Honda 2015 PCX150 Street Scooter

Product's Documents

Below are documents related to this product, you can read online or download:
2015 PCX150 photo

User Manual

This is the main product document for model 2015 PCX150.

The file format is pdf, 120 pages, you can download this manual here .

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Contents
Scooter Safety P. 2
Operation Guide P. 16
Maintenance P. 42
Troubleshooting P. 80
Information P. 90
Specifications P. 111
Index P. 115
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Welcome
Congratulations on your purchase of a new
Honda scooter. Your selection of a Honda
makes you part of a worldwide family of
satisfied customers who appreciate Honda’s
reputation for building quality into every
product.
To ensure your safety and riding pleasure:
Read this owner’s manual carefully.
Follow all recommendations and
procedures contained in this manual.
Pay close attention to safety messages
contained in this manual and on the
scooter.
To protect your investment, we urge you to
take responsibility for keeping your scooter
well serviced and maintained.
Also, observe the break-in guidelines, and
always perform the pre-ride inspection and
other periodic checks in this manual.
When service is required, remember that
your Honda dealer knows your scooter best.
If you have the required mechanical “know-
how” and tools, you can purchase an official
Honda Service Manual to help you perform
many maintenance and repair tasks.
2
P. 106
Read the warranty information thoroughly so
that you understand the warranty coverage
and that you are aware of your rights and
responsibilities.
2
P. 107
You may also want to visit our website at
www.powersports.honda.com.
www.honda.ca.
Happy riding!
California Proposition 65 Warning
WARNING: This product contains or emits
chemicals known to the State of California to
cause cancer and birth defects or other
reproductive harm.
Canada
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A Few Words About Safety
Your safety, and the safety of others, is very
important. Operating this scooter safely is an
important responsibility.
To help you make informed decisions about
safety, we have provided operating
procedures and other information on safety
labels and in this manual. This information
alerts you to potential hazards that could
hurt you or others.
Of course, it is not practical or possible to
warn you about all hazards associated with
operating or maintaining a scooter. You
must use your own good judgment.
You will find important safety information in
a variety of forms, including:
Safety labels on the scooter.
Safety Messages preceded by a safety alert
symbol and one of three signal words:
DANGER, WARNING, or CAUTION.
These signal words mean:
3
DANGER
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
3
WARNING
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
3
CAUTION
You CAN be HURT if you don’t follow
instructions.
Other important information is
provided under the following titles:
NOTICE
Information to help you avoid
damage to your scooter, other
property, or the environment.
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Scooter Safety
This section contains important information for safe riding of your scooter.
Please read this section carefully.
Safety Guidelines .........................................P. 3
Safety Labels ................................................P. 7
Safety Precautions .......................................P. 9
Riding Precautions .....................................P. 10
Accessories & Modifications......................P. 14
Loading .......................................................P. 15
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Safety Guidelines
3
continued
Scooter Safety
Safety Guidelines
Follow these guidelines to enhance your safety:
Perform all routine and regular inspections
specified in this manual.
Stop the engine and keep sparks and flame
away before filling the fuel tank.
Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust
gases is toxic and can kill you.
It’s a proven fact: helmets and protective
apparel significantly reduce the number and
severity of head and other injuries. So always
wear an approved motorcycle helmet and
protective apparel.
2
P. 9
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
that you and your passenger are both wearing
an approved motorcycle helmet and protective
apparel. Instruct your passenger on holding
onto the grab rail or your waist, leaning with
you in turns, and keeping their feet on the
footpegs, even when the scooter is stopped.
Even if you have ridden other scooters, practice
riding in a safe area to become familiar with
how this scooter works and handles, and to
become accustomed to the scooter’s size and
weight.
Always Wear a Helmet
Before Riding
Take Time to Learn & Practice
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Safety Guidelines
4
Scooter Safety
We recommend that all riders take a certified
course approved by the Motorcycle Safety
Foundation (MSF). New riders should start with
the basic course, and even experienced riders
will find the advanced course beneficial. For
information about the MSF training course
nearest you, call the national toll-free number:
(800) 446-9227.
Other riding tips can be found in the You
and Your Scooter Riding Tips booklet that came
with your scooter.
Always pay attention to other vehicles around
you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
evasive maneuver.
Make yourself more visible, especially at night,
by wearing bright reflective clothing,
positioning yourself so other drivers can see
you, signaling before turning or changing lanes,
and using your horn when necessary.
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and
inattention can impair your ability to use good
judgment and ride safely.
Alcohol and riding don’t mix. Even one
alcoholic drink can reduce your ability to
respond to changing conditions, and your
reaction time gets worse with every additional
drink. Don’t drink and ride, and don’t let your
friends drink and ride either.
Ride Defensively
USA
Make Yourself Easy to See
Ride within Your Limits
Don’t Drink and Ride
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Safety Guidelines
5
continued
Scooter Safety
It’s important to keep your scooter properly
maintained and in safe riding condition.
Inspect your scooter before every ride and
perform all recommended maintenance. Never
exceed load limits (
2
P. 15), and do not modify
your scooter or install accessories that would
make your scooter unsafe (
2
P. 14).
Personal safety is your first priority. If you or
anyone else has been injured, take time to
assess the severity of the injuries and whether it
is safe to continue riding. Call for emergency
assistance if needed. Also follow applicable
laws and regulations if another person or
vehicle is involved in the crash.
If you decide to continue riding, first evaluate
the condition of your scooter. If the engine is
still running, turn it off. Inspect for fluid leaks,
check the tightness of critical nuts and bolts,
and check the handlebar, control levers, brakes,
and wheels. Ride slowly and cautiously.
Your scooter may have suffered damage that is
not immediately apparent. Have your scooter
thoroughly checked at a qualified service facility
as soon as possible.
Keep Your Honda in Safe Condition
If You are Involved in a Crash
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Safety Guidelines
6
Scooter Safety
Exhaust contains poisonous carbon monoxide,
a colorless, odorless gas. Breathing carbon
monoxide can cause loss of consciousness and
may lead to death.
If you run the engine in confined or even partly
enclosed area, the air you breathe could contain
a dangerous amount of carbon monoxide.
Never run your scooter inside a garage or other
enclosure.
Carbon Monoxide Hazard
3
WARNING
Carbon monoxide gas is toxic.
Breathing it can cause
unconsciousness and even kill you.
Avoid any areas or activities that
expose you to carbon monoxide.
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Safety Labels
7
continued
Scooter Safety
Safety Labels
Safety and information labels on your scooter
provide important safety information and may
warn you of potential hazards that could cause
serious injury. Read these labels carefully and
don’t remove them. If a label comes off or
becomes hard to read, contact your dealer for a
replacement.
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Safety Labels
8
Scooter Safety
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Safety Precautions
9
continued
Scooter Safety
Safety Precautions
Ride cautiously and keep your hands on the
handlebar and feet on the floor.
Keep passenger’s hands onto the grab rail or
your waist, and feet on the footpegs while
riding.
Always consider the safety of your passenger,
as well as other drivers and riders.
Make sure that you and any passenger are
wearing an approved motorcycle helmet, eye
protection, and high-visibility protective
clothing. Ride defensively in response to
weather and road conditions.
Helmet
Should be safety-standard certified, high-
visibility, and correct size for your head.
Must fit comfortably but securely, with the
chin strap fastened.
Face shield with unobstructed field of vision
or other approved eye protection.
Look for a DOT (Department of
Transportation) certification label on any helmet
you buy.
Gloves
Full-finger leather gloves with high abrasion
resistance.
Protective Apparel
3
WARNING
Not wearing a helmet increases the
chance of serious injury or death in a
crash.
Make sure that you and any passenger
always wear an approved helmet and
protective apparel.
USA
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Riding Precautions
10
Scooter Safety
Boots or Riding Shoes
Sturdy boots with non-slip soles and ankle
protection.
Jacket and Pants
Protective, highly visible, long-sleeved jacket
and durable long pants for riding (or a
protective suit).
Riding Precautions
During the first 300 miles (500 km) of running,
follow these guidelines to ensure your scooter’s
future reliability and performance.
Avoid full-throttle starts and rapid
acceleration.
Avoid hard braking.
Ride conservatively.
Observe the following guidelines:
For full brake effectiveness, operate both the
front and rear brakes together.
Avoid excessively hard braking.
u Sudden braking can reduce the scooter’s
stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
Break-in Period
Brakes
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Riding Precautions
11
continued
Scooter Safety
Exercise caution on low traction surfaces.
u The tires slip more easily on such surfaces
and braking distances are longer.
Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can
seriously overheat the brakes, reducing
their effectiveness.
Combined Brake System (CBS)
Your scooter’s rear brake system is linked to the
front brake. This means that operating the rear
brake lever applies the rear brake and a portion
of the front brake. Operating the front brake
lever applies only the front brake.
For full braking effectiveness, operate both the
front and rear brakes together.
Wet or Rainy Conditions
Road surfaces are slippery when wet, and wet
brakes further reduce braking efficiency.
Exercise extra caution when braking in wet
conditions.
If the brakes get wet, apply the brakes while
riding at low speed to help them dry.
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Riding Precautions
12
Scooter Safety
Park on a firm, level surface.
If you must park on a slight incline or loose
surface, park so that the scooter cannot
move or fall over.
Make sure that high-temperature parts
cannot come into contact with flammable
materials.
Do not touch the engine, muffler, brakes and
other high-temperature parts until they cool
down.
To reduce the likelihood of theft, always lock
the handlebar and remove the key and close
the shutter when leaving the scooter
unattended. Use of an anti-theft device is
also recommended.
Parking with the Side Stand or Center Stand
1.
Stop the engine.
2.
Using the side stand
Push the side stand down.
Slowly lean the scooter to the left until its
weight rests on the side stand.
Using the center stand
Let down the center stand, stand on the left
side of the scooter. Hold the left handle grip
and the left grab rail. Press down on the tip of
the stand with your right foot and,
simultaneously, pull up and back.
Parking
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Riding Precautions
13
Scooter Safety
3.
Turn the handlebar fully to the left.
u Turning the handlebar to the right reduces
stability and may cause the scooter to fall.
4.
Turn the ignition switch to the (LOCK)
position, remove the key and close the
shutter.
2
P. 27,28
Follow these guidelines to protect the engine
and catalytic converters:
Use only unleaded gasoline.
Use recommended octane number. Using
lower octane gasoline will result in decreased
engine performance.
Do not use fuels containing a high
concentration of alcohol.
2
P. 105
Do not use stale or contaminated gasoline or
an oil/gasoline mixture.
Avoid getting dirt or water in the fuel tank.
Left handle grip
Grab rail
Center stand
Refueling and Fuel Guidelines
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Accessories & Modifications
14
Scooter Safety
Accessories &
Modifications
We strongly advise that you do not add any
accessories that were not specifically designed
or approved for your scooter by Honda or make
modifications to your scooter from its original
design. Doing so can make it unsafe.
Modifying your scooter may also void your
warranty and make your scooter illegal to
operate on public roads and highways. Before
deciding to install accessories on your scooter
be certain the modification is safe and legal.
Do not pull a trailer with, or attach a sidecar to,
your scooter. Your scooter was not designed for
these attachments, and their use can seriously
impair your scooter’s handling.
3
WARNING
Improper accessories or modifications
can cause a crash in which you can be
seriously hurt or killed.
Follow all instructions in this owner’s
manual regarding accessories and
modifications.
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Loading
15
Scooter Safety
Loading
Carrying extra weight affects your scooter’s
handling, braking and stability. Always ride at
a safe speed for the load you are carrying.
Avoid carrying an excessive load and keep
within specified load limits.
2
Maximum weight capacity / Maximum
luggage weight P. 111
Tie all luggage securely, evenly balanced and
close to the center of the scooter.
Do not place objects near the lights or the
muffler.
3
WARNING
Overloading or improper loading can
cause a crash and you can be seriously
hurt or killed.
Follow all load limits and other
loading guidelines in this manual.
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16
Operation Guide
Parts Location
Engine oil drain bolt
(P68)
Front brake fluid reservoir
(P72)
CBS brake fluid reservoir
(P72)
Throttle grip
(P78)
Engine oil fill cap/dipstick
(P66)
Document bag
(P39)
Center compartment
(P39)
Battery
(P61)
Fuse box
(P89)
Front brake lever
Tool kit
(P39)
Coolant reserve tank
(P70)
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17
Operation Guide
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18
Operation Guide
Instruments
Display Check
When the ignition switch is turned on, all the modes and digital segments will show. If any
part of these displays does not come on when it should, have your dealer check for
problems.
Speedometer
Mode switch
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19
continued
Operation Guide
Fuel gauge
Remaining fuel when there is only
1st (E) segment:
approximately 0.29 US gal
(1.1 liters)
This segment flashes when the fuel
decreases further.
If the fuel gauge indicators repeat
flashing or turned off:
(P84)
Clock (12-hour display)
To set the clock:
(P22)
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20
Instruments
(Continued)
Operation Guide
Odometer [TOTAL] & Tripmeter [TRIP] & Average fuel mileage meter [AVG]
Mode switch selects the odometer, tripmeter and average fuel mileage.
Average fuel
mileage
Odometer Tripmeter
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21
continued
Operation Guide
Odometer:
Total distance ridden.
Tripmeter:
Distance ridden since tripmeter was reset.
To reset tripmeter, press and hold mode switch with tripmeter displayed.
The average fuel mileage is also reset.
Average fuel mileage:
The average fuel mileage will be based on tripmeter.
Average fuel mileage since tripmeter was reset.
When “ ” is displayed except after the average fuel mileage has been reset, go to your
dealer for service.
u To change the average fuel mileage meter unit:
(P23)
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22
Instruments
(Continued)
Operation Guide
To set the clock:
!a Turn the ignition switch on.
!b With odometer displayed, press and hold
the mode switch until the clock digits start
flashing.
!c Press the mode switch until the desired time
is displayed.
u The time is advanced by one minute,
each time the switch is pressed.
u The time is advanced by ten minutes,
when the switch is pressed and held.
!d Wait for 5 seconds and press mode switch.
The clock is set.
u The time can also be set by turning the
ignition switch off.
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23
Operation Guide
To change the average fuel mile-
age meter unit:
!a Turn the ignition switch on.
!b With average fuel mileage displayed, press
and hold the mode switch more than 2
seconds.
You can select “mile/gal”, “mile/L”, “km/L”
or“L/100km.” If the “mile/gal” or “mile/L” is
selected, the odometer and tripmeter are
shown as “mile.” If the “km/L” or “L/
100km” is selected, the odometer and
tripmeter are shown as “km.”
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24
Operation Guide
Indicators
High coolant temperature
indicator
If it comes on while riding:
(P82)
PGM-FI (Programmed Fuel Injection)
malfunction indicator lamp (MIL)
Comes on briefly when the ignition switch is
turned on with the engine stop switch in the
(Run) position.
If it comes on while engine is running:
(P83)
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25
Operation Guide
High beam indicator
Left turn signal indicator Right turn signal indicator
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26
Operation Guide
Switches
Engine stop switch
Should normally remain in the
(Run) position.
u In an emergency, switch to
the (Off) position (the
starter motor will not
operate) to stop the engine.
Headlight dimmer switch
: High beam
: Low beam
Horn button
Turn signal switch
u Pressing the switch turns the
turn signal off.
Start button
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27
continued
Operation Guide
Steering Lock
Lock the steering when parking to help
prevent theft.
A U-shaped wheel lock or similar device is
also recommended.
Locking
!a Turn the handlebar all the way to the left (or
right only when the center stand is used).
!b Push the key down, and turn the ignition
switch to the (LOCK) position.
u Jiggle the handlebar if the lock is difficult
to engage.
!c Remove the key.
Unlocking
Insert the key, push it in, and turn the
ignition switch to the OFF position.
Ignition Switch
Switches the electrical system on/off,
locks the steering, and operates the
fuel lid and seat opener switch.
u Key can be removed when in the OFF
or (LOCK) position.
ON
Turns electrical system on for starting/riding.
OFF
Turns engine off.
Locks steering.
OPENER
Operates the fuel lid and seat opener switch.
Push
Ignition key
!a
!b
Turn
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28
Switches
(Continued)
Operation Guide
Shutter
The ignition switch for this scooter is
equipped with an automatic shutter. After
parking the scooter, close the shutter for
theft prevention.
The shutter will automatically close when you
remove the ignition key at the (LOCK)
position.
Also you can close the shutter manually.
Close
!a Remove the ignition key from the ignition
switch.
!b Align the projection of the shutter key with
the slot of the shutter, and turn the shutter
key counterclockwise.
!c Remove the key.
Open
Align the projection of the shutter key with
the slot of the shutter, and turn the shutter
key clockwise.
Ignition
key
Open
Close
Shutter
key
Projection
Slot
(LOCK)
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29
Operation Guide
Rear Brake Lock
Be sure the rear brake is applied while
starting and warming up the engine.
To Apply the Rear Brake Lock
While squeezing the rear brake lever (!a),
pull the brake lock knob (!b).
u The rear brake lock will not function if the
rear brake is not adjusted properly.
(P74)
Rear brake lever
Brake lock knob
!a
!b
To Release the Rear Brake Lock
!a Squeeze and hold the rear brake lever.
!b Press the brake lock knob down while
pushing in the center button.
u Before riding, make sure that the rear
brake is fully released so there is no drag
on the rear wheel.
Rear brake lever
Brake lock knob
!a
!b
Center button
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Operation Guide
Starting
Starting the Engine
Start your engine using the following
procedure, regardless of whether the engine
is cold or warm.
This scooter is equipped with a side stand
ignition cut-off system.
u If the side stand is down, the engine cannot
be started.
u If you lower the side stand with the engine
running, it will automatically shut off.
!a Place the scooter on its center stand.
!b Lock the rear wheel by squeezing the rear
brake lever (!a) and setting the rear brake
lock (!b).
u The starter motor will only work when
the rear brake lever is pulled and the side
stand is up.
NOTICE
If the engine does not start within 5 seconds, turn the
ignition off and wait 10 seconds before trying to start
the engine again to recover battery voltage.
Extended fast idling and revving the engine can
damage the engine, and the exhaust system.
The engine will not start if the throttle is fully open.
Rear brake lever
Brake lock knob
!a
!b
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31
Operation Guide
continued
!c Make sure the engine stop switch is in the
(Run) position.
!d Turn the ignition switch to the ON position.
!c
!d
!e Press the start button with the throttle
completely closed. Release the start button
as soon as the engine starts.
!e
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32
Starting
(Continued)
Operation Guide
If you cannot start the engine:
!a Place the scooter on its center stand and
squeeze the rear brake lever.
!b With the throttle slightly open (about 1/8 in
[3 mm]), press the start button.
If the engine does not start:
!a Open the throttle fully and press the start
button for 5 seconds.
!b Repeat the normal starting procedure.
!c If the engine starts, open the throttle slightly
if idling is unstable.
!d If the engine does not start, wait 10 seconds
before trying steps !a & !b again.
If Engine Will Not Start
(P81)
About 1/8 in (3 mm)
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33
continued
Operation Guide
Riding
Starting the Scooter
!a Push the scooter forward off the center
stand.
u Apply the rear brake lock.
(P29)
u Keep throttle closed.
Make sure the side stand and center stand
are up.
!b Get on the scooter.
u Mount the scooter from the left side,
keeping at least one foot on the ground.
!c Release the brake lock.
Squeeze and hold the rear brake lever (!a).
Press the brake lock knob down while
pushing in the center button (!b).
u To prevent unexpected movement,
squeeze both brake levers.
Rear brake lever
Brake lock knob
!a
!b
Center button
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Riding
(Continued)
Operation Guide
!d Acceleration and deceleration.
To accelerate: Open the throttle slowly.
To decelerate: Close the throttle.
Braking
Close the throttle and apply the front and
rear brake levers together.
Do not apply the brake lock while riding. It
may cause the rear wheel to lock, reducing
control of the scooter.
Close (Decelerate)
Open (Accelerate)
Rear brake lever Front brake lever
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Operation Guide
Refueling
Fuel type: Unleaded gasoline only
Recommended fuel octane number: Your
scooter is designed to use Pump Octane
Number (PON) 86 or higher.
Tank capacity: 2.11 US gal (8.0 liters)
Refueling and Fuel Guidelines
(P13)
Opening the Fuel Fill Cap
!a Insert the ignition key and turn it to the
position of SEAT FUEL.
!b Push the FUEL side of the fuel lid and seat
opener switch.
u The fuel lid opens.
Fuel lid
FUEL
SEAT FUEL
Ignition key
Fuel lid and seat
opener switch
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36
Refueling
(Continued)
Operation Guide
!c Turn the fuel fill cap counterclockwise and
remove the cap.
Do not fill with fuel above lower edge of the
filler neck.
Closing the Fuel Fill Cap
!a Install and tighten the fuel fill cap firmly by
turning it clockwise.
u Make sure that the arrow marks on the
cap and fuel tank are aligned.
!b Close the fuel lid until it locks.
u Make sure that the fuel lid is closed
securely.
Lower edge of
the filler neck
Fuel fill cap
Arrow marks
3
WARNING
Gasoline is highly flammable and
explosive. You can be burned or
seriously injured when handling fuel.
Stop the engine, and keep heat,
sparks, and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
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37
continued
Operation Guide
Storage Equipment
Seat Open
!a Turn the handlebar pointed straight ahead.
!b Insert the ignition key and turn it to the
position of SEAT FUEL.
!c Push the SEAT side of the fuel lid and seat
opener switch.
!d Open the seat.
Seat Close
Close and push down on the rear of the seat
until it locks. Make sure that the seat is
locked securely by pulling it up lightly.
Take care not to lock your key in the
compartment under the seat.
Seat
SEAT FUEL
Ignition key
Fuel lid and seat
opener switch
SEAT
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38
Storage Equipment
(Continued)
Operation Guide
Helmet Holder
The helmet holder is located under the seat.
A helmet set wire is in the tool kit.
u Use the helmet holder only when parked.
Helmet D-ring
Helmet set wire
Helmet
holder
3
WARNING
Riding with a helmet attached to the
holder can interfere with your ability
to safely operate the scooter and
could lead to a crash in which you can
be seriously hurt or killed.
Use the helmet holder only while
parked. Do not ride with a helmet
secured by the holder.
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39
Operation Guide
A helmet can be stored in the center
compartment.
Set the front of the helmet forward.
u Some helmets may not fit in the
compartment due to their size or design.
Center compartment
Never exceed the maximum weight limit.
Maximum Weight: 22 lb (10 kg)
u Do not store any items that are flammable or
susceptible to heat damage.
u Do not store valuables or fragile articles.
Helmet
Center
compartment
Tool Kit/Document Bag
The tool kit and document bag are in the
center compartment.
Tool kit
Document bag
Tool kit
compartment
Document
compartment
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40
Operation Guide
Front Box
Front box lid
Open
Push the front box lid, then open the front
box lid.
Close
Close the front box lid by pressing the
concave area on the front box lid.
The maximum allowable load in the front box
shall be no more than
2.0 lb (1.0 kg)
Make sure that the front box lid is closed
securely.
u Do not store valuables or fragile articles.
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41
Operation Guide
Accessory Socket
The accessory socket is located in the front
box.
Open the cover to gain access to the
accessory socket.
Rated capacity is
12W (12V, 1A)
Cover
u To prevent the battery run down or weak the
battery, keep the engine running while
drawing current from the socket.
u Set the headlight in the low beam. The
battery run down or damage to the
accessory socket cause result.
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Maintenance
Please read “Importance of Maintenance” and “Maintenance Fundamentals”
carefully before attempting any maintenance. Refer to “Specifications” for service
data.
An optional larger tool kit may be available. Check with your Honda dealer’s parts
department.
Importance of Maintenance ......................P. 43
Maintenance Schedule...............................P. 45
Maintenance Fundamentals ......................P. 48
Removing & Installing Body Components ....P. 60
Battery Cover ............................................P. 60
Battery ......................................................P. 61
Air Cleaner ..................................................P. 62
Crankcase Breather ....................................P. 63
Spark Plug...................................................P. 64
Engine Oil................................................... P. 66
Coolant ....................................................... P. 70
Brakes ......................................................... P. 72
Side Stand .................................................. P. 77
Throttle....................................................... P. 78
Other Adjustments .................................... P. 79
Headlight Aim........................................... P. 79
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43
Maintenance
Importance of Maintenance
Keeping your scooter well-maintained is
absolutely essential to your safety and to
protect your investment, obtain maximum
performance, avoid breakdowns, and reduce air
pollution. Maintenance is the owner’s
responsibility. Be sure to inspect your scooter
before each ride, and perform the periodic
checks specified in the Maintenance Schedule.
2
P. 45
For information about the exhaust emission and
noise emission requirements of the U.S.
Environmental Protection Agency (EPA), the
California Air Resources Board (CARB), and
Environment Canada (EC).
2
P. 99
Maintenance, replacement or repair of the
emission control devices and systems may
be performed by any motorcycle repair
establishment or individual using parts
that are “certified“ to EPA standards.
Importance of Maintenance
3
WARNING
Improperly maintaining your scooter
or failing to correct a problem before
you ride can cause a crash in which
you can be seriously hurt or killed.
Always follow the inspection and
maintenance recommendations and
schedules in this owner’s manual.
USA
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Importance of Maintenance
44
Maintenance
Always read the maintenance instructions
before you begin each task, and make sure that
you have the tools, parts, and skills required.
We cannot warn you of every conceivable
hazard that can arise in performing
maintenance. Only you can decide whether or
not you should perform a given task.
Follow these guidelines when performing
maintenance.
Stop the engine and remove the key.
Park your scooter on a firm, level surface
using the side stand, center stand or a
maintenance stand to provide support.
Allow the engine, muffler, brakes, and other
high-temperature parts to cool before
servicing as you can get burned.
Run the engine only when instructed, and do
so in a well-ventilated area.
Maintenance Safety
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45
continued
Maintenance
Maintenance Schedule
The maintenance schedule specifies the
maintenance requirements necessary to
ensure safe, dependable performance, and
proper emission control.
Maintenance work should be performed in
accordance with Honda’s standards and
specifications by properly trained and
equipped technicians. Your dealer meets all
of these requirements. Keep an accurate
record of maintenance to help ensure that
your scooter is properly maintained. Make
sure that whomever performs the
maintenance completes this record.
All scheduled maintenance is considered a
normal owner operating cost and will be
charged to you by your dealer. Retain all
receipts. If you sell the scooter, these receipts
should be transferred with the scooter to the
new owner.
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Maintenance Schedule
46
Maintenance
Maintenance Level
: Intermediate. We recommend service by your dealer, unless you
have the necessary tools and are mechanically skilled.
Procedures are provided in an official Honda Service Manual
(
2
P. 106).
: Technical. In the interest of safety, have your scooter serviced
by your dealer.
Maintenance Legend
: Inspect (clean, adjust, lubricate, or replace, if necessary)
: Replace
: Clean
Frequency
*1
Refer to
page
Items × 1,000 mi 0.6 2.5 5 7.5 10 12.5 15
× 1,000 km 1.0 4 8 12 16 20 24
Emission-related Items
Fuel Line
Throttle Operation 78
Air Cleaner
*2
62
Crankcase Breather
*3
63
Spark Plug 64
Valve Clearance
Engine Oil
Initial = 600 mi (1,000 km) or 1 month:
Regular = Every 5,000 mi (8,000 km) or 12 months:
66
Engine Oil Strainer Screen 68
Engine Idle Speed
Radiator Coolant
*5
70
Cooling System
Evaporative Emission Control System
*4
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Maintenance Schedule
47
Maintenance
Notes:
*1 : At higher odometer readings, repeat at the frequency interval
established here.
*2 : Service more frequently when riding in unusually wet or dusty
areas.
*3 : Service more frequently when riding in rain or at full throttle.
*4 : 50 STATE (meets California)
*5 : Replace every 2 years. Replacement requires mechanical skill.
Frequency
*1
Refer to
page
Items × 1,000 mi 0.6 2.5 5 7.5 10 12.5 15
× 1,000 km 1.0 4 8 12 16 20 24
Non-Emission-Related Items
Drive Belt
Final Drive Oil
*5
Brake Fluid
*5
72
Brake Shoes/Pads Wear 73, 76
Brake System 72
Brake Lock Operation 29
Headlight Aim 79
Clutch Shoes Wear
Side Stand 77
Suspension
Nuts, Bolts, Fasteners
Wheels/Tires 56
Steering Head Bearings
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48
Maintenance
Maintenance Fundamentals
To ensure safety, it is your responsibility to
perform a pre-ride inspection and make sure
that any problem you find is corrected. A pre-
ride inspection is a must, not only for safety, but
because having a breakdown, or even a flat tire,
can be a major inconvenience.
Check the following items before you get on
your scooter:
Tire tread wear and air pressures are within
limits.
2
P. 56
Lights, horn, and turn signals operate
normally.
Check the following items if you are carrying a
passenger or cargo:
Combined weight is within load limits.
2
P. 111
Cargo is secured properly.
Check the following items after you get on your
scooter:
Throttle action moves smoothly without
binding.
2
P. 78
Brake levers operate normally.
Check the remaining fuel and refuel when
needed.
2
P. 19, 35
Engine stop switch functions properly.
2
P. 26
Check the following items at regular intervals:
Oil level is between the upper and lower
marks.
2
P. 66
Brake fluid level is
Front: above the LWR mark.
CBS: between the UPPER and LOWER level
marks.
2
P. 72
Engine coolant level is between the upper
and lower marks.
2
P. 70
Side stand functions properly.
2
P. 77
Rear brake lock works properly.
2
P. 29
Pre-ride Inspection
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Maintenance Fundamentals
49
Maintenance
You should also perform other periodic
maintenance checks at least once a month
regardless of how often you ride, or more often
if you ride frequently.
Also, check the odometer reading against the
Maintenance Schedule and perform all
maintenance that is due.
2
P. 45
Periodic Checks
Tires and wheels
Check the air pressure (
2
P. 56), examine tread for wear and
damage (
2
P. 56), and check the wheels for damage.
Fluid levels
Check the engine oil level (
2
P. 66), engine coolant level (
2
P. 70),
and brake fluid level (
2
P. 72).
Lights
Check that the headlights, brake light, taillight, turn signals and
license plate light are working properly.
Controls
Check the freeplay of the rear brake lever (
2
P. 73), throttle grip
(
2
P. 78) and rear brake lock (
2
P. 29) operate properly.
Fuses Check that you have a full supply of spare fuses.
Nuts & bolts Check the major nuts and bolts, and tighten as needed.
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Maintenance Fundamentals
50
Maintenance
Always use Honda Genuine Parts or their
equivalents to ensure reliability and safety.
When ordering colored components, specify
the model name, color, and code mentioned on
the color label. The color label is attached to the
center compartment under the seat.
2
P. 37
Replacing Parts
3
WARNING
Installing non-Honda parts may make
your scooter unsafe and cause a crash
in which you can be seriously hurt or
killed.
Always use Honda Genuine Parts or
equivalents that have been designed
and approved for your scooter.
Color label
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Maintenance Fundamentals
51
continued
Maintenance
Your scooter has a maintenance-free type
battery. You do not have to check the battery
electrolyte level or add distilled water. Clean the
battery terminals if they become dirty or
corroded.
Do not remove the battery cap seals. There is no
need to remove the cap when charging.
What to do in an emergency
If any of the following occur, immediately see
your doctor.
Electrolyte splashes into your eyes:
u Wash your eyes repeatedly with cool water
for at least 15 minutes. Using water under
pressure can damage your eyes.
Electrolyte splashes onto your skin:
u Remove affected clothing and wash your
skin thoroughly using water.
Electrolyte splashes into your mouth:
u Rinse mouth thoroughly with water, and
do not swallow.
WARNING: Battery posts, terminals, and
related accessories contain lead and lead
compounds.
Wash your hands after handling.
Battery
3
WARNING
The battery gives off explosive
hydrogen gas during normal
operation.
A spark or flame can cause the battery
to explode with enough force to kill or
seriously hurt you.
Wear protective clothing and a face
shield, or have a skilled mechanic do
the battery servicing.
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Maintenance Fundamentals
52
Maintenance
Cleaning the Battery Terminals
1.
Remove the battery.
2
P. 61
2.
If the terminals are starting to corrode and
are coated with a white substance, wash with
warm water and wipe clean.
3.
If the terminals are heavily corroded, clean
and polish the terminals with a wire brush or
sandpaper. Wear safety glasses.
4.
After cleaning, reinstall the battery.
The battery has a limited life span. Consult your
dealer about when you should replace the
battery. Always replace the battery with
another maintenance-free battery of the same
type.
Charging
If you use electrical accessories that drain the
battery or you do not ride frequently, we
recommend that you charge the battery every
30 days using a charger designed specifically for
your Honda, which can be purchased from your
dealer. Read the information that came with
your battery charger and follow the instructions
on the battery. Avoid using an automobile-type
battery charger, as these can overheat a
motorcycle battery and cause permanent
damage.
Make sure the ignition switch is in the OFF
position before charging the battery.
NOTICE
Improper charging can damage the battery. If you can’t
charge the battery or it appears unable to hold a charge,
contact your dealer.
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Maintenance Fundamentals
53
Maintenance
Fuses protect the electrical circuits on your
scooter. If something electrical on your scooter
stops working, check for and replace any blown
fuses.
2
P. 89
Inspecting and Replacing Fuses
Turn off the ignition switch to remove and
inspect fuses. If a fuse is blown, replace with a
fuse of the same rating. For fuse ratings, see
“Specifications”.
2
P. 113
If a fuse fails repeatedly, you likely have an
electrical fault. Have your scooter inspected by
your dealer.
NOTICE
Jump starting using an automobile battery can damage
your scooter’s electrical system and is not recommended.
Bump starting is also not recommended.
NOTICE
Installing non-Honda electrical accessories can overload
the electrical system, discharging the battery and possibly
damaging the system.
Fuses
NOTICE
Replacing a fuse with one that has a higher rating greatly
increases the chance of damage to the electrical system.
Blown fuse
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Maintenance Fundamentals
54
Maintenance
Engine oil consumption varies and oil quality
deteriorates according to riding conditions and
time elapsed.
Check the engine oil level regularly, and add the
recommended engine oil if necessary. Dirty oil or
old oil should be changed as soon as possible.
Selecting the Engine Oil
For recommended engine oil, see
“Specifications”.
2
P. 112
If you use non-Honda engine oil, check the label
to make sure that the oil satisfies all of the
following standards:
JASO T 903 standard
*1
: MB
SAE standard
*2
: 10W-30
API classification
*3
: SJ or higher
*1.
The JASO T 903 standard is an index for engine
oils for 4-stroke motorcycle engines. There are
two classes: MA and MB. For example, the
following label shows the MB classification.
*2.
The SAE standard grades oils by their viscosity.
*3.
The API classification specifies the quality and
performance rating of engine oils. Use SJ or
higher oils, excluding oils marked as “Energy
Conserving” or ”Resource Conserving” on the
circular API service symbol.
Engine Oil
Oil classification
Oil code
Not recommended
Recommended
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Maintenance Fundamentals
55
Maintenance
Do not add or replace brake fluid, except in an
emergency. Use only fresh brake fluid from a
sealed container. If you do add fluid, have the
brake system serviced by your dealer as soon as
possible.
Pro Honda HP is a pre-mixed solution of
antifreeze and distilled water.
A concentration of antifreeze below 40 % will
not provide proper corrosion and cold
temperature protection. A concentration of up
to 60 % will provide better protection in colder
climates.
Brake Fluid
NOTICE
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.
Recommended brake fluid:
Honda DOT 3 or DOT 4 Brake Fluid or
equivalent
3
WARNING
Clean filler cap before removing. Use
only DOT 3 or DOT 4 fluid from a
sealed container.
Recommended Coolant
Concentration:
50 % antifreeze and 50 % distilled water
NOTICE
Using coolant not specified for aluminum engines or
using ordinary tap water can cause corrosion.
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Maintenance Fundamentals
56
Maintenance
This scooter is equipped with a viscous type air
cleaner element which cannot be cleaned with
compressed air or otherwise without degrading
its performance.
If the filter becomes dirty, replace it with a new
one.
Service more frequently when riding in rain, at
full throttle, or after the scooter is washed or
overturned. Service if the deposit level can be
seen in the transparent section of the drain
tube.
2
P. 63
If the drain tube overflows, the air filter may
become contaminated with engine oil causing
poor engine performance.
Checking the Air Pressure
Visually inspect your tires and use an air
pressure gauge to measure the air pressure at
least once a month or any time you think the
tires look low. Always check air pressure when
your tires are cold.
2
P. 112
Inspecting for Damage
Inspect the tires for
cuts, slits, or cracks
that exposes fabric or
cords, or nails or other
foreign objects
embedded in the side
of the tire or the
tread. Also inspect for
bumps or bulges in the side walls of the tires.
Air Cleaner
Crankcase Breather
Tires (Inspecting/Replacing)
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Maintenance Fundamentals
57
continued
Maintenance
Inspecting for Abnormal Wear
Inspect the tires for
signs of abnormal
wear on the contact
surface.
Inspecting Tread Depth
Inspect the tread wear indicators. If they
become visible, replace the tires immediately.
For safe riding, you should replace the tires
when the minimum tread depth is reached.
Wear indicator
location mark
3
WARNING
Riding on tires that are excessively
worn or improperly inflated can cause
a crash in which you can be seriously
hurt or killed.
Follow all instructions in this owner’s
manual regarding tire inflation and
maintenance.
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Maintenance Fundamentals
58
Maintenance
Have your tires replaced by your dealer.
For recommended tires, air pressure and
minimum tread depth, see “Specifications”.
2
P. 112
Follow these guidelines whenever you replace
tires.
Use the recommended tires or equivalents of
the same size, construction, speed rating,
and load range.
Do not install a tube inside a tubeless tire on
this scooter. Excessive heat build-up can
cause the tube to burst.
Use only tubeless tires on this scooter. The
rims are designed for tubeless tires, and
during hard acceleration or braking, a tube-
type tire could slip on the rim and cause the
tire to rapidly deflate.
3
WARNING
Installing improper tires on your
scooter can adversely affect handling
and stability, and can cause a crash in
which you can be seriously hurt or
killed.
Always use the size and type of tires
recommended in this owner’s manual.
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Maintenance Fundamentals
59
Maintenance
The service life of your tires is dependent on
many factors, including, but not limited to,
riding habits, road conditions, vehicle loading,
tire air pressure, maintenance history, speed,
and environmental conditions (even when the
tires are not in use).
In addition to your regular inspections and
maintenance, it is recommended that you have
annual inspections performed once the tires
reach 5 years old. It is also recommended that
all tires be removed from service after 10 years
from the date of manufacture, regardless of
their condition or state of wear.
The last four digits of the TIN (tire identification
number) indicate the date of manufacture.
Tire Identification Number (TIN)
The tire identification number (TIN) is a group of
numbers and letters located on the sidewall of
the tire.
Tire Service Life
DOT XXXX XXXX 22 09
DOT: This indicates that the tire meets
all requirements of the U.S.
Department of Transportation.
!
a
XXXX: Factory code
!
b
XXXX: Tire type code
!
c
22 09:
Date of manufacture (week & year).
Example: week 22 in year 09.
!
a
!
b
!
c
Tire Labeling Example
Tire identification
number (TIN)
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60
Maintenance
Removing & Installing Body Components
Battery Cover
The battery cover must be removed to
remove the battery, to service the fuses.
Removal
1.
Open the seat.
2
P. 37
2.
Press the tabs and remove the battery
cover.
Installation
Install the parts in the reverse order of
removal.
Tabs
Battery cover
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Removing & Installing Body Components u Battery
61
Maintenance
Battery
Removal
Make sure the ignition switch is off.
1.
Remove the battery cover.
2
P. 60
2.
Unhook the rubber strap.
3.
Disconnect the negative
-
terminal from
the battery.
4.
Disconnect the positive
+
terminal from
the battery.
5.
Pull out the battery taking care not to
drop the terminal nuts.
Installation
Install the parts in the reverse order of
removal. Always connect the positive
+
terminal first. Make sure that bolts and nuts
are tight.
Readjust the clock after the battery is
reconnected since the clock goes wrong
once the battery disconnected.
For proper handling of the battery, see
“Maintenance Fundamentals“.
2
P. 51
Battery Goes Dead.
2
P. 86
Negative
terminal
Rubber strap
Battery
Positive
terminal
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62
Maintenance
Air Cleaner
Changing Air Cleaner Element
Use a new Honda Genuine air cleaner
element or equivalent specified for your
scooter.
1.
Remove the air cleaner housing cover by
removing the screws.
2.
Remove the air cleaner element.
3.
Install a new air cleaner element.
u Make sure the air cleaner element is
installed securely.
4.
Install the parts in the reverse order of
removal.
NOTICE
Using the wrong air cleaner element may cause
premature engine wear or performance problems.
Air cleaner element
Air cleaner
housing cover
Screws
Screws
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63
Maintenance
Crankcase Breather
Cleaning the Crankcase
Breather
1.
Place a drain pan under the crankcase
breather tube.
2.
Remove the crankcase breather tube and
drain deposits.
3.
Reinstall the crankcase breather tube.
Crankcase
breather
tube
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64
Maintenance
Spark Plug
Changing Spark Plug
For the recommended spark plug, see
“Specifications”.
2
P. 112
Use only the recommended type of spark
plug in the recommended heat range.
1.
Park your scooter on the side stand on a
level surface.
2.
Pull the floor mat off.
3.
Remove the screw.
4.
Remove the plug maintenance lid by
inserting a flat head screwdriver covered
with a protective cloth into the slit on the
floor.
NOTICE
Using spark plug with an improper heat range can cause
engine damage.
Floor mat
Screw
Slit
Protective
cloth
Plug
maintenance
lid
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Spark Plug u Changing Spark Plug
65
Maintenance
5.
Disconnect the spark plug cap from the
spark plug.
6.
Clean any dirt from around the spark
plug base.
7.
Remove the spark plug using a suitable
spark plug wrench.
8.
Install the new spark plug.
9.
With the plug washer attached, thread
the spark plug in by hand to prevent
cross-threading.
10.
Tighten the spark plug:
If the old plug is good:
1/8 turn after it seats.
If installing a new plug, tighten it twice
to prevent loosening:
11.
Reinstall the spark plug cap. Take care
avoid pinching any cables or wires.
12.
Install the parts in the reverse order of
removal.
Spark plug cap
a) First, tighten the plug:
1/2 turn after it seats.
b) Then loosen the plug.
c) Next, tighten the plug again:
1/8 turn after it seats.
NOTICE
Improperly tightened spark plug can damage the engine.
If a plug is too loose, a piston may be damaged. If a plug
is too tight, the threads may be damaged.
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66
Maintenance
Engine Oil
Checking the Engine Oil
1.
Park your scooter on its center stand on a
firm, level surface.
2.
If the engine is cold, idle the engine for 3
to 5 minutes.
3.
Turn the ignition switch off, stop the
engine and wait for 2 to 3 minutes.
4.
Remove the oil fill cap/dipstick and wipe it
clean.
5.
Insert the oil fill cap/dipstick until it seats,
but don’t screw it in.
Check that the oil level is between the
upper and lower level marks in the oil fill
cap/dipstick.
6.
Securely install the oil fill cap/dipstick.
Oil fill cap/dipstick
Lower level
Upper level
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Engine Oil u Adding Engine Oil
67
continued
Maintenance
Adding Engine Oil
If the engine oil is below or near the lower
level mark, add the recommended engine oil.
2
P. 54
1.
Remove the oil fill cap/dipstick. Add the
recommended oil until it reaches the
upper level mark.
u Park your scooter on its center stand on
a firm, level surface when checking the
oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
2.
Securely reinstall the oil fill cap/dipstick.
For the recommended oil and oil selection
guidelines, see “Maintenance
Fundamentals”.
2
P. 54
Changing Engine Oil,
Cleaning Strainer Screen
Changing the oil and cleaning the strainer
screen requires special tools. We recommend
that you have your scooter serviced by your
dealer.
1.
Park your scooter on its center stand on a
firm, level surface.
2.
If the engine is cold, idle the engine for 3
to 5 minutes.
NOTICE
Overfilling with oil or operating with insufficient oil can
cause damage to your engine. Do not mix different brands
and grades of oil. They may affect lubrication.
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Engine Oil u Changing Engine Oil, Cleaning Strainer Screen
68
Maintenance
3.
Turn the ignition switch off, stop the
engine and wait for 2 to 3 minutes.
4.
Place a drain pan under the drain bolt
and oil plug.
5.
Remove the oil fill cap/dipstick, drain bolt
and sealing washer to drain the oil.
6.
Remove the oil plug, O-ring, spring, and
oil strainer screen and let the remaining
oil drain out.
u Discard the oil at an approved
recycling center.
7.
Clean the oil strainer screen.
8.
Check that the oil strainer screen and
sealing rubber are in good condition.
9.
Replace the O-ring and apply a thin coat
of engine oil to the new O-ring before
installing it.
10.
Install the oil strainer screen, spring and
oil plug and tighten.
Torque: 15 lbf·ft (20 N·m, 2.0 kgf·m).
Sealing washer
Drain bolt
Oil plug
Spring
O-ring
Oil strainer screen
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Engine Oil u Changing Engine Oil, Cleaning Strainer Screen
69
Maintenance
11.
Install a new sealing washer onto the
drain bolt. Tighten the drain bolt.
12.
Fill the crankcase with the recommended
oil (
2
P. 54) and install the oil fill cap/
dipstick.
13.
Check the oil level.
2
P. 66
14.
Check that there are no oil leaks.
Torque: 18 lbf·ft (24 N·m, 2.4 kgf·m).
Required oil
When changing oil & cleaning the
strainer screen:
1.0 US qt (0.9 liters)
When changing oil only:
0.8 US qt (0.8 liters)
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70
Maintenance
Coolant
Checking the Coolant
1.
Park your scooter on its center stand on a
firm, level surface.
2.
Check that the coolant level is between
the UPPER and LOWER level marks in the
reserve tank.
If the coolant level is dropping noticeably or
the reserve tank is empty, you likely have a
serious leak. Have your scooter inspected by
your dealer.
Adding Coolant
If the coolant level is below the lower level,
add the recommended coolant (
2
P. 55) until
the level reaches the UPPER level mark.
Add fluid only from the reserve tank cap and
do not remove the radiator cap.
1.
Pull the floor mat off.
2.
Remove the reserve tank lid by inserting a
flat head screwdriver covered with a
protective cloth into the slit on the right
side floor.
Reserve tank
UPPER level mark
LOWER level mark
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Coolant u Changing Coolant
71
Maintenance
3.
Remove the reserve tank cap and add
fluid while monitoring the coolant level.
u Do not overfill above the UPPER level
mark.
u Make sure no foreign objects enter the
reserve tank opening.
4.
Securely reinstall the cap.
5.
Install the reserve tank lid and floor mat.
Changing Coolant
Have your dealer change the coolant unless
you have the proper tools and are
mechanically qualified.
3
WARNING
Removing the radiator cap while the
engine is hot can cause the coolant to
spray out, potentially scalding you.
Always let the engine and radiator
cool down before removing the
radiator cap.
Reserve tank cap
Protective
cloth
Slit
Floor mat
Reserve tank lid
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72
Maintenance
Brakes
Checking Brake Fluid
1.
Place your scooter in an upright position
on a firm, level surface.
2.
Check that the brake fluid reservoir cap is
horizontal and that the fluid level is:
above the LWR mark.
between the LOWER level and
UPPER level marks.
If the brake fluid level in either reservoir is
below the LWR mark or LOWER level mark or
the brake lever freeplay becomes excessive,
inspect the brake pads for wear. If the brake
pads are not worn, you most likely have a
leak. Have your scooter inspected by your
dealer.
Front brake
CBS brake
Front brake
CBS brake
Front brake fluid
reservoir
UPPER level
mark
CBS brake fluid reservoir
LWR mark
LOWER level mark
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Brakes u Inspecting the Front Brake Pads
73
continued
Maintenance
Inspecting the Front Brake Pads
Check the condition of the brake pad wear
indicators.
The pads need to be replaced if a brake pad
is worn to the wear indicator.
1.
Inspect the brake pads from underneath
the brake caliper.
If necessary have the pads replaced by your
dealer.
Always replace both left and right brake pads
at the same time.
Inspecting the Rear Brake Lever
Freeplay
1.
Park the scooter on its center stand.
2.
Measure the distance of the rear brake
lever before it starts to take hold.
Check the brake cable for kinks or signs of
wear. If necessary have it replaced by your
dealer.
Brake pad
Wear
indicator
Disc
Freeplay at the tip of the brake
lever: 3/8 to 13/16 in (10 to 20 mm)
Freeplay
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Brakes u Adjusting the Rear Brake Lever Freeplay
74
Maintenance
Lubricate the brake cable with a
commercially available cable lubricant to
prevent premature wear and corrosion.
Make sure the brake arm, spring and
fastener are in good condition.
Adjusting the Rear Brake Lever
Freeplay
Adjust the freeplay of the brake lever with
the front wheel pointed straight ahead.
Make sure the cut-out on the adjusting nut is
seated on the brake arm pin when adjusting
the freeplay.
If proper adjustment cannot be obtained by
this method, see your dealer.
Brake arm pin
Adjusting nut
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Brakes u Adjusting the Rear Brake Lever Freeplay
75
Maintenance
1.
Adjust by turning the rear brake adjusting
nut a half-turn at a time.
2.
Apply the brake several times and check
for free wheel rotation after the brake
lever is released.
3.
Push the brake arm to confirm that there
is a gap between the rear brake adjusting
nut and brake arm pin.
After adjustment, confirm the freeplay of the
brake lever.
Brake arm pin
Increase
Freeplay
Adjusting nut
Decrease
Freeplay
NOTICE
Do not turn the adjuster beyond its natural limits.
Brake arm
Gap
Adjusting nut
Push
Pin
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Brakes u Inspecting the Brake Shoe Wear
76
Maintenance
Inspecting the Brake Shoe
Wear
The rear brake is equipped with a brake wear
indicator.
When the brake is applied, an arrow
attached to the brake arm moves toward a
reference mark on the brake panel. If the
arrow aligns with the reference mark on full
application of the brake, the brake shoes
must be replaced.
See your dealer for this service.
When the brake service is necessary, see your
dealer. Use only Honda Genuine Parts or its
equivalent.
Brake arm
Reference mark
Brake panel
Arrow
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77
Maintenance
Side Stand
1.
Park your scooter on its center stand on a
firm, level surface.
2.
Check that the side stand operates
smoothly. If the side stand is stiff or
squeaky, clean the pivot area and
lubricate the pivot bolt with clean grease.
3.
Check the spring for damage or loss of
tension.
4.
Sit on the scooter and raise the side stand.
5.
Start the engine.
6.
Lower the side stand all the way. The
engine should stop as you lower the side
stand. If the engine doesn’t stop, have
your scooter inspected by your dealer.
Side stand
spring
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78
Maintenance
Throttle
Checking the Throttle
With the engine off, check that the throttle
rotates smoothly from fully closed to fully
open in all steering positions and throttle
freeplay is correct. If the throttle does not
move smoothly, close automatically, or if the
cable is damaged, have the scooter inspected
by your dealer.
Freeplay at the throttle grip flange:
1/16 to 1/4 in (2 to 6 mm).
Freeplay
Flange
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79
Maintenance
Other Adjustments
Adjusting the Headlight Aim
You can adjust vertical aim of the headlights
for proper alignment. Turn the pinion using a
Phillips screwdriver in or out as necessary.
Obey local laws and regulations.
Raise
Lower
Pinion
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Troubleshooting
Engine Will Not Start .................................P. 81
Overheating (High coolant temperature
indicator is on)..........................................P. 82
Warning Indicators On or Flashing ...........P. 83
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL) ............P. 83
Other Warning Indications ........................P. 84
Fuel Gauge Failure Indication.....................P. 84
Tire Puncture ..............................................P. 85
Electrical Trouble ....................................... P. 86
Battery Goes Dead .................................... P. 86
Burned-out Light Bulb............................... P. 86
Blown Fuse ............................................... P. 89
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81
Troubleshooting
Engine Will Not Start
Starter Motor Operates But Engine
Does Not Start
Check the following items:
Check the correct engine starting
sequence.
2
P. 30
Check that there is gasoline in the fuel
tank.
Check if the PGM-FI malfunction indicator
lamp (MIL) is on.
u If the indicator light is on, contact your
dealer as soon as possible.
Starter Motor Does Not Operate
Check the following items:
Make sure engine stop switch is (Run)
position.
2
P. 26
Make sure the side stand is raised.
Check for a blown fuse.
2
P. 89
Check for a loose battery connection or
battery terminal corrosion.
2
P. 51
Check the condition of the battery.
2
P. 86
If the problem continues, have your scooter
inspected by your dealer.
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82
Troubleshooting
Overheating (High coolant temperature indicator is on)
The engine is overheating when the
following occurs:
High coolant temperature indicator comes
on.
Acceleration becomes sluggish.
If this occurs, pull safely to the side of the
road and perform the following procedure.
Extended fast idling may cause the high
coolant temperature indicator to come on.
1.
Stop the engine using the ignition switch.
2.
Allow the engine to cool with the ignition
switch in the OFF position.
3.
After the engine has cooled, inspect the
radiator hose and check if there is a leak.
2
P. 70
Do not start the engine. Transport your
scooter to your dealer.
4.
Check the coolant level in the reserve
tank, and add coolant as necessary.
2
P. 70
5.
If 1-4 check normal, you may continue
riding, but closely monitor the high
coolant temperature indicator.
NOTICE
Continuing to ride with an overheated engine can cause
serious damage to the engine.
If there is a leak:
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83
Troubleshooting
Warning Indicators On or Flashing
PGM-FI (Programmed Fuel
Injection) Malfunction Indicator
Lamp (MIL)
If the indicator comes on while riding, you
may have a serious problem with the PGM-FI
system. Reduce speed and have your scooter
inspected by your dealer as soon as possible.
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84
Troubleshooting
Other Warning Indications
Fuel Gauge Failure Indication
If the fuel system has an error, the fuel gauge
indicators will be displayed as shown in the
illustration.
If this occurs, see your dealer as soon as
possible.
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85
Troubleshooting
Tire Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
We recommend you have this type of service
performed by your dealer.
After an emergency repair, always have the
tire inspected/replaced by your dealer.
Emergency Repair Using a Tire
Repair Kit
If your tire has a minor puncture, you can
make an emergency repair using a tubeless
tire repair kit.
Follow the instructions provided with the
emergency tire repair kit.
Riding your scooter with a temporary tire
repair is very risky. Do not exceed 30 mph
(50 km/h). Have the tire replaced by your
dealer as soon as possible.
3
WARNING
Riding your scooter with a temporary
tire repair can be risky. If the
temporary repair fails, you can crash
and be seriously injured or killed.
If you must ride with a temporary tire
repair, ride slowly and carefully and
do not exceed 30 mph (50 km/h) until
the tire is replaced.
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86
Troubleshooting
Electrical Trouble
Battery Goes Dead
Charge the battery using a motorcycle
battery charger.
Remove the battery from the scooter before
charging.
Do not use an automobile-type battery
charger, as these can overheat a scooter
battery and cause permanent damage.
If the battery does not recover after
recharging, contact your dealer.
Burned-out Light Bulb
All light bulbs of scooter are LEDs. If there is
a LED which is not turned on, see your dealer
for this service.
NOTICE
Jump starting using an automobile battery is not
recommended, as this can damage your scooter’s
electrical system.
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Electrical Trouble u Burned-out Light Bulb
87
continued
Troubleshooting
Headlight/Front Turn Signal Lights/
Position Lights
The headlight/front turn signal lights/position
lights use several LEDs.
If there is a LED which is not turned on, see
your dealer for this service.
Position light
Front turn signal lights
Headlight
Position light
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Electrical Trouble u Burned-out Light Bulb
88
Troubleshooting
Brake Light/Tail Light/Rear Turn
Signal Lights/License Plate Light
The brake light/tail light/rear turn signal
lights/license plate light use several LEDs.
If there is a LED which is not turned on, see
your dealer for this service.
Brake light/Tail light
License plate light
Rear turn
signal lights
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Electrical Trouble u Blown Fuse
89
Troubleshooting
Blown Fuse
Before handling fuses, see “Inspecting and
Replacing Fuses”.
2
P. 53
Fuse Box Fuses
1.
Remove the battery cover.
2
P. 60
2.
Open the fuse box cover.
3.
Pull the main fuse and other fuses out one
by one with the fuse puller located inside
of the fuse box cover. Check for a blown
fuse. Always replace a blown fuse with a
spare of the same rating.
4.
Install the fuse box cover.
5.
Install the battery cover.
Fuse box cover
Spare fuses
Fuse puller
Main fuse
NOTICE
If a fuse fails repeatedly, you likely have an electrical
problem. Have your scooter inspected by your dealer.
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Information
Keys.............................................................P. 91
Instruments, Controls, & Other Features .... P. 92
Caring for Your Scooter.............................P. 93
Storing Your Scooter .................................P. 96
Transporting Your Scooter ........................P. 96
You & the Environment .............................P. 97
Vehicle Identification Number ..................P. 98
Emission Control Systems..........................P. 99
Catalytic Converter ..................................P. 104
Oxygenated Fuels ....................................P. 105
Authorized Manuals ................................P. 106
Warranty Coverage and Service............. P. 107
Honda Contacts ....................................... P. 108
Reporting Safety Defects ............. P. 110
USA
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Keys
91
Information
Keys
Be sure to record the key number provided with
the key number plate. Store the spare key and
recorded key number in a safe location.
To make a duplicate, take the spare key or the
key number plate to a locksmith.
If you lose all keys and the key number, the
ignition switch and key shutter set will need to
be replaced.
A metal key holder may cause damage to the
area surrounding the ignition switch.
Ignition key
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Instruments, Controls, & Other Features
92
Information
Instruments, Controls, &
Other Features
The headlight is always on when the ignition
switch is ON.
Leaving the ignition switch on with the engine
stopped will drain the battery.
Do not turn the key while riding.
Do not use the engine stop switch except in an
emergency. Doing so when riding will cause the
engine to suddenly turn off, making riding
unsafe.
If you stop the engine using the engine stop
switch, turn the ignition switch off. Failing to do
so will drain the battery.
The display locks at 999,999 when the readout
exceeds 999,999.
The tripmeter returns to 0.0 when the readout
exceeds 999.9.
The owner’s manual, registration, and
insurance information can be stored in the
plastic document bag located in the center
compartment.
Ignition Switch
Engine Stop Switch
Odometer
Tripmeter
Document Bag
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Caring for Your Scooter
93
continued
Information
Caring for Your Scooter
Frequent cleaning and polishing is important to
ensure the life of your Honda. A clean scooter
makes it easier to spot potential problems.
In particular, seawater and salts used to prevent
ice on roads promote the formation of
corrosion. Always wash your scooter
thoroughly after riding on coastal or treated
roads.
Allow the engine, muffler, brakes, and other
high-temperature parts to cool before washing.
1.
Rinse your scooter thoroughly using a garden
hose to remove loose dirt.
2.
If necessary, use a sponge or a soft towel
with mild cleaner to remove road grime.
u Clean the windscreen, headlight lens,
panels, and other plastic components with
extra care to avoid scratching them.
Avoid directing water into the air cleaner,
muffler, and electrical parts.
3.
Thoroughly rinse your scooter with plenty of
clean water and dry with a soft, clean cloth.
4.
After the scooter dries, lubricate any moving
parts.
u Make sure that no lubricant spills onto the
brakes or tires. Brake discs, pads, drum or
shoes contaminated with oil will suffer
greatly reduced braking effectiveness and
can lead to a crash.
5.
Apply a coat of wax to prevent corrosion.
u Avoid products that contain harsh
detergents or chemical solvents. These can
damage the metal, paint, and plastic on
your scooter.
Keep the wax clear of the tires and brakes.
u If your scooter has any matte painted
parts, do not apply a coat of wax to the
matte painted surface.
Washing
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Caring for Your Scooter
94
Information
Washing Precautions
Follow these guidelines when washing:
Do not use high-pressure washers:
u High-pressure water cleaners can damage
moving parts and electrical parts,
rendering them inoperable.
Do not direct water at the muffler:
u Water in the muffler can prevent starting
and causes rust in the muffler.
Dry the brakes:
u Water adversely affects braking
effectiveness. After washing, apply the
brakes intermittently at low speed to help
dry them.
Do not direct water under the seat:
u Water in the underseat compartment can
damage your documents and other
belongings.
Do not direct water at the air cleaner:
u Water in the air cleaner can prevent the
engine from starting.
Do not direct water near the headlights:
u Any condensation inside the headlights
should dissipate after a few minutes of
running the engine.
Do not use wax or polishing compounds on
matte painted surface:
u
Use a soft cloth or sponge, plenty of water,
and a mild detergent to clean matte painted
surfaces. Dry with a soft clean cloth.
Aluminum will corrode from contact with dirt,
mud, or road salt. Clean aluminum parts
regularly and follow these guidelines to avoid
scratches:
Do not use stiff brushes, steel wool, or
cleaners containing abrasives.
Avoid riding over or scraping against curbs.
Follow these guidelines to prevent scratches
and blemishes:
Aluminum Components
Panels
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Caring for Your Scooter
95
Information
Wash gently using a soft sponge and plenty
of water.
To remove stubborn stains, use diluted
detergent and rinse thoroughly with plenty of
water.
Avoid getting gasoline, brake fluid, or
detergents on the instruments, panels, or
headlights.
When the exhaust pipe and muffler are painted,
do not use a commercially available abrasive
kitchen cleaning compound. Use a neutral
detergent to clean the painted surface on the
exhaust pipe and muffler. If you are not sure if
your exhaust pipe and muffler are painted,
contact your dealer.
Using plenty of water, clean the windscreen
with a soft cloth or sponge. (Avoid using
detergents or any kind of chemical cleaner on
the windscreen.) Dry with a soft, clean cloth.
For a dirtier windscreen, use a diluted neutral
detergent with a sponge and plenty of water.
Make sure to wash off all the detergent.
(Detergent residue may cause windscreen
cracks.)
Replace the windscreen if scratches cannot be
removed and they obstruct clear vision.
Take care to keep battery electrolyte, brake
fluid, or other chemical solvents off the
windscreen and screen garnish. They will
damage the plastic.
Exhaust Pipe and Muffler
NOTICE
Even though the exhaust is made of stainless steel, it can
become stained. Remove all marks and blemishes as soon
as they are noticed.
Windscreen
NOTICE
To avoid possible scratching or other damage, use only
water and a soft cloth or sponge to clean the windscreen.
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Storing Your Scooter
96
Information
Storing Your Scooter
If you store your scooter outdoors, you should
consider using a full-body motorcycle cover.
If you won’t be riding for an extended period,
follow these guidelines:
Wash your scooter and wax all painted
surfaces (except matte painted surfaces).
Coat chrome pieces with rust-inhibiting oil.
Place your scooter on its center stand and
position a block so that both tires are off the
ground.
After rain, remove the body cover and allow
the scooter to dry.
Remove the battery (
2
P. 61) to prevent
discharge.
Charge the battery in a shaded, well
ventilated area.
u If you leave the battery in place,
disconnect the negative
-
terminal to
prevent discharge.
After removing your scooter from storage,
inspect all maintenance items required by the
Maintenance Schedule.
For more information about storage,
refer to the Honda Winter Storage Guide,
available from your dealer.
Transporting Your Scooter
If your scooter needs to be transported, it
should be carried on a motorcycle trailer or a
flatbed truck or trailer that has a loading ramp
or lifting platform, and motorcycle tie-down
straps. Never try to tow your scooter with a
wheel or wheels on the ground.
NOTICE
Towing your scooter can cause serious damage to the
transmission.
USA
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You & the Environment
97
Information
You & the Environment
Owning and riding a scooter can be enjoyable,
but you must do your part to protect the
environment.
Use a biodegradable detergent when you wash
your scooter. Avoid aerosol spray cleaners that
contain chlorofluorocarbons (CFCs) which
damage the atmosphere’s protective ozone
layer.
Put oil and other toxic wastes in approved
containers and take them to a recycling center.
Call your local or state office of public works or
environmental services to find a recycling center
in your area, and to get instructions on how to
dispose of non-recyclable wastes. Do not place
used engine oil in the trash, or pour it down a
drain or on the ground. Used oil, gasoline,
coolant, and cleaning solvents contain poisons
that can hurt refuse workers and contaminate
drinking water, lakes, rivers, and oceans.
Choose Sensible Cleaners
Recycle Wastes
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Vehicle Identification Number
98
Information
Vehicle Identification
Number
The VIN and engine serial numbers uniquely
identify your scooter and are required in order
to register your scooter. They may also be
required when ordering replacement parts.
The VIN is stamped on the rear of the frame
body inside the center compartment and also
appears on the Safety Certification Label
attached inside the leg shield.
The engine number is stamped on the left side
of the crankcase.
You should record these numbers and keep
them in a safe place.
VIN
VIN
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Emission Control Systems
99
continued
Information
Emission Control Systems
Your scooter engine emits combustion
byproducts, including carbon monoxide (CO),
oxides of nitrogen (NOx), and hydrocarbons
(HC). Gasoline evaporation also emits
hydrocarbons. Controlling the production of
NOx, CO, and HC is important for the
environment.
Engine number
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Emission Control Systems
100
Information
The U.S. Environmental Protection Agency
(EPA) and the California Air Resources Board
(CARB), and Environment Canada (EC) require
that your scooter comply with applicable
exhaust, crankcase, and fuel permeation
emission standards during its useful life, when
operated and maintained according to the
instructions provided.
CARB also requires that your scooter comply
with applicable evaporative emission
requirements during its useful life, when
operated and maintained according to the
instructions provided.
Compliance with the terms of the Distributor’s
Warranties for Honda Scooter Emission Control
Systems is necessary in order to maintain a valid
emissions system warranty (USA only). The
Vehicle Emission Control Information label is
attached to the inside of the center
compartment.
2
P. 37
The EPA requires that scooters built after
January 1, 1983 comply with applicable noise
emission standards for one year or 3,730 miles
(6,000 km) after the time of purchase when
operated and maintained according to the
instructions provided.
Exhaust Emission Requirements
Noise Emission Requirements
Vehicle emission control information label
Vehicle emission control information label
Canada only
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Emission Control Systems
101
continued
Information
The exhaust emission control system includes
the following components that should not need
adjustment, although periodic inspection by
your Honda dealer is recommended.
PGM-FI System
The PGM-FI (programmed fuel injection) system
uses sequential multiport fuel injection, and is
comprised of air intake, engine control, fuel
control, and exhaust control subsystems.
The engine control module (ECM) uses sensors
to determine how much air enters the engine,
and then controls how much fuel to inject.
Ignition Timing Control System
The ignition timing control system adjusts the
ignition timing to reduce the amount of HC,
CO, and NOx produced.
Catalytic Converters
The exhaust system contains one or more
catalytic converters. Catalytic converters use a
catalyst to convert most of the harmful exhaust
gas compounds into harmless compounds.
An evaporative emissions control system uses a
canister filled with charcoal to adsorb fuel vapor
from the fuel tank while the engine is off. The
vapor is drawn into the engine and burned
while riding.
Exhaust Emission Control System
Evaporative Emission Control System
50 STATE (meets California)
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Emission Control Systems
102
Information
The engine is equipped with a closed crankcase
system to prevent discharging crankcase
emissions into the atmosphere. Blow-by gas is
returned to the combustion chamber through
the air cleaner and the intake manifold.
The fuel tank, fuel hoses, and fuel vapor charge
hoses use fuel permeation control technologies
to prevent fuel vapor emissions.
Tampering with these components to reduce or
defeat the effectiveness of the fuel permeation
technologies is prohibited.
TAMPERING WITH THE NOISE CONTROL
SYSTEM IS PROHIBITED:
U. S. federal law prohibits, and Canadian
provincial laws may prohibit, the following acts
or the causing thereof: (1) The removal or
rendering inoperative by any person, other than
for purposes of maintenance, repair or
replacement, of any device or element of design
incorporated into any new vehicle for the
purpose of noise control prior to its sale or
delivery to the ultimate purchaser or while it is
in use; or (2) the use of the vehicle after such
device or element of design has been removed
or rendered inoperative by any person.
Crankcase Emissions Control System
Fuel Permeation Emission Control
Noise Emission Control System
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Emission Control Systems
103
Information
AMONG THOSE ACTS PRESUMED TO
CONSTITUTE TAMPERING ARE THE
FOLLOWING ACTS:
Removal of, or puncturing the muffler,
baffles, header pipes or any other component
which conducts exhaust gases.
Removal of, or puncturing of any part of the
intake system.
Lack of proper maintenance.
Removing or disabling any emissions
compliance component, or replacing any
compliance component with a non-
compliant component.
Have your scooter inspected and repaired by
your dealer if you experience any of the
following symptoms:
Hard starting or stalling after starting.
Rough idling.
Misfiring or backfiring during acceleration.
Poor engine performance and poor fuel
economy.
Problems Affecting Scooter Exhaust
Emissions
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Catalytic Converter
104
Information
Catalytic Converter
This scooter is equipped with two three-way
catalytic converters. Each catalytic converter
contains precious metals that serve as catalysts
in high temperature chemical reactions that
convert hydrocarbons (HC), carbon monoxide
(CO), and oxides of nitrogen (NOx) in the
exhaust gasses into safe compounds.
A defective catalytic converter contributes to air
pollution and can impair your engine’s
performance. A replacement unit must be an
original Honda part or equivalent.
Follow these guidelines to protect your
scooter’s catalytic converter.
Always use unleaded gasoline. Leaded
gasoline will damage the catalytic converter.
Keep the engine in good running condition.
A poorly running engine can cause the
catalytic converter to overheat causing
damage to the converter or the scooter.
If your engine is misfiring, backfiring, stalling,
or otherwise not running properly, stop
riding and turn off the engine. Have your
scooter serviced as soon as possible.
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Oxygenated Fuels
105
Information
Oxygenated Fuels
Some conventional fuels blended with alcohol
or an ether compound are available in some
areas to help reduce emissions to meet clean air
standards. These gasolines are collectively
referred to as oxygenated fuels. If you plan to
use oxygenated fuel, check that it is unleaded
and meets the minimum octane rating and
blend requirement.
The following fuel blends are EPA-approved
and have been approved for use in your
scooter:
Ethanol (ethyl alcohol) up to 10% by volume.
u Gasoline containing ethanol may be
marketed under the name Gasohol.
Methanol (methyl alcohol) up to 5% by
volume that contain cosolvents and corrosion
inhibitors to protect the fuel system. Never
use a blend containing more than 5%.
If you accidentally fill your fuel tank with an
oxygenated fuel containing higher percentages,
you may experience performance problems. To
resolve the problem, have your dealer drain the
fuel tank and replace with the correct fuel. Fuel
system or performance problems resulting from
the use of an oxygenated fuel containing higher
percentages are not covered by your warranty.
If you notice any undesirable operating
symptoms or performance problems, try a
different brand of gasoline.
NOTICE
Improper use of oxygenated fuels can damage metal,
rubber, and plastic parts of your fuel system.
Oxygenated fuel can also damage paint. Damage caused
by spilled fuel is not covered by warranty.
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Authorized Manuals
106
Information
Authorized Manuals
The Service Manual used by your authorized
dealer is available from your Honda dealer or
Helm, Inc.
(USA only, Canada: See your dealer to order
authorized manuals.)
Also available, but not necessary to service your
model, is the Honda Common Service Manual,
which explains basic service information for
various systems on Honda motorcycles,
scooters, and all-terrain vehicles.
These Honda manuals are written for the
professional technician. However, if you possess
the proper tools, observe the safety standards,
and are mechanically capable, you should find
them easy to use.
Special Honda tools are necessary for some
procedures.
Order On-Line: www.helminc.com
Order Toll Free: 1-888-CYCLE93
(1-888-292-5393)
(NOTE: For Credit Card Orders Only)
Monday – Friday 8:00 AM – 6:00 PM EST
Publication Item No. Description
61KZY01 2015 PCX150 Service Manual
61CSM00 Common Service Manual
31K36A00 2015 PCX150 Owner’s Manual
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Warranty Coverage and Service
107
continued
Information
Warranty Coverage and
Service
Your new Honda is covered by the following
warranties:
Scooter Limited Warranty
Emission Control System Warranty
Noise Control Warranty (USA only)
The responsibilities, restrictions, and exclusions
that apply to these warranties are explained in
the Warranties Booklet given to you by your
Honda dealer at the time of purchase. Always
keep your Honda owner’s card with your
Warranties Booklet.
Please refer to the Warranty Booklet
posted on our web site at www.honda.ca.
It is important to realize that your warranty
applies only to defects in material or
workmanship of your Honda. Your warranty
coverage does not apply to the normal wear
and deterioration associated with use of the
scooter.
Your warranty coverage is not voided if you
perform your own maintenance. However,
failures that occur due directly to improper
maintenance are not covered by these
warranties.
You can extend almost all of your warranty
coverage through the Honda Protection Plan
(USA only). For more information, see your
Honda dealer.
Please remember that maintenance
recommended in the Maintenance Schedule is
not included in your warranty coverage.
Coverage
Canada
Service
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Honda Contacts
108
Information
If you believe you have a problem with your
scooter, call the service department of your
Honda dealer. Make an appointment for an
inspection and diagnosis. You will be asked to
authorize that inspection, and your dealer will
return the results of the inspection. If a problem
exists and is covered under warranty, your
dealer will perform the warranty repairs.
If you have any questions about your warranty
coverage or the nature of the repair, talk to the
Service Manager of your Honda dealer.
If a misunderstanding occurs and you aren’t
satisfied with your dealer’s handling of the
situation, we suggest you discuss your problem
with the appropriate member of the
dealership’s management team. If you are still
not satisfied, contact the owner of the
dealership or their designated representative.
Honda Contacts
If you wish to contact Honda directly to
comment on your experiences with your
scooter or with your dealer, please send your
comments to the following address:
Honda Canada Inc. Customer
Relations Department, 180 Honda
Boulevard
Markham, Ontario L6C 0H9
Telephone: (888) 946-6329
Fax: (877) 939-0909
American Honda Motor Co., Inc.
Motorcycle Division,
American Honda Motor Co., Inc.,
P.O. Box 2200, Torrance,
CA 90509-2200
Mailstop: 100-4C-7B,
Telephone: (866) 784-1870.
Canada
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Honda Contacts
109
Information
Please include the following information in your
letter:
Name, address, and telephone number
Product model, year, and VIN
Date of purchase
Dealer name and address
We will likely ask your Honda dealer to respond,
or possibly acknowledge your comments
directly.
The service department of your Honda dealer
offers trained personnel to perform regular
maintenance and most repairs. It has the latest
available service information from Honda and
also handles warranty inspections and repairs.
The parts department offers Honda Genuine
Parts, Pro Honda products and Honda Genuine
Accessories (USA only), and Honda accessories
and products (Canada only) that provide the
same quality that went into your scooter.
The sales department offers the Honda
Protection Plan to extend almost all of your
warranty coverage (USA only).
Your Honda dealer can also supply information
about, riding events, and information about
safety training available in your local area, and
the Honda Rider’s Club of America (USA only).
The Honda Rider’s Club of America (HRCA)
sponsors local riding chapters at Authorized
Honda Dealerships across the country. You can
log on to the HRCA Clubhouse website for
more information at www.hrca.honda.com.
Your Honda Dealer Honda Rider’s Club of America (HRCA)
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Reporting Safety Defects
110
Information
Reporting Safety
Defects
If you believe that your vehicle has a
defect which could cause a crash or
could cause injury or death, you should
immediately inform the National
Highway Traffic Safety Administration
(NHTSA) in addition to notifying
American Honda Motor Co., Inc.
If NHTSA receives similar complaints, it
may open an investigation, and if it finds
that a safety defect exists in a group of
vehicles, it may order a recall and
remedy campaign. However, NHTSA
cannot become involved in individual
problems between you, your dealer, or
American Honda Motor Co., Inc.
To contact NHTSA, you may call the
Vehicle Safety Hotline toll-free at:
1-888-327-4236
(TTY: 1-800-424-9153); go to
http://www.safercar.gov;
or write to:
Administrator, NHTSA,
1200 New Jersey Avenue, SE.,
Washington, DC 20590.
You can also obtain other information
about motor vehicle safety from:
http://www.safercar.gov
.
USA
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111
Specifications
Specifications
Specificati ons
Main Components
*1 Including rider, passenger, all luggage, and accessories.
*2 Includes the weight of the luggage and added accessories.
Type KF18
Overall length 76.0 in (1,930 mm)
Overall width 29.1 in (740 mm)
Overall height 43.3 in (1,100 mm)
Wheelbase 51.8 in (1,315 mm)
Minimum ground
clearance
5.3 in (135 mm)
Caster angle 27º 00’
Trail 3.4 in (86 mm)
Curb weight 50 STATE (meets California)
293 lb (133 kg)
Canada model 291 lb (132 kg)
Maximum weight
capacity
*1
355 lb (161 kg)
Maximum luggage
weight
*2
29 lb (13 kg)
Center compartment 22 lb (10 kg)
Front box 2.0 lb (1.0 kg)
Passenger capacity Rider and 1 passenger
Minimum turning
radius
6.50 ft (1.98 m)
Displacement 9.3 cu-in (153 cm
3
)
Bore x stroke 2.28 x 2.28 in (58.0 x 57.9 mm)
Compression ratio 10.6:1
Fuel
Unleaded gasoline
Recommended fuel octane number:
Pump Octane Number (PON) 86 or
higher
Tank capacity 2.11 US gal (8.0 liters)
Battery
GTZ8V
12V-7.0Ah (10 HR)
Primary reduction V-Matic (2.4: 1 ~ 0.80: 1)
Final reduction 10.751
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Specifications
112
Specifications
Service Data
Tire size
Front 90/90-14M/C 46P
Rear 100/90-14M/C 57P
Tire type Bias-ply, tubeless
Recommended
Tires
Front IRC SS-560F
Rear IRC SS-560R
D
Tire air pressure
Front 29 psi (200 kPa, 2.00 kgf/cm
2
)
Rear
[With less than 200 lb (90 kg) of
added weight]
33 psi (225 kPa, 2.25 kgf/cm
2
)
[With more than 200 lb (90 kg)
of added weight]
36 psi (250 kPa, 2.50 kgf/cm
2
)
Minimum tread
depth
Front 0.06 in (1.5 mm)
Rear 0.08 in (2.0 mm)
Spark plug (standard) CPR7EA-9 (NGK)
Spark plug gap
0.03 to 0.04 in
(0.8 to 0.9 mm)
Idle speed
(non-adjustable)
1,700 ± 100 rpm
Recommended
engine oil
API Service Classification SJ or higher except
oils labeled as energy conserving or resource
conserving on the circular API service label,
SAE 10W-30,
JASO T 903 standard MB, Pro Honda
HP4M 4-stroke oil or an equivalent
motorcycle oil
After draining 0.8 US qt (0.8 liters)
Engine oil
capacity
After draining &
engine oil strainer
screen cleaning
1.0 US qt (0.9 liters)
After disassembly 1.0 US qt (0.9 liters)
Transmission oil
capacity
After draining 0.13 US qt (0.12 liters)
After disassembly 0.15 US qt (0.14 liters)
Recommended
brake fluid
Honda DOT 3 or DOT 4 Brake Fluid
Cooling system
capacity
0.51 US qt (0.48 liters)
Recommended
coolant
Pro Honda HP Coolant
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Specifications
113
Specifications
Bulbs
Fuses
Torque Specifications
Headlights LED
Brake/Tail light LED
Front turn signal lights LED
Rear turn signal lights LED
License plate light LED
Position light LED
Main fuse 25 A
Other fuses 10 A, 5 A
Engine oil drain bolt 18 lbf·ft (24 N·m, 2.4 kgf·m)
Oil plug 15 lbf·ft (20 N·m, 2.0 kgf·m)
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114
Information Record
VIN
Engine No.
Color Label & Code
Owner’s Name
Address
City/State
Phone
Dealer’s Name
Address
City/State
Phone
Service Manager
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115
Index
Index
Index
A
Accessories................................................. 14
Accessory Socket ....................................... 41
Air Cleaner ................................................ 62
Authorized Manuals ............................... 106
B
Battery................................................. 51, 61
Brakes
Brake Lever Freeplay................................. 73
Brake Lock Knob ...................................... 29
Brakes...................................................... 10
Fluid................................................... 55, 72
Pad Wear ................................................. 73
Shoe Wear............................................... 76
Braking ...................................................... 34
Bulb
Brake/Tail Light ........................................ 88
Front Turn Signal Light ............................. 87
Headlight ................................................. 87
License Plate Light.................................... 88
Rear Turn Signal Light .............................. 88
C
Caring for Your Scooter............................ 93
Catalytic Converter.................................. 104
Center Compartment ................................ 39
Color Label................................................. 50
Compartment
Document Bag ................................... 39, 92
Owner’s Manual................................. 39, 92
Tool Kit .................................................... 39
Coolant ...................................................... 70
Crankcase Breather ................................... 63
D
Digital Clock Adjustment.......................... 22
Document Bag..................................... 39, 92
E
Electrical Trouble....................................... 86
Emission Control Systems.......................... 99
Engine
Number.................................................... 98
Oil ...................................................... 54, 66
Oil Strainer Screen .................................... 67
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116
Index
Overheats................................................. 82
Starting .................................................... 30
Stop Switch ........................................ 26, 92
Stopping .................................................. 92
Environment .............................................. 97
F
Flooded Engine ......................................... 32
Frame Number........................................... 98
Front Box ................................................... 40
Fuel
Gauge ...................................................... 19
Recommended ......................................... 35
Remaining ................................................ 19
Tank Capacity........................................... 35
Fuses..................................................... 53, 89
G
Gasohol .................................................... 105
Gasoline ..................................................... 35
H
Headlight Aim ........................................... 79
Headlight Dimmer Switch.........................26
Helmet Holder ...........................................38
High Beam Indicator..................................25
High Coolant Temperature Indicator.......24
Honda Contacts .......................................108
Horn Button ...............................................26
I
Ignition Cut-off System
Side Stand ................................................77
Ignition Key................................................91
Ignition Switch.....................................27, 92
Indicators....................................................24
Information Record .................................114
Instruments ................................................18
L
Labels............................................................7
Load Limits .................................................15
Loading Guidelines....................................15
M
Maintenance
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117
Index
Fundamentals .......................................... 48
Importance .............................................. 43
Safety ...................................................... 44
Schedule .................................................. 45
Maximum Weight Limit.................... 15, 111
Modifications ............................................ 14
O
Odometer ............................................ 20, 92
Oil
Engine ............................................... 54, 66
Overheating .............................................. 82
Oxygenated Fuels ................................... 105
P
Parking ...................................................... 12
Parts Location............................................ 16
PGM-FI (Programmed Fuel Injection)
malfunction indicator lamp (MIL) .... 24, 83
Protective Apparel...................................... 9
R
Rear Brake Lock ........................................ 29
Recommended
Coolant.................................................... 55
Fuel .......................................................... 35
Oil ............................................................ 54
Refueling ................................................... 35
Removal
Battery ..................................................... 61
Battery Cover ........................................... 60
Repair Kit ................................................... 85
Reporting Safety Defects ........................ 110
Riding Precautions .................................... 10
S
Safety Labels................................................ 7
Safety Precautions....................................... 9
Seat ............................................................ 37
Shutter ....................................................... 28
Side Stand .................................................. 77
Side Stand Ignition Cut-off System .... 30, 77
Spark Plug.................................................. 64
Specifications........................................... 111
Speedometer ............................................. 18
Start Button ............................................... 26
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118
Index
Starting the Engine ................................... 30
Steering Lock ............................................. 27
Stopping Engine........................................ 92
Storage
Center Compartment ............................... 39
Equipment................................................ 37
Front Box.................................................. 40
Owner’s Manual................................. 39, 92
Tool Kit .................................................... 39
Storing Your Scooter................................. 96
Switches ..................................................... 26
T
Throttle ...................................................... 78
Tires
Air Pressure ...................................... 56, 112
Puncture................................................... 85
Replacing ................................................. 58
Tool Kit ...................................................... 39
Transporting Your Scooter ....................... 96
Tripmeter............................................. 20, 92
Troubleshooting........................................ 80
Turn Signal Indicators ............................... 25
V
Vehicle Identification Number..................98
W
Warning Indicators On ..............................83
Warranty Coverage and Service .............107
Washing Your Scooter...............................93
Weight Limit ..............................................15

Specifications

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