Table of Contents
Tools, Supplies, and Equipment Needed..................... 2
Tools, Supplies, and Equipment Needed for Maintenance........ 2
Tools, Supplies, and Equipment Needed for Repair.................. 2
Overview and Part Locations........................................ 2
Maintenance Needs and Schedule............................... 2
Cleaning and Lubricating the Locking Mechanism..................... 3
Lubricating the Hinges and Bushings......................................... 3
Servicing the Anodes.................................................................. 4
Checking and Cleaning the Power Terminals............................ 4
Checking and Replacing the Mount Rails................................... 4
Checking and Replacing the Mount Bumper.............................. 5
Replacing the Propeller.............................................................. 5
Fixing Paint Scratches................................................................ 5
Service Parts................................................................... 5
Shaft and Cable Parts.................................................................6
Propeller Drive Motor Parts........................................................ 6
Mount Parts................................................................................ 8
Mount Base Parts.................................................................. 9
Service Procedures........................................................ 9
Replacing the Pull Cable............................................................ 9
Removing the Pull Cable Handle........................................... 9
Removing the Pull Cable..................................................... 10
Installing a New Pull Cable.................................................. 10
Installing the Handle on the Pull Cable................................ 10
Removing the Power and Transducer Cables From the
Mount........................................................................................ 10
Routing the Power and Transducer Cables Through the
Mount................................................................................... 11
Removing the Shaft and Propeller Drive Motor from the Steering
System...................................................................................... 12
Opening the Shaft Cap........................................................ 12
Disconnecting the Cables in the Shaft Cap......................... 12
Removing the Transducer Cable from the Shaft Cap.......... 12
Removing the Shaft Cap...................................................... 12
Removing the Shaft from the Steering Servo...................... 13
Removing the Depth-Adjustment Collar................................... 13
Removing the Propeller Drive Motor and Nose Cone from the
Shaft......................................................................................... 13
Removing the Skeg and Nose Cone................................... 13
Removing the Propeller Drive Motor.................................... 13
Removing the Nose Cone and Transducer......................... 14
Disassembling the Nose Cone................................................. 14
Replacing the Nose Cone.................................................... 14
Installing the Propeller Drive Motor in the Shaft....................... 14
Installing the Nose Cone and Transducer in the Shaft........ 15
Installing the Propeller Drive Motor...................................... 15
Installing the Nose Cone and Skeg..................................... 16
Installing the Drive Motor and Shaft......................................... 17
Installing the Shaft in the Steering Servo Housing.............. 17
Installing the Shaft Cap........................................................ 17
Installing the Transducer Cable in the Shaft Cap................ 17
Connecting the Cables in the Shaft Cap.............................. 17
Closing the Shaft Cap.......................................................... 18
Removing the Steering Servo from the Mount......................... 18
Disconnecting the Lower Gas Spring.................................. 18
Disconnecting the Upper Link of the Mount......................... 18
Disconnecting the Upper Gas Spring.................................. 19
Disconnecting the Lower Link of the Mount from the Steering
Servo....................................................................................19
Connecting the Steering Servo to the Mount............................ 20
Installing the Steering Servo on the Lower Link of the
Mount................................................................................... 20
Securing the Upper Gas Spring........................................... 21
Connecting the Upper Link of the Mount to the Steering
Servo Housing..................................................................... 21
Connecting the Motor to the Display Panel......................... 21
Securing the Lower Gas Spring........................................... 22
Removing the Power Cable from the Steering Servo
Housing.....................................................................................22
Reconnecting the Power Cable........................................... 22
Removing the Coil Cable from the Steering Servo Housing..... 23
Reconnecting the Coil Cable............................................... 23
Removing the Coil Cable from the Shaft Cap...................... 23
Installing the Coil Cable in the Shaft Cap............................ 23
Replacing the Display Panel..................................................... 23
Removing the Upper Link from the Mount Base....................... 24
Reconnecting the Upper Link to the Mount Base................ 24
Removing the Lower Link from the Mount Base....................... 24
Replacing the Locking Mechanism in the Lower Link.......... 25
Reconnecting the Lower Link to the Mount Base................ 25
Replacing the Mount Base....................................................... 25
Replacing the Mount Shrouds............................................. 26
Replacing the Mount Rails................................................... 26
Replacing the Mount Bumper.............................................. 26
Replacing the Stow Support................................................ 26
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