FLOATING PULLEY BLOCK (15), making sure the cable runs to the underside. Secure the
pulley using one 3/8" X 1-3/4" HEX HEAD BOLT (84) and one 3/8" NYLA-NUT (104). If you
purchased option LEG PRESS at same time, please orient the FLOATING PULLEY BLOCK
(15), with the threaded end down, flat side up as LEG PRESS manual.
9. Screw the threaded end of the TOP CABLE (74) into the TOP PLATE (32) about half way.
10. Adjust TOP CABLE (74) to remove all slack by loosening the Stop at the top of Pulley T8. The
Bolt in the TOP PLATE (32) can also be adjusted. NOTE: This BOLT must always be at least
1/3 of the way into the TOP PLATE (32). TIGHTEN the JAM NUTS at both Adjustment
points.
Note: If you have purchased the optional Leg press Station,
the FLOATING PULLEY BLOCK (15) will mounted
differently, please refer to the Leg Press Manual.
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