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17
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CAUTION
Material Type #10 Wood Screw
Hardwood
1
⁄8" (3.2 mm) Diameter. Pilot Hole
Softwood
7
⁄64 (2.8 mm) Diameter. Pilot Hole
Table B
Step 5: Install the door
Carefully open the top and bottom hinges on the door being
careful as there are many pinch points. Place the hinges
over the 4 screws in the cabinet, 2 at the top and 2 at the
bottom and slide the door into position. Tighten the 4 hinge
screws with a phillips screwdriver. (See Figures 13 and
13a). Place wire harness from the grille and mount to the
bottom of the door with the screw and "P" clamp removed
in step 1. (See Figure 13b). Reconnect the wire harness,
(See Figure 14).
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door
is to clamp the panel to the door so it cannot move while
drilling the screw pilot holes. Use bar clamps or "C" clamps
with pads on the clamping surfaces that will not mar the
panel or the door. The custom overlay panel should be
ush with the top of the door and centered along the width
of the door. See Figure 15a. Drill holes through the gasket
extrusion using the 10 holes as pilot holes. Use the drill
size from the chart in Table "B", being careful not to drill
through the front surface of the panel, drill no deeper than
1
⁄2" (12.7 mm) deep. If the overlay panel is thinner than
5
⁄8" (16 mm) thick shorter screws will have to be obtained.
Fasten the panel to the door with the 10 screws provided
in the literature pack. (See Figure 20). Remove the clamps
and replace the gasket in the gasket extrusion channels of
the door. Some force may be required to seat the gasket
into the channels. Be sure the gasket corners are seated
properly.
Figure 20
#10 x 1/2"
screw
Weight of overlay door panel must not
exceed 15 pounds (6.8 kg) for a solid
door model.
OVERLAY DOOR PANEL INSTALLATION
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