Introduction 4
Congratulations 4
Safety and environment protection 5
Symbol glossary 10
Instrument cluster 12
Warning and control lights 12
Gauges 16
Entertainment systems 20
AM/FM stereo 20
AM/FM stereo cassette 20
AM/FM stereo cassette with CD 31
AM/FM stereo with CD 41
Climate controls 78
Heater only 78
Manual heating and air conditioning 79
Lights 85
Headlamps 85
Bulb replacement 88
Driver controls 94
Windshield wiper/washer control 94
Steering wheel adjustment 95
Power windows 96
Mirrors 97
Locks and security 108
Keys 108
Locks 108
Anti-theft system 109
Table of contents
1
Seating and safety restraints 113
Seating 113
Safety restraints 121
Air bags 132
Child restraints 137
Driving 148
Starting 148
Brakes 152
Transmission operation 156
Vehicle loading 160
Trailer towing 163
Recreational towing 172
Roadside emergencies 173
Hazard flasher switch 174
Fuses and relays 177
Changing tires 184
Jump starting 191
Wrecker towing 196
Customer assistance 197
The dispute settlement board 200
Utilizing the mediation/arbitration 203
Getting assistance outside the U.S. and Canada 203
Ordering additional owner’s literature 204
Reporting safety defects (U.S. only) 206
Cleaning 207
Cleaning your vehicle 207
Underbody preservation 212
Table of contents
2
Maintenance and specifications 214
Hood 215
Engine compartment 216
Engine oil 217
Battery 220
Fuel information 233
Air filter(s) 247
Part numbers 253
Refill capacities 254
Lubricant specifications 258
Engine data 260
Vehicle dimensions 261
Accessories 264
Index 267
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2001 Ford Motor Company
Table of contents
3
The following warning may be required by California law:
CALIFORNIA Proposition 65 Warning
WARNING: Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
In the United States: www.ford.com
In Canada: www.ford.ca
In Australia: www.ford.com.au
In Mexico: www.ford.com.mx
Additional owner information is given in separate publications.
This Owner’s Guide describes every option and model variant
available and therefore some of the items covered may not apply
to your particular vehicle. Furthermore, due to printing cycles it may
describe options before they are generally available.
Remember to pass on the Owner’s Guide when reselling the
vehicle. It is an integral part of the vehicle.
Introduction
4
Fuel pump shut-off switch In the event of an accident the
safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration (e.g.
collision when parking). To reset the switch, refer to the Fuel pump
shut-off switch in the Roadside emergencies chapter.
SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
There are no particular guidelines for breaking-in your vehicle. During
the first 1 600 km (1 000 miles) of driving, vary speeds frequently. This is
recommended to give the moving parts a chance to break in.
Introduction
5
SPECIAL NOTICES
Emission warranty
The New Vehicle Limited Warranty includes Bumper-to-Bumper
Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L
Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible
for Emissions Defect and Emissions Performance Warranties. For a
detailed description of what is covered and what is not covered, refer to
the Warranty Guide that is provided to you along with your Owner’s
Guide.
Special instructions
For your safety, your vehicle is fitted with sophisticated electronic
controls.
By operating other electronic equipment (e.g. mobile telephone
without exterior aerial) electromagnetic fields can occur which
can cause malfunctions of the vehicle electronics. Therefore you should
observe the instructions of the equipment manufacturers.
Please read the section Air bag in the Seating and safety
restraints chapter. Failure to follow the specific warnings and
instructions could result in personal injury.
Rear facing child or baby seats should NEVER be used in front
of a passenger side air bag.
Notice to owners of diesel-powered vehicles
Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplement for information regarding correct operation and
maintenance of your diesel-powered light truck.
Introduction
6
Notice to owners of pickup trucks and utility type vehicles
Utility vehicles have a significantly higher rollover rate than
other types of vehicles.
Before you drive your vehicle, please read this Owner’s Guide carefully.
Your vehicle is not a passenger car. As with other vehicles of this type,
failure to operate this vehicle correctly may result in loss of control or an
accident.
Using your vehicle as an ambulance
If your light truck is equipped with the Ford Ambulance Preparation
Package, it may be utilized as an ambulance. Ford urges ambulance
manufacturers to follow the recommendations of the Ford Incomplete
Vehicle Manual, Ford Truck Body Builder’s Layout Book and the QVM
guidelines as well as pertinent supplements. For additional information,
please contact the Truck Body Builders Advisory Service
1–877–840–4338.
Use of your Ford light truck as an ambulance, without the Ford
Ambulance Preparation Package voids the Ford New Vehicle Limited
Warranty and may void the Emissions Warranties. In addition, ambulance
usage without the preparation package could cause high underbody
temperatures, overpressurized fuel and a risk of spraying fuel which
could lead to fires.
If your vehicle is equipped with the
Ford Ambulance Preparation
Package, it will be indicated on the
Certification label. The label is
located on the driver’s side door
pillar or on the rear edge of the
driver’s door. You can determine
whether the ambulance
manufacturer followed Ford’s
recommendations by directly
contacting that manufacturer. Ford
Ambulance Preparation Package is
only available on certain 7.3L Diesel
engine equipped vehicles.
Introduction
7
Notice to owners of natural gas fueled vehicles
Before you drive your vehicle, be sure to read the “Natural Gas Vehicle
Owner’s Guide Supplement.” This book contains important operation and
maintenance information.
Introduction
8
Middle East/North Africa vehicle specific information
For your particular global region, your vehicle may be equipped with
features and options that are different from the ones that are described
in this Owner Guide; therefore, a supplement has been supplied that
complements this book. By referring to the pages in the provided
supplement, you can properly identify those features, recommendations
and specifications that are unique to your vehicle. Refer to this Owner
Guide for all other required information and warnings.
Introduction
9
These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety Belt Air Bag-Front
Air Bag-Side Child Seat
Child Seat Installation
Warning
Child Seat Tether
Anchorage
Brake System Anti-Lock Brake System
Brake Fluid -
Non-Petroleum Based
Traction Control
Master Lighting Switch Hazard Warning Flasher
Fog Lamps-Front Fuse Compartment
Fuel Pump Reset Windshield Wash/Wipe
Windshield
Defrost/Demist
Rear Window
Defrost/Demist
Power Windows
Front/Rear
Power Window Lockout
Introduction
10
Vehicle Symbol Glossary
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic Alarm Engine Oil
Engine Coolant
Engine Coolant
Temperature
Do Not Open When Hot Battery
Avoid Smoking, Flames,
or Sparks
Battery Acid
Explosive Gas Fan Warning
Power Steering Fluid
Maintain Correct Fluid
Level
MAX
MIN
Emission System Engine Air Filter
Passenger Compartment
Air Filter
Jack
Check fuel cap Low tire warning
Introduction
11
WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have
the respective system inspected immediately.
Service engine soon
Illuminates briefly to ensure the
system is functional. If it comes on
after the engine is started, one of
the engine’s emission control
systems may be malfunctioning. The
light may illuminate without a
driveability concern being noted. The vehicle will usually be drivable and
will not require towing.
Light turns on solid:
Temporary malfunctions may cause the light to illuminate. Examples are:
1. The vehicle has run out of fuel.
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with high quality fuel of the recommended octane and/or properly
installing and securely tightening the fuel cap. After three driving cycles
without these or any other temporary malfunctions present, the light
should turn off. (A driving cycle consists of a cold engine startup
SERVICE
ENGINE
SOON
Instrument cluster
12
followed by mixed city/highway driving.) No additional vehicle service is
required.
If the light remains on, have your vehicle serviced at the first available
opportunity.
Light is blinking:
Engine misfire is occurring which could damage your catalytic converter.
You should drive in a moderate fashion (avoid heavy acceleration and
deceleration) and have your vehicle serviced at the first available
opportunity.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Brake system warning
Illuminates if the parking brake is
engaged. Also momentarily
illuminates at start up to ensure the
circuit is functional. If the brake
warning lamp does not illuminate at
these times, or illuminates after releasing the parking brake, seek service
immediately. Refer to Brakes in the Driving chapter for more
information.
Anti-lock brake system (ABS)
Momentarily illuminates at start up
to ensure the circuit is functional. If
the light does not illuminate,
remains on or continues to flash, the
ABS needs to be serviced (refer to
Brakes in the Driving chapter for more information). With the ABS light
on, the ABS is disabled and normal braking is still functional.
Safety belt
Illuminates to remind you to fasten
your safety belts. For more
information, refer to the Seating
and safety restraints chapter.
!
BRAKE
ABS
Instrument cluster
13
Air bag readiness
Illuminates to confirm that the air
bags (front or side) are operational.
If the light fails to illuminate,
continues to flash or remains on,
have the system serviced immediately.
Charging system
Illuminates when the battery is not
charging properly.
Low fuel
Illuminates when the fuel level in
the fuel tank is at, or near, empty
(refer to Fuel gauge in this chapter
for more information).
Speed control (if equipped)
Illuminates when the speed control
is activated.
Oil pressure/Engine coolant
Illuminates when the engine coolant
temperature is above the normal
range or the engine oil pressure is
below normal range. Check the
engine oil and coolant level refer to
Adding engine oil and Adding coolant in the Maintenance and
specifications chapter.
LOW
FUEL
Instrument cluster
14
Transmission control indicator light (TCIL)
Illuminates when the overdrive
function of the transmission has
been turned OFF using the
Transmission Control Switch (TCS).
Refer to the Driving chapter for
transmission function and operation.
If the light does not come on or if the light flashes steadily, have your
vehicle serviced as soon as possible, damage to the transmission could
occur.
Turn signal
Illuminates when the turn signals or
the hazard lights are turned on. If
the lights stay on continuously or
flash faster, check for a burned-out
bulb.
High beams
Illuminates when the high beam
headlamps are turned on.
Door ajar
Illuminates when any door is open
(or not fully closed).
Safety belt warning chime/buzzer
For information on the safety belt warning chime, refer to the Seating
and safety restraints chapter.
BeltMinder chime
Sounds intermittently to remind you to fasten your safety belts.
OVERDRIVE
DOOR
AJAR
Instrument cluster
15
Supplemental restraint system (SRS) warning chime
Sounds when a malfunction in the supplemental restraint system (front
or side airbags) has been detected. Have the supplemental restraint
system inspected immediately.
Headlamps on warning chime (if equipped)
Sounds when the headlamps or parking lamps are on, the key is removed
from the ignition and the driver’s door is opened.
Key-in-ignition warning chime/buzzer
Sounds when the key is left in the ignition and the driver’s door is
opened.
GAUGES
Instrument cluster
16
Engine coolant temperature gauge
Indicates the temperature of the
engine coolant. At normal operating
temperature, the needle remains
within the normal area (the area
between the “H” and “C”). If it
enters the red section, the engine is
overheating. Stop the vehicle as
soon as safely possible, switch off
the engine immediately and let the
engine cool. Refer to Engine coolant in the Maintenance and
specifications chapter.
Never remove the coolant reservoir cap while the engine is
running or hot. Steam and scalding liquid from a hot cooling
system can burn you badly.
This gauge indicates the temperature of the engine coolant, not the
coolant level. If the coolant is not at its proper level the gauge indication
will not be accurate. If the gauge enters the red section, the oil
pressure/engine coolant and Check Engine/Service Engine Soon
indicators illuminate, refer to What you should know about fail-safe
cooling in the Maintenance and specifications chapter.
Engine oil pressure gauge
Indicates engine oil pressure. At
normal operating temperature, the
needle will be in the normal range
(the area between the “L” and “H”);
if the needle goes below the normal
range, stop the vehicle as soon as
safely possible and switch off the
engine immediately. Check the oil
level. Add oil if needed (refer to Engine oil in the Maintenance and
specifications chapter). If the oil level is correct, have your vehicle
checked at your dealership or by a qualified technician.
H
C
H
L
Instrument cluster
17
Battery voltage gauge
Indicates battery voltage. If the
pointer moves and stays outside the
normal operating range (as
indicated by the arrows), have the
vehicle’s electrical system checked
as soon as possible.
Fuel gauge
Displays approximately how much
fuel is in the fuel tank. The fuel
gauge may vary slightly when the
vehicle is in motion or on a grade.
When refueling the vehicle from
empty indication, the amount of fuel
that can be added will be less than the advertised capacity due to the
reserve fuel.
Speedometer
Indicates the current vehicle speed.
18
8
F
E
0
10
20
30
40
50
60
70
80
90
10 0
20 km/h
40
60
80
100
120
140
160
MPH
000000
0000
Instrument cluster
18
Odometer
Registers the total kilometers
(miles) of the vehicle.
Trip odometer
Registers the kilometers (miles) of
individual journeys. To reset,
depress the control.
0
10
20
30
40
50
60
70
80
90
10 0
20 km/h
40
60
80
100
120
140
160
MPH
000000
0000
0
10
20
30
40
50
60
70
80
90
10 0
20 km/h
40
60
80
100
120
140
160
MPH
000000
0000
Instrument cluster
19
USING YOUR AUDIO SYSTEM
AM/FM Stereo (with 2 speakers)
AM/FM Stereo (with 4 speakers and fade capability)
1 2 3 4 AM/FM
SEEK
TONE
CLK
TUNE
TONE VOL
12
FM
ST DX
VOL
PUSH
ON
1 2 3 4 AM/FM
SEEK
TONE
CLK
TUNE
TONE VOL
12
FM
ST DX
VOL
PUSH
ON
AM / FM STEREO
Entertainment systems
20
Volume/power control
Press the control to turn the audio
system on or off.
Turn the control to raise or lower
volume.
If the volume is set above a certain level and the ignition is turned off,
the volume will come back on at a “nominal” listening level when the
ignition switch is turned back on.
Bass adjust
The bass adjust control allows you
to increase or decrease the audio
system’s bass output.
Press the TONE control once, then
use the volume knob to adjust the
desired level.
Treble adjust
The treble adjust control allows you
to increase or decrease the audio
system’s treble output.
Press the TONE control twice, then
use the volume knob to adjust the
desired level.
VOL
PUSH
ON
VOL
PUSH
ON
TONE
CLK
VOL
PUSH
ON
TONE
CLK
VOL
PUSH
ON
Entertainment systems
21
Speaker balance adjust
Speaker sound distribution can be
adjusted between the right and left
speakers.
Press the TONE control three times,
then use the volume knob to adjust
the desired level.
Speaker fade adjust (if equipped)
Speaker sound can be adjusted
between the front and rear
speakers.
Press the TONE control four times,
then use the volume knob to adjust
the desired level.
Seek function
The seek function control works in radio mode.
Seek function in radio mode
• Press to find the next
listenable station down the
frequency band.
• Press
to find the next
listenable station up the
frequency band.
AM/FM select
The AM/FM select control works in
radio mode.
AM/FM select in radio mode
This control allows you to select AM or FM frequency bands. Press the
control to switch between AM, FM1 or FM2 memory preset stations.
TONE
CLK
VOL
PUSH
ON
TONE
CLK
VOL
PUSH
ON
SEEK
TUNE
AM/FM
Entertainment systems
22
Radio station memory preset
The radio is equipped with four station memory preset controls. These
controls can be used to select up to four preset AM stations and eight
FM stations (four in FM1 and four in FM2).
Setting memory preset stations
1. Select the frequency band with the AM/FM select control.
2. Select a station. Refer to Tune adjust or Seek function for more
information on selecting a station.
3. Press and hold a memory preset control until the sound returns,
indicating the station is held in memory on the control you selected.
Setting the clock
Press CLK to toggle between
listening frequencies and clock
mode.
To set the hour, press and hold the
CLK control until CLOCK SET
appears in the display and press the
SEEK control:
•
to decrease hours and
•
to increase hours.
1 2 3 4
TONE
CLK
SEEK SEEK
TUNE TUNE
Entertainment systems
23
To set the minute, press and hold
the CLK control until CLOCK SET
appears in the display and press the
TUNE control:
•
to decrease minutes and
•
to increase minutes.
The CLK control will allow you to
switch between media display mode
(radio station, stereo information,
etc.) and clock display mode (time).
When in clock mode, the media
information will display for ten
seconds, when the radio is turned
on, and then revert to clock
information. Any time that the media is changed, (new radio station,
etc.), the media information will again display for ten seconds before
reverting back to the clock. In media mode, the media information will
always be displayed.
Tune adjust
The tune control works in radio mode.
Tune adjust in radio mode
• Press to move to the next
frequency down the band
(whether or not a listenable
station is located there). Hold the
control to move through the
frequencies quickly.
• Press
to move to the next frequency up the band (whether or not
a listenable station is located there). Hold for quick movement.
TONE
CLK
SEEK
TUNE
SEEK
TUNE
SEEK
TUNE
Entertainment systems
24
AM/FM STEREO CASSETTE
Volume/power control
Press the control to turn the audio
system on or off.
Turn the control to raise or lower
volume.
If the volume is set above a certain level and the ignition is turned off,
the volume will come back on at a “nominal” listening level when the
ignition switch is turned back on.
SCAN
BASS TREB BAL FADE
SIDE
EJ
REW FF
1 - 2
TAPE
AMS
VOL - PUSH ON
SEEK
TUNE
AM
FM
CLK
123456
FM1
ST
VOL - PUSH ON
VOL - PUSH ON
Entertainment systems
25
Bass adjust
The bass adjust control allows you
to increase or decrease the audio
system’s bass output.
Treble adjust
The treble adjust control allows you
to increase or decrease the audio
system’s treble output.
Speaker balance adjust
Speaker sound distribution can be
adjusted between the right and left
speakers.
BASS
TREB
BAL
Entertainment systems
26
Speaker fade adjust
Speaker sound can be adjusted
between the front and rear
speakers.
Seek function
The seek function control works in radio mode.
Seek function in radio mode
• Press to find the next
listenable station down the
frequency band.
• Press
to find the next
listenable station up the
frequency band.
Scan function
The scan function works in radio
mode.
Scan function in radio mode
Press the SCAN control to hear a brief sampling of all listenable stations
on the frequency band. Press the SCAN control again to stop the scan
mode.
AM/FM select
The AM/FM select control works in
radio and tape modes.
FADE
SEEK
TUNE
SCAN
AM
FM
Entertainment systems
27
AM/FM select in radio mode
This control allows you to select AM or FM frequency bands. Press the
AM control to select from AM selections, and press the FM control to
select from FM1 or FM2 memory preset stations.
AM/FM select in tape mode
Press this control to stop tape play and begin radio play.
Radio station memory preset
The radio is equipped with six station memory preset controls. These
controls can be used to select up to six preset AM stations and twelve
FM stations (six in FM1 and six in FM2).
Setting memory preset stations
1. Select the frequency band with the AM or the FM select control.
2. Select a station. Refer to Tune adjust or Seek function for more
information on selecting a station.
3. Press and hold a memory preset control until the sound returns,
indicating the station is held in memory on the control you selected.
Setting the clock
Press CLK to toggle between
listening frequencies and clock
mode while in radio mode.
To set the hour, press and hold the
CLK control and press the SEEK
control:
•
to decrease hours and
•
to increase hours.
123456
TAPE
AMS
CLK
SEEK
TUNE
DISCS
Entertainment systems
28
To set the minute, press and hold
the CLK control and press the
TUNE control:
•
to decrease minutes and
•
to increase minutes.
The CLK control will allow you to switch between media display mode
(radio station, stereo information, etc.) and clock display mode (time).
When in clock mode, the media information will display for 10 seconds,
when the radio is turned on, and then revert to clock information. Any
time that the media is changed, (new radio station, etc.), the media
information will again display for 10 seconds before reverting back to the
clock. In media mode, the media information will always be displayed.
Tune adjust
The tune control works in radio mode.
Tune adjust in radio mode
• Press to move to the next
frequency down the band
(whether or not a listenable
station is located there). Hold the
control to move through the
frequencies quickly.
• Press
to move to the next frequency up the band (whether or not
a listenable station is located there). Hold for quick movement.
TAPE
AMS
CLK
SEEK
TUNE
DISCS
SEEK
TUNE
Entertainment systems
29
Tape select
• To enter tape mode while in radio
mode, press the TAPE AMS
control.
Automatic Music Search
The Automatic Music Search feature
allows you to quickly locate the
beginning of the tape selection
being played or to skip to the next
selection.
To activate the feature, momentarily
depress the TAPE AMS button.
Then, press either REW (for the
beginning of the current selection) or FF (to advance to the next
selection). The tape deck stops and returns to play mode when the AMS
circuit senses a blank section on the tape.
In order to ensure proper operation of the AMS feature, the tape MUST
have a blank section of at least four seconds duration between programs.
Rewind
The rewind control works in tape
mode.
To rewind in tape mode, press the
REW control.
Fast forward
The fast forward control works in
tape mode.
To fast forward in tape mode, press
the FF control.
In the tape mode, tape direction will automatically reverse when the end
of the tape is reached.
TAPE
AMS
CLK
TAPE
AMS
CLK
SIDE
REW FF
1 - 2
SIDE
REW FF
1 - 2
Entertainment systems
30
Tape direction select
Press SIDE and 1–2 at the same
time to play the alternate side of a
tape.
Eject function
Press the control to stop and eject a
tape.
DolbyT noise reduction
Dolbyt noise reduction operates
only in tape mode. Dolbyt noise
reduction reduces the amount of
hiss and static during tape playback.
Press the
control to activate (and deactivate) Dolbyt noise
reduction.
Dolbyt noise reduction is manufactured under license from Dolbyt
Laboratories Licensing Corporation. “Dolbyt” and the double-D symbol
are registered trademarks of Dolby Laboratories Licensing Corporation.
PREMIUM AM/FM STEREO/CASSETTE/SINGLE CD
SIDE
REW FF
1 - 2
EJ
4
FM 1
AMC
BL RF
REW FF
SCAN
BASS TREB SEL BAL
TAPE
DISC
EJ CD
FADE
AUTO
CLK
SIDE 1-2 COMP SHUFFLE
EJ
MUTE
VOL PUSH ON
SEEK
TUNE
AM FM
123456
DOLBY B NR
ST
Entertainment systems
31
Volume/power control
Press the control to turn the audio
system on or off.
Audio power can also be turned on
by pressing the AM/FM select
control or the tape/CD select
control. Audio power is turned off
by using the volume/power control.
Turn control to raise or lower
volume.
If the volume is set above a certain level and the ignition is turned off,
the volume will come back on at a “nominal” listening level when the
ignition switch is turned back on.
Bass adjust
The bass adjust control allows you
to increase or decrease the audio
system’s bass output.
Press the BASS control then press:
•
to decrease the bass output
and
• to increase the bass output.
VOL - PUSH ON
VOL - PUSH ON
BASS TREB
SEL
Entertainment systems
32
Treble adjust
The treble adjust control allows you
to increase or decrease the audio
system’s treble output.
Press the TREB control then press:
•
to decrease the treble output
and
• to increase the treble output.
Speaker balance adjust
Speaker sound distribution can be
adjusted between the right and left
speakers.
Press the BAL control then press:
•
to shift sound to the left and
•
to shift sound to the right.
Speaker fade adjust
Speaker sound can be adjusted
between the front and rear
speakers.
Press the FADE control then press:
BASS TREB
SEL
BAL FADE
SEL
BAL FADE
Entertainment systems
33
• to shift the sound to the
front and
• to shift the sound to the rear.
Seek function
The seek function control works in radio, tape or CD mode.
Seek function in radio mode
• Press to find the next
listenable station down the
frequency band.
• Press
to find the next
listenable station up the
frequency band.
Seek function in tape mode
• Press to listen to the previous selection on the tape.
• Press
to listen to the next selection on the tape.
Seek function in CD mode
• Press to seek to the previous
track of the disc. If a selection
has been playing for three
seconds or more and you
press
, the CD will replay that
selection from the beginning.
• Press to seek forward to the next track of the disc. After the last
track has been completed, the first track of the current disc will
automatically replay.
Scan function
The scan function works in radio,
tape or CD mode.
SEL
SCAN
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Scan function in radio mode
Press the SCAN control to hear a brief sampling of all listenable stations
on the frequency band. Press the control again to stop the scan mode.
Scan function in tape mode
Press the SCAN control to hear a short sampling of all selections on the
tape. (The tape scans in a forward direction. At the end of the tape’s
first side, direction automatically reverses to the opposite side of the
tape.) To stop on a particular selection, press the control again.
Scan function in CD mode
Press the SCAN control to hear a short sampling of all selections on the
CD. (The CD scans in a forward direction, wrapping back to the first
track at the end of the CD.) To stop on a particular selection, press the
control again.
AM/FM select
The AM/FM select control works in
radio, tape and CD modes.
AM/FM select in radio mode
This control allows you to select AM or FM frequency bands. Press the
control to switch between AM, FM1 or FM2 memory preset stations.
AM/FM select in tape mode
Press this control to stop tape play and begin radio play.
AM/FM select in CD mode
Press this control to stop CD play and begin radio play.
Radio station memory preset
The radio is equipped with six station memory preset controls. These
controls can be used to select up to six preset AM stations and twelve
FM stations (six in FM1 and six in FM2).
Setting memory preset stations
1. Select the frequency band with
the AM/FM select control.
2. Select a station. Refer to Tune
adjust or Seek function for more information on selecting a station.
AM FM
AM FM
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3. Press and hold a memory preset control until the sound returns,
indicating the station is held in memory on the control you selected.
Autoset memory preset
Autoset allows you to set strong radio stations without losing your
original manually set preset stations. This feature is helpful on trips
when you travel between cities with different radio stations.
Starting autoset memory preset
1. Select a frequency using the AM/FM select controls.
2. Press the AUTO control.
3. When the first six strong stations
are filled, the station stored in
memory preset control 1 will start
playing.
If there are less than six strong
stations available on the frequency
band, the remaining memory preset
controls will all store the last strong station available.
These stations are temporarily stored in the memory preset controls
(until deactivated) and are accessed in the same manner as your original
presets.
To deactivate autoset and return to your audio system’s manually set
memory stations, press the AUTO control again.
REW FF SIDE 1-2 COMP SHUFFLE
123456
AUTO
CLK
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Setting the clock
To set the hour, press and hold the
CLK control and press SEEK:
•
to decrease hours and
•
to increase hours.
To set the minute, press and hold
the CLK control and press TUNE:
•
to decrease minutes and
•
to increase minutes.
If your vehicle has a separate clock,
(other than the digital radio
display), the CLK control will not
function in the above manner.
AUTO
CLK
AUTO
CLK
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The CLK control will allow you to
switch between media display mode
(radio station, stereo information,
etc.) and clock display mode (time).
When in clock mode, the media
information will display for 10
seconds, when the radio is turned
on, and then revert to clock
information. Any time that the
media is changed, (new radio station, etc.), the media information will
again display for 10 seconds before reverting back to the clock. In media
mode, the media information will always be displayed.
Tune adjust
The tune control works in radio mode.
Tune adjust in radio mode
• Press to move to the next
frequency down the band
(whether or not a listenable
station is located there). Hold the
control to move through the
frequencies quickly.
• Press
to move to the next
frequency up the band (whether or not a listenable station is located
there). Hold for quick movement.
Tape/CD select
• To begin tape play (with a tape
loaded into the audio system)
while in the radio or CD mode,
press the TAPE control. Press the
button during rewind or fast forward to stop the rewind or fast
forward function.
• To begin CD play (if CD is
loaded), press the CD control.
The first track of the disc will
begin playing. If returning from
radio or tape mode, CD play will begin where it stopped last.
AUTO
CLK
TAPE CD
TAPE CD
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Do not insert any promotional (odd shaped or sized) discs, or
discs with removable labels into the CD player as jamming may
occur.
Rewind
The rewind control works in tape
and CD modes.
• In tape mode, radio play will
continue until rewind is stopped
(with the TAPE control) or the beginning of the tape is reached.
• In CD mode, pressing the REW control rewinds the CD within the
current track.
Fast forward
The fast forward control works in
tape and CD modes.
• In the tape mode, tape direction
will automatically reverse when
the end of the tape is reached.
• In CD mode, pressing the control fast forwards the CD within the
current track.
Tape direction select
Press SIDE 1–2 to play the alternate
side of a tape.
Eject function
Press the EJ control to stop and
eject a tape.
Press the EJ control to stop and
eject a CD.
REW
1
FF
2
SIDE 1-2
3
EJ
EJ
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DolbyT noise reduction
Dolbyt noise reduction operates in
tape mode. Dolbyt noise reduction
reduces the amount of hiss and
static during tape playback.
Press the
control to activate (and deactivate) the Dolbyt noise
reduction.
Dolbyt noise reduction is manufactured under license from Dolbyt
Laboratories Licensing Corporation. “Dolbyt” and the double-D
symbol
are registered trademarks of Dolbyt Laboratories Licensing
Corporation.
Compression adjust
Compression adjust brings soft and
loud CD passages together for a
more consistent listening level.
Press the COMP control to activate
and deactivate compression adjust.
Shuffle feature
The shuffle feature operates in CD
mode and plays all tracks in random
order.
Press the SHUFFLE control to start
this feature. Random order play will continue until the SHUFFLE control
is pressed again.
Mute mode
Press the MUTE control to mute the
playing media. Press the MUTE
control again to return to the
playing media.
4
COMP
5
SHUFFLE
6
EJ
MUTE
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PREMIUM AM/FM STEREO IN DASH SIX CD RADIO
Volume/power control
Press the control to turn the audio
system on or off.
Turn the control to raise or lower
volume.
If the volume is set above a certain level and the ignition is turned off,
the volume will come back on at a “nominal” listening level when the
ignition switch is turned back on.
LOAD
EJ
SHUF COMP
MUTE
SEL
BALBASS
FADETREB
SCAN
DISC
TUNE
PUSH ON
CD
1 2 3 4 5 6
MENU
AM
FM
SEEK REW FF
PUSH ON
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Bass adjust
The bass adjust control allows you
to increase or decrease the audio
system’s bass output.
Press the BASS control. Use the
SEL control to increase or decrease
the amount of bass.
Treble adjust
The treble adjust control allows you
to increase or decrease the audio
system’s treble output.
Press the TREB control. Use the
SEL control to increase or decrease
the amount of treble.
Speaker balance adjust
Speaker sound distribution can be
adjusted between the right and left
speakers.
Press the BAL control. Use the SEL
control to adjust the sound between
the speakers.
Speaker fade adjust
Speaker sound can be adjusted
between the front and rear
speakers.
Press the FADE control. Use the
SEL control to adjust the sound
between the front and rear speakers.
Seek function
The seek function works in radio or CD mode.
SEL
BASS
TREB
+
SEL
BASS
TREB
+
BAL
FADE
SEL
+
BAL
FADE
SEL
+
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Seek function in radio mode
• Press to find the next
listenable station down the
frequency band. SEEK DOWN
will display.
• Press
to find the next listenable station up the frequency band.
SEEK UP will display.
Seek function in CD mode
• Press to seek to the previous
track of the current disc. If the
beginning of the disc is reached,
the CD player seeks to the
beginning of the last track on the
current disc and begins playing.
• Press
to seek forward to the next track of the current disc. After
the last track has been completed, the first track of the current disc
will automatically replay.
Scan function
The scan function works in radio or
CD mode.
Scan function in radio mode
Press the SCAN control to hear a brief sampling of all listenable stations
on the frequency band. Press the SCAN control again to stop the scan
mode.
Scan function in CD mode
Press the SCAN control to hear a short sampling of all selections on the
CD. (The CD scans in a forward direction, wrapping back to the first
track at the end of the CD.) To stop on a particular selection, press the
control again.
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AM/FM select
The AM/FM select control works in
radio and CD modes.
AM/FM select in radio mode
This control allows you to select AM or FM frequency bands. Press the
control to switch between AM, FM1 or FM2 memory preset stations.
AM/FM select in CD mode
Press this control to stop CD play and begin radio play.
Radio station memory preset
The radio is equipped with six station memory preset controls. These
controls can be used to select up to six preset AM stations and twelve
FM stations (six in FM1 and six in FM2).
Setting memory preset stations
1. Select the frequency band with the AM/FM select control. Press the
AM/FM control to toggle between AM, FM1, or FM2.
2. Press the SEEK control to access the next listenable station up or
down the frequency band. Press the TUNE control to go up or down the
listening band in individual increments.
3. Select a station. Refer to Seek function for more information on
selecting a station.
4. Press and hold a memory preset control. The playing media will mute
momentarily. When the sound returns, the station is held in memory on
the control you selected. The display will read SAVED.
CD
AM
FM
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Autostore
Autostore allows you to set the strongest local radio stations without
losing your original manually set preset stations. This feature is helpful
on trips when you travel between cities with different radio stations.
Starting autostore
1. Press and momentarily hold the AM/FM control.
2. AUTOSET will flash in the display
as the frequency band is scrolled
through.
3. When the six strongest stations
are filled, the station stored in
memory preset control 1 will start playing.
If there are less than six strong stations available on the frequency band,
the remaining memory preset controls will all store the last strong
station available.
To deactivate autoset and return to your audio system’s manually set
memory stations, press the AM/FM control again.
Setting the clock
Press the MENU control until
SELECT HOUR or SELECT
MINUTE is displayed. (The menu
mode must be engaged to enable
clock mode).
Use the SEL control to manually set
the time.
• Press
to increase
hours/minutes.
• Press to decrease
hours/minutes.
Press the MENU control again to disengage the clock mode.
Tune adjust
The tune control works in radio or CD mode.
SEL
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Tune adjust in radio mode
• Press to move to the next
frequency down the band
(whether or not a listenable
station is located there). Hold the
control to move through the
frequencies quickly.
• Press
to move to the next frequency up the band (whether or not
a listenable station is located there). Hold for quick movement.
Tune adjust for CD mode
• Press to select the previous
disc. (Play will begin on the first
track of the disc unless shuffle
mode is engaged.) Refer to
Shuffle feature for more
information. Hold the control to
continue reversing through the discs.
• Press
to select the next disc. Hold the control to fast-forward
through the remaining discs.
CD select
CD mode may be entered by
pressing the CD control and the
LOAD control. Load the CD into the
audio system. The first track of the
disc will begin playing. After that,
CD play will begin where it stopped last.
If an alternative CD is desired, press the corresponding preset control
(1–6) of a loaded CD, or press the TUNE control to access the other
loaded CDs.
NO CD will display if the CD control is activated when there is not a CD
present in the audio system.
NO CD will illuminate in the display if the CD control and a present
number (that is currently empty) are pressed. The system will play the
next available disc.
If your vehicle is equipped with a CD changer, pressing the CD control
again will allow you to toggle between accessing the multi disc system
and the CD changer. The display will read CD or CDDJ.
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46
Do not insert any promotional (odd shaped or sized) discs, or
discs with removable labels into the CD player as jamming may
occur.
Display description
Six circles are always lit in the digital display. These signify the six CD
slots in the audio system. When a disc is loaded into a particular slot
(1–6), the number inside that specific circle lights. If the circle is empty,
there is no CD in that particular slot.
Rewind
The rewind control works in CD
modes.
Press and hold the REW control
until the desired selection is
reached. If the beginning of the disc is reached, the CD will begin play at
the first track. Release the control to disengage rewind mode.
When in rewind mode, your audio system will automatically lower the
volume level of the playing media.
Fast forward
The fast forward control works in
CD modes.
Press and hold the FF control until
the desired selection is reached. If
the end of the disc is reached, the CD will return to the first track.
Release the control to disengage fast forward mode.
When in fast forward mode, your audio system will automatically lower
the volume level of the playing media.
Load
The load feature allows you to load
single CDs into the player internal
to the radio.
This six disc CD player is equipped with a CD door. Compact
discs should only be inserted into the player after the door has
been opened by the player. Do not attempt to force the door
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47
open. Compact discs should only be loaded by pressing the LOAD
control.
Press the LOAD control. (You can choose which slot will be loaded by
pressing the desired preset number. If you do not choose a slot, the
system will choose the next available one.) Wait until the CD door opens.
Load the CD into the player. LOADING CD# is displayed. When the CD
has been loaded, the door will close and the CD will begin to play. For
example, to load a CD into slot 2, press the LOAD control and then press
preset 2.
Auto load
This feature allows you to autoload
up to 6 discs into the multi disc CD
player internal to the radio.
Press and hold the LOAD control until AUTOLOAD # is displayed. The
CD door will open. Load the desired disc, one at a time. The CD is
loaded into position and the audio system will display CD#. Each time
the CD door opens, INSERT CD# is displayed. The door will close and
the player will move to the next slot after each disc has been loaded.
The process is repeated until all 6 slots are full. The audio system plays
the last CD loaded and the display is updated. If some slots are already
full and autoload is activated, the system will fill all empty slots.
Eject
Press the EJ control to stop and
eject a CD. You can choose which
CD will be ejected by pressing the
EJ control and the desired preset
number (1–6). For example, to eject CD 2, press the EJ control and then
press the preset 2 control. If you do not choose a specific CD, the player
will eject the current CD.
If a CD is ejected and not removed from the door of the CD player, the
player will automatically reload the CD. This feature may be used when
the ignition is ON or OFF.
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Auto eject
Press and momentarily hold the EJ
control to engage auto eject. All CDs
which are present in the player will
be ejected one at a time. If a CD is
ejected and not removed from the door of the CD player, the player will
automatically reload the CD. This feature may be used when the ignition
is ON or OFF.
Shuffle feature
Press the SHUF control until the
desired shuffle mode is displayed.
The audio system will then engage
the desired shuffle mode.
When engaged, the shuffle feature has two different modes: SHUFFLE
DISC and SHUFFLE TRK.
SHUFFLE DISC randomly plays tracks from all the discs presently in the
audio system.
SHUFFLE TRK plays all the tracks on the current disc in random order.
Compression feature
The compression feature operates in CD mode and brings soft and loud
CD passages together for a more consistent listening level.
Press the COMP control until COMP
ON is displayed.
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Menu mode
The MENU control allows you to
access many different features
within your audio system. There are
three sets of menus available
depending upon which mode or
feature is activated.
While in FM mode, two menus are
available. If RDS is turned OFF,
you can access the following:
• SELECT HOURS — Refer to Setting the clock.
• SELECT MINUTES — Refer to Setting the clock.
• RDS OFF — Refer to Radio data system feature.
If RDS is turned ON, you can access the following:
• TRAFFIC ON/OFF-Refer to Traffic announcements.
• FIND type-Refer to Program type.
• SHOW (NAME, TYPE, NONE)- Refer to Radio data system feature.
• RDS ON— Refer to Radio data system feature.
• SELECT HOURS — Refer to Setting the clock.
• SELECT MINUTES —Refer to Setting the clock.
When in CD mode, you can access: SELECT HOURS, SELECT MINUTES
or COMP ON/OFF.
SELECT HOURS, SELECT MINUTES— Allows you to adjust the hours
and minutes. Refer to Setting the clock.
TRAFFIC ON/OFF— Traffic announcements can be programmed as local
or distant. Refer to Traffic announcements.
RDS ON/OFF— This feature allows your audio system to receive text
information from RDS-equipped FM radio stations. Refer to Radio Data
System feature.
FIND type — Allows you to select your desired FM program type and
search for that selection.
SHOW — Allows you to select from NAME (displays the name of the
radio station), TYPE (displays the RDS program type: rock, jazz, etc.), or
NONE (deactivates the RDS display).
MENU
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Radio data system (RDS) feature
This feature allows your audio
system to receive text information
from RDS-equipped FM radio
stations.
To activate RDS:
• When in FM mode, press the MENU control until RDS OFF displays.
• Press the SEL control to engage this feature (RDS ON).
RDS features:
Once the RDS feature is on, press the MENU control to scroll through
the following selections:
Traffic announcements
This feature allows you to hear traffic announcements while in CD mode.
These announcements are broadcast by traffic capable RDS stations.
When in this mode, traffic announcements will interrupt radio and CD
play.
• Press the MENU control until TRAFFIC is displayed.
• Press the SEL control to engage the feature. The display will read
TRAFFIC ON.
This feature also allows you to control the volume of traffic
announcements. With the display reading TRAFFIC ON, adjust the
volume using the volume control to the desired level. The volume level
will show at the bottom of the display. Interrupting traffic
announcements will be at the selected volume level.
To disengage the feature, press the MENU control until TRAFFIC ON
displays. Press the SEL control. The display will read TRAFFIC OFF.
Traffic announcements are not available in most U.S. markets.
Program type
This feature allows you to search for RDS stations selectively by their
program type.
SEL
+
MENU
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51
Press the MENU control until FIND
program type is displayed.
Use the SEL control to select the
program type. With the feature on,
use the SEEK or SCAN control to
find the desired program type from the following selections:
• Classic
• Country
• Info
• Jazz
• Oldies
• R&B
• Religious
• Rock
• Soft
• Top 40
Show
This feature allows you to select the
type of RDS broadcast information
the radio will regularly show in the
display.
With RDS activated, press the
MENU control until SHOW is
displayed.
Use the SEL control to select TYPE
(displays the RDS program type:
rock, jazz, etc), NAME (displays the name of the radio station) or NONE
(deactivates the RDS display).
Mute mode
Press the control to mute the
playing media. Press the control
again to return to the playing media.
SEL
+
MENU
SEL
+
MENU
SEL
+
MENU
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REAR SEAT ENTERTAINMENT SYSTEM
Quick Start — How to get going
To operate the system:
1. Your AutoVisiont system is automatically activated when the vehicle
ignition and the audio system are ON.
2. If a movie is desired, insert a VHS cassette into the VCP and the video
should start playing.
3. Press the MEDIA control to toggle to any other desired media source.
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53
To play a video game:
1. Connect the video line from your game device to the VIDEO jack.
2. Connect the left and right audio cables to the left (L) and right (R)
audio jacks.
3. Ensure that the system is in AUX mode. The LCD screen will turn on
and the AUX indicator will illuminate.
4. If desired, press the
/ control and plug a 3.5mm headphone into
the headphone jack. With the headphones ON, the rear speakers will not
operate.
Your AutoVisiont System allows you to watch movie rentals and your
favorite home videocassettes. It also allows you to plug in and play a
variety of standard video games. Please review this user manual to
become familiar with the AutoVisiont features and controls as well as
the very important safety information.
Should you have any questions regarding your AutoVisiont System,
please feel free to call the toll free assistance hotline at 1 (877)
848–6434.
Safety information
Read all of the safety and operating instructions before operating the
system and retain for future reference.
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54
Do not attempt to service, repair or modify the AutoVisiont System. See
your Ford or Lincoln Mercury dealer.
Do not insert foreign objects into the videocassette player (VCP) tape
cassette compartment.
The front glass on the liquid crystal display may break when hit
with a hard surface. If the glass breaks, do not touch the liquid
crystalline material. In case of contact with skin, wash immediately
with soap and water.
The driver must not attempt to operate any function of the floor
console mounted VCP while the vehicle is in motion. Give full
attention to driving and to the road. Pull off the road and park in a
safe place before inserting or extracting video tapes from the VCP. A
remote control is included in the system to allow the rear seat
occupants to operate the VCP functions without distracting the driver.
Be sure to review User Manuals for video games and video game
equipment when used as auxiliary inputs for your AutoVisiont System.
Do not operate video games or video equipment if the power cords
and/or cables are broken, split or damaged. Carefully place cords and/or
cables where they will not be stepped on or interfere with the operation
of seats and/or compartments.
Disconnect video games and video equipment power cords and/or cables
when not in use.
Avoid touching auxiliary input jacks with your fingers. Do not blow on
them or allow them to get wet or dirty.
Do not clean any part of the AutoVisiont system with benzene, paint
thinner or any other solvent.
Federal Communication Commission (FCC) Compliance
Changes or modifications not approved by Ford Lincoln Mercury could
void user’s authority to operate the equipment. This equipment has been
tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate
radio frequency energy and, if not installed and used in accordance with
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55
the instructions, may cause harmful interference and radio
communications.
However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference
to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to consult the dealer or an
experienced radio/TV technician for help.
Care of the videocassette player (VCP)
Environmental extremes
Videocassette players subjected to harsh environmental conditions may
be damaged or perform at less than maximum capability. To avoid these
outcomes, avoid leaving the VCP:
• in extremely hot or cold temperatures.
• in direct sunlight.
• in high humidity.
• in a dusty environment.
• in locations where strong magnetic fields are generated.
• on a surface that is instable or subject to vibrations.
Temperature extremes
When the vehicle is parked under direct sunlight or in an extremely cold
place for a long period of time, wait until the cabin temperature of the
vehicle is at normal temperature before operating the system.
High/low temperature sensor circuit
• Excessively high or low temperatures may cause damage to the VCP.
• When the temperature of the VCP becomes too high or low, the
temperature sensor circuit stops machine operation, ejects the
cassette and the WAIT indicator illuminates. The lamp will remain
illuminated until the system has returned to a safe operating
temperature.
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56
Humidity and moisture condensation
Moisture in the air will condense in the VCP under extremely humid
conditions or when moving from a cold place to a warm one. Moisture
condensation on the tape playback head drum may damage the
videocassette and/or drum. If moisture condensation occurs, do not
insert a videocassette into the player. If a videocassette is already in the
player, remove it. Turn the VCP power ON to dry the moisture before
inserting a videocassette. This could take an hour or more.
Dew sensor circuit
• Under high moisture (dewed) conditions, the tape heads and cassette
tape may be damaged if the VCP is operated.
• When the vehicle’s cabin temperature is very low and then is heated
quickly, or the humidity is very high within the vehicle, the inside of
the windows most likely will be fogged. Under these conditions, the
inside of the VCP most likely is dewed.
• When a dewed condition exists, the dew sensor circuit stops machine
operation, ejects the cassette and the WAIT indicator illuminates. The
lamp will remain illuminated until the system is dry enough to operate
safely.
Cleaning video heads
Magnetic video heads convert the videocassette into pictures on the
screen during playback. Over a period of time, particles rub off the tape
and are left on the heads. Using an old or poor quality tape together with
dust and air particles, high temperature and humidity cause dirty heads.
Dirty heads generally cause “snowy” pictures and, in some severe cases,
blurred or interrupted pictures. A variety of products are available at
video stores to clean tape heads. Use these products sparingly, because
some are abrasive to the video heads. If normal head cleaning
procedures do not resolve the problem, have the system checked by a
service technician.
Foreign substances
Exercise care to prevent dirt and foreign objects from entering the VCP
compartment. Be especially careful not to spill liquids of any kind onto
the media controls or into the videocassette player. If liquid is
accidentally spilled onto the system, immediately turn the system OFF
and consult a qualified service technician.
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AutoVisionT system
Features
• 2–head hi-fi playback
• AutoPlay feature
• Digital auto tracking
• Dual stereo headphone with electric volume control
• Self docking connection for easy mobile installation
• Latching system for secure safety
• Carrying handle for portability
• Water resistant tape door
• On screen display
• Protection circuits
Playback and format
• The videocassette player of your AutoVisiont system can only be used
in the “playback” mode. You are not able to record with your system.
• The system plays standard videocassettes marked “VHS” (or “S-VHS).
VCP protection circuits
Tape protection circuit
• When the system is in PAUSE mode, the tape mechanism will
continue to create tension on the tape.
• When the VCP is in still playback, FFWD (fast forward) or REW
(reverse) mode for more than five minutes, the tape protection circuit
automatically returns the system to PLAY mode to avoid damage to
the tape.
Your AutoVision System is also equipped with a Dew sensor circuit and a
High/low temperature sensor circuit. For more information on these
circuits, please refer to Humidity and moisture condensation and
Temperature extremes in the Introduction chapter.
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VCP controls
1. LED display
The display lamp will light up in green when power is supplied to the
videocassette player.
2. POWER key
Press to toggle between ON/OFF. When the power is ON, other keys
(PLAY, FF, REW, STOP) will illuminate.
3. PLAY key
Press to playback a videocassette tape.
4. REWIND/REVIEW button
Press to enter the reverse picture mode when in PLAYBACK mode. If in
STOP mode, the tape will rewind at a high speed.
5. FAST FORWARD/CUE button
Press to enter forward picture search mode when in PLAYBACK mode. If
in STOP mode, the tape will fast-forward at a high speed.
6. STOP button
Press to stop the tape.
7. HEADPHONE VOLUME UP/DOWN KEYS button
For home use only, please refer to the In-Home Use section.
8. EJECT button
Located inside the videocassette cover. Press to eject the tape.
1 8
3
5 4 6 7
2
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Remote control
The remote control enables third row passengers to control the rear seat
entertainment system. The remote control will not operate from the
second row seats. The sensor for the remote control is located on the
rear of the entertainment system.
1. POWER button
Press to turn the videocassette player (VCP) ON or OFF.
2. ENCORE button
Press to reverse the casssette for 5 seconds. Normal playback will then
resume when in PLAYBACK mode.
3. STILL/ADVANCE (frame advance button)
Press to temporarily suspend playback. Press again to make the tape
advance one frame at a time.
4. RETRACKING button
Press to activate Auto Tracking in the playback mode.
1
5
8
10
3
2
6
9
4
7
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5. TRACKING + button
Press for manual tape tracking.
6. TRACKING — button
Press for manual tape tracking.
7. PLAY button
Press to play the tape.
8. REW button
Press to rewind the tape.
9. FF button
Press to fast forward the tape.
10. STOP button
Press to stop the tape.
Battery replacement
Batteries are supplied with the remote control unit. However, they are
simply for operation check and will only work for a short time.
Slide battery cover off as shown on remote control to access the
batteries.
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The remote control unit uses two AAA batteries.
The need for battery replacement is usually indicated if the remote
control only functions at extremely close distances to the entertainment
center or not at all.
When replacing batteries, use two new batteries (alkaline recommended)
and install with correct orientation (+ and − polarities). Ensure that you
use only new batteries of the same brand.
If you will not be using the remote control for a considerably long time,
remove the batteries.
AutoVisionT controls
The AutoVisiont controls allow the rear seat passengers to operate the
radio, tape, CD or CD DJ(if equipped).
Parental control
Your AutoVisiont system allows you to have control over the rear seat
controls. The system is automatically activated when the ignition is ON.
This enables rear seat passengers to play a videocassette or listen to any
of the available media sources. Once the headphone mode is activated,
the
symbol will appear in the radio display.
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Press the memory preset controls 3
and 5 simultaneously on the front
audio controls to disable the
AutoVisiont controls. They will
remain disabled until the front seat
passengers “enable” them again by
simultaneously pressing the 3 and 5 preset controls. The settings of the
front seat controls will always override those of the rear seat controls.
Adjusting the volume
This control allows the rear seat
passengers to adjust the volume
level of the audio system.
Press the + control to increase the
volume.
Press the — control to decrease the
volume.
From the AutoVisiont controls, the speaker volume cannot be set higher
than the current volume radio setting. When in headphone mode, the
AutoVisiont controls can change the volume setting to any desired level.
1 2 3 4 5 6
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Using headphones/Personal Audio Feature
The Personal Audio Feature allows
the rear seat passengers to listen to
one media source (radio, TAPE, CD,
CDDJ, VCP, or AUX) while the front
seat passengers listen to another.
To activate, press the
/
control and plug a 3.5mm
headphone into the headphone jack.
With the headphones ON, the rear
speakers will not operate.
Press the MEDIA control to toggle
to the desired media source.
Use the SEEK, VOLUME and MEM
controls to make any desired
adjustments.
Press the
/ control again to engage the rear speakers and
deactivate the Personal Audio Feature.
Speakers ON/OFF mode
With the speakers ON, you can adjust the audio output to all system
speakers — front and rear together (headphones are disabled in this
mode). The rear seat passengers can not raise the volume of the system
above the level on the front radio bezel.
With the speakers OFF, the headphones are enabled. The rear seat
passengers have control over the desired volume levels.
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Media select
Press the MEDIA control to toggle
between AM, FM1, FM2, TAPE, CD,
CDDJ, VCP and AUX modes. When
selected, the media source will
illuminate.
• AM
AM radio frequency band
• FM1, FM2
FM radio frequency bands
• TAPE
cassette tape (if equipped)
• CD
single cd player (if equipped)
• CDDJ
compact disc changer (if equipped)
• VCP
video cassette player
• AUX
auxiliary jack input
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Memory preset control
In radio mode, press the MEM
(Memory) control successively to
scroll through the memory presets
in AM, FM1 or FM2.
In CDDJ mode, press the MEM
(Memory) control to select the next
disc in the compact disc changer.
Play will begin with the first track.
Seek function
The SEEK control has varying
functions depending on which mode
is enabled.
In radio mode (AM, FM1, FM2):
Press the control to find the
next listenable station down the
frequency band.
Press the
control to find the
next listenable station up the
frequency band.
In tape mode, press the SEEK
control to access the previous (
)
or the next (
) selection.
In CD mode, press the SEEK control to access the previous (
)orthe
next (
) track.
In CDDJ mode, press the SEEK control to access the previous (
)or
the next (
) track of the currently selected disc.
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Flip-down screens
The screens rotate down to view and up into the housing to store when
not in use. Ensure that the screens are latched into the housing when
being stored.
1. 6.4” (diagonal) color liquid crystal display (LCD) screen.
2. Screen housing.
3. Dimmer switch. Rotate to increase/decrease the brightness of the
screen.
General operation
• When the engine is not running, use the system sparingly otherwise it
will run the battery down.
• Do not leave the videocassette in the VCP overnight or for long
periods of time.
1 3
2
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• When the ignition is turned ON, audio is through the headphones as
LOW volume. Press the (+) control to increase volume. To listen
through the vehicle’s speaker system, press the speaker button (
)
on the media control panel.
Inserting/removing cassette
Inserting cassette
• Open the AutoVisiont console cover.
• Insert the videocassette into the cassette compartment.
Inserting a videocassette into the VCP automatically turns the power ON
(the indicator lamp will illuminate) and the tape will begin playback.
If the vehicle is traveling over rough terrain, it may be difficult to insert
the cassette because the machine attempts to hold the cassette firmly to
prevent vibration. If this condition is encountered, either press firmly or
remove the cassette and insert it again.
The system will not allow a cassette to be inserted in the wrong position.
• Once the cassette is completely inserted, close the VCP and console
covers.
Removing cassette
1. Open the console cover, open the VCP cover and press the STOP
button.
2. Press the EJECT button.
Do not insert any foreign substances into the cassette compartment.
After removing the cassette from the VCP, close the door.
When the engine is turned OFF, the cassette is ejected from the
compartment.
To play a video game
1. Connect the video line from your video game device to the YELLOW
jack.
2. Connect the left and right audio cables to the WHITE and RED jacks
respectively.
3. Ensure that the system is in AUX mode. The LCD screen will turn on
and the AUX indicator will illuminate.
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On-screen indicators
Playback operation
1. Press the POWER control on the VCP.
2. Insert a videocassette into the VCP.
3. The videocassette should automatically begin playback, and the
picture will appear within approximately nine seconds.
4. Press the STOP control to stop playback or press EJECT to remove
the cassette.
Fast-forward or rewind (no picture)
1. Press the FF/REW control on the VCP.
2. Press the STOP control to stop or press EJECT to remove the
cassette.
The tape will fast forward or rewind until it has reached the end or the
beginning.
Fast-forward or rewind (with picture)
1. While in playback mode, momentarily press the FF/REW key. The VCP
will search the playback direction five times faster than normal playback
mode.
2. Press the PLAY key to resume normal playback.
Special effects playback
Still playback/ Frame-to-frame playback (on remote control)
1. Press the STILL/F.ADV key while in playback mode. The playback
picture becomes still.
2. Press the STILL/F.ADV key again. Each time the control is pressed,
the pictures are played back one frame at a time.
The still playback feature can also be used in REW (reverse) mode.
If still playback/or frame-to-frame playback is engaged for five minutes or
longer, the VCP will automatically begin playback to protect the tape.
Automatic tracking is automatically activated the moment the VCP is
turned ON or a cassette is inserted.
If a videocassette is in poor shape (i.e., badly recorded), any tracking
adjustment may result in failure. The VCP will eject the videocassette.
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Encore (on remote control)
• Press the ENCORE control while in playback mode.
The VCP will reverse to the previous five seconds of the selection and
then operate at normal playback mode.
Auxiliary input jacks
The auxiliary input jacks on the
AutoVisiont control panel accepts
video and audio connectors for all
standard video games (Nintendot,
PlayStationt, etc.) Other compatible
devices such as DVD players,
camcorders and portable CD players
can also be connected to the
auxiliary jacks.
The auxiliary jack is color-coded for
identification purposes. They are as
follows:
• YELLOW (1)— video input
• WHITE (2)— left channel audio
input
• RED (3)— right channel audio
input
Press the MEDIA control until AUX is illuminated in the control panel.
This will allow you to view the video and listen to the audio from the
auxiliary input.
To listen to another audio source while viewing video from the auxiliary
input, press the MEDIA control until the desired media source is
illuminated.
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Video source selection
The MEDIA control determines
which video (VCP or Auxiliary
input) is seen on the AutoVisiont
screen.
When the vehicle ignition is ON and
the system is not in VCP mode, the
AutoVisiont selects the Auxiliary
input as the video source. (If there
is not a video source connected to
the Auxiliary input jack, the screen
will be blank.)
AutoPlay feature
Your AutoVisiont system is equipped with an AutoPlay Feature. When a
video cassette is inserted into the player, video and audio sources are
automatically switched to VCP. This will override any other selections
currently made.
Indications on the VCP
The operation and status of the VCP can be checked by the indications
appearing on the LED display.
1. The Power indicator flashes on
during POWER ON and will blink
when in emergency mode.
2. The HI-FI indicator illuminates
when a HI-FI tape is loaded.
3. The HP1 inciator illuminates
when the headphone jack 1 is
plugged in.
4. The HP2 indicator illuminates
when the headphone jack 2 is
plugged in.
5. The Operation indicators illuminate when the system is powered
ON, a HIFI tape is being played, or headphones are being used.
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21 5
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71
The following are some possible messages that may illuminate on your
LED display and their meanings.
Illuminates when there is a
videocassestte in the system during
power off.
Illuminates when there is a
videocassette in the system during
power on.
Illuminates when a videocassette is
ejected from the system.
Flashes during emergency mode.
Illuminates during power on when
there is not a videocassette present
in the system.
Illuminates during power off when
there is not a cassette present in
the system.
Illuminates when the videocassette
is in REW (rewind) mode.
Illuminates when the videocassette
is in FF (fast forward) mode.
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Illuminates when the videocassette
is in STIL (pause) mode.
Illuminates when the videocassette
is in PLAY mode.
Illuminates when the videocassette
is in REV (review) mode.
Illuminates when the videocassette
is in CUE mode.
Flashes separately when the
videocassette is in ENCORE mode.
Displays when:
• the thermistor detects an
extremely high or low
temperature
• the dew sensor is activated for high humidity
In-home use
Your AutoVisiont system is UL registered for in-home use. This system
has the unique feature of also being a completely portable and able to be
used in your home.
To remove your AutoVisiont system from your vehicle, depress the lever
on the center console labeled VCP RELEASE. This will release the VCP
and enable you to remove the system from the vehicle. If pressing the
lever does not release your system, please contact your dealer.
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To re-install the VCP in your vehicle, insert the VCP into the console and
push lightly until the VCP clicks into place.
To use the AutoVisiont system in your home, you will need:
• 12 V DC power converter rated for 1.5 amps/min
• Patch cords with RCA style connectors
These parts are available in your local electronics store or call toll free
1 (877) 848–6434 for assistance.
Auxiliary jacks for home use
1. VIDEO OUT
Connect this terminal to the
VIDEO IN terminal of your display
(LCD, TV).
2. DC jack in
Connect this jack to the DC
source (DC 12V).
3. AUDIO OUT LR
Connect these terminal(s) to the
AUDIO IN terminals of your
display (LCD, TV).
2
1
3
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1. VIDEO IN
Connect this terminal to the
AUDIO OUT terminal of your
other apparatus (DVD, game
machine, etc.).
2. AUDIO IN LR
Connect these terminal(s) to the
AUDIO OUT terminals of your
other apparatus (DVD, game
machine, etc.).
3.
Plug headphones into these jacks.
TROUBLESHOOTING THE CD PLAYER (IF EQUIPPED)
The laser beam used in the compact disc player is harmful to the
eyes. Do not attempt to disassemble the case.
If sound skips:
• You may be traveling on a rough road, playing badly scratched discs or
the disc may be dirty. Skipping will not scratch the discs or damage
the player.
If your changer does not work, it may be that:
• A disc is already loaded where you want to insert a disc.
• The disc is inserted with the label surface downward.
• The disc is dusty or defective.
• The player’s internal temperature is above 60°C (140°F). Allow the
player to cool down before operating.
• A disc with format and dimensions not within industry standards is
inserted.
2
1
3
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CLEANING COMPACT DISCS
Inspect all discs for contamination before playing. If necessary, clean
discs only with an approved CD cleaner and wipe from the center out to
the edge. Do not use circular motion.
CD AND CD PLAYER CARE
• Handle discs by their edges only. Never touch the playing surface.
• Do not insert more than one disc at a time.
• Do not expose discs to direct sunlight or heat sources for extended
periods of time.
• After playing, store the disc in its case.
Do not insert any promotional (odd shaped or sized) discs, or
discs with removable labels into the CD player as jamming may
occur.
CLEANING CASSETTE PLAYER (IF EQUIPPED)
Clean the tape player head with a cassette cleaning cartridge after 10 to
12 hours of play in order to maintain the best sound and operation.
CASSETTE AND CASSETTE PLAYER CARE
• Use only cassettes that are 90 minutes long or less.
• Do not expose tapes to direct sunlight, high humidity, extreme heat or
extreme cold. Allow tapes that may have been exposed to extreme
temperatures to reach a moderate temperature before playing.
• Tighten very loose tapes by inserting a finger or pencil into the hole
and turning the hub.
• Remove loose labels before inserting tapes.
• Do not leave tapes in the cassette player for a long time when not
being played.
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RADIO FREQUENCY INFORMATION
The Federal Communications Commission (FCC) and the Canadian Radio
and Telecommunications Commission(CRTC) establish the frequencies
AM and FM stations may use for their broadcasts. Allowable frequencies
are:
AM 530, 540–1600, 1610 kHz
FM 87.7, 87.9–107.7, 107.9 MHz
Not all frequencies are used in a given area.
RADIO RECEPTION FACTORS
Three factors can affect radio reception:
• Distance/strength. The further an FM signal travels, the weaker it is.
The listenable range of the average FM station is approximately 40 km
(24 miles). This range can be affected by “signal modulation.” Signal
modulation is a process radio stations use to increase their
strength/volume relative to other stations.
• Terrain. Hills, mountains and tall buildings between your vehicle’s
antenna and the radio station signal can cause FM reception problems.
Static can be caused on AM stations by power lines, electric fences,
traffic lights and thunderstorms. Moving away from an interfering
structure (out of its “shadow”) returns your reception to normal.
• Station overload. Weak signals are sometimes captured by stronger
signals when you pass a broadcast tower. A stronger signal may
temporarily overtake a weaker signal and play while the weak station
frequency is displayed.
The audio system automatically switches to single channel reception if it
will improve the reception of a station normally received in stereo.
AUDIO SYSTEM WARRANTIES AND SERVICE
Refer to the Warranty Guide for audio system warranty information.
If service is necessary, see your dealer or a qualified technician.
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HEATER ONLY SYSTEM (IF EQUIPPED)
Fan speed control
Controls the volume of air circulated
in the vehicle.
Temperature control knob
Controls the temperature of the
airflow inside the vehicle. On
heater-only systems, the air cannot
be cooled below the outside
temperature.
Mode selector control
Controls the direction of the airflow
to the inside of the vehicle.
• VENT – Distributes outside air
through the instrument panel
registers.
• FLR – Allows for maximum
heating. Distributes outside air through the floor ducts.
• OFF – Outside air is shut out and the fan will not operate. For short
periods of time only, use this mode to prevent undesirable odors from
entering the vehicle.
• MIX – Distributes outside air through the floor ducts and the
windshield defroster ducts.
•
(Defrost) – Distributes outside air through the windshield
defroster ducts. It can be used to clear ice or fog from the windshield.
FAN
LO
HI
COOL WARM
VENT
FLR
OFF
MIX
FAN
LO
HI
COOL WARM
VENT
FLR
OFF
MIX
Climate controls
78
Operating tips
• In humid weather, place the climate control system in DEF before
driving. This will reduce fogging on your windshield. Once the
windshield has been cleared, select any desired position.
• To reduce humidity buildup inside the vehicle, do not drive with the
climate control system in the OFF position.
• Under normal weather conditions, your vehicle’s climate control
system should be left in any position other than OFF position when
the vehicle is parked. This allows the vehicle to “breathe” through the
outside air inlet duct.
• Under snowy or dirty weather conditions, your vehicle’s climate
control system should be left in the OFF position when the vehicle is
parked. This allows the climate control system to be free from
contamination of outside pollutants.
• Do not place objects under the front seat which may interfere with
the airflow to the rear seats.
• Remove any snow, ice, or leaves from the air intake area (at the base
of the windshield and underneath the hood).
• Do not place objects over the defroster outlets. These objects may
block airflow and reduce your visibility through the windshield. Avoid
placing small objects on top of the instrument panel. These objects
can fall into the defroster outlets and block airflow, in addition to,
damaging your climate control system.
Do not place objects on top of the instrument panel, as these
objects may become projectiles in instances of sudden impact or
a sudden stop.
MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF
EQUIPPED)
FAN
LO
HI
COOL WARM
MAX
A/C
NORM
A/C
VENT
OFF
FLR
MIX
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79
Fan speed control
Controls the volume of air circulated
in the vehicle.
Temperature control knob
Controls the temperature of the
airflow inside the vehicle.
Mode Selector Control
Controls the direction of the airflow
to the inside of the vehicle.
The air conditioning compressor can
operate in all modes except VENT
and FLR. However, the air
conditioning will only function if the
outside temperature is about 6°C
(43°F) or higher.
Since the air conditioner removes
considerable moisture from the air during operation, it is normal if clear
water drips on the ground under the air conditioner drain while the
system is working and even after you have stopped the vehicle.
• MAX A/C – Uses recirculated air to cool the vehicle. MAX A/C is
noisier than NORM A/C but more economical and will cool the inside
of the vehicle faster. Airflow will be from the instrument panel
registers. This mode can also be used to prevent undesirable odors
from entering the vehicle.
FAN
LO
HI
COOL
WARM
MAX
A/C
NORM
A/C
VENT
OFF
FLR
MIX
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80
• NORM A/C – Uses outside air to cool the vehicle. It is quieter than
MAX A/C but not as economical. Airflow will be from the instrument
panel registers.
• VENT – Distributes outside air through the instrument panel registers.
However, the air will not be cooled below the outside temperature
because the air conditioning does not operate in this mode.
• OFF – Outside air is shut out and the fan will not operate. For short
periods of time only, use this mode to prevent undesirable odors from
entering the vehicle.
• FLR – Allows for maximum heating by distributing outside air through
the floor ducts. However, the air will not be cooled below the outside
temperature because the air conditioning does not operate in this
mode.
• MIX – Distributes outside air through the windshield defroster ducts
and the floor ducts. Heating and air conditioning capabilities are
provided in this mode. For added customer comfort, when the
temperature control knob is anywhere in between the full hot and full
cold positions, the air distributed through the floor ducts will be
slightly warmer than the air sent to the windshield defroster ducts. If
the temperature is about 6°C (43°F) or higher, the air conditioner will
automatically dehumidify the air to reduce fogging.
•
(Defrost) – Distributes outside air through the windshield
defroster ducts. It can be used to clear ice or fog from the windshield.
If the temperature is about 6°C (43°F) or higher, the air conditioner
will automatically dehumidify the air to reduce fogging.
Operating tips
• In humid weather conditions, place the climate control system in
Defrost mode before driving. This will reduce fogging on your
windshield. Once the windshield has been cleared, operate the climate
control system as desired.
• To reduce humidity buildup inside the vehicle in cold weather
conditions, don’t drive with the climate control system in the OFF or
MAX A/C position.
• To reduce humidity buildup inside the vehicle in warm weather
conditions, don’t drive with the climate control system in the OFF
position.
Climate controls
81
• Under normal weather conditions, your vehicle’s climate control
system should be left in any position other than the MAX A/C or OFF
when the vehicle is parked. This allows the vehicle to “breathe”
through the outside air inlet duct.
• Under snowy or dirty weather conditions, your vehicle’s climate
control system should be left in the OFF position when the vehicle is
parked. This allows the climate control system to be free from
contamination of outside pollutants.
• If your vehicle has been parked with the windows closed during warm
weather conditions, the air conditioner will perform more efficiently in
cooling the vehicle if driven for two or three minutes with the
windows open. This will force most of the hot, stale air out of the
vehicle. Once the vehicle has been “aired out”, operate the climate
control system as desired.
• Do not put objects under the front seat which may interfere with the
airflow to the rear seats (if equipped).
• Remove any snow, ice or leaves from the air intake area (at the
bottom of the windshield and underneath the hood).
• Do not place objects over the defroster outlets. These objects can
block airflow and reduce visibility through your windshield. Avoid
placing small objects on top of the instrument panel. These objects
may fall down into the defroster outlets and block airflow, in addition
to, damaging the climate control system.
To aid in side window defogging/demisting in cold weather conditions:
1. Select the position that distributes air through the Panel and Floor.
2. Set the temperature control to full heat.
3. Set the fan speed to full fan.
4. Direct the outer panel vents towards the side windows.
5. To increase airflow to the outer panel vents, close the central panel
vents.
Do not place objects on top of the instrument panel as these
objects may become projectiles in a collision or sudden stop.
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82
AUXILIARY HEATER AND AIR CONDITIONER (IF EQUIPPED)
If your vehicle is equipped with a
factory installed auxiliary unit, the
main climate control panel will
include separate controls for the
front fan speed and the rear fan
speed. In conjunction with the front
fan speed control, an additional fan
speed control is located overhead
between the second and third row
seating.
The fan speed of the auxiliary unit
can be controlled either by the front
seat using the front auxiliary control
or by the rear seat passengers using
the rear auxiliary control, but not
both. To control the auxiliary unit
using the rear control, the front
control must be in the REAR
position.
REAR
OFF
HI
LO
REAR
CTRL
OFF
HI
Climate controls
83
Air temperature and air distribution are dependent upon the mode that
is selected on the main climate control panel:
• MAX A/C-Distributes recirculated air conditioning through the
overhead vents of the rear compartment.
• NORM A/C-Distributes recirculated air conditioning through the
overhead vents of the rear compartment.
• VENT-Distributes recirculated ambient air through the overhead vents
of the rear compartment.
• OFF-No air, cooled, ambient, or heated, is distributed through any
vents
• FLR-Distributes heated air through the floor vents of the rear
compartment.
• MIX-Distributes heated air through the floor vents of the rear
compartment.
• (Defrost)-Distributes heated air through the floor vents of the
rear compartment.
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84
HEADLAMP CONTROL
• Pull the headlamp control toward
you to the first position to turn
on the parking lamps, tail lamps,
license plate lamps and marker
lamps.
• Pull the headlamp control toward
you to the outer position to turn
on the headlamps (in addition to
the previous lamps).
Daytime running lamps (DRL) (if equipped)
Turns the headlamps on with a reduced output. To activate:
• the ignition must be in the ON position and
• the headlamp control is in the OFF or Parking lamps position.
Always remember to turn on your headlamps at dusk or during
inclement weather. The Daytime Running Lamp (DRL) system
does not activate with your tail lamps and generally may not provide
adequate lighting during these conditions. Failure to activate your
headlamps under these conditions may result in a collision.
High beams
• Push forward to activate.
• Pull toward you to deactivate.
Lights
85
Flash to pass
Pull toward you to activate and
release to deactivate.
PANEL DIMMER CONTROL
To adjust the brightness of the
instrument panel:
• Rotate
clockwise/counterclockwise when
the headlamp control is in the
parking lamp or low-beam
position.
To turn on the courtesy lamp, cargo
lamps or the dome lamp:
• Rotate fully counterclockwise.
The dome lamp will not illuminate if the control switch is in the OFF
position.
AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked by a qualified service technician.
TURN SIGNAL CONTROL
• Push down to activate the left
turn signal.
• Push up to activate the right turn
signal.
Lights
86
INTERIOR LAMPS
Cargo and dome lamps
Rear cargo lamps equipped with an
ON/OFF/DOOR control will light
when:
• doors are closed and the control
is in the ON position
• control is in the DOOR position
and any door is open
• headlamp control is rotated fully
counterclockwise
When the control is in the OFF
position, it will not illuminate when you open the doors or fully rotate
the headlamp control.
Front and rear courtesy/reading lamps
Rotate the lens to illuminate the
lamp.
With the lens in the flat position,
the courtesy lamp lights when:
• any door is opened
• the headlamp control is rotated
fully counterclockwise
DOOR OFF ON
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BULBS
Replacing exterior bulbs
Check the operation of the following lamps frequently:
• Headlamps
• Tail lamps
• Brakelamps
• High-mount brakelamp
• Turn signals
• Backup lamps
• License plate lamp
Do not remove lamp bulbs unless they will be replaced immediately. If a
bulb is removed for an extended period of time, contaminants may enter
the lamp housings and affect performance.
Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs
must be marked with an authorized “D.O.T.” for North America and an
“E” for Europe to assure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
Function Number of
bulbs
Trade number
Headlamps (low series) 2 H5054
Headlamps (high series) 2 9007
Park lamp and turn signal (front) 2 3157 AK
(amber)
Back-up lamps 2 3156K
License plate lamp 1 168
Stop/tail/turn/side marker lamp 2 3357 K
High-mount brakelamp 2 912
Cargo lamp 1 211-2
Dome lamp (standard) 1 912
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Function Number of
bulbs
Trade number
Map/reading lamp 2 211-2
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer
Replacing headlamp bulbs (aerodynamic)
To remove the headlamp bulb:
1. Make sure headlamp switch is in OFF position.
2. Open the hood.
3. Push each clip tab toward the
engine compartment and lift upward
to the stop position.
4. Remove the headlamp assembly.
5. Disconnect the electrical
connector from the bulb by pulling
rearward.
6. Remove the bulb retaining ring by
rotating it counterclockwise (when
viewed from the rear) to free it
from the bulb socket, and slide the
ring off the plastic base. Keep the
ring to retain the new bulb.
7. Without turning, remove the old
bulb from lamp assembly by gently
pulling it straight back out of the
lamp assembly and replace.
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89
To install the new bulb:
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
1. With the flat side of the bulb’s plastic base facing upward, insert the
glass end of the bulb into the lamp assembly. You may need to turn the
bulb left or right to align the grooves in the plastic base with the tabs in
the lamp assembly. When the grooves are aligned, push the bulb into the
socket until the plastic base contacts the rear of the lamp assembly.
2. Install the bulb retaining ring over the plastic base until it contacts the
rear of the lamp assembly by rotating clockwise until you feel a “stop.”
3. Install the electrical connector into the rear of the plastic base until it
snaps, locking it into position.
4. Install the headlamp assembly into the vehicle and secure it with the
clip tabs.
5. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing headlamp bulbs (low series)
To remove the headlamp bulb:
1. Make sure headlamp switch is in OFF position.
2. Open the hood.
3. Remove the two headlamp screws
and bezel from the headlamp
housing.
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90
4. Remove the four headlamp bulb
retaining screws.
5. Disconnect the electrical
connector from the bulb.
6. Remove the headlamp.
To install the new bulb, follow the removal procedures in reverse order.
Replacing front parking lamp/turn signal bulbs
1. Make sure the headlamp control is in the OFF position.
2. Open the hood.
3. Remove two screws and pull lamp assembly away from the vehicle.
4. Rotate the bulb socket
counterclockwise and remove.
5. Carefully pull out the bulb
straight out of the socket and push
in new bulb.
To complete installation, follow the
removal procedures in reverse order.
Replacing high-mount brakelamp bulbs
The interior cargo lamp (if equipped) will have to be removed from
under the high-mount brakelamp assembly located inside the vehicle.
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91
To change the high-mount
brakelamp bulbs:
1. Remove the two screws from the
high-mount brakelamp assembly.
2. Remove the bulb from the lamp
assembly by turning
counterclockwise.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
4. Install bulb socket in lamp assembly by turning clockwise.
5. Install brakelamp assembly on the vehicle with two screws.
Replacing license plate lamp bulbs
To change the license plate bulbs:
1. Remove two screws and the
license plate lamp assembly from
the rear door.
2. Remove bulb socket from lamp
assembly by turning
counterclockwise.
3. Pull the bulb out from socket and
push in the new bulb.
4. Install the bulb socket in lamp
assembly turning it clockwise,
5. Install the lamp assembly on rear
door with two screws.
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Replacing tail lamp/turn/backup lamp bulbs
The tail lamp/turn/backup lamp
bulbs are located the tail lamp
assembly, one just below the other.
Follow the same steps to replace
either bulb:
1. Remove the four screws and the
lamp assembly from vehicle.
2. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
4. Install the bulb socket in lamp
assembly by turning clockwise.
5. Install the lamp assembly and
secure with four screws.
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93
WINDSHIELD WIPER/WASHER CONTROLS
Rotate the windshield wiper control
to the desired interval, low or high
speed position.
The bars of varying length are for
intermittent wipers. When in this
position rotate the control upward
for fast intervals and downward for
slow intervals.
Push the control on the end of the
stalk to activate washer. Push and
hold for a longer wash cycle. The
washer will automatically shut off
after ten seconds of continuous use.
Windshield wiper blades
Check the wiper blades at least twice a year or when they seem less
effective. Substances such as tree sap and some hot wax treatments used
by commercial car washes reduce the effectiveness of wiper blades.
Checking the wiper blades
If the wiper blades do not wipe properly, clean both the windshield and
wiper blades using undiluted windshield wiper solution or a mild
detergent. Rinse thoroughly with clean water. To avoid damaging the
blades, do not use fuel, kerosene, paint thinner or other solvents.
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94
Changing the wiper blades
To replace the wiper blades:
1. Pull the wiper arm away from the
windshield and lock into the service
position.
2. Turn the blade at an angle from
the wiper arm. Push the lock pin
manually to release the blade and
pull the wiper blade down toward
the windshield to remove it from the
arm.
3. Attach the new wiper to the
wiper arm and press it into place
until a click is heard.
TILT STEERING
Pull the tilt steering control toward
you to move the steering wheel up
or down. Hold the control while
adjusting the wheel to the desired
position, then release the control.
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95
Never adjust the steering wheel when the vehicle is moving.
AUXILIARY POWER POINT
Power outlets are designed for
accessory plugs only. Do not
hang any type of accessory or
accessory bracket from the plug.
Improper use of the power
outlet can cause damage not
covered by your warranty.
The auxiliary power point is located
on the instrument panel.
A second power point (if equipped)
is located behind the driver’s seat on
the upper trim panel.
Do not plug optional electrical
accessories into the cigarette lighter.
Use the power point.
POWER WINDOWS (IF EQUIPPED)
Press and hold the rocker switches to open and close windows.
• Press the top portion of the
rocker switch to close.
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96
• Press the bottom portion of the
rocker switch to open.
POWER SIDE VIEW MIRRORS (IF EQUIPPED)
The ignition may be in any position to adjust the power side view
mirrors.
To adjust your mirrors:
1. Select
to adjust the left
mirror or
to adjust the right
mirror.
2. Move the control in the direction
you wish to tilt the mirror.
3. Return to the center position to lock mirrors in place.
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97
Fold-away mirrors
Pull the side mirrors in carefully
when driving through a narrow
space, like an automatic car wash.
SPEED CONTROL (IF EQUIPPED)
To turn speed control on
• Press ON.
Vehicle speed cannot be controlled
until the vehicle is traveling at or
above 48 km/h (30 mph).
Do not shift the gearshift lever
into N (Neutral) with the speed
control on.
Do not use the speed
control in heavy traffic or
on roads that are winding,
slippery, or unpaved.
To turn speed control off
• Press OFF or
• Turn off the vehicle ignition.
Once speed control is switched off,
the previously programmed set
speed will be erased.
ON
OFF
ON
OFF
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98
To set a speed
• Press SET ACCEL. For speed
control to operate, the speed
control must be ON and the
vehicle speed must be greater
than 48 km/h (30 mph).
If you drive up or down a steep hill, your vehicle speed may vary
momentarily slower or faster than the set speed. This is normal.
Speed control cannot reduce the vehicle speed if it increases above the
set speed on a downhill. If your vehicle speed is faster than the set
speed while driving on a downhill, you may want to shift to the next
lower gear or apply the brakes to reduce your vehicle speed.
If your vehicle slows down more than 16 km/h (10 mph) below your set
speed on an uphill, your speed control will disengage. This is normal.
Pressing RES will re-engage it.
Do not use the speed control in heavy traffic or on roads that
are winding, slippery, or unpaved.
RES
SET
ACCEL
COAST
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99
To set a higher set speed
• Press and hold SET ACCEL.
Release the control when the
desired vehicle speed is reached
or
• Press and release SET ACCEL to
operate the Tap-Up function.
Each press will increase the set
speed by 1.6 km/h (1 mph) or
• Accelerate with your accelerator
pedal. When the desired vehicle
speed is reached, press and release SET ACCEL.
You can accelerate with the accelerator pedal at any time during speed
control usage. Releasing the accelerator pedal will return your vehicle to
the previously programmed set speed.
To set a lower set speed
• Press and hold COAST. Release
the control when the desired
speed is reached or
• Press and release COAST to
operate the Tap-Down function.
Each press will decrease the set
speed by 1.6 km/h (1 mph) or
• Depress the brake pedal. When
the desired vehicle speed is
reached, press SET ACCEL.
RES
SET
ACCEL
COAST
RES
SET
ACCEL
COAST
RES
SET
ACCEL
COAST
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100
To disengage speed control
• Depress the brake pedal.
Disengaging the speed control will
not erase the previously
programmed set speed.
Pressing OFF will erase the
previously programmed set speed.
To return to a previously set speed
• Press RES. For RES to operate,
the vehicle speed must be faster
than 48 km/h (30 mph).
ON
OFF
RES
SET
ACCEL
COAST
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101
OVERDRIVE CONTROL
Activating overdrive
(Overdrive) is the normal drive position for the best fuel economy.
The overdrive function allows automatic upshifts and downshifts through
all available gears.
Deactivating overdrive
Press the Transmission Control
Switch (TCS) located on the end of
the gearshift lever. The
Transmission Control Indicator Light
(TCIL) (the word OFF) will
illuminate on the end of the gearshift lever. The transmission will operate
in all gears except overdrive.
To return to normal overdrive mode,
press the Transmission Control
Switch again. The TCIL (the word
OFF) will no longer be illuminated.
When you shut off and re-start your vehicle, the transmission will
automatically return to normal
(Overdrive) mode.
For additional information about the gearshift lever and the transmission
control switch operation refer to the Automatic Transmission
Operation section of the Driving chapter.
OVERHEAD CONSOLE (IF EQUIPPED)
The appearance of your vehicle’s overhead console will vary according to
your option package.
OVERDRIVE
OVERDRIVE OFF
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102
Storage compartment (if equipped)
Press the OPEN control to open the
storage compartment. The door will
open slightly and can be moved to
full open.
The storage compartment may be
used to secure sunglasses or a
similar object.
Installing a garage door opener (if equipped)
The storage compartment can be converted to accommodate a variety of
aftermarket garage door openers:
• Remove the storage clip from the
door.
• Place Velcro hook onto side of
aftermarket transmitter opposite
of actuator control.
• Place the transmitter into storage
compartment, control down.
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103
• Place the provided height
adaptors onto the back of the
GARAGE control as needed.
• Press the GARAGE control to
activate the transmitter.
Electronic compass/temperature display (if equipped)
Outside air temperature
The outside temperature display is
contained in the overhead console
unless the vehicle is equipped with
an EATC system. Refer to Electric
automatic temperature control in
the Climate controls chapter.
The temperature display can be
turned off and on by pressing the
SELECT control on the overhead
console. The temperature can be
displayed in Centigrade or
Fahrenheit by pressing the SELECT
control. The ignition key must be in
the ON or ACC position.
If the outside temperature falls
below 3°C (38°F), the display will
alternate from “ICE” to the outside
temperature at a two second rate
for one minute.
Compass
The compass display is contained in the overhead console. The vehicle
heading is displayed as one of N, NE, E, SE, S, SW, W and NW.
73˚ NW
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The compass reading may be affected when you drive near large
buildings, bridges, power lines and powerful broadcast antenna. Magnetic
or metallic objects placed in or on the vehicle may also affect compass
accuracy. Adjustments may need to be made to the zone and calibration
of the compass.
Compass zone adjustment
1. Determine which magnetic zone
you are in by referring to the zone
map.
2. Turn the ignition to the ON
position.
3. Press and hold the SELECT
control until VAR appears in the
display, then release. The display
should show the current zone
number.
4. Press the SELECT control until
the desired zone number appears.
The display will flash and then
return to normal operation. The
zone is now updated.
1
2
3
4
5
6
78
9
10
11
12
13
14
15
9 VAR
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Compass calibration adjustment
Perform this adjustment in an open
area free from steel structures and
high voltage lines:
• Press and hold the SELECT
control until CAL appears in the
display (approximately eight
seconds) and release.
• Drive the vehicle slowly (less
than 5 km/h [3 mph]) in circles
until CAL indicator turns off in
about 2–3 complete circles.
• The compass is now calibrated.
CARGO ORGANIZER (IF EQUIPPED)
Your vehicle comes equipped with a cargo organizer located on the floor
of the cargo area.
CAL
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106
• To open, lift the cargo organizer up to the upright position, pull the
front panel away from the rear panel sliding it to the right until it
locks.
• To close, press the release button, slide the front panel towards the
rear panel and fold down to the stowed position.
• To remove, lift the cargo organizer up to the upright position, unscrew
the screw caps on each side of the organizer and remove.
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107
KEYS
The key operates all locks on your
vehicle. In case of loss, replacement
keys are available from your dealer.
You should always carry a second
key with you in a safe place in case
you require it in an emergency.
POWER DOOR LOCKS (IF EQUIPPED)
Press U to unlock all doors and L to
lock all doors.
Memory lock
If you lock your doors with the power lock switch or the remote
transmitter while the sliding door is open, the door will automatically
lock after it is closed.
Back cargo door lock (if equipped)
The passenger side rear cargo door
has a power door lock control
mounted on the inside of the door.
When this lock is pressed, all doors
will lock/unlock.
UL
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108
REMOTE ENTRY SYSTEM (IF EQUIPPED)
This device complies with part 15 of the FCC rules and with RS-210 of
Industry Canada. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and (2) This device
must accept any interference received, including interference that may
cause undesired operation.
Changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to
operate the equipment.
The remote entry system allows you to lock or unlock all vehicle doors
without a key.
The remote entry features only operate with the ignition in the LOCK
position.
If there is any potential remote keyless entry problem with your vehicle,
ensure ALL key fobs (remote entry transmitters) are brought to the
dealership, to aid in troubleshooting.
Unlocking the doors
Press this control to unlock the
driver’s door. The interior lamps will
illuminate.
Press the control a second time
within three seconds to unlock all
doors.
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109
Locking the doors
Press this control to lock all doors.
To confirm all doors are closed and
locked, press the control a second
time within three seconds. The
doors will lock again and the horn
will chirp.
Sounding a panic alarm
Press this control to activate the
alarm.
To deactivate the alarm, press the
control again or turn the ignition to
ACC or ON.
Replacing the battery
The transmitter is powered by one coin type three-volt lithium battery
CR2032 or equivalent. Typical operating range will allow you to be up to
10 meters (33 feet) away from your vehicle. A decrease in operating
range can be caused by:
• weather conditions
• nearby radio towers
• structures around the vehicle
• other vehicles parked next to the vehicle
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110
To replace the battery:
1. Twist a thin coin between the two
halves of the transmitter near the
key ring. DO NOT TAKE THE
FRONT PART OF THE
TRANSMITTER APART.
2. Place the positive (+) side of new
battery UP. Refer to the diagram
inside the transmitter unit.
3. Snap the two halves back
together.
Replacement of the battery will not cause the remote transmitter to
become deprogrammed from your vehicle. The remote transmitter should
operate normally after battery replacement.
Replacing lost transmitters
Take all your vehicle’s transmitters
to your dealer if service is required.
If you purchase additional
transmitters (up to four may be
programmed into memory), perform
the following procedure:
To reprogram the transmitters
yourself, place the key in the
ignition and turn from 2 (LOCK) to
3 (OFF) and cycle between 3 (OFF)
and 4(ON) eight times in rapid succession (within 10 seconds) ending in
the ON position. After doors lock/unlock, press any control on all
transmitters (up to four). With each control press of the transmitters,
the door should cycle (lock/unlock) to confirm programming. When
completed, turn the ignition to OFF. The door locks should cycle
(lock/unlock) one last time to confirm completion of programming.
All transmitters must be programmed at the same time.
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111
Illuminated entry
The interior lamps illuminate when the remote entry system is used to
unlock the door(s) or sound the personal alarm.
The system automatically turns off after 25 seconds or when the ignition
is turned to the RUN or ACC position. The dome lamp control (if
equipped) must not be set to the OFF position for the illuminated entry
system to operate.
The inside lights will not turn off if:
• they have been turned on with the dimmer control or
• any door is open
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112
SEATING
Adjusting the front manual seat
Never adjust the driver’s seat or seatback when the vehicle is
moving.
Do not pile cargo higher than the seatbacks to reduce the risk of
injuring people in a collision or sudden stop.
Always drive and ride with your seatback upright and the lap
belt snug and low across the hips.
Reclining the seatback can reduce the effectiveness of the seat’s
safety belt in the event of a collision.
Lift handle to move seat forward or
backward.
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113
Pull lever up to adjust seatback.
Using the manual lumbar support
The lumbar support control is
located on the inboard side of the
driver’s seat.
Turn the lumbar support control
clockwise to increase firmness.
Turn the lumbar support control
counterclockwise to increase
softness.
Adjusting the front power seat (if equipped)
Never adjust the driver’s seat or seatback when the vehicle is
moving.
Do not pile cargo higher than the seatbacks to avoid injuring
people in a collision or sudden stop.
Always drive and ride with your seatback upright and the lap
belt snug and low across the hips.
Reclining the seatback can reduce the effectiveness of the seat’s
safety belt in the event of a collision.
The control is located on the outboard side of the seat cushion.
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114
Press to raise or lower the front
portion of the seat cushion.
Press to raise or lower the rear
portion of the seat cushion.
Press the control to move the seat
forward, backward, up or down.
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115
Quick release captains chair
To remove the seat:
1. Disengage the lap/shoulder belt
from the seat by inserting a key or
small screwdriver into the slot in the
detachable anchor and lifting
upward.
Stow the tongue end of the
detachable anchor.
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116
2. Pull the seat latch handle, then
pull the seat toward the right side of
the vehicle to disengage four pins
from the floor mount.
3. Remove the seat.
To install the seat:
Check to see that the seat and seatback is latched securely in
position. Keep floor area free of objects that would prevent
proper seat engagement. Never attempt to adjust the seat while the
vehicle is in motion.
1. Position the seat to the floor
mount.
2. Engage the four pins into the
floor mount hole and push the seat
toward the left side of the vehicle to
fully engage.
3. Pull the seat latch handle downward to lock the seat in position.
4. Make sure the safety belt is not twisted, then insert the seat belt
tongue into detachable anchor until you hear a “click” and feel the latch
engage.
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117
ACCESSING THE 3RD, 4TH AND 5TH ROW SEATS (IF EQUIPPED)
Stow the 2nd row passenger side
seat belt on the overhead hook to
make access to the rear seats easier.
To make access to the 4th and 5th
row seats easier, attach the 3rd and
4th row passenger side seat belts to
the trim panel by using the snaps
attached to the seat belt webbing
and the trim panel.
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118
REAR BENCH SEAT
To remove the seats:
1. Disengage the lap/shoulder belt
from the seat by inserting a key or
small screwdriver into the slot in the
detachable anchor and lifting
upward (2nd row passenger side
only).
Stow the tongue end of the
detachable anchor (2nd row only).
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119
2. Pull the LH/RH seat latch
handles, located under the seat,
rearward to release the latch hook
ends from the front strikers.
3. Move the seat rearward and lift the seats rear hooks away from the
rear strikers prior to lifting the front hooks out from the front strikers.
4. With assistance, remove the seat assembly.
• To remove the 3rd, 4th, and 5th row seats (if equipped), repeat steps
2 through 4.
To install the seat:
1. Position the seat in the vehicle.
2. Align front hooks to front strikers, prior to lowering the rear hooks
and aligning them with the rear strikers.
3. Engage the LH/RH latch rod hook ends in the front striker locking
holes.
4. Rotate the LH/RH latch handles forward, and at the same time slide
the seat assembly forward to engage the strikers. Continue forward
movement until the seat reaches the end of its travel.
5. Make sure the safety belt is not twisted, then insert the seat belt
tongue into detachable anchor until you hear a “click” and feel the latch
engage (2nd row only).
Always latch the vehicle seat to the floor, whether the seat is
occupied or empty. If not latched, the seat may cause injury
during a sudden stop.
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120
SAFETY RESTRAINTS
Safety restraints precautions
Always drive and ride with your seatback upright and the lap
belt snug and low across the hips.
To reduce the risk of injury, make sure children sit where they
can be properly restrained.
Never let a passenger hold a child on his or her lap while the
vehicle is moving. The passenger cannot protect the child from
injury in a collision.
All occupants of the vehicle, including the driver, should always
properly wear their safety belts, even when an air bag (SRS) is
provided.
It is extremely dangerous to ride in a cargo area, inside or
outside of a vehicle. In a collision, people riding in these areas
are more likely to be seriously injured or killed. Do not allow people to
ride in any area of your vehicle that is not equipped with seats and
safety belts. Be sure everyone in your vehicle is in a seat and using a
safety belt properly.
In a rollover crash, an unbelted person is significantly more likely
to die than a person wearing a safety belt.
Each seating position in your vehicle has a specific safety belt
assembly which is made up of one buckle and one tongue that
are designed to be used as a pair. 1) Use the shoulder belt on the
outside shoulder only. Never wear the shoulder belt under the arm.
2) Never swing the safety belt around your neck over the inside
shoulder. 3) Never use a single belt for more than one person.
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121
Always transport children 12 years old and under in the back
seat and always properly use appropriate child restraints.
Combination lap and shoulder belts
1. Insert the belt tongue into the
proper buckle (the buckle closest to
the direction the tongue is coming
from) until you hear a snap and feel
it latch. Make sure the tongue is
securely fastened in the buckle.
2. To unfasten, push the release
button and remove the tongue from
the buckle.
The front and rear outboard safety restraints in the vehicle are
combination lap and shoulder belts. The front passenger and rear seat
outboard safety belts have two types of locking modes described below:
Vehicle sensitive mode
The vehicle sensitive mode is the normal retractor mode, allowing free
shoulder belt length adjustment to your movements and locking in
response to vehicle movement. For example, if the driver brakes
suddenly or turns a corner sharply, or the vehicle receives an impact of
approximately 8 km/h (5 mph) or more, the combination safety belts will
lock to help reduce forward movement of the driver and passengers.
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122
Automatic locking mode
In this mode, the shoulder belt is automatically pre-locked. The belt will
still retract to remove any slack in the shoulder belt.
The automatic locking mode is not available on the driver safety belt.
When to use the automatic locking mode
• Any time a child safety seat is installed in a passenger front or
outboard rear seating position (if equipped). Children 12 years old and
under should be properly restrained in the rear seat whenever
possible. Refer to Safety Restraints for Children or Safety Seats for
Children later in this chapter.
How to use the automatic locking mode
• Buckle the combination lap and
shoulder belt.
• Grasp the shoulder portion and
pull downward until the entire
belt is extracted.
• Allow the belt to retract. As the belt retracts, you will hear a clicking
sound. This indicates the safety belt is now in the automatic locking
mode.
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123
How to disengage the automatic locking mode
Ford recommends that all safety belt assemblies and attaching
hardware should be inspected by a qualified technician after any
collision. Safety belt assemblies not in use during a collision should also
be inspected and replaced if either damage or improper operation is
noted.
Disconnect the combination lap/shoulder belt and allow it to retract
completely to disengage the automatic locking mode and activate the
vehicle sensitive (emergency) locking mode.
After any vehicle collision, the front passenger and rear outboard
seat belt systems must be checked by a qualified technician to
verify that the “automatic locking retractor” feature for child seats is
still functioning properly. In addition, all seat belts should be checked
for proper function.
BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if
the seat belt assembly “automatic locking retractor” feature or
any other seat belt function is not operating properly when checked
according to the procedures in Workshop Manual.
Failure to replace the Belt and Retractor assembly could
increase the risk of injury in collisions.
Safety belt pretensioner
Your vehicle is equipped with safety belt pretensioners at the driver and
front passenger seating positions.
The safety belt pretensioner is a device which removes excess webbing
from the safety belt system. The safety belt pretensioner uses the same
crash sensor system as the front air bag supplemental restraint system
(SRS). When the safety belt pretensioner deploys, webbing from the lap
and shoulder belt is tightened. The driver and front passenger seat belt
system (including retractors, buckles and height adjusters) must be
replaced if the vehicle is involved in a collision that results in
deployment of front air bags and safety belt pretensioners. Refer to the
Safety belt maintenance section in this chapter.
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Failure to replace the safety belt assembly under the above
conditions could result in severe personal injuries in the event of
a collision.
Front safety belt height adjustment
Your vehicle has safety belt height
adjustments for the driver and front
passenger. Adjust the height of the
shoulder belt so the belt rests
across the middle of your shoulder.
To lower the shoulder belt height,
push the button and slide the height
adjuster down. To raise the height
of the shoulder belt, slide the height
adjuster up. Pull down on the height
adjuster to make sure it is locked in
place.
Position the shoulder belt height adjusters so that the belt rests
across the middle of your shoulder. Failure to adjust the safety
belt properly could reduce the effectiveness of the seat belt and
increase the risk of injury in a collision.
Lap belts
Adjusting the center lap belt
The lap belt does not adjust automatically.
The lap belt should fit snugly and as low as possible around the
hips, not across the waist.
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Insert the tongue into the correct
buckle (the buckle closest to the
direction the tongue is coming
from). To lengthen the belt, turn the
tongue at a right angle to the belt
and pull across your lap until it
reaches the buckle. To tighten the
belt, pull the loose end of the belt
through the tongue until it fits
snugly across the hips.
Shorten and fasten the belt when
not in use.
Safety belt warning light and indicator chime
The seat belt warning light illuminates in the instrument cluster and a
chime sounds to remind the occupants to fasten their safety belts.
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Conditions of operation
If... Then...
The driver’s safety belt is not
buckled before the ignition
switch is turned to the ON
position...
The safety belt warning light
illuminates and the warning chime
sounds 4-8 seconds.
The driver’s safety belt is
buckled while the indicator
light is illuminated and the
warning chime is sounding...
The safety belt warning light and
warning chime turn off.
The driver’s safety belt is
buckled before the ignition
switch is turned to the ON
position...
The indicator chime will remain off
and the safety belt warning lamp will
illuminate for 4-8 seconds.
BeltMinder
The BeltMinder feature is a supplemental warning to the safety belt
warning function. This feature provides additional reminders to the
driver that the driver’s safety belt is unbuckled by intermittently
sounding a chime and illuminating the safety belt warning lamp in the
instrument cluster.
If... Then...
The driver’s safety belt is not
buckled approximately 5
seconds after the safety belt
warning light has turned off...
The BeltMinder feature is activated -
the safety belt warning light
illuminates and the warning chime
sounds for 6 seconds every 30
seconds, repeating for approximately
5 minutes or until safety belt is
buckled.
The driver’s safety belt is
buckled while the safety belt
indicator light is illuminated
and the safety belt warning
chime is sounding...
The BeltMinder feature will not
activate.
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If... Then...
The driver’s safety belt is
buckled before the ignition
switch is turned to the ON
position...
The BeltMinder feature will not
activate.
The purpose of the BeltMinder is to remind occasional wearers to wear
safety belts all of the time.
The following are reasons most often given for not wearing safety belts:
(All statistics based on U.S. data)
Reasons given... Consider...
“Crashes are rare events” 36 700 crashes occur every day.
The more we drive, the more we are
exposed to “rare” events, even for
good drivers. 1 in 4 of us will be
seriously injured in a crash during
our lifetime.
“I’m not going far” 3of4fatal crashes occur within 25
miles of home.
“Belts are uncomfortable” We design our safety belts to enhance
comfort. If you are uncomfortable -
try different positions for the safety
belt upper anchorage and seatback
which should be as upright as
possible; this can improve comfort.
“I was in a hurry” Prime time for an accident.
BeltMinder reminds us to take a few
seconds to buckle up.
“Seat belts don’t work” Safety belts, when used properly,
reduce risk of death to front seat
occupants by 45% in cars, and by
60% in light trucks.
“Traffic is light” Nearly 1 of 2 deaths occur in
single-vehicle crashes, many when
no other vehicles are around.
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Reasons given... Consider...
“Belts wrinkle my clothes” Possibly, but a serious crash can do
much more than wrinkle your clothes,
particularly if you are unbelted.
“The people I’m with don’t
wear belts”
Set the example, teen deaths occur 4
times more often in vehicles with
TWO or MORE people. Children and
younger brothers/sisters imitate
behavior they see.
“I have an air bag” Air bags offer greater protection when
used with safety belts. Frontal airbags
are not designed to inflate in rear and
side crashes or rollovers.
“I’d rather be thrown clear” Not a good idea. People who are
ejected are 40 times more likely
to DIE. Safety belts help prevent
ejection, WE CAN’T “PICK OUR
CRASH”.
Do not sit on top of a buckled safety belt to avoid the Belt
Minder chime. Sitting on the safety belt will increase the risk of
injury in an accident. To disable (one-time) or deactivate the Belt
Minder feature please follow the directions stated below.
One time disable
Any time the safety belt is buckled and then unbuckled during an
ignition ON cycle, BeltMinder will be disabled for that ignition cycle only.
Deactivating/activating the BeltMinder feature
Read steps1-9thoroughly before proceeding with the
deactivation/activation programming procedure.
The BeltMinder feature can be deactivated/activated by performing the
following procedure:
Before following the procedure, make sure that:
• the parking brake is set
• the gearshift is in P (Park) (automatic transmission)
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• the ignition switch is in the OFF position
• all vehicle doors are closed
• the driver’s safety belt is unbuckled
• the parklamps/headlamps are in OFF position (If vehicle is equipped
with Autolamps, this will not affect the procedure.)
To reduce the risk of injury, do not deactivate/activate the Belt
Minder feature while driving the vehicle.
1. Turn the ignition switch to the RUN (or ON) position. (DO NOT
START THE ENGINE)
2. Wait at least one minute after the safety belt warning light turns off.
• Steps 3–5 must be completed within 60 seconds or the procedure will
have to be repeated.
3. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled. This can be done before or during BeltMinder
warning activation.
4. Turn on the parklamps/headlamps, turn off the parklamps/headlamps.
5. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled.
• After step 5 the safety belt warning light will be turned on for three
seconds.
6. Within seven seconds of the safety belt warning light turning off,
buckle then unbuckle the safety belt.
• This will disable BeltMinder if it is currently enabled, or enable
BeltMinder if it is currently disabled.
7. Confirmation of disabling BeltMinder is provided by flashing the safety
belt warning light four times per second for three seconds.
8. Confirmation of enabling BeltMinder is provided by flashing the safety
belt warning light four times per second for three seconds, followed by
three seconds with the safety belt warning light off, then followed by
flashing the safety belt warning light four times per second for three
seconds again.
9. After receiving confirmation, the deactivation/activation procedure is
complete.
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Safety belt extension assembly
If the safety belt is too short when fully extended, there is a 20 cm
(8 inch) safety belt extension assembly that can be added (part number
611C22). This assembly can be obtained from your dealer at no cost.
Use only extensions manufactured by the same supplier as the safety
belt. Manufacturer identification is located at the end of the webbing on
the label. Also, use the safety belt extension only if the safety belt is too
short for you when fully extended. Do not use extensions to change the
fit of the shoulder belt across the torso.
Safety belt maintenance
Inspect the safety belt systems periodically to make sure they work
properly and are not damaged. Inspect the safety belts to make sure
there are no nicks, tears or cuts. Replace if necessary. All safety belt
assemblies, including retractors, buckles, front seat belt buckle
assemblies, buckle support assemblies (slide bar-if equipped), shoulder
belt height adjusters (if equipped), shoulder belt guide on seatback (if
equipped), child safety seat tether bracket assemblies (if equipped),
LATCH child seat tether anchors and lower anchors (if equipped), and
attaching hardware, should be inspected after a collision. Ford Motor
Company recommends that all safety belt assemblies used in vehicles
involved in a collision be replaced. However, if the collision was minor
and a qualified technician finds that the belts do not show damage and
continue to operate properly, they do not need to be replaced. Safety
belt assemblies not in use during a collision should also be inspected and
replaced if either damage or improper operation is noted.
Failure to inspect and if necessary replace the safety belt
assembly under the above conditions could result in severe
personal injuries in the event of a collision.
Refer to Cleaning and maintaining the safety belts in the Cleaning
chapter.
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AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Your vehicle is equipped with a crash sensing and diagnostic module
which records information about the air bag and sensor systems. In the
event of a collision this module may save information related to the
collision including information about the air bag system and impact
severity. This information will assist Ford Motor Company in the
servicing vehicle and helping to better understand real world collisions
and further improve the safety of future vehicles.
Important supplemental restraint system (SRS) precautions
The supplemental restraint system
is designed to work with the safety
belt to help protect the driver and
right front passenger from certain
upper body injuries.
Air bags DO NOT inflate slowly or
gently and the risk of injury from a
deploying air bag is greatest close to
the trim covering the air bag
module.
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132
All occupants of the vehicle, including the driver, should always
properly wear their safety belts, even when an air bag (SRS) is
provided.
Always transport children 12 years old and under in the back
seat and always properly use appropriate child restraints.
National Highway Traffic Safety Administration (NHTSA)
recommends a minimum distance of at least 25 cm (10 inches)
between an occupant’s chest and the driver air bag module.
Never place your arm over the air bag module as a deploying air
bag can result in serious arm fractures or other injuries.
Steps you can take to properly position yourself away from the air bag:
• Move your seat to the rear as far as you can while still reaching the
pedals comfortably.
• Recline the seat slightly (one or two degrees) from the upright
position.
Do not put anything on or over the air bag module. Placing
objects on or over the air bag inflation area may cause those
objects to be propelled by the air bag into your face and torso causing
serious injury.
Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and tow hooks may affect the
performance of the air bag sensors increasing the risk of injury. Do not
modify the front end of the vehicle.
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Additional equipment may affect the performance of the air bag
sensors increasing the risk of injury. Please refer to the Body
Builders Layout Book for instructions about the appropriate installation
of additional equipment.
Children and air bags
For additional important safety
information, read all information on
safety restraints in this guide.
Children must always be properly
restrained. Accident statistics
suggest that children are safer when
properly restrained in the rear
seating positions than in the front
seating position. Failure to follow
these instructions may increase the
risk of injury in a collision.
Air bags can kill or injure a
child in a child seat.
NEVER place a rear-facing child
seat in front of an active air bag. If
you must use a forward-facing
child seat in the front seat, move
the seat all the way back.
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How does the air bag supplemental restraint system work?
The air bag SRS is designed to
activate when the vehicle sustains
longitudinal deceleration sufficient
to cause the sensors to close an
electrical circuit that initiates air
bag inflation.
The fact that the air bags did not
inflate in a collision does not mean
that something is wrong with the
system. Rather, it means the forces
were not of the type sufficient to
cause activation. Air bags are designed to inflate in frontal and
near-frontal collisions, not rollover, side-impact, or rear-impacts unless
the collision causes sufficient longitudinal deceleration.
The air bags inflate and deflate
rapidly upon activation. After air bag
deployment, it is normal to notice a
smoke-like, powdery residue or
smell the burnt propellant. This may
consist of cornstarch, talcum
powder (to lubricate the bag) or
sodium compounds (e.g., baking
soda) that result from the
combustion process that inflates the
air bag. Small amounts of sodium
hydroxide may be present which
may irritate the skin and eyes, but
none of the residue is toxic.
While the system is designed to help
reduce serious injuries, contact with
a deploying air bag may also cause abrasions, swelling or temporary
hearing loss. Because air bags must inflate rapidly and with considerable
force, there is the risk of death or serious injuries such as fractures,
facial and eye injuries or internal injuries, particularly to occupants who
are not properly restrained or are otherwise out of position at the time
of air bag deployment. Thus, it is extremely important that occupants be
properly restrained as far away from the air bag module as possible while
maintaining vehicle control.
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The SRS consists of:
• driver and passenger air bag modules (which include the inflators and
air bags)
• one or more impact and safing sensors
• a readiness light and tone
• a diagnostic module
• and the electrical wiring which connects the components
The diagnostic module monitors its own internal circuits and the
supplemental air bag electrical system warning (including the impact
sensors), the system wiring, the air bag system readiness light, the air
bag back up power and the air bag ignitors.
Several air bag system components get hot after inflation. Do not
touch them after inflation.
If the air bag has deployed, the air bag will not function
again and must be replaced immediately. If the air bag is not
replaced, the unrepaired area will increase the risk of injury in a
collision.
Determining if the system is operational
The SRS uses a readiness light in the instrument cluster or a tone to
indicate the condition of the system. Refer to Air bag readiness section
in the Instrument cluster chapter. Routine maintenance of the air bag is
not required.
A difficulty with the system is indicated by one or more of the following:
• The readiness light will either
flash or stay lit.
• The readiness light will not
illuminate immediately after ignition is turned on.
• A series of five beeps will be heard. The tone pattern will repeat
periodically until the problem and/or light are repaired.
If any of these things happen, even intermittently, have the SRS serviced
at your dealership or by a qualified technician immediately. Unless
serviced, the system may not function properly in the event of a
collision.
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136
Disposal of air bags and air bag equipped vehicles (including
pretensioners)
For disposal of air bags or air bag equipped vehicles, see your local
dealership or qualified technician. Air bags MUST BE disposed of by
qualified personnel.
SAFETY RESTRAINTS FOR CHILDREN
See the following sections for directions on how to properly use safety
restraints for children. Also see Air bag supplemental restraint system
(SRS) in this chapter for special instructions about using air bags.
Important child restraint precautions
You are required by law to use safety restraints for children in the U.S.
and Canada. If small children ride in your vehicle (generally children who
are four years old or younger and who weigh 18 kg [40 lbs] or less), you
must put them in safety seats made especially for children. Check your
local and state or provincial laws for specific requirements regarding the
safety of children in your vehicle.
Never let a passenger hold a child on his or her lap while the
vehicle is moving. The passenger cannot protect the child from
injury in a collision.
Always follow the instructions and warnings that come with any infant or
child restraint you might use.
When possible, always place children under age 12 in the rear seat of
your vehicle. Accident statistics suggest that children are safer when
properly restrained in the rear seating positions than in the front seating
position.
Install forward-facing convertible safety seats only in vehicle seating
positions equipped with lap-shoulder belts. Forward facing convertible
safety seats can be used in the center of the three-passenger second row
bench seat only if a top tether strap is used. Ford recommends placing
forward-facing safety seats in the second row and using safety seats with
top tether straps for added protection. For more information on top
tether straps, see Attaching safety seats with tether straps in this
section.
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Any booster seat that places the vehicle’s lap belt or shoulder belt
around a shield above and ahead of the child’s hips should not be used in
this vehicle.
Do not use a forward–facing safety seat or an infant seat in the
last row of a 12– or 15–passenger Club Wagon.
Children and safety belts
If the child is the proper size, restrain the child in a safety seat.
Children who are too large for child safety seats (as specified by your
child safety seat manufacturer) should always wear safety belts.
Follow all the important safety restraint and air bag precautions that
apply to adult passengers in your vehicle.
If the shoulder belt portion of a combination lap and shoulder belt can
be positioned so it does not cross or rest in front of the child’s face or
neck, the child should wear the lap and shoulder belt. Moving the child
closer to the center of the vehicle may help provide a good shoulder belt
fit.
Do not leave children, unreliable adults, or pets unattended in
your vehicle.
To improve the fit of lap and shoulder belts on children who have
outgrown child safety seats, Ford recommends use of a belt-positioning
booster seat that is labelled as conforming to all applicable Federal motor
vehicle safety standards. Belt-positioning booster seats raise the child
and provide a shorter, firmer seating cushion that encourages safer
seating posture and better fit of lap and shoulder belts on the child.
A belt-positioning booster seat should be used if the shoulder belt rests
in front of the child’s face or neck, or if the lap belt does not fit snugly
on both thighs, or if the thighs are too short to let the child sit all the
way back on the seat cushion when the lower legs hang over the edge of
the seat cushion. You may wish to discuss the special needs of your child
with your pediatrician.
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SAFETY SEATS FOR CHILDREN
Child and infant or child safety seats
Use a safety seat that is recommended for the size and weight of the
child. Carefully follow all of the manufacturer’s instructions with the
safety seat you put in your vehicle. If you do not install and use the
safety seat properly, the child may be injured in a sudden stop or
collision.
When installing a child safety seat:
• Review and follow the information
presented in the Air Bag
Supplemental Restraint System
section in this chapter.
• Use the correct safety belt buckle
for that seating position (the
buckle closest to the direction the
tongue is coming from).
• Insert the belt tongue into the
proper buckle until you hear a
snap and feel it latch. Make sure
the tongue is securely fastened in
the buckle.
• For the front passenger seat,
keep the buckle release button
pointing up and away from the
safety seat, with the tongue
between the child seat and the release button, to prevent accidental
unbuckling.
• For the front passenger seat, place seat back in upright position.
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• Put the safety belt in the automatic locking mode. Refer to Automatic
locking mode (passenger side front and outboard rear seating
positions) (if equipped).
Ford recommends the use of a child safety seat having a top tether
strap. Install the child safety seat in a seating position which is capable
of providing a tether anchorage. For more information on top tether
straps, refer to Attaching safety seats with tether straps.
Carefully follow all of the manufacturer’s instructions included
with the safety seat you put in your vehicle. If you do not install
and use the safety seat properly, the child may be injured in a sudden
stop or collision.
Installing child safety seats in combination lap and shoulder belt
seating positions
1. Position the child safety seat in a
seat with a combination lap and
shoulder belt.
An air bag can kill or injure a child in a child seat. If you must
use a forward-facing child seat in the front seat, move seat all
the way back.
Children 12 and under should be properly restrained in the rear
seat whenever possible.
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140
2. Pull down on the shoulder belt
and then grasp the shoulder belt
and lap belt together.
3. While holding the shoulder and
lap belt portions together, route the
tongue through the child seat
according to the child seat
manufacturer’s instructions. Be sure
the belt webbing is not twisted.
4. Insert the belt tongue into the
proper buckle (the buckle closest to
the direction the tongue is coming
from) for that seating position until
you hear a snap and feel the latch
engage. Make sure the tongue is
latched securely by pulling on it.
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141
5. To put the retractor in the
automatic locking mode, grasp the
shoulder portion of the belt and pull
downward until all of the belt is
extracted.
6. Allow the belt to retract. The belt will click as it retracts to indicate it
is in the automatic locking mode.
7. Pull the lap belt portion across
the child seat toward the buckle and
pull up on the shoulder belt while
pushing down with your knee on the
child seat.
8. Allow the safety belt to retract to
remove any slack in the belt.
9. Before placing the child in the
seat, forcibly tilt the seat forward
and back to make sure the seat is
securely held in place. To check
this, grab the seat at the belt path
and attempt to move it side to side
and forward and back. There should
be no more than one inch of
movement for proper installation.
10. Try to pull the belt out of the retractor to make sure the retractor is
in the automatic locking mode (you should not be able to pull more belt
out). If the retractor is not locked, unbuckle the belt and repeat steps
two through nine.
Check to make sure the child seat is properly secured before each use.
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Attaching safety seats with tether straps
Children should be placed in the rear in an appropriate child
safety seat that is properly secured to the vehicle.
When using forward-facing child safety seats in vehicles with
only two seating positions so the forward-facing child safety seat
cannot be placed in the rear of the vehicle, move the passenger seat as
far back from the instrument panel as possible.
Rear-facing child seats or infant carriers should never be placed
in the front seats.
Front passenger seating position
The tether can be attached directly to the rear of the front seat.
1. Position the child safety seat on
the front right-hand passenger seat.
2. Adjust the front right-hand
passenger seat full forward.
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3. Route the child safety seat tether
strap over the back of the front
right-hand passenger seat as shown.
4. Clip the tether strap hook to the
seat pedestal to the location shown.
5. Adjust the front right hand
passenger seat to the full rearward
position.
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6. Refer to the instructions in this section under Installing child safety
seats in combination lap and shoulder belt seating positions to
secure the child safety seat.
7. Tighten the child safety seat
tether strap according to the
manufacturer’s instructions.
Second row bucket seats (Chateau Quads)
The tether strap can be attached
directly to the tether bracket under
the back edge of the seat cushion.
1. Position the child safety seat on
the second row left hand or right
hand bucket seat.
2. Route the child safety tether
strap over the back of the left hand
or right hand second row bucket
seat.
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145
3. Clip the tether strap hook to the
seat pedestal at the location shown.
4. Refer to the instructions in this section under Installing child safety
seats in combination lap and shoulder belt seating positions to
secure the child safety seat.
5. Tighten the child safety seat tether strap according to the
manufacturer’s instructions.
Second, Third and Fourth row three passenger bench seats
The tether strap can be attached
directly to the tether bracket
provided under the back edge of the
seat cushion.
1. For second row 3–Passenger bench seat, place the child safety seat on
the left hand outboard position, the center position, or the right hand
outboard position as desired.
For third row or fourth row 3–Passenger bench seat, place the child
safety seat on the center position.
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146
2. Route the child safety tether
strap over the back of 3–Passenger
bench seat.
3. Clip the tether strap hook to the
tether bracket mounted under rear
rail of seat cushion frame.
4. Refer to the instructions in this section under installing child safety
seats in combination lap and shoulder belt seating positions to
secure the child safety seat.
5. Tighten the child safety seat tether strap according to the
manufacturer’s instructions.
For additional important safety information on the proper use of seat
belts, child seats and infant seats, please read the entire Seating and
Safety Restraints chapter in this Owner’s Guide.
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147
STARTING
Positions of the ignition
1. ACCESSORY, allows the electrical
accessories such as the radio to
operate while the engine is not
running.
2. LOCK, locks the steering wheel,
automatic transmission gearshift
lever and allows key removal.
3. OFF, shuts off the engine and all
accessories without locking the
steering wheel.
4. ON, all electrical circuits operational. Warning lights illuminated. Key
position when driving.
5. START, cranks the engine. Release the key as soon as the engine
starts.
Preparing to start your vehicle
Engine starting is controlled by the powertrain control system. This
system meets all Canadian Interference-Causing Equipment standard
requirements regulating the impulse electrical field strength of radio
noise.
When starting a fuel-injected engine, avoid pressing the accelerator
before or during starting. Only use the accelerator when you have
difficulty starting the engine. For more information on starting the
vehicle, refer to Starting the engine in this chapter.
Extended idling at high engine speeds can produce very high
temperatures in the engine and exhaust system, creating the risk
of fire or other damage.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
3
1
2
5
4
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148
Do not start your vehicle in a closed garage or in other enclosed
areas. Exhaust fumes can be toxic. Always open the garage door
before you start the engine. See Guarding against exhaust fumes in
this chapter for more instructions.
If you smell exhaust fumes inside your vehicle, have your dealer
inspect your vehicle immediately. Do not drive if you smell
exhaust fumes.
Important safety precautions
A computer system controls the engine’s idle revolutions per minute
(RPM). When the engine starts, the idle RPM runs faster to warm the
engine. If the engine idle speed does not slow down automatically, have
the vehicle checked. Do not allow the vehicle to idle for more than
10 minutes at the higher engine RPM.
Before starting the vehicle:
1. Make sure all vehicle occupants have buckled their safety belts. For
more information on safety belts and their proper usage, refer to the
Seating and safety restraints chapter.
2. Make sure the headlamps and vehicle accessories are off.
3. Make sure the parking brake is
set.
4. Make sure the gearshift is in P
(Park).
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149
5. Turn the key to 4 (ON) without
turning the key to 5 (START).
If there is difficulty in turning the
key, firmly rotate the steering wheel
left and right until the key turns
freely. This condition may occur
when:
• front wheels are turned
• front wheel is against the curb
• steering wheel is turned when getting in or out of the vehicle
Make sure the corresponding lights illuminate or illuminate briefly. If a
light fails to illuminate, have the vehicle serviced.
• If the driver’s safety belt is fastened, the
light may not illuminate.
Starting the engine
Note: Whenever you start your vehicle, release the key as soon as the
engine starts. Excessive cranking could damage the starter.
1. Turn the key to 5 (START)
without pressing the accelerator
pedal and release as soon as the
engine starts. The key will return to
4 (ON).
2. If the temperature is above
–12° C (10° F) and the engine does
not start within five seconds on the
first try, turn the key to OFF, wait
10 seconds and try again.
1
2
3
4
5
3
2
1
5
4
Driving
150
3. If the temperature is below -12° C (10° F) and the engine does not
start in 15 seconds on the first try, turn the key OFF and wait
10 seconds and try again. If the engine does not start in two attempts,
press the accelerator pedal all the way to floor and hold. Turn the key to
START position.
4. When the engine starts, release the key, then release the accelerator
pedal gradually as the engine speeds up.
5. After idling for a few seconds, apply the brake and release the parking
brake.
Using the engine block heater (if equipped)
An engine block heater warms the engine coolant, which improves
starting, warms up the engine faster and allows the heater-defroster
system to respond quickly. Use of an engine block heater is strongly
recommended if you live in a region where temperatures reach -23° C
(-10° F) or below.
For best results, plug the heater in at least three hours before starting
the vehicle. Using the heater for longer than three hours will not harm
the engine, so the heater can be plugged in the night before starting the
vehicle.
To prevent electrical shock, do not use your heater with
ungrounded electrical systems or two-pronged (cheater)
adapters.
Guarding against exhaust fumes
Although odorless and colorless, carbon monoxide is present in exhaust
fumes. Take precautions to avoid its dangerous effects.
If you ever smell exhaust fumes of any kind inside your vehicle,
have your dealer inspect and fix your vehicle immediately. Do
not drive if you smell exhaust fumes. These fumes are harmful and
could kill you.
Have the exhaust and body ventilation systems checked whenever:
• the vehicle is raised for service
• the sound of the exhaust system changes
• the vehicle has been damaged in a collision
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151
WARNING: Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
Important ventilating information
If the engine is idling while the vehicle is stopped in an open area for
long periods of time, open the windows at least 2.5 cm (one inch).
Adjust the heating or air conditioning (if equipped) to bring in fresh air.
Improve vehicle ventilation by keeping all air inlet vents clear of snow,
leaves and other debris.
BRAKES
Your service brakes are self-adjusting. Refer to the scheduled
maintenance guide for scheduled maintenance.
Occasional brake noise is normal and often does not indicate a
performance concern with the vehicle’s brake system. In normal
operation, automotive brake systems may emit occasional or intermittent
squeal or groan noises when the brakes are applied. Such noises are
usually heard during the first few brake applications in the morning;
however, they may be heard at any time while braking and can be
aggravated by environmental conditions such as cold, heat, moisture,
road dust, salt or mud. If a “metal-to-metal,” “continuous grinding” or
“continuous squeal” sound is present while braking, the brake linings
may be worn-out and should be inspected by a qualified service
technician.
Four-wheel anti-lock brake system (ABS)
This vehicle is equipped with an anti-lock braking system (ABS). A noise
from the hydraulic pump motor and pulsation in the pedal may be
observed during ABS braking events. Pedal pulsation coupled with noise
while braking under panic conditions or on loose gravel, bumps, wet or
snowy roads is normal and indicates proper functioning of the vehicle’s
anti-lock brake system. If the vehicle has continuous vibration or shudder
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152
in the steering wheel while braking, the vehicle should be inspected by a
qualified service technician.
The ABS operates by detecting the
onset of wheel lockup during brake
applications and compensates for
this tendency. The wheels are
prevented from locking even when
the brakes are firmly applied. The
accompanying illustration depicts
the advantage of an ABS equipped
vehicle (on bottom) to a non-ABS
equipped vehicle (on top) during hard braking with loss of front braking
traction.
Using ABS
• In an emergency or when maximum efficiency from the four-wheel
ABS is required, apply continuous force on the brake. The four wheel
ABS will be activated immediately, thus allowing you to retain full
steering control of your vehicle and, providing there is sufficient
space, will enable you to avoid obstacles and bring the vehicle to a
controlled stop.
• The anti-lock system does not decrease the time necessary to apply
the brakes or always reduce stopping distance. Always leave enough
room between your vehicle and the vehicle in front of you to stop.
• We recommend that you familiarize yourself with this braking
technique. However, avoid taking any unnecessary risks.
ABS warning lamp
ABS
The
ABS
warning lamp in the instrument cluster momentarily illuminates
when the ignition is turned to the ON position. If the light does not
illuminate momentarily at start up, remains on or continues to flash, the
ABS needs to be serviced.
With the ABS light on, the anti-lock
brake system is disabled and normal
braking is still effective unless the
brake warning light also remains
illuminated with parking brake
released. (If your brake warning lamp illuminates, have your vehicle
serviced immediately.)
!
BRAKE
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153
Parking brake
Apply the parking brake whenever
the vehicle is parked. Push pedal
downward to set the parking brake.
The BRAKE warning lamp in the
instrument cluster illuminates and
remains illuminated (when the
ignition is turned ON) until the
parking brake is released.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn off the ignition whenever you leave
your vehicle.
The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be used to stop
your vehicle in an emergency. Since the parking brake applies only the
rear brakes, the vehicle’s stopping distance will increase greatly and the
handling of your vehicle will be adversely affected.
Pull the release lever to release the
parking brake. Driving with the
parking brake on will cause the
brakes to wear out quickly and
reduce fuel economy.
!
BRAKE
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154
STEERING
Your vehicle is equipped with power steering. Power steering uses energy
from the engine to help steer the vehicle.
To prevent damage to the power steering pump:
• Never hold the steering wheel to the extreme right or the extreme left
for more than a few seconds when the engine is running.
• Do not operate the vehicle with a low power steering pump fluid level
(below the MIN mark on the reservoir).
If the power steering system breaks down (or if the engine is turned
off), you can steer the vehicle manually, but it takes more effort.
If the steering wanders or pulls, the condition could be caused by any of
the following:
• underinflated tire(s) on any wheel(s)
• uneven vehicle loading
• high crown in center of road
• high crosswinds
• wheels out of alignment
• loose or worn suspension components
TRACTION-LOK AXLE (IF EQUIPPED)
This axle provides added traction on slippery surfaces, particularly when
one wheel is on a poor traction surface. Under normal conditions, the
Traction-Lok axle functions like a standard rear axle.
Extended use of other than the manufacturer’s specified size tires on a
Traction-Lok rear axle could result in a permanent reduction in
effectiveness. This loss of effectiveness does not affect normal driving
and should not be noticeable to the driver.
To avoid injury, never run the engine with one wheel off the
ground, such as when changing a tire.
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155
PREPARING TO DRIVE YOUR VEHICLE
Utility vehicles have a significantly higher rollover rate than
other types of vehicles.
In a rollover crash, an unbelted person is significantly more likely
to die than a person wearing a seat belt.
Your vehicle has special design and equipment features to make it
capable of performing in a wide variety of circumstances. These special
design features, such as larger tires and increased ground clearance, give
the vehicle a higher center of gravity than a passenger car.
Vehicles with a higher center of gravity such as utility and
four-wheel drive vehicles handle differently than vehicles with a
lower center of gravity. Utility and four-wheel drive vehicles are not
designed for cornering at speeds as high as passenger cars any more
than low-slung sports cars are designed to perform satisfactorily under
off-road conditions. Avoid sharp turns, excessive speed and abrupt
maneuvers in these vehicles. Failure to drive cautiously could result in
an increased risk of vehicle rollover, personal injury and death.
Loaded vehicles, with a higher center of gravity, may handle
differently than unloaded vehicles. Extra precautions, such as
slower speeds and increased stopping distance, should be taken when
driving a heavily loaded vehicle.
Your vehicle has the capability to haul more cargo and people than most
passenger cars. Depending upon the type and placement of the load,
hauling people and cargo may raise the center of gravity of the vehicle.
Use extra caution while becoming familiar with your vehicle. Know the
capabilities and limitations of both you as a driver and your vehicle.
AUTOMATIC TRANSMISSION OPERATION
Brake-shift interlock
This vehicle is equipped with a brake-shift interlock feature that prevents
the gearshift lever from being moved from P (Park) when the ignition is
in the ON position unless brake pedal is depressed.
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156
If you cannot move the gearshift lever out of P (Park) with ignition in
the ON position and the brake pedal depressed:
1. Apply the parking brake, turn ignition key to LOCK, then remove the
key.
2. Insert the key and turn it to OFF. Apply the brake pedal and shift
to N (Neutral).
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer to Fuses and relays in the Roadside
emergencies chapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
If your vehicle gets stuck in mud or snow it may be rocked out by
shifting from forward and reverse gears, stopping between shifts, in a
steady pattern. Press lightly on the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a few minutes or damage
to the transmission and tires may occur or the engine may
overheat.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn off the ignition whenever you leave
your vehicle.
If the parking brake is fully released, but the brake warning lamp
remains illuminated, the brakes may not be working properly.
See your dealer or a qualified service technician.
Driving with a 4–speed automatic transmission
Understanding gearshift positions
To put your vehicle in gear, start the engine, depress the brake pedal,
then move gearshift lever out of P (Park).
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157
Hold the brake pedal down while you move the gearshift lever
from P (Park) to another position. If you do not hold the brake
pedal down, your vehicle may move unexpectedly and injure someone.
P (Park)
Always come to a complete stop
before shifting into P (Park). Make
sure the gearshift lever is securely
latched in P (Park). This position
locks the transmission and prevents
the rear wheels from turning.
Always set the parking brake fully and make sure the gearshift
lever is latched in P (Park). Turn off the ignition whenever you
leave your vehicle.
R (Reverse)
With the gearshift lever in R
(Reverse), the vehicle will move
backward. Always come to a
complete stop before shifting into
and out of R (Reverse).
N (Neutral)
With the gearshift lever in N
(Neutral), the vehicle can be started
and is free to roll. Hold the brake
pedal down while in this gear.
(Overdrive)
The normal driving position for the
best fuel economy. Transmission
operates in gears one through four.
(Overdrive) can be deactivated
by pressing the transmission control
switch (TCS) on the end of the
gearshift lever.
OVERDRIVE OFF
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158
The transmission control indicator
light (TCIL) (the word OFF) on the
end of the gearshift lever will
illuminate.
Drive – Not shown on the display. Activate by pressing the transmission
control switch (TCS) on the end of the gearshift lever with the gearshift
in the
position. The TCIL (the word OFF) will illuminate on the
gearshift lever. Transmission operates in gears one through three.
(Drive) provides more engine braking than (Overdrive) and is useful
when:
• driving with a heavy load.
• towing a trailer up or down steep hills.
• additional engine downhill braking is desired. If towing a trailer, refer
to Driving while you tow in the Trailer towing section.
To return to
(Overdrive) mode, press the transmission control switch
(TCS). The TCIL (the word OFF) will no longer be illuminated.
Each time the vehicle is started, the transmission will automatically
return to normal overdrive mode.
Every time the vehicle is shut off and restarted, you must press the
transmission control switch to cancel overdrive operation if driving in
overdrive is not desired.
2 (Second)
Use 2 (Second) to start-up on
slippery roads or to provide
additional engine braking on
downgrades.
1 (First)
Use 1 (Low) to provide maximum
engine braking on steep
downgrades. Upshifts can be made
by shifting to 2 (Second) or to
(Overdrive). Selecting 1 (Low) at
higher speeds causes the transmission to shift to a lower gear, and will
shift to 1 (Low) after vehicle decelerates to the proper speed.
OVERDRIVE
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159
Forced Downshifts
To gain acceleration in (Overdrive) or Drive (O/D OFF) when
passing another vehicle, push the accelerator to the floor. The
transmission will downshift to the appropriate gear: third, second or first
gear.
Shift strategy (4R100 automatic transmission)
To account for customer driving habits and conditions, your 4R100
automatic transmission electronically controls the shift quality by using
an adaptive learning strategy. The adaptive learning strategy is
maintained by power from the battery. When the battery is disconnected
or a new battery is installed, the transmission must relearn its adaptive
strategy. Optimal shifting will resume within a few hundred kilometers
(miles) of operation.
If the shift quality does not improve within a few hundred
kilometers (miles) of operation, or if the downshifts and other
throttle conditions do not function normally, see your dealer or a
qualified service technician as soon as possible.
DRIVING THROUGH WATER
Do not drive quickly through standing water, especially if the depth is
unknown. Traction or brake capability may be limited and if the ignition
system gets wet, your engine may stall. Water may also enter your
engine’s air intake and severely damage your engine.
If driving through deep or standing water is unavoidable, proceed very
slowly. Never drive through water that is higher than the bottom of the
hubs (for trucks) or the bottom of the wheel rims (for cars).
Once through the water, always try the brakes. Wet brakes do not stop
the vehicle as effectively as dry brakes. Drying can be improved by
moving your vehicle slowly while applying light pressure on the brake
pedal.
Driving through deep water where the transmission vent tube is
submerged may allow water into the transmission and cause
internal transmission damage.
VEHICLE LOADING
Before loading a vehicle, familiarize yourself with the following terms:
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160
• Base Curb Weight: Weight of the vehicle including any standard
equipment, fluids, lubricants, etc. It does not include occupants or
aftermarket equipment.
• Payload: Combined maximum allowable weight of cargo, occupants
and optional equipment. The payload equals the gross vehicle weight
rating minus base curb weight.
• GVW (Gross Vehicle Weight): Base curb weight plus payload
weight. The GVW is not a limit or a specification.
• GVWR (Gross Vehicle Weight Rating): Maximum permissable total
weight of the base vehicle, occupants, optional equipment and cargo.
The GVWR is specific to each vehicle and is listed on the Safety
Certification Label on the driver’s door pillar.
• GAWR (Gross Axle Weight Rating): Carrying capacity for each axle
system. The GAWR is specific to each vehicle and is listed on the
Safety Certification Label on the driver’s door pillar.
• GCW (Gross Combined Weight): The combined weight of the
towing vehicle (including occupants and cargo) and the loaded trailer.
• GCWR (Gross Combined Weight Rating): Maximum permissable
combined weight of towing vehicle (including occupants and cargo)
and the loaded trailer
• Maximum Trailer Weight Rating: Maximum weight of a trailer the
vehicle is permitted to tow. The maximum trailer weight rating is
determined by subtracting the vehicle curb weight for each
engine/transmission combination, any required option weight for trailer
towing and the weight of the driver from the GCWR for the towing
vehicle.
• Maximum Trailer Weight: Maximum weight of a trailer the loaded
vehicle (including occupants and cargo) is permitted to tow. It is
determined by subtracting the weight of the loaded trailer towing
vehicle from the GCWR for the towing vehicle.
• Trailer Weight Range: Specified weight range that the trailer must
fall within that ranges from zero to the maximum trailer weight rating.
Remember to figure in the tongue load of your loaded trailer when
figuring the total weight.
Do not exceed the GVWR or the GAWR specified on the
certification label.
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161
Do not use replacement tires with lower load carrying capacities than the
originals because they may lower the vehicle’s GVWR and GAWR
limitations. Replacement tires with a higher limit than the originals do
not increase the GVWR and GAWR limitations.
The Safety Certification Label, found on the driver’s door pillar, lists
several important vehicle weight rating limitations. Before adding any
additional equipment, refer to these limitations. If you are adding weight
to the front of your vehicle, (potentially including weight added to the
cab), the weight added should not exceed the front axle reserve capacity
(FARC). Additional frontal weight may be added to the front axle reserve
capacity provided you limit your payload in other ways (i.e. restrict the
number of occupants or amount of cargo carried).
Always ensure that the weight of occupants, cargo and equipment being
carried is within the weight limitations that have been established for
your vehicle including both gross vehicle weight and front and rear gross
axle weight rating limits. Under no circumstance should these limitations
be exceeded.
Exceeding any vehicle weight rating limitation could result in
serious damage to the vehicle and/or personal injury.
Special loading instructions for owners of pickup trucks and
utility-type vehicles
For important information regarding safe operation of this type
of vehicle, see the Preparing to drive your vehicle section in
this chapter.
Loaded vehicles, with a higher center of gravity, may handle
differently than unloaded vehicles. Extra precautions, such as
slower speeds and increased stopping distance, should be taken when
driving a heavily loaded vehicle.
Your vehicle has the capability to haul more cargo and people than most
passenger cars. Depending upon the type and placement of the load,
hauling cargo and people may raise the center of gravity of the vehicle.
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162
Calculating the load your vehicle can carry/tow
1. Use the appropriate maximum gross combined weight rating (GCWR)
chart to find the maximum GCWR for your type engine and rear axle
ratio.
2. Weigh your vehicle as you customarily operate the vehicle without
cargo. To obtain correct weights, try taking your vehicle to a shipping
company or an inspection station for trucks.
3. Subtract your loaded vehicle weight from the maximum GCWR on the
following charts. This is the maximum trailer weight your vehicle can tow
and must fall below the maximum shown under maximum trailer weight
on the chart.
TRAILER TOWING
Refer to 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplement for diesel engine towing information.
Your vehicle may tow a class I, II or III trailer provided the maximum
trailer weight is less than or equal to the maximum trailer weight listed
for your engine and rear axle ratio on the following charts.
GCWR (Gross Combined Weight Rating)/Trailer Weights
Engine
Rear
axle
ratio
Maximum
GCWR - kg
(lbs.)
Trailer weight
range - kg
(lbs.)
(0-Maximum)
Maximum
frontal area of
trailer - m
2
(ft
2
)
Regular Van E-150
4.2L 3.55
4 536
(10 000)
2 313 (5 100) 5.52 (60)
4.6L 3.55
5 216
(11 500)
2 993 (6 600) 5.52 (60)
5.4L 3.55
5 443
(12 000)
3 130 (6 900) 5.52 (60)
Regular Van E-250
4.2L 3.73
4 763
(10 500)
2 359 (5 200) 5.52 (60)
5.4L 3.73
5 897
(13 000)
3 402 (7 500) 5.52 (60)
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163
GCWR (Gross Combined Weight Rating)/Trailer Weights
Engine
Rear
axle
ratio
Maximum
GCWR - kg
(lbs.)
Trailer weight
range - kg
(lbs.)
(0-Maximum)
Maximum
frontal area of
trailer - m
2
(ft
2
)
Regular Van E-250 HD (3 901 kg [8 600 lb.]-3 924 kg [8 650 lb.]
GVW)
4.2L 4.09
4 990
(11 000)
2 586 (5 700) 5.52 (60)
5.4L 3.73
5 897
(13 000)
3 402 (7 500) 5.52 (60)
Super Van E-250
4.2L 3.73
4 763
(10 500)
2 313 (5 100) 5.52 (60)
5.4L 3.73
5 897
(13 000)
3 357 (7 400) 5.52 (60)
Super Van E-250 HD (3 901 kg [8 600 lb.]-3 924 kg [8 650 lb.]
GVW)
4.2L 4.09
4 990
(11 000)
2 540 (5 600) 5.52 (60)
5.4L 3.73
5 897
(13 000)
3 356 (7 400) 5.52 (60)
Regular Van E-350
5.4L 3.55
5 443
(12 000)
2 948 (6 500) 5.52 (60)
5.4L 4.10
5 897
(13 000)
3 402 (7 500) 5.52 (60)
6.8L 3.73
6 804
(15 000)
4 218 (9 300) 5.52 (60)
6.8L 4.10
8 392
(18 500)
4 536 (10 000) 5.52 (60)
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164
GCWR (Gross Combined Weight Rating)/Trailer Weights
Engine
Rear
axle
ratio
Maximum
GCWR - kg
(lbs.)
Trailer weight
range - kg
(lbs.)
(0-Maximum)
Maximum
frontal area of
trailer - m
2
(ft
2
)
Super Van E-350
5.4L 3.55
5 443
(12 000)
2 858 (6 300) 5.52 (60)
5.4L 4.10
5 897
(13 000)
3 311 (7 300) 5.52 (60)
6.8L 3.73
6 804
(15 000)
4 173 (9 200) 5.52 (60)
6.8L 4.10
8 392
(18 500)
4 536 (10 000) 5.52 (60)
E-150 8 passenger Wagon
4.2L 3.55
4 536
(10 000)
2 132 (4 700) 5.52 (60)
4.6L 3.55
5 216
(11 500)
2 767 (6 100) 5.52 (60)
5.4L 3.55
5 443
(12 000)
2 948 (6 500) 5.52 (60)
E-350 7 passenger Wagon
5.4L 3.73
5 443
(12 000)
2 812 (6 200) 5.52 (60)
6.8L 3.73
6 804
(15 000)
3 992 (8 800) 5.52 (60)
6.8L 4.10
8 392
(18 500)
4 536 (10 000) 5.52 (60)
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165
GCWR (Gross Combined Weight Rating)/Trailer Weights
Engine
Rear
axle
ratio
Maximum
GCWR - kg
(lbs.)
Trailer weight
range - kg
(lbs.)
(0-Maximum)
Maximum
frontal area of
trailer - m
2
(ft
2
)
E-350 8 passenger Wagon
5.4L 3.73
5 443
(12 000)
2 858 (6 300) 5.52 (60)
6.8L 3.73
6 804
(15 000)
4 037 (8 900) 5.52 (60)
6.8L 4.10
8 392
(18 500)
4 536 (10 000) 5.52 (60)
E-350 12 passenger Wagon
5.4L 3.55
5 443
(12 000)
2 722 (6 000) 5.52 (60)
5.4L 4.10
5 897
(13 000)
3 175 (7 000) 5.52 (60)
5.4L 3.73
5 443
(12 000)
2 812 (6 200) 5.52 (60)
6.8L 3.73
6 804
(15 000)
4 037 (8 900) 5.52 (60)
6.8L 4.10
8 392
(18 500)
4 536 (10 000) 5.52 (60)
Super E-350 15 passenger Wagon
5.4L 3.55
5 443
(12 000)
2 586 (5 700) 5.52 (60)
5.4L 4.10
5 897
(13 000)
3 039 (6 700) 5.52 (60)
6.8L 3.73
6 804
(15 000)
3 901 (8 600) 5.52 (60)
6.8L 4.10
8 392
(18 500)
4 536 (10 000) 5.52 (60)
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166
GCWR (Gross Combined Weight Rating)/Trailer Weights
Engine
Rear
axle
ratio
Maximum
GCWR - kg
(lbs.)
Trailer weight
range - kg
(lbs.)
(0-Maximum)
Maximum
frontal area of
trailer - m
2
(ft
2
)
E-350 Cutaway (dual rear wheel)
5.4L 4.10
5 897
(13 000)
* 5.52 (60)
6.8L 4.10
8 392
(18 500)
* 5.52 (60)
E-450 Cutaway (dual rear wheel)
6.8L 4.63
9 072
(20 000)
* 5.52 (60)
E-250/350 Stripped Chassis (single rear wheel-124(wheelbase
for E-250 only)
4.2L 4.09
4 990
(11 000)
1 090 (2 400) 5.52 (60)
5.4L 4.10
5 897
(13 000)
1 542 (3 400) 5.52 (60)
E-350 Stripped Chassis (dual rear wheel)
5.4L 4.10
5 897
(13 000)
1 361 (3 000) 5.52 (60)
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167
GCWR (Gross Combined Weight Rating)/Trailer Weights
Engine
Rear
axle
ratio
Maximum
GCWR - kg
(lbs.)
Trailer weight
range - kg
(lbs.)
(0-Maximum)
Maximum
frontal area of
trailer - m
2
(ft
2
)
E-450 Stripped Chassis (dual rear wheel)
5.4L 4.10
5 897
(13 000)
1 361 (3 000) 5.52 (60)
6.8L 4.63
9 072
(20 000)
* 5.52 (60)
* Maximum trailer weight for all cutaway (E-350 and E-450) vehicles
must be calculated by subtracting the weight of the vehicle (including
incomplete vehicle weight, and payload which includes second unit
body weight, cargo, and passengers) from the GCW. Otherwise,
maximum trailer weight is 4 536 kg (10 000 lbs).
For high altitude operation reduce GCWR by 2% per 300 meters
(1 000 ft) elevation.
To determine the maximum trailer weight designed for your particular
vehicle as equipped, follow the section Calculating the load your
vehicle can tow/carry earlier in this chapter.
Your vehicle’s load capacity is designated by weight, not by volume, so
you cannot necessarily use all available space when loading a vehicle.
Distribute the load so that only 10 to 15% of the total is on the tongue.
Tie down the load so that it does not shift and change the weight on the
hitch.
Towing a trailer places an additional load on your vehicle’s engine,
transmission, axle, brakes, tires and suspension. Inspect these
components carefully after any towing operation.
Do not exceed the GVWR or the GAWR specified on the
certification label.
Towing trailers beyond the maximum recommended gross trailer
weight could result in engine damage, transmission/axle damage,
structural damage, loss of control, and personal injury.
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168
Preparing to tow
Use the proper equipment for towing a trailer, and make sure it is
properly attached to your vehicle. See your dealer or a reliable trailer
dealer if you require assistance.
Hitches
Do not use or install hitches that clamp onto the bumper or to the axle.
Underbody hitches are acceptable if installed properly.
Safety chains
Always connect the trailer’s safety chains to the frame or hook retainers
of the vehicle hitch. To connect the trailer’s safety chains, cross the
chains under the trailer tongue and allow slack for turning corners.
If you use a rental trailer, follow the instructions that the rental agency
gives to you.
Do not attach safety chains to the bumper.
Trailer brakes
Electric brakes and manual, automatic or surge-type trailer brakes are
safe if installed properly and adjusted to the manufacturer’s
specifications. The trailer brakes must meet local and Federal
regulations.
Do not connect a trailer’s hydraulic brake system directly to your
vehicle’s brake system. Your vehicle may not have enough
braking power and your chances of having a collision greatly increase.
The braking system of the tow vehicle is rated for operation at the
GVWR not GCWR.
Trailer lamps
Trailer lamps are required on most towed vehicles. Make sure your
trailer lamps conform to local and Federal regulations. See your dealer or
trailer rental agency for proper instructions and equipment for hooking
up trailer lamps.
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169
Using a step bumper (if equipped)
The rear bumper is equipped with an integral hitch and only requires a
ball with a 25.4 mm (one inch) shank diameter. The bumper has a
2 270 kg (5 000 lb.) trailer weight and 227 kg (500 lb.) tongue weight
capacity.
If it is necessary to relocate the trailer hitch ball position, a
frame-mounted trailer hitch must be installed.
Driving while you tow
When towing a trailer:
• Ensure that you turn off your speed control. The speed control may
shut off automatically when you are towing on long, steep grades.
• Consult your local motor vehicle speed regulations for towing a trailer.
• Use D (Drive) or a lower gear when towing up or down steep hills.
This will eliminate excessive downshifting and upshifting for optimum
fuel economy and transmission cooling.
• Anticipate stops and brake gradually.
When descending long, steep downhill grades, always use a lower gear to
provide engine braking to save wear on brakes. Use Drive (Overdrive
OFF) on moderately steep hills, Second (2) on steep hills, and First (1)
on very steep hills.
Servicing after towing
If you tow a trailer for long distances, your vehicle will require more
frequent service intervals. Refer to your scheduled maintenance guide for
more information.
Trailer towing tips
• Practice turning, stopping and backing up before starting on a trip to
get the feel of the vehicle trailer combination. When turning, make
wider turns so the trailer wheels will clear curbs and other obstacles.
• Allow more distance for stopping with a trailer attached.
• The trailer tongue weight should be 10–15% of the loaded trailer
weight.
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170
• If you will be towing a trailer frequently in hot weather, hilly
conditions, at GCW, or any combination of these factors, consider
refilling your rear axle with synthetic gear lube. Refer to the
Maintenance and specifications chapter for the lubricant
specification.
• After you have traveled 80 km (50 miles), thoroughly check your
hitch, electrical connections and trailer wheel lug nuts.
• When stopped in traffic for long periods of time in hot weather, place
the gearshift in P (Park) and increase idle speed. This aids engine
cooling and air conditioner efficiency.
• Vehicles with trailers should not be parked on a grade. If you must
park on a grade, place wheel chocks under the trailer’s wheels.
Launching or retrieving a boat
When backing down a ramp during boat launching or retrieval:
• do not allow the static water level to rise above the bottom edge of
the rear bumper and
• do not allow waves to break higher than 15 cm (6 inches) above the
bottom edge of the rear bumper.
Exceeding these limits may allow water to enter critical vehicle
components, adversely affecting driveability, emissions, reliability and
causing internal transmission damage.
Replace the rear axle lubricant any time the axle has been submerged in
water. Rear axle lubricant quantities are not to be checked or changed
unless a leak is suspected or repair required.
Disconnect the wiring to the trailer before backing the trailer into the
water. Reconnect the wiring to the trailer after the trailer is removed
from the water.
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171
RECREATIONAL TOWING (ALL WHEELS ON THE GROUND)
An example of recreational towing would be towing your vehicle on a
trip behind a motorhome. Follow these guidelines if you have the need
for recreational towing your vehicle with all four wheels on the ground.
These guidelines are designed to ensure that your transmission is not
damaged.
2WD vehicles (with automatic transmissions)
• Place the transmission in N (Neutral)
• Maximum speed is 56 km (35 mph)
• Maximum distance is 80 km (50 miles)
If a distance of 80 km (50 miles) or a speed of 56 km (35 mph) must be
exceeded, the drive shaft will have to be removed.
Ford recommends the driveshaft be removed/installed only by a qualified
technician. See your local dealer for driveshaft removal/installation.
Improper removal/installation of the driveshaft can cause
transmission fluid loss, damage to the driveshaft and internal
transmission components.
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172
GETTING ROADSIDE ASSISTANCE
To fully assist if you should have a vehicle concern, Ford Motor Company
offers a complimentary roadside assistance program. This program is
separate from the New Vehicle Limited Warranty. The service is available:
• 24–hours, seven days a week
• for the Basic warranty period (Canada) or New Vehicle Limited
Warranty period (U.S.) of three years or 60 000 km (36 000 miles),
whichever comes first on Ford and Mercury vehicles, and four years or
80 000 km (50 000 miles) on Lincoln vehicles
Roadside assistance will cover:
• changing a flat tire
• jump-starts
• lock-out assistance
• limited fuel delivery*
• towing of your disabled vehicle to the nearest Ford Motor Company
dealership, or your selling dealer if within 25 kms (15.5 miles) of the
nearest Ford Motor Company dealership (one tow per disablement).
Even non-warranty related tows, like accidents or getting stuck in the
mud or snow, are covered (some exclusions apply, such as impound
towing or repossession).
* Canadian customers refer to your Roadside Assistance supplement
for exact fuel amounts.
USING ROADSIDE ASSISTANCE
Complete the roadside assistance identification card and place it in your
wallet for quick reference. In the United States, this card is found in the
Owner Guide portfolio in the glove compartment in Ford vehicles and is
mailed to you if you own a Mercury or Lincoln. In Canada, the card is
found in the Roadside Assistance book in the glove compartment.
U.S. Ford or Mercury vehicle customers who require roadside assistance,
call 1–800–241–3673; Lincoln vehicle customers call 1–800–521–4140.
Canadian customers who require roadside assistance, call
1–800–665–2006.
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173
If you need to arrange roadside assistance for yourself, Ford Motor
Company will reimburse a reasonable amount. To obtain reimbursement
information, U.S. Ford or Mercury vehicles customers call
1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Canadian customers who need to obtain reimbursement information, call
1–800–665–2006.
ROADSIDE COVERAGE BEYOND BASIC WARRANTY
In the United States, you may purchase additional roadside assistance
coverage beyond this period through the Ford Auto Club by contacting
your Ford or Lincoln Mercury dealer.
Similarly in Canada, for uninterrupted Roadside Assistance coverage, you
may purchase extended coverage prior to your Basic Warranty’s Roadside
Assistance expiring. For more information and enrollment, contact
1–877–294–2582 or visit our website at www.ford.ca.
HAZARD FLASHER
Use only in an emergency to warn traffic of vehicle breakdown,
approaching danger, etc. The hazard flashers can be operated when the
ignition is off.
• The hazard lights control is
located on top of the steering
column.
• Depress hazard lights control to
activate all hazard flashers
simultaneously.
• Depress control again to turn the
flashers off.
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FUEL PUMP SHUT-OFF SWITCH
FUEL
RESET
The fuel pump shut-off switch is a device intended to stop the electric
fuel pump when your vehicle has been involved in a substantial jolt.
After a collision, if the engine cranks but does not start, the fuel pump
shut-off switch may have been activated.
The fuel pump shut-off switch is
located in the passenger’s foot well,
behind the kick panel, except for
commercial stripped chassis
vehicles.
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175
For commercial stripped chassis
vehicles, the fuel pump shut-off
switch is located on a bracket above
the brake pedal.
Use the following procedure to reset the fuel pump shut-off switch.
1. Turn the ignition to the OFF position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the ON position. Pause for a few seconds and
return the key to the OFF position.
5. Make a further check for leaks in the fuel system.
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FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note: Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
rating
Mini
fuses
Standard
fuses
Maxi
fuses
Cartridge
maxi
fuses
Fuse link
cartridge
2A Grey Grey — — —
3A Violet Violet — — —
4A Pink Pink — — —
5A Tan Tan — — —
7.5A Brown Brown — — —
10A Red Red — — —
15A Blue Blue — — —
20A Yellow Yellow Yellow Blue Blue
25A Natural Natural — — —
30A Green Green Green Pink Pink
40A — — Orange Green Green
50A — — Red Red Red
60A — — Blue — Yellow
70A — — Tan — Brown
80A — — Natural — Black
15
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Passenger compartment fuse panel
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
To remove a fuse use the fuse puller tool provided on the fuse panel
cover.
The fuses are coded as follows.
Fuse/ Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
1 20A 4WABS Module
2 15A Brake Warning Lamp, Instrument
Cluster, Warning Chime, 4WABS
Relay, Warning Indicators, Low
Vacuum Warning Switch (Diesel
Only)
123
4
5
7
68910
11
42
43
44
13
12 14
15 16 17
19
18
20
21 22 23
25
24
26 27 28 29
3130 32 33 34
35
37
36
38 39
40
41
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Fuse/ Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
3 15A Main Light Switch, RKE Module,
Radio, Instrument Illumination, E
Traveler VCP and video screens,
Overhead Console
4 15A Power Locks w/RKE, Illuminated
Entry, Warning Chime, Modified
Vehicle, Main Light Switch,
Courtesy Lamps
5 20A RKE Module, Power Lock
Switches, Memory Lock, Power
Locks with RKE
6 10A Brake Shift Interlock, Speed
Control, DRL Module
7 10A Multi-Function Switch, Turn
Signals
8 30A Radio Capacitor(s), Ignition Coil,
PCM Diode, PCM Power Relay,
Fuel Heater (Diesel Only), Glow
Plug Relay (Diesel Only)
9 30A Wiper Control Module, Windshield
Wiper Motor
10 20A Main Light Switch, Park Lamps,
License Lamp,(External Lamps)
Multi-Function Switch
(Flash-to-pass)
11 15A Brake Pressure Switch,
Multi-Function Switch (Hazards),
Brake Lamp Switch, Brake Lamps
12 15A Transmission Range (TR) Sensor,
Backup Lamps, Auxiliary Battery
Relay
13 15A Blend Door Actuator, A/C Heater,
Function Selector Switch
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Fuse/ Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
14 5A Instrument Cluster (Air Bag and
Charge Indicator)
15 5A Trailer Battery Charge Relay
16 30A Power Seats
17 — Not Used
18 — Not Used
19 10A Air Bag Diagnostic Monitor
20 5A Overdrive Cancel Switch
21 30A Power Windows*
22 15A Memory Power Radio, E Traveler
Radio, E Traveler Console
23 20A Cigar Lighter, Data Link
Connector (DLC)
24 — Not Used
25 10A Left Headlamp (Low Beam)
26 20A Rear Power Point
27 5A Radio
28 20A Power Plug
29 — Not Used
30 15A Headlamps (High Beam
Indicator), DRL10A
31 10A Right Headlamp (Low Beam),
DRL
32 5A Power Mirrors
33 20A E Traveler Power Point #2
34 10A Transmission Range (TR) Sensor
35 30A RKE Module
36 5A (Cluster, A/C, Illumination,
Radio), Steering Column
Assembly
37 20A Power Plug
38 10A Air Bag Diagnostic Monitor
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Fuse/ Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
39 20A E Traveler Power Point #1
40 30A Modified Vehicle
41 30A Modified Vehicle
42 — Not Used
43 20A C.B. Power Windows*
44 — Not Used
* Either Fuse 21 or Circuit breaker 43 will be present for power
windows.
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the power distribution box before
reconnecting the battery or refilling fluid reservoirs
If the battery has been disconnected and reconnected, refer to the
Battery section of the Maintenance and specifications chapter.
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181
The high-current fuses are coded as follows.
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
1 — Not Used
2 — Not Used
3 — Not Used
4 10A* PCM Keep Alive Memory,
Instrument Cluster, Voltmeter
5 10A* Right Trailer Turn Signal
6 10A* Left Trailer Turn Signal
7 — Not Used
8 60A** I/P Fuses 5, 11, 23, 38, 4, 10, 16,
22, 28, 32
9 30A** PCM Power Relay, Engine
Compartment Fuse 4
10 60A** Auxiliary Battery Relay, Engine
Compartment Fuses 14, 22
11 30A** IDM Relay (Diesel Only)
AB
3
2
1
46
57
15141312111098
2322212019181716
24 26
25 27
29
CD
GFE
KJH
28
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Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
12 60A** Engine Compartment Fuses 25,
27
13 50A** Blower Motor Relay (Blower
Motor)
14 30A** Trailer Running Lamps Relay,
Trailer Backup Lamps Relay
15 40A** Main Light Switch, Daytime
Running Lights (DRL)
16 50A** Auxiliary Blower Motor Relay
17 30A** Fuel Pump Relay
18 60A** I/P Fuses 40, 41,26, 33, 39
19 60A** 4WABS Module
20 20A** Electric Brake Controller
21 50A** Modified Vehicle Power
22 40A** Trailer Battery Charge Relay,
Modified Vehicles
23 60A** Ignition Switch, Fuse Panel
24 20A* Natural Gas Tank Valves (NGV
only)
25 20A* NGV Module (Natural Gas Only)
26 10A* A/C Clutch (4.2L Only)
27 15A* DRL Module, Horn Relay
28 — PCM Diode
29 — Not Used
A — Not Used
B — Stop Lamp Relay
C — Trailer Backup Lamps Relay
D — Trailer Running Lamps Relay
E — Trailer Battery Charge Relay
F — IDM Relay (Diesel Only), A/C
Clutch Relay (4.2L Only)
G — PCM Relay
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Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
H — Blower Motor Relay
J — Horn Relay
K — Fuel Pump Relay
* Mini Fuses ** Maxi Fuses
Relays
Relays are located in the power distribution box and should be replaced
by qualified technicians.
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Spare tire information
The spare tire for your vehicle is stowed under the rear of your vehicle
(except cutaway and stripped chassis models).
To remove the spare tire:
1. Open both rear doors and remove
thumb screw and anti-theft bracket.
If finger pressure will not remove
the thumb screw, use the lug
wrench to loosen the screw.
2. Remove the access cover from
the rubber strip behind the left
door.
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184
3. Remove the jack handle from the
right side compartment and insert
the tip of the jack handle through
the access hole and into the tube.
4. Turn the jack handle
counterclockwise until the cable is
slack and the tire can be slid
rearward from under the vehicle.
5. Remove the retainer from the
spare tire.
To stow the cable retainer with the spare removed, turn the jack handle
clockwise until all slack is removed.
To stow the spare tire:
1. Lay the tire on the ground under the rear of the vehicle with the valve
stem facing up.
Stow aluminum wheels with valve stem facing down.
2. Install the retainer through the wheel center.
3. Raise the tire by turning the jack
handle clockwise. Continue until the
lift mechanism “clicks.”
4. Check that the tire is tightly
seated under the vehicle by pushing
against the tire. Retighten as
necessary.
5. Replace the access cover,
anti-theft bracket and thumb screw.
Use finger pressure only to secure the thumb screw.
Make sure the spare tire and jacking equipment are stowed and
secured in the proper storage location.
Never run the engine with one wheel off the ground.
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185
Tire change procedure
Preparing to change the tire
To prevent the vehicle from moving when you change a tire, be
sure the parking brake is set, then block (in both directions) the
wheel that is diagonally opposite (other side and end of the vehicle) to
the tire being changed.
1. Park on a level surface.
2. Activate the warning flashers.
3. Place the gearshift in P (Park)(automatic transmission).
4. Apply the parking brake and turn
engine OFF.
5. Block the wheel that is diagonally
opposite the tire you are changing.
On E-450 vehicles, the parking
brake is on the transmission.
Therefore, the vehicle will not be
prevented from moving when a rear
wheel is lifted, even if the parking
brake is applied. Be sure to block both directions of the wheel that is
diagonally opposite to the wheel that is being lifted.
If the vehicle slips off the jack, you or someone else could be
seriously injured.
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186
6. Remove the spare tire and jack
from the storage location.
7. Use the tapered end of the lug
nut wrench to unscrew wheel
ornaments attached by retaining
screws. Remove any wheel trim.
Insert the tapered end of the lug
nut wrench behind wheel covers or
hubcaps and twist off.
8. Loosen the wheel nut by pulling
up on the handle of the lug nut
wrench about one-half turn
(counterclockwise). Do not remove
the wheel lug nuts until you raise
the tire off the ground.
Replacing the tire
1. Assemble the jack handle sections together and lock into jack. Use the
jack handle to slide the jack under the vehicle.
To lessen the risk of personal injury, do not put any part of your
body under the vehicle while changing a tire. Do not start the
engine when your vehicle is on the jack. The jack is only meant for
changing the tire.
2. Position the jack to raise the front or rear wheel.
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187
• Never use the front or rear
differential as a jacking point.
Rear axle jacking points:
• All models except E-Super Duty
• E-Super Duty
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188
Front axle jacking points:
• All models
Place the jack under the pin on the
front surface of the front axle.
Do not place the jack under or
on the steering linkage.
3. Turn the jack handle clockwise
until the wheel is completely off the
ground.
4. Remove the lug nuts with the lug
nut wrench.
5. Replace the flat tire with the
spare tire.
If your vehicle has single rear wheels, thread the lug nuts on the studs
with the beveled face toward the wheel.
If your vehicle has dual rear wheels, thread the two element swiveling
lug nuts on the studs with the flange facing toward the wheel.
6. Use the lug nut wrench to screw the lug nut snugly against the wheel.
7. Lower the vehicle by turning the jack handle counterclockwise.
8. Remove the jack and fully tighten the lug nuts in the following
pattern:
• 5-lug wheel
1
43
25
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189
• 8-lug wheel
Never use wheels or lug
nuts different than the
original equipment as this could
damage the wheel or mounting
system. This damage could allow
the wheels to come off while the
vehicle is being driven.
9. Replace any wheel covers,
ornaments or hub caps. Make sure they are screwed or snapped in place.
10. Stow the jack, handle and lug wrench.
11. Unblock the wheels.
On vehicles equipped with dual rear wheels, retighten the wheel lug nuts
to the specified torque at 160 km (100 miles), and again at 800 km
(500 miles) of new vehicle operation.
On vehicles equipped with single rear wheels, retighten the lug nuts to
the specified torque at 800 km (500 miles) of operation after any wheel
change or any time the lug nuts are loosened.
Model Bolt size Wheel lug nut torque*
Nm Lb-ft
E-150 1/2-20 135 100
E-250, E-350
and E-Super
Duty
9/16-18 190 140
* Torque specifications are for nut and bolt threads free of dirt and
rust. Do not use oil or grease on threads. Use only Ford recommended
replacement fasteners.
1
34
2
76
58
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190
JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Batteries contain sulfuric acid which can burn skin, eyes, and
clothing, if contacted.
Do not attempt to push-start your vehicle. Automatic
transmissions do not have push-start capability; also, the
catalytic conveter may become damaged.
Preparing your vehicle
When the battery is disconnected or a new battery is installed, the
transmission must relearn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will not affect function or durability of the transmission. Over time, the
adaptive learning process will fully update transmission operation to its
optimum shift feel.
1. Use only a 12–volt supply to start your vehicle.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle’s electrical system.
3. Park the booster vehicle close to the hood of the disabled vehicle
making sure the two vehicles do not touch. Set the parking brake on
both vehicles and stay clear of the engine cooling fan and other moving
parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables. Ensure that vent caps are tight and level.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
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191
Connecting the jumper cables
1. Connect the positive (+) booster cable to the positive (+) terminal of
the discharged battery.
Note: In the illustrations, lightning bolts are used to designate the
assisting (boosting) battery.
2. Connect the other end of the positive (+) cable to the positive (+)
terminal of the assisting battery.
+
–
+
–
+
–
+
–
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192
3. Connect the negative (-) cable to the negative (-) terminal of the
assisting battery.
4. Make the final connection of the negative (-) cable to an exposed
metal part of the stalled vehicle’s engine, away from the battery and the
carburetor/fuel injection system. Do not use fuel lines, engine rocker
covers or the intake manifold as grounding points.
Do not connect the end of the second cable to the negative (-)
terminal of the battery to be jumped. A spark may cause an
explosion of the gases that surround the battery.
5. Ensure that the cables are clear of fan blades, belts, moving parts of
both engines, or any fuel delivery system parts.
+
–
+
–
+
–
+
–
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193
Jump starting
1. Start the engine of the booster vehicle and run the engine at
moderately increased speed.
2. Start the engine of the disabled vehicle.
3. Once the disabled vehicle has been started, run both engines for an
additional three minutes before disconnecting the jumper cables.
Removing the jumper cables
Remove the jumper cables in the reverse order that they were
connected.
1. Remove the jumper cable from the ground metal surface.
Note: In the illustrations, lightning bolts are used to designate the
assisting (boosting) battery.
2. Remove the jumper cable on the negative (-) connection of the
booster vehicle’s battery.
+
–
+
–
+
–
+
–
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194
3. Remove the jumper cable from the positive (+) terminal of the booster
vehicle’s battery.
4. Remove the jumper cable from the positive (+) terminal of the
disabled vehicle’s battery.
After the disabled vehicle has been started and the jumper cables
removed, allow it to idle for several minutes so the engine computer can
relearn its idle conditions.
+
–
+
–
+
–
+
–
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195
WRECKER TOWING
If you need to have your vehicle towed, contact a professional towing
service or, if you are a member, your roadside assistance center.
It is recommended that your vehicle be towed by wheel lift or flatbed
equipment. However, a slingbelt with T-hooks can also be used.
If your vehicle is equipped with an air dam and must be towed from the
front, it is recommended that your vehicle be towed by wheel lift or
flatbed equipment to prevent damage to the air dam.
If the vehicle is towed by other means or incorrectly, vehicle
damage may occur.
Ford Motor Company provides a towing manual for all authorized tow
truck operators. Have your tow truck operator refer to this manual for
proper hook-up and towing procedures for your vehicle.
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196
GETTING THE SERVICES YOU NEED
At home
Ford Motor Company and Ford of Canada have authorized dealerships to
service your vehicle. It is preferred that you return to the Ford dealer
where your vehicle was purchased when warranty repairs are needed.
However, you may also take your vehicle to another Ford Motor
Company or Ford of Canada dealership authorized for warranty repairs.
Certain warranty repairs require special training though, so not all
dealers are authorized to perform all warranty repairs. That means that
depending on the warranty repair needed, the vehicle may need to be
taken to another dealer. If a particular dealership can not assist you,
then contact the Customer Relationship Center.
If you have questions or concerns, or are unsatisfied with the service you
are receiving, follow these steps:
1. Contact your Sales Representative or Service Advisor at your
selling/servicing dealership.
2. If your inquiry or concern remains unresolved, contact the Sales
Manager or Service Manager at the dealership.
3. If the inquiry or concern cannot be resolved at the dealership level,
please contact the Ford Customer Relationship Center.
Away from home
If you own a Ford or Mercury vehicle and are away from home when
your vehicle needs service, or if you need more help than the dealership
could provide, after following the steps described above, contact the
Ford Customer Relationship Center to find an authorized dealership to
help you. In the United States:
Ford Motor Company
Customer Relationship Center
16800 Executive Plaza Drive
P.O. Box 6248
Dearborn, Michigan 48121
1-800-392-3673 (FORD)
(TDD for the hearing impaired: 1-800-232-5952)
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197
In Canada:
Customer Relationship Centre
Ford Motor Company of Canada, Limited
P.O. Box 2000
Oakville, Ontario L6J 5E4
1-800-565-3673 (FORD)
If you own a Lincoln vehicle and are away from home when your vehicle
needs service, or if you need more help than the dealership could
provide, after following the steps described above, contact the Ford
Customer Relationship Center to find an authorized dealership to help
you.
In the United States:
Ford Motor Company
Customer Relationship Center
16800 Executive Plaza Drive
P.O. Box 6248
Dearborn, Michigan 48121
1-800-521-4140
(TDD for the hearing impaired: 1-800-232-5952)
In Canada:
Customer Relationship Centre
Ford Motor Company of Canada, Limited
P.O. Box 2000
Oakville, Ontario L6J 5E4
1-800-565-3673 (FORD)
In order to help you service your Ford or Lincoln Mercury vehicle, please
have the following information available when contacting a Customer
Relationship Center:
• Your telephone number (home and business).
• The name of the dealer and the city where the dealership is located.
• The year and make of your vehicle.
• The date of vehicle purchase.
• The current odometer reading.
• The vehicle identification number (VIN).
If you still have a complaint involving a warranty dispute, you may wish
to contact the Dispute Settlement Board (U.S.).
Customer assistance
198
In some states (in the U.S.) you must directly notify Ford in writing
before pursuing remedies under your state’s warranty laws. Ford is also
allowed a final repair attempt in some states.
In the United States, a warranty dispute must be submitted to the
Dispute Settlement Board before taking action under the Magnuson-Moss
Warranty Act, or to the extent allowed by state law, before pursuing
replacement or repurchase remedies provided by certain state laws. This
dispute handling procedure is not required prior to enforcing state
created rights or other rights which are independent of the
Magnuson-Moss Warranty Act or state replacement or repurchase laws.
FORD EXTENDED SERVICE PLAN
You can get more protection for your new car or light truck by
purchasing Ford Extended Service Plan (Ford ESP) coverage. Ford ESP
is an optional service contract which is backed by Ford Motor Company
or Ford Motor Service Company (in the U.S.) and Ford of Canada (in
Canada). It provides the following:
• Benefits during the warranty period depending on the plan you
purchase (such as: reimbursement for rentals; coverage for certain
maintenance and wear items).
• Protection against covered repair costs after your Bumper-to-Bumper
Warranty expires.
You may purchase Ford ESP from any participating Ford and Lincoln
Mercury and Ford of Canada dealer. There are several plans available in
various time, distance and deductible combinations which can be tailored
to fit your own driving needs. Ford ESP also offers reimbursement
benefits for towing and rental coverage.
When you buy Ford ESP, you receive Peace-of-Mind protection
throughout the United States and Canada, provided by a network of
more than 5,000 participating Ford or Lincoln Mercury and Ford of
Canada dealers.
If you did not take advantage of the Ford Extended Service Plan at the
time of purchasing your vehicle, you may still be eligible. Please contact
your dealer for further information. Since this information is subject to
change, please ask your dealer for complete details about Ford Extended
Service Plan coverage options, or visit the Ford ESP website at
www.ford-esp.com.
Customer assistance
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THE DISPUTE SETTLEMENT BOARD (U.S. ONLY)
The Dispute Settlement Board is:
• an independent, third-party arbitration program for warranty disputes
• available free to owners and lessees of qualifying Ford Motor Company
vehicles
The Dispute Settlement Board may not be available in all states. Ford
Motor Company reserves the right to change eligibility limitations, modify
procedures and/or to discontinue this service without notice and without
incurring obligations per applicable state law.
What kinds of cases does the Board review?
Unresolved warranty repair concerns or vehicle performance concerns as
on Ford and Lincoln Mercury cars and Ford and Lincoln Mercury light
trucks which are within the terms of any applicable written new vehicle
warranty are eligible for review, except those involving:
• a non-Ford product
• a non-Ford dealership
• sales disputes between customer and dealer except those associated
with warranty repairs or concerns with the vehicle’s performance as
designed
• a request for reimbursement of consequential expenses unless a
service or product concern is being reviewed
• items not covered by the New Vehicle Limited Warranty (including
maintenance and wear items)
• alleged personal injury/property damage claims
• cases currently in litigation
• vehicles not used primarily for family, personal or household purposes
(except in states where the Dispute Settlement Board is required to
review commercial vehicles)
• vehicles with non-U.S. warranties
Concerns are ineligible for review if the New Vehicle Limited Warranty
has expired at receipt of your application and, in certain states eligibility
is dependent upon the customer’s possession of the vehicle.
Eligibility may differ according to state law. For example, see the unique
brochures for California, West Virginia, Georgia and Wisconsin
purchasers/lessees.
Customer assistance
200
Board membership
The Board consists of:
• three consumer representatives
• a Ford or Lincoln Mercury dealership representative
Consumer candidates for Board membership are recruited and trained by
an independent consulting firm. The dealership Board member is chosen
from Ford and Lincoln Mercury dealership management, recognized for
their business leadership qualities.
What the Board needs
To have your case reviewed you must complete the application in the
DSB brochure and mail it to the address provided on the application
form. Some states will require you to use certified mail, with return
receipt requested.
Your application is reviewed and, if it is determined to be eligible, you
will receive an acknowledgment indicating:
• The file number assigned to your application.
• The toll-free phone number of the DSB’s independent administrator.
Your dealership and a Ford Motor Company representative will then be
asked to submit statements.
To properly review your case, the Board needs the following information:
• Legible copies of all documents and maintenance or repair orders
relevant to the case.
• The year, make, model, and Vehicle Identification Number (VIN) listed
on your vehicle ownership license.
• The date of repair(s) and mileage at the time of occurrence(s).
• The current mileage.
• The name of the dealer(s) who sold or serviced the vehicle.
• A brief description of your unresolved concern.
• A brief summary of the action taken by the dealer(s) and Ford Motor
Company.
• The names (if known) of all the people you contacted at the
dealership(s).
• A description of the action you expect to resolve your concern.
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201
You will receive a letter of explanation if your application does not
qualify for Board review.
Oral presentations
If you would like to make an oral presentation, indicate YES to question
6 on the application. While it is your right to make an oral presentation
before the Board, this is not a requirement and the Board will decide the
case whether or not an oral presentation is made. An oral presentation
may be requested by the Board as well.
Making a decision
Board members review all available information related to each
complaint, including oral presentations, and arrive at a fair and impartial
decision. Board review may be terminated at any time by either party.
Every effort is made to decide the case within 40 days of the date that
all requested information is received by the Board. Since the Board
generally meets once a month, it may take longer for the Board to
consider some cases.
After a case is reviewed, the Board mails you a decision letter and a
form on which to accept or reject the Board’s decision. The decisions of
the Board are binding on Ford (and, in some cases, on the dealer) but
not on consumers who are free to pursue other remedies available to
them under state or federal law.
To Request a DSB Brochure/Application
For a brochure/application, speak to your dealer or write/call to the
Board at the following address/phone number:
Dispute Settlement Board
P.O. Box 5120
Southfield, MI 48086–5120
1–800–428–3718
You may also contact the North American Customer Relationship Center
at 1-800-392-3673 (Ford), TDD for the hearing impaired: 1-800-232-5952
or by writing to the Center at the following address:
Ford Motor Company
Customer Relationship Center
16800 Executive Plaza Drive
P.O. Box 6248
Dearborn, Michigan 48121
Customer assistance
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UTILIZING THE MEDIATION/ARBITRATION PROGRAM (CANADA
ONLY)
In those cases where you continue to feel that the efforts by Ford and
the dealer to resolve a factory-related vehicle service concern have been
unsatisfactory, Ford of Canada participates in an impartial third party
mediation/arbitration program administered by the Canadian Motor
Vehicle Arbitration Plan (CAMVAP).
The CAMVAP program is a straight-forward and relatively speedy
alternative to resolve a disagreement when all other efforts to produce a
settlement have failed. This procedure is without cost to you and is
designed to eliminate the need for lengthy and expensive legal
proceedings.
In the CAMVAP program, impartial third-party arbitrators conduct
hearings at mutually convenient times and places in an informal
environment. These impartial arbitrators review the positions of the
parties, make decisions and, when appropriate, render awards to resolve
disputes. CAMVAP decisions are fast, fair, and final; the arbitrator’s
award is binding both to you and Ford of Canada.
CAMVAP services are available in all territories and provinces. For more
information, without charge or obligation, call your CAMVAP Provincial
Administrator directly at 1-800-207-0685.
GETTING ASSISTANCE OUTSIDE THE U.S. AND CANADA
Before exporting your vehicle to a foreign country, contact the
appropriate foreign embassy or consulate. These officials can inform you
of local vehicle registration regulations and where to find unleaded fuel.
If you cannot find unleaded fuel or can only get fuel with an anti-knock
index lower than is recommended for your vehicle, contact a district or
owner relations/customer relationship office.
The use of leaded fuel in your vehicle without proper conversion may
damage the effectiveness of your emission control system and may cause
engine knocking or serious engine damage. Ford Motor Company/Ford of
Canada is not responsible for any damage caused by use of improper
fuel.
In the United States, using leaded fuel may also result in difficulty
importing your vehicle back into the U.S.
Customer assistance
203
If your vehicle must be serviced while you are traveling or living in
Central or South America, the Caribbean, or the Middle East, contact the
nearest Ford dealership. If the dealership cannot help you, write or call:
FORD MOTOR COMPANY
WORLDWIDE DIRECT MARKET OPERATIONS
1555 Fairlane Drive
Fairlane Business Park #3
Allen Park, Michigan 48101
U.S.A.
Telephone: (313) 594-4857
FAX: (313) 390-0804
If you are in another foreign country, contact the nearest Ford
dealership. If the dealership employees cannot help you, they can direct
you to the nearest Ford affiliate office.
If you buy your vehicle in North America and then relocate outside of
the U.S. or Canada, register your vehicle identification number (VIN) and
new address with Ford Motor Company Worldwide Direct Market
Operations.
ORDERING ADDITIONAL OWNER’S LITERATURE
To order the publications in this portfolio, contact Helm, Incorporated at:
HELM, INCORPORATED
P.O. Box 07150
Detroit, Michigan 48207
Or call:
For a free publication catalog, order toll free: 1-800-782-4356
Monday-Friday 8:00 a.m. - 6:00 p.m. EST
(Items in this catalog may be purchased by credit card holders only.)
Customer assistance
204
Obtaining a French owner’s guide
French Owner’s Guides can be obtained from your dealer or by writing to
Ford Motor Company of Canada, Limited, Service Publications, P.O. Box
1580, Station B, Mississauga, Ontario L4Y 4G3.
IN CALIFORNIA (U.S. ONLY)
California Civil Code Section 1793.2(d) requires that, if a manufacturer
or its representative is unable to repair a motor vehicle to conform to the
vehicle’s applicable express warranty after a reasonable number of
attempts, the manufacturer shall be required to either replace the
vehicle with one substantially identical or repurchase the vehicle and
reimburse the buyer in an amount equal to the actual price paid or
payable by the consumer (less a reasonable allowance for consumer
use). The consumer has the right to choose whether to receive a refund
or replacement vehicle.
California Civil Code Section 1793.22(b) presumes that the manufacturer
has had a reasonable number of attempts to conform the vehicle to its
applicable express warranties if, within the first 18 months of ownership
of a new vehicle or the first 29 000 km (18 000 miles), whichever occurs
first:
1. Two or more repair attempts are made on the same nonconformity
likely to cause death or serious bodily injury OR
2. Four or more repair attempts are made on the same nonconformity (a
defect or condition that substantially impairs the use, value or safety of
the vehicle) OR
3. The vehicle is out of service for repair of nonconformities for a total of
more than 30 calendar days (not necessarily all at one time)
In the case of 1 or 2 above, the consumer must also notify the
manufacturer of the need for the repair of the nonconformity at the
following address:
16800 Executive Plaza Drive
Mail Drop 3NE-B
Dearborn, MI 48126
Customer assistance
205
REPORTING SAFETY DEFECTS (U.S. ONLY)
If you believe that your vehicle has
a defect which could cause a crash,
or could cause injury or death, you
should immediately inform the
National Highway Traffic Safety
Administration (NHTSA) in addition
to notifying Ford Motor Company.
If NHTSA receives similar complaints, it may open an investigation, and
if it finds that a safety defect exists in a group of vehicles, it may order a
recall and remedy campaign. However, NHTSA cannot become involved
in individual problems between you, your dealer or Ford Motor Company.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free
at 1–800–424–9393 (202–366–0123 in the Washington D.C. area) or write
to:
NHTSA
U.S. Department of Transportation
400 Seventh Street
Washington, D.C. 20590
You can also obtain other information about motor vehicle safety from
the Hotline.
Customer assistance
206
WASHING THE EXTERIOR OF YOUR VEHICLE
Never wash a vehicle that is “hot to
the touch” or during exposure to
strong, direct sunlight. It is
recommended that you wash your
vehicle regularly with cool or
lukewarm water and a neutral Ph
shampoo, such as Detail Wash
(ZC-3–A), which is available from
your authorized Ford, Lincoln or
Mercury dealer. Always use a clean
sponge or carwash mitt with plenty
of water for best results. Dry the vehicle with a chamois or soft terry
cloth towel in order to eliminate water spotting.
Never use strong household detergents or soap, such as dish
washing or laundry liquid. These products can discolor and spot
painted surfaces.
It is especially important to wash the vehicle regularly during winter
months, as dirt and road salt are difficult to remove and do cause
damage to the vehicle.
Items such as gasoline, diesel fuel, bird droppings and insect deposits
should be washed and sponged off as soon as possible. Deposits not
removed promptly can cause damage to the vehicle’s paintwork and trim
over time.
Remove any exterior accessories, such as antennas, before
entering a car wash.
PROTECTING THE PAINT FINISH OF YOUR VEHICLE
Applying a polymer paint sealant to your vehicle on a regular basis will
assist in reducing minor scratches and paint damage.
A typical paint sealant lasts approximately six months to a year,
depending on local weather conditions and the cleaning soap that is used
in washing the vehicle.
Do not use a wax that beads excessively.
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207
Do not allow paint sealant to come in contact with any non-body
(low-gloss black) colored trim, such as grained door handles, roof
racks, bumpers, side moldings, mirror housings or the windshield
cowl area. The paint sealant will “gray” or stain the parts over
time.
REPAIRING PAINT CHIPS
Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
Minor scratches or paint damage from road debris may be repaired using
the Ultra Touch Prep and Finishing Kit (F7AZ-19K507–BA), which is
available at your authorized Ford, Lincoln or Mercury dealer. This kit
contains:
• Lacquer Touch-Up Paint (ALBZ-19500–XXXXA)
• Exterior Acrylic Spray Lacquer (ALAZ-19500–XXXXA)
Please note that the part numbers (shown as XXXX above) will vary with
your vehicle’s specific coloring. Carefully observe the application
instructions on the products.
CLEANING THE WHEEL RIMS AND COVERS
Aluminum wheel rims or covers are coated with a clearcoat paint
finish.
Some automatic car washes may cause damage to the finish on your
wheel rims or covers. Chemical-strength cleaners, or cleaning chemicals,
in combination with brush agitation to remove brake dust and dirt, could
wear away the clearcoat finish over time.
Do not use hydrofluoric acid-based or high caustic-based wheel
cleaners, steel wool, fuels or strong household detergents for
soiled wheel rims and covers.
Never apply any cleaning chemical to hot or warm wheel rims or covers.
Clean wheel rims and covers with Detail Wash (ZC-3–A), which is
available from your authorized Ford, Lincoln or Mercury dealer. Spray
cleaner on cool wheel rims or covers and allow to set for 2–5 minutes.
Agitate the area with a sponge and rinse off with plenty of water.
Use Extra Strength Tar and Road Oil Removal (B7A-19520–AA),
available from your authorized Ford, Lincoln or Mercury dealer, in order
to remove tar and grease from wheel rims and covers.
Cleaning
208
CLEANING THE ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
• The engine must be cool to the touch before spraying with water.
• Never spray a hot engine with cold water, as damage to the
engine block or engine components may occur.
• Use caution when using a self-serve power washer (1000psi maximum
pressure) to clean the engine, as the high-pressure fluid could
penetrate the sealed parts and cause damage.
• Never apply anything to any exposed belts in the engine
compartment, including the belt dressing.
For general cleaning of the engine and engine compartment, spray
Engine Shampoo and Degreaser (F4AZ-19A536–A) on all parts that
require cleaning and pressure rinse the area with cool water.
• Cover the highlighted areas to prevent water damage when cleaning
the engine.
• Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
Cleaning
209
WASHING NON-PAINTED PLASTIC EXTERIOR PARTS
Use Detail Wash (ZC-3–A) for routine cleaning.
If tar or grease spots are present, clean with Extra Strength Tar and
Road Oil Removal (B7A-19520–AA).
Use only approved products to clean plastic parts. These products
are available from your authorized Ford, Lincoln or Mercury dealer.
WASHING THE EXTERIOR LAMPS
In order to avoid scratching the plastic lamps, do not use dry
paper towels, non-approved chemical solvents or abrasive
cleaners.
Use a soft cloth and a solution of Triple Clean (EOAZ-19526–AA), mixed
properly with water, in order to remove bug residue. If tar or grease
spots are present, clean with Extra Strength Tar and Road Oil Removal
(B7A-19520–AA).
CLEANING THE WINDSHIELD, WIPER BLADES AND REAR
WINDOW
If the wiper does not wipe properly, substances on the windshield, rear
window or the wiper blades may be the cause. These may include hot
wax treatments used by commercial car washes, tree sap, or other
organic contamination.
Do not clean the windshield or rear window glass with abrasives,
as they may cause scratches.
Do not use fuel, kerosene, or paint thinner to clean the
windshield, rear window or the wiper blades as damage may
occur.
Clean the outside of the windshield or rear window with a non-abrasive
cleaner such as Ultra Clear Spray Glass Cleaner (E4AZ-19C507–AA),
available from your authorized Ford, Lincoln or Mercury dealer. If after
cleaning the glass surface, the water sheets from the glass (e.g., does not
bead), then the window is clean.
The windshield, rear window and wiper blades should be cleaned
regularly. Wiper blades can be cleaned with isopropyl (rubbing) alcohol
or windshield washer solution. Be sure to replace wiper blades when
they appear worn or do not function properly.
Cleaning
210
CLEANING THE INSTRUMENT PANEL
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the driver
from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
Cleaning the instrument cluster lens
Wipe the cluster area with a soft, damp cotton towel. Dry the area with a
clean, dry towel.
CLEANING THE INTERIOR FABRIC, CARPETS AND CLOTH SEATS
Remove dust and loose dirt with a vacuum cleaner. Remove light stains
and soil with Extra Strength Upholstery Cleaner (E8AZ-19523–AA).
Never saturate the seat covers with cleaning solution.
Do not use household cleaning products or glass cleaners, which
can stain and discolor the fabric and affect the flame retardent
abilities of the seat materials.
If grease or tar is present on the material, spot-clean the area first with
Spot and Stain Remover (F3AZ-19521–WA). Follow up by recleaning the
area with Extra Strength Upholstery Cleaner (E8AZ-19523–AA).
CLEANING LEATHER SEATS (IF EQUIPPED)
All Ford, Lincoln and Mercury vehicles with leather seating surfaces have
a clear, protective coating over the leather.
To clean the leather seats, simply use a soft cloth with Deluxe Leather
and Vinyl Cleaner (F2AZ-19521–WA). Dry the area with a soft cloth.
It is recommended that you use the Deluxe Leather Care Kit
(F8AZ-19G253–AA), available from your authorized Ford, Lincoln or
Mercury dealer. The mild cleaner and special pad available in the kit
cleans the leather and maintains its natural beauty. For best results,
follow the instructions printed on the cleaner label. Regular cleaning of
your leather upholstery helps maintain its resiliency and color.
Cleaning
211
Do not use household cleaning products, alcohol solutions,
solvents or cleaners intended for rubber, vinyl and plastics, or
oil/petroleum-based leather conditioners. These products may
cause premature wearing of the clear, protective coating.
CLEANING THE INSIDE WINDOWS
Use Ultra Clear Spray Glass Cleaner (E4AZ-19C507–AA) for the inside
windows if they become fogged.
To clean, use two lint-free, soft towels, folded into a pad-shape. Mist the
glass completely with cleaner, and use one of the towels to evenly agitate
the surface. Use the other towel to remove the residue.
CLEANING AND MAINTAINING THE SAFETY BELTS
Clean the safety belts with Extra Strength Upholstery Cleaner
(E8AZ-19523–AA), available from your authorized Ford, Lincoln or
Mercury dealer.
Do not use bleach, dye or any other solvent to clean the belts, as
these actions may weaken the belt webbing.
UNDERBODY
Flush the complete underside of your vehicle frequently. Keep body and
door drain holes free from packed dirt.
FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS
Your Ford, Lincoln or Mercury dealer has many quality products available
to clean your vehicle and protect its finishes. These quality products
have been specifically engineered to fulfill your automotive needs; they
are custom designed to complement the style and appearance of your
vehicle. Each product is made from high quality materials that meet or
exceed rigid specifications. For best results, use the following or
products of equivalent quality:
Ford Custom Clearcoat Polish*
Ford Custom Silicone Gloss Polish
Ford Custom Vinyl Protectant* (not available in Canada)
Motorcraft Vinyl Conditioner (Canada only)
Ford Deluxe Leather and Vinyl Cleaner (not available in Canada)
Motorcraft Vinyl Cleaner (Canada only)
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212
Ford Extra Strength Tar and Road Oil Remover* (not available in
Canada)
Ford Extra Strength Upholstery Cleaner (not available in Canada)
Ford Custom Bright Metal Cleaner
Motorcraft Premium Car Wash Concentrate
Motorcraft Carlite Glass Cleaner (Canada only)
Ford Spot and Stain Remover*
Ford Super Premium Tire and Trim Dressing
Ford Triple Clean
Ford Ultra-Clear Spray Glass Cleaner (not available in Canada)
Ford Engine Shampoo and Degreaser
* May be sold with the Motorcraft name
Cleaning
213
SERVICE RECOMMENDATIONS
To help you service your vehicle:
• We highlight do-it-yourself items in the engine compartment for easy
location.
• We provide a scheduled maintenance guide which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
the necessary parts and service. Check your Warranty Guide to find out
which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
Be especially careful when inspecting or servicing your vehicle.
• Do not work on a hot engine.
• When the engine is running, make sure that loose clothing, jewelry or
long hair does not get caught up in moving parts.
• Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
• Keep all lit cigarettes, open flames and other lit material away from
the battery and all fuel related parts.
If you disconnect the battery, the engine must “relearn” its idle
conditions before your vehicle will drive properly, as explained in Battery
in this chapter.
Working with the engine off
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
Working with the engine on
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Maintenance and specifications
214
Note: Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom left corner of the instrument
panel.
2. Go to the front of the vehicle and release the auxiliary latch that is
located in the center top of the grill.
3. Lift the hood and secure it with the prop rod.
HOOD
Maintenance and specifications
215
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
Engine compartment component locations
Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement for diesel engine component locations.
1. Windshield washer fluid reservoir
2. Engine oil filler cap (except 4.2L V6 engine)
3. Automatic transmission fluid dipstick
4. Air filter assembly
5. Engine oil dipstick
6. Engine oil filler cap (4.2L V6 engine only)
7. Power steering fluid reservoir
8. Brake fluid reservoir
9. Engine coolant reservoir
10. Battery
1
2
3
4
5
6
7
8
9
10
Maintenance and specifications
216
WINDSHIELD WASHER FLUID
Washer fluid
Check the washer fluid whenever
you stop for fuel. The reservoir is
highlighted with a
symbol.
If the level is low, add enough fluid
to fill the reservoir. In very cold
weather, do not fill the reservoir all
the way.
Only use a washer fluid that meets Ford specification ESR-M17P5–A.
Refer to Lubricant specifications in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle’s paint finish, wiper blades or washer system.
Note: Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance guide for the appropriate intervals
for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
4. Open the hood. Protect yourself from engine heat.
Maintenance and specifications
217
5. Locate and carefully remove the
engine oil level indicator (dipstick).
6. Wipe the indicator clean. Insert the indicator fully, then remove it
again.
• If the oil level is between the MIN and MAX marks, the oil level is
acceptable. DO NOT ADD OIL.
• If the oil level is below the MIN
mark, add enough oil to raise the
level within the MIN-MAX range.
• Oil levels above the MAX mark may cause engine damage. Some oil
must be removed from the engine by a service technician.
7. Put the indicator back in and ensure it is fully seated.
Maintenance and specifications
218
Adding engine oil
1. Check the engine oil. For instructions, refer to Checking the engine
oil in this chapter.
2. If the engine oil level is not within the normal range, add only certified
engine oil of the recommended viscosity. Remove the engine oil filler cap
and use a funnel to pour the engine oil into the opening.
3. Recheck the engine oil level. Make sure the oil level is not above the
MAX mark on the engine oil level indicator (dipstick).
4. Install the indicator and ensure it is fully seated.
5. Fully install the engine oil filler cap by turning the filler cap clockwise
1/4 of a turn until three clicks are heard or until the cap is fully seated.
To avoid possible oil loss, DO NOT operate the vehicle with the
engine oil level indicator and/or the engine oil filler cap removed.
Engine oil and filter recommendations
Look for this certification
trademark.
SAE 5W-20 engine oil is recommended.
Only use oils “Certified For Gasoline Engines” by the American
Petroleum Institute (API). Use Motorcraft or an equivalent oil meeting
Ford specification WSS-M2C153–H. SAE 5W-20 oil provides optimum
fuel economy and durability performance meeting all
requirements for your vehicle’s engine.
Do not use supplemental engine oil additives, oil treatments or engine
treatments. They are unnecessary and could, under certain conditions,
lead to engine damage which is not covered by your warranty.
Change your engine oil and filter according to the appropriate schedule
listed in the scheduled maintenance guide.
Maintenance and specifications
219
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
BATTERY
Your vehicle is equipped with a
Motorcraft maintenance-free battery
which normally does not require
additional water during its life of
service.
However, for severe usage or in high temperature climates and for frame
mounted batteries, check the battery electrolyte level. Refer to the
scheduled maintenance guide for the service interval schedules.
Keep the electrolyte level in each cell up to the “level indicator”.
Do not overfill the battery cells.
If the electrolyte level in the battery is low, you can add plain tap water
to the battery, as long as you do not use hard water (water with a high
mineral or alkali content). If possible, however, try to only fill the battery
cells with distilled water. If the battery needs water often, have the
charging system checked.
If your battery has a cover/shield, make sure it is reinstalled
after the battery has been cleaned or replaced.
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
Maintenance and specifications
220
When the battery is disconnected or a new battery installed, the
transmission must learn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will fully update transmission operation to its optimum shift feel.
Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compunds. Wash hands after handling.
For information on transmission operation after the battery has been
disconnected see “Shift strategy” in the driving section.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
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221
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. With your foot on the brake pedal and with the A/C on, put the
vehicle in D (Drive) and allow the engine to idle for at least one minute.
7. Drive the vehicle to complete the relearning process.
• The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
• If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
If the battery has been disconnected or a new battery has been installed,
the clock must be reset once the battery is reconnected.
• Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center
to find out more about recycling
automotive batteries.
Disconnecting dual batteries (if equipped)
The primary battery is located under the hood.
LEAD
RETURN
RECYCLE
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222
The auxiliary battery is located on the passenger side frame rail.
Gasoline engines
Disconnect:
1. Disconnect the primary battery
ground cable.
2. Disconnect the auxiliary battery
frame ground.
• Remove the ground bolt.
• Pull the cable away from the
frame and make sure that the
cable does not contact the frame.
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223
Connect:
1. Reconnect the auxiliary battery
frame ground.
2. Reconnect the primary battery
ground cable.
Diesel engines
Disconnect:
Secondary positive cable remains energized after disconnection.
Make sure the tool does not contact any ground surface.
1. Disconnect the secondary positive
cable from the primary battery
terminal.
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224
2. Wrap the secondary positive cable
with a non-conductive material to
insulate.
3. Disconnect the primary battery
ground cable.
4. Disconnect the primary battery
positive cable.
Connect:
Secondary positive cable remains energized after disconnection.
make sure the tool does not contact any ground surface.
1. Reconnect the primary battery
positive cable.
2. Reconnect the primary battery
ground cable.
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225
3. Unwrap the secondary positive
cable and reconnect to the primary
battery terminal.
ENGINE COOLANT
Checking engine coolant
The concentration and level of engine coolant should be checked at the
mileage intervals listed in the scheduled maintenance guide. The coolant
concentration should be maintained at 50/50 coolant and water, which
equates to a freeze point of -36° C (-34° F). Coolant concentration
testing is possible with a hydrometer or antifreeze tester (such as the
Rotunda Battery and Antifreeze Tester, 014–R1060). The level of coolant
should be maintained at the “cold full” of “cold fill range” level in the
coolant reservoir. If the level falls below, add coolant per the instructions
in the Adding Engine Coolant section.
Your vehicle was factory-filled with a 50/50 engine coolant and water
concentration. If the concentration of coolant falls below 40% or above
60%, the engine parts could become damaged or not work properly. A
50–50 mixture of coolant and water provides the following:
• Freeze protection down to -36° C (-34° F).
• Boiling protection up to 129° C (265° F).
• Protection against rust and other forms of corrosion.
• Enables calibrated gauges to work properly.
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226
When the engine is cold, check the
level of the engine coolant in the
reservoir.
• The engine coolant should be at the “cold fill level” or within the “cold
fill range” as listed on the engine coolant reservoir (depending upon
application).
• Refer to the Scheduled Maintenance Guide for service interval
schedules.
• Be sure to read and understand Precautions when servicing your
vehicle in this chapter.
If the engine coolant has not been checked at the recommended interval,
the engine coolant reservoir may become low or empty. If the reservoir is
low or empty, add engine coolant to the reservoir. Refer to Adding
engine coolant in this chapter.
Note: Automotive fluids are not interchangeable; do not use engine
coolant, antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Adding engine coolant
When adding coolant, make sure it is a 50/50 mixture of engine coolant
and distilled water. Add the mixture to the coolant reservoir, when the
engine is cool, until the appropriate fill level is obtained.
COLD FILL LEVEL
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227
Do not add engine coolant when the engine is hot. Steam and
scalding liquids released from a hot cooling system can burn you
badly. Also, you can be burned if you spill coolant on hot engine parts.
Do not put engine coolant in the windshield washer fluid
container. If sprayed on the windshield, engine coolant could
make it difficult to see through the windshield.
The cooling system in your vehicle is filled with either green-colored
Motorcraft Premium Engine Coolant meeting Ford specification
ESE-M97B44–A or yellow-colored Motorcraft Premium Gold Engine
Coolant meeting Ford Specification WSS-M97B51–A1. To determine your
vehicle’s coolant type (color), check your coolant reservoir.
• Add Motorcraft Premium Engine Coolant (green-colored),
VC-4–A (U.S.) or CXC-10 (Canada) or Motorcraft Premium
Gold Engine Coolant (yellow-colored), VC-7–A, depending on
the type of coolant originally equipped in your vehicle. If you
are unsure which type of coolant your vehicle requires, check your
coolant reservoir or contact your local dealer.
• Do not add/mix an orange-colored, extended life coolant such
as Motorcraft Speciality Orange Engine Coolant, VC-2 (US) or
CXC-209 (Canada), meeting Ford specification WSS-M97B44–D
with the factory-filled coolant. Mixing Motorcraft Speciality Orange
Engine Coolant or any orange-colored extended life product with your
factory filled coolant can result in degraded corrosion protection.
• A large amount of water without engine coolant may be added, in case
of emergency, to reach a vehicle service location. In this instance, the
cooling system must be drained and refilled with a 50/50 mixture of
engine coolant and distilled water as soon as possible. Water alone
(without engine coolant) can cause engine damage from corrosion,
overheating or freezing.
• Do not use alcohol, methanol or brine or any engine coolants
mixed with alcohol or methanol antifreeze (coolant). Alcohol
and other liquids can cause engine damage from overheating or
freezing.
• Do not add extra inhibitors or additives to the coolant. These
can be harmful and compromise the corrosion protection of the engine
coolant.
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228
• Do not mix with recycled coolant unless from a Ford-approved
recycling process (see Use of Recycled Engine Coolant section).
For vehicles with overflow coolant systems with a non-pressurized cap
on the coolant recovery system, add coolant to the coolant recovery
reservoir when the engine is cool. Add the proper mixture of coolant and
water to the “cold full” level. For all other vehicles, which have a coolant
degas system with a pressurized cap, or if it is necessary to remove the
coolant pressure relief cap on the radiator of a vehicle with an overflow
system, follow these steps to add engine coolant.
To avoid personal injury, make sure the engine is cool before
unscrewing the coolant pressure relief cap. The cooling system is
under pressure; steam and hot liquid can come out forcefully when the
cap is loosened slightly.
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (an opaque plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the “cold fill range” or the “cold full” level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration see
Checking Engine Coolant section). If the concentration is not 50/50
(protection to –34° F/–36° C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
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229
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
system may have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company recommends the use of a recycled engine coolant
produced by Ford-approved processes in vehicles originally equipped
with Motorcraft Premium Engine Coolant (green-colored). However, not
all coolant recycling processes produce coolant that meets Ford
specification ESE-M97B44–A. Use of such coolant may harm the engine
and cooling system components.
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
to Refill capacities in this chapter.
Fill your engine coolant reservoir as outlined in Adding engine coolant
in this chapter.
Severe climates
If you drive in extremely cold climates (less than –36° C [–34° F]):
• It may be necessary to increase the coolant concentration
above 50%.
• NEVER increase the coolant concentration above 60%.
• Increased engine coolant concentrations above 60% will
decrease the overheat protection characteristics of the engine
coolant and may cause engine damage.
• Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
freeze protection at the temperatures in which you drive in the
winter months.
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230
If you drive in extremely hot climates:
• It is still necessary to maintain the coolant concentration
above 40%.
• NEVER decrease the coolant concentration below 40%.
• Decreased engine coolant concentrations below 40% will
decrease the corrosion protection characteristics of the engine
coolant and may cause engine damage.
• Decreased engine coolant concentrations below 40% will
decrease the freeze protection characteristics of the engine
coolant and may cause engine damage.
• Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle will provide adequate
protection at the temperatures in which you drive.
Vehicles driven year-round in non-extreme climates should use a 50/50
mixture of engine coolant and distilled water for optimum cooling system
and engine protection.
What you should know about fail-safe cooling (if equipped)
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
• The engine coolant temperature
gauge will move to the red (hot)
area.
• The and symbol will
illuminate.
• The Service Engine Soon
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
H
C
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231
When this occurs the vehicle will still operate. However:
• The engine power will be limited.
• The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
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232
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Gasoline may contain benzene, which is a cancer-causing agent.
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233
Observe the following guidelines when handling automotive fuel:
• Extinguish all smoking materials
and any open flames before
fueling your vehicle.
• Always turn off the vehicle before
fueling.
• Automotive fuels can be harmful
or fatal if swallowed. Fuel such as
gasoline is highly toxic and if
swallowed can cause death or
permanent injury. If fuel is
swallowed, call a physician immediately, even if no symptoms are
immediately apparent. The toxic effects of fuel may not be visible for
hours.
• Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind
can lead to eye and respiratory tract irritation. In severe cases,
excessive or prolonged breathing of fuel vapor can cause serious
illness and permanent injury.
• Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,
remove contact lenses (if worn), flush with water for 15 minutes and
seek medical attention. Failure to seek proper medical attention could
lead to permanent injury.
• Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
• Be particularly careful if you are taking “Antabuse” or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline vapors,
or skin contact could cause an adverse reaction. In sensitive
individuals, serious personal injury or sickness may result. If fuel is
splashed on the skin, promptly wash skin thoroughly with soap and
water. Consult a physician immediately if you experience an adverse
reaction.
When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
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234
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
• Place approved fuel container on the ground.
• DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
• Keep the fuel pump nozzle in contact with the fuel container while
filling.
• DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the “Service Engine Soon/Check Engine” indicator comes on and stays
on after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
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235
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based compounds containing MMT.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Octane recommendations
Your vehicle is designed to use
“Regular” unleaded gasoline with
pump (R+M)/2 octane rating of 87.
We do not recommend the use of
gasolines labeled as “Regular” that
are sold with octane ratings of 86 or lower in high altitude areas.
Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your dealer or a qualified
service technician to prevent any engine damage.
87
(R+M)/2 METHOD
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236
Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of “Regular” unleaded
gasoline. “Premium” unleaded gasoline is not recommended (particularly
in the United States) because it may cause these problems to become
more pronounced. If the problems persist, see your dealer or a qualified
service technician.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
Many of the world’s automakers
issued the World-wide Fuel Charter
that recommends gasoline
specifications to provide improved
performance and emission control
system protection for your vehicle.
Gasolines that meet the World-wide
Fuel Charter should be used when
available. Ask your fuel supplier
about gasolines that meet the
World-wide Fuel Charter. In Canada,
look for fuels that display the Auto Makers’ Choicey logo.
Cleaner air
Ford endorses the use of reformulated “cleaner-burning” gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
• You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
• Your “Service Engine Soon” indicator may come on. For more
information on the “Service Engine Soon” indicator, refer to the
Instrument Cluster chapter.
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237
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fillups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1 600 km
(1 000 miles) of driving (engine break-in period). You will get a more
accurate measurement after 3 000 km–5 000 km (2 000 miles-
3 000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in the Refill capacities
section of this chapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
• Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
• Use the same filling rate setting (low — medium — high) each time
the tank is filled.
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238
• Allow no more than 2 automatic click-offs when filling.
• Always use fuel with the recommended octane rating.
• Use a known quality gasoline, preferably a national brand.
• Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
• Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Calculating fuel economy
1. Fill the fuel tank completely and record the initial odometer reading
(in kilometers or miles).
2. Each time you fill the tank, record the amount of fuel added (in liters
or gallons).
3. After at least three to five tank fill-ups, fill the fuel tank and record
the current odometer reading.
4. Subtract your initial odometer reading from the current odometer
reading.
5. Follow one of the simple calculations in order to determine fuel
economy:
Multiply liters used by 100, then divide by total kilometers
traveled.
Divide total miles traveled by total gallons used.
Keep a record for at least one month and record the type of driving (city
or highway). This will provide an accurate estimate of the vehicle’s fuel
economy under current driving conditions. Additionally, keeping records
during summer and winter will show how temperature impacts fuel
economy. In general, lower temperatures give lower fuel economy.
Driving style — good driving and fuel economy habits
Give consideration to the lists that follow and you may be able to change
a number of variables and improve your fuel economy.
Habits
• Smooth, moderate operation can yield up to 10% savings in fuel.
• Steady speeds without stopping will usually give the best fuel
economy.
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239
• Idling for long periods of time (greater than one minute) may waste
fuel.
• Anticipate stopping; slowing down may eliminate the need to stop.
• Sudden or hard accelerations may reduce fuel economy.
• Slow down gradually.
• Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15%
less fuel than traveling at 105 km/h [65 mph]).
• Revving the engine before turning it off may reduce fuel economy.
• Using the air conditioner or defroster may reduce fuel economy.
• You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
• Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
• Resting your foot on the brake pedal while driving may reduce fuel
economy.
• Combine errands and minimize stop-and-go driving.
Maintenance
• Keep tires properly inflated and use only recommended size.
• Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
• Use recommended engine oil. Refer to Lubricant specifications in
this chapter.
• Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle scheduled maintenance guide.
Conditions
• Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
• Carrying unnecessary weight may reduce fuel economy (approximately
0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
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240
• Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
• Using fuel blended with alcohol may lower fuel economy.
• Fuel economy may decrease with lower temperatures during the first
12–16 km (8–10 miles) of driving.
• Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
• Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
• Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of L/100 km (MPG)
expected on the vehicle under optimum conditions. Your fuel economy
may vary depending upon the method of operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
• Use only the specified fuel listed.
• Avoid running out of fuel.
• Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
• Have the items listed in your scheduled maintenance guide performed
according to the specified schedule.
The scheduled maintenance items listed in the scheduled maintenance
guide are essential to the life and performance of your vehicle and to its
emissions system.
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241
If other than Ford, Motorcraft or Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the “Service Engine Soon” light, charging system warning
light or the temperature warning light, fluid leaks, strange odors, smoke
or loss of engine power, could indicate that the emission control system
is not working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your Warranty Guide for complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your “Check Engine/Service Engine
Soon” light is on, refer to the description in the Warning lights and
chimes section of the Instrument Cluster chapter. Your vehicle may not
pass the I/M test with the “Check Engine/Service Engine Soon” light on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
• First, at least 10 minutes of driving on an expressway or highway.
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242
• Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONt ATF.
Check the fluid level when it is at ambient temperature, 20° – 80° F (-7°
– 25° C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
FULL COLD
Maintenance and specifications
243
For E-SuperDuty vehicles with the Hydro-Boost Brake System,
do not press the brake pedal after the engine has been turned
off.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID
Checking and adding brake fluid
Brake fluid should be checked and
refilled as needed. Refer to the
scheduled maintenance guide for
the service interval schedules.
1. Clean the reservoir cap before
removal to prevent dirt or water
from entering the reservoir.
2. Visually inspect the fluid level.
3. If necessary, add brake fluid from
a clean un-opened container until
the level reaches MAX. Do not fill
above this line.
4. Use only a DOT 3 brake fluid
certified to meet Ford specification ESA-M6C25–A. Refer to Lubricant
specifications in this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
MAX
Maintenance and specifications
244
If you use a brake fluid that is not DOT 3, you will cause
permanent damage to your brakes.
Do not let the reservoir for the master cylinder run dry. This
may cause the brakes to fail.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to the scheduled maintenance guide for maintenance
intervals. If the original universal joints are replaced with universal joints
equipped with grease fittings, lubrication will also be necessary.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about
30 minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer to Identifying components in the engine compartment
in this chapter for the location of the dipstick.
Maintenance and specifications
245
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 10°C (50°F).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 66°C-77°C (150°F-170°F) on a level surface. The normal
operating temperature can be reached after approximately 30 km
(20 miles) of driving.
You can check the fluid without driving if the ambient temperature is
above 10°C (50°F). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (66°C-77°C
[150°F-170°F]).
The transmission fluid should be in
this range if at ambient temperature
(10°C-35°C [50°F-95°F]).
High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Maintenance and specifications
246
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specifications section in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 250 ml (1/2 pint) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer to Motorcraft Part Numbers.
Note: Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Changing the air filter element
1. Disconnect the fresh air inlet tube
from the radiator support.
2. Loosen the clamp that secures
the two halves of the air filter
housing together.
Maintenance and specifications
247
3. Carefully separate the two halves
of the air filter housing.
4. Remove the air filter element
from the housing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing. This could cause filter
damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the two halves of the air filter housing and secure the clamp.
7. Connect the fresh air inlet tube to the radiator support.
INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING
New vehicles are fitted with tires
that have a rating on them called
Tire Quality Grades. The Quality
grades can be found where
applicable on the tire sidewall
between tread shoulder and
maximum section width. For
example:
• Treadwear 200 Traction AA Temperature A
These Tire Quality Grades are determined by standards that the United
States Department of Transportation has set.
Tire Quality Grades apply to new pneumatic tires for use on passenger
cars. They do not apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires, tires with nominal rim
diameters of 10 to 12 inches or limited production tires as defined in
Title 49 Code of Federal Regulations Part 575.104(c)(2).
U.S. Department of Transportation-Tire quality grades: The U.S.
Department of Transportation requires Ford to give you the following
information about tire grades exactly as the government has written it.
Maintenance and specifications
248
Treadwear
The treadwear grade is a comparative rating based on the wear rate of
the tire when tested under controlled conditions on a specified
government test course. For example, a tire graded 150 would wear one
and one-half (1 1/2) times as well on the government course as a tire
graded 100. The relative performance of tires depends upon the actual
conditions of their use, however, and may depart significantly from the
norm due to variations in driving habits, service practices, and
differences in road characteristics and climate.
Traction AA A B C
The traction grades, from highest to lowest are AA, A, B, and C. The
grades represent the tire’s ability to stop on wet pavement as measured
under controlled conditions on specified government test surfaces of
asphalt and concrete. A tire marked C may have poor traction
performance.
The traction grade assigned to this tire is based on
straight-ahead braking traction tests, and does not include
acceleration, cornering, hydroplaning or peak traction characteristics.
Temperature A B C
The temperature grades are A (the highest), B, and C, representing the
tire’s resistance to the generation of heat and its ability to dissipate heat
when tested under controlled conditions on a specified indoor laboratory
test wheel. Sustained high temperature can cause the material of the tire
to degenerate and reduce tire life, and excessive temperature can lead to
sudden tire failure. The grade C corresponds to a level of performance
which all passenger car tires must meet under the Federal Motor Vehicle
Safety Standard No. 109. Grades B and A represent higher levels of
performance on the laboratory test wheel than the minimum required by
law.
The temperature grade for this tire is established for a tire that
is properly inflated and not overloaded. Excessive speed,
underinflation, or excessive loading, either separately or in
combination, can cause heat buildup and possible tire failure.
Maintenance and specifications
249
SERVICING YOUR TIRES
Checking the tire pressure
• Use an accurate tire pressure gauge.
• Check the tire pressure when tires are cold, after the vehicle has been
parked for at least one hour or has been driven less than 5 km
(3 miles).
• Adjust tire pressure to recommended specifications found on the
Certification Label. Tire pressure information can also be found on the
Tire Information label located on the inside of the fuel filler door.
Improperly inflated tires can affect vehicle handling and can fail
suddenly, possibly resulting in loss of vehicle control.
Tire rotation
Because your vehicle’s tires perform different jobs, they often wear
differently. To make sure your tires wear evenly and last longer, rotate
them as indicated in the scheduled maintenance guide. If you notice that
the tires wear unevenly, have them checked.
The following procedure applies to vehicles equipped with single rear
wheels, if your vehicle is equipped with dual rear wheels it is
recommended that only the front wheels be rotated (side to side).
• Four tire rotation
Maintenance and specifications
250
• Five tire rotation
Replacing the tires
Replace the tires when the wear
band is visible through the tire
treads.
When replacing full size tires, never mix radial bias-belted, or
bias-type tires. Use only the tire sizes that are listed on the
Certification Label. Make sure that all tires are the same size, speed
rating, and load-carrying capacity. Use only the tire combinations
recommended on the label. If you do not follow these precautions,
your vehicle may not drive properly and safely.
Make sure that all replacement tires are of the same size, type,
load-carrying capacity and tread design (e.g., “All Terrain”, etc.),
as originally offered by Ford.
Maintenance and specifications
251
Do not replace your tires with “high performance” tires or larger
size tires.
Failure to follow these precautions may adversely affect the
handling of the vehicle and make it easier for the driver to lose
control and roll over.
Tires that are larger or smaller than your vehicle’s original tires may also
affect the accuracy of your speedometer.
SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains. If you need to use chains, it is recommended that steel
wheels (of the same size and specifications) be used as chains may chip
aluminum wheels.
Follow these guidelines when using snow tires and chains:
• Use only SAE Class S chains.
• Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
• Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
• If possible, avoid fully loading your vehicle.
• Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
• The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
Maintenance and specifications
252
MOTORCRAFT PART NUMBERS
Component
1
4.2L V6
engine
4.6L V8
engine
5.4L V8
engine
6.8L V10
engine
Air filter
element
FA-1634 FA-1634 FA-1634 FA-1634
Battery
(standard)
BXT-65-750 BXT-65-750 BXT-65-750 BXT-65-750
Battery
(auxiliary)
BH-65DC BH-65DC BH-65DC BH-65DC
Fuel filter FG-872 FG-872 FG-872 FG-872
Oil filter FL-400-S FL-820-S FL-820-S FL-820-S
PCV valve EV-251 EV-233 EV-233 EV-233
Spark plugs
2
AGSF-34EEM
3
AWSF-32PP
4
AGSF-22W AGSF-22W
1
Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement for Motorcraft diesel engine service part
numbers.
2
Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3
If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2 and 3 have a “EGM” suffix. Cylinders
No. 4, 5 and 6 have a “EM” suffix. If a spark plug needs to be replaced,
use only spark plugs with the service part number suffix letter 9EEM9 as
shown on the engine decal.
4
If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2, 3 and 4 have a “PG” suffix. Cylinders
No. 5, 6, 7 and 8 have a “P” suffix. If a spark plug needs to be replaced,
use only spark plugs with the service part number suffix letter as shown
on the engine decal.
Maintenance and specifications
253
REFILL CAPACITIES
Fluid Ford Part
Name
Application Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
All Fill to line on
reservoir
Engine
oil-gasoline
engine (includes
filter change)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil
All 5.7L (6.0
quarts)
Engine oil-diesel
engine (includes
filter change)
Refer to the 7.3L Power Stroke Direct Injection
Turbo Diesel Owner’s Guide Supplement.
Engine
coolant-gasoline
engine
1
Motorcraft
Premium Engine
Coolant
(green-colored)
or Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)
4.2L V6 engine 22.0L (23.3
quarts)
4.2L V6 engine
with aux rear
heat
24.0L (25.4
quarts)
4.6L V8 engine 23.7L (25.0
quarts)
4.6L V8 engine
with aux rear
heat
25.7L (27.2
quarts)
5.4L V8 engine 27.4L (29.0
quarts)
5.4L V8 engine
with aux rear
heat
29.4L (31.0
quarts)
6.8L V10 engine 29.0L (30.6
quarts)
6.8L V10 engine
with aux rear
heat
31.0L (32.8
quarts)
Maintenance and specifications
254
Fluid Ford Part
Name
Application Capacity
Engine
coolant-diesel
engine
Refer to the 7.3L Power Stroke Direct Injection
Turbo Diesel Owner’s Guide Supplement.
1
Power steering
fluid
Motorcraft
MERCONt ATF
All Keep in FULL
range on
dispstick
Rear axle
4
Motorcraft SAE
75W-140
Synthetic rear
axle lubricant
Visteon 8.8/9.75
inch
conventional and
Traction-Lok
2.6-2.7L (5.5-5.8
pints)
2
Motorcraft
80W-90
Premium rear
axle lubricant
Dana 9.75 inch
(M60-IU)
3.0L (6.3 pints)
3
Dana 10.5 inch
(M70-2U)
3.1L (6.6 pints)
3
Dana 10.5 inch
(M70-1HD)
3.5L (7.5 pints)
3
Maintenance and specifications
255
Fluid Ford Part
Name
Application Capacity
Fuel tank N/A All regular and
extended length
vans and wagons
132.4L (35.0
gallons)
138 inch
wheelbase
(except E-Super
Duty)
140.0L (37.0
gallons)
158 inch
wheelbase
(except E-Super
Duty)
140.0L (37.0
gallons)
5
176 inch
wheelbase
(except E-Super
Duty)
140.0L (37.0
gallons)
158 inch and
176 inch
wheelbase
(E-Super Duty)
208.0L (55 .0
gallons)
Transmission
fluid
6
Motorcraft
MERCONtV
ATF
Automatic
(4R70W)
13.2L (13.9
quarts)
7
Motorcraft
MERCON t ATF
Automatic
(4R100 except
E-Super Duty)
16.1L (17.0
quarts)
7
Automatic
(4R100 E-Super
Duty)
16.7L (17.7
quarts)
7
Windshield
washer fluid
Ultra-Clear
Windshield
Washer
Concentrate
All 4.0L (4.2
quarts)
1
Add the coolant type originally equipped in your vehicle.
Maintenance and specifications
256
2
If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118–A, for complete refill
of 8.8 inch and 9.75 inch Traction-Lok axles.
3
Fill Dana rear axles to 6 mm to 19 mm (1/4 inch to 3/4 inch) below
bottom of fill hole.
4
Visteon conventional and Traction-Lok axles require 118 ml (4 oz.) of
Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford
specification EST-M2C118–A. Dana conventional and limited-slip axles
(E250/350/450) require 237ml (8 oz.) of Additive Friction Modifier
C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A.
5
Optional fuel tank 208L (55 gallon).
6
Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONt and MERCONt V. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONt type
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONt V type fluid.
MERCONt and MERCONt V type fluids are not interchangeable.
DO NOT mix MERCONt and MERCONt V. Use of a transmission
fluid that indicates dual usage (MERCONt and MERCONt V) in
an automatic transmission application requiring MERCONt may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
7
Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick’s normal operating range.
Maintenance and specifications
257
LUBRICANT SPECIFICATIONS
Item Ford part
name
Ford part
number
Ford
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstrips
Silicone
Lubricant
F7AZ-19G208-BA
and
F5AZ-19553-AA
ESR-M13P4-A
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)
VC-4–A (in
Canada,
Motorcraft
CXC-10)
ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)
VC-7–A WSS
-M97B51-A1
Engine
oil-gasoline
engine
Motorcraft SAE
5W-20 Super
Premium Motor
Oil
XO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Engine oil-diesel
engine
Refer to the 7.3 Liter Power Stroke Direct
Injection Turbo Diesel Owner’s Guide Supplement.
Hinges, latches,
Striker plates,
fuel filler door
hinge, and seat
tracks
Motorcraft
Multi-Purpose
Grease
XG–4 or
F5AZ-19G209-AA
ESR-M1C159-A
Lock cylinders Motorcraft
Penetrating and
Lock Lubricant
Motorcraft XL-1 none
Power steering
fluid
Motorcraft
MERCONt ATF
XT-2-QDX MERCONt
Maintenance and specifications
258
Item Ford part
name
Ford part
number
Ford
specification
Automatic
transmission
(4R100)
1
Motorcraft
MERCONt ATF
XT-2-QDX MERCONt
Automatic
tranmission
(4R70W)
1
Motorcraft
MERCONtV
ATF
XT-5-QM MERCONtV
Disc brake
caliper rails
Motorcraft
Silicone Brake
Caliper Grease
and Dielectric
Compound
XG-4 ESE-M1C171-A
Parking brake
assembly
(E-Super Duty)
Motorcraft
MERCONt
Automatic
Transmission
Fluid
XT-2-QDX MERCONt
Visteon
conventional and
Traction-Lok
axles (E-150)
2
Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lubricant
XY-75W140–QL WSL-M2C192-A
Dana 9.75 inch
(M60–1U) 10.5
inch (M70–2U)
(M70–1HD)
(E-250/350/450)
3
Motorcraft SAE
80W-90
Premium Rear
Axle Lubricant
XY-80W90-QL WSP-M2C197-A
Windshield
washer fluid
Ultra-clear
Windshield
Washer
Concentrate
C9AZ-19550-AC ESR-M17P5-A
1
Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
Maintenance and specifications
259
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONt and MERCONt V. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONt type
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONt V type fluid.
MERCONt and MERCONt V type fluids are not interchangeable.
DO NOT mix MERCONt and MERCONt V. Use of a transmission
fluid that indicates dual usage (MERCONt and MERCONt V) in
an automatic transmission application requiring MERCONt may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
2
Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Visteon Traction-Lok rear axles.
3
Add 237 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Dana Traction-Lok rear axles.
ENGINE DATA
Engine*
4.2L V6
engine
4.6L V8
engine
5.4L V8
engine
6.8L V10
engine
Cubic inches 256 281 330 415
Required
fuel
87 octane 87 octane 87 octane 87 octane
Firing order
1-4-2-5-3-6 1-3-7-2-6
-5-4-8
1-3-7-2-6
-5-4-8
1-6-5-10-2-7
-3-8-4-9
Spark plug
gap
1.3-1.4 mm
(0.052-0.056
inch)
1.3-1.4 mm
(0.052-0.056
inch)
1.3-1.4 mm
(0.052-0.056
inch)
1.3-1.4 mm
(0.052-0.056
inch)
Ignition
system
EDIS EDIS Coil on plug Coil on plug
Compression
ratio
9.3:1 9.37:1 9.0:1 9.0:1
*Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement for diesel engine information.
Maintenance and specifications
260
VEHICLE DIMENSIONS
Van/wagon models
E-150 E-250 E-350
(1) Overall height 2 055 mm (80.9
in)
2 118 mm (83.4
in)
2 136 mm
(84.1 in)
(2) Track front/rear 1 763 mm (69.4 in)/ 1 702 mm (67.0 in)
(3) Overall width
(excluding mirrors)
2 014 mm (79.3 in)
(4) Wheelbase 3 505 mm (138 in)
(5) Overall length Regular van, 5 382 mm (211.9 in)
Extended, 5 890 mm (231.9 in)
3
2
1
Maintenance and specifications
261
Cutaway/commercial stripped chassis models
E-250 E-350 E-Super Duty
(1) Overall
height
Refer to Body Builder for specifications
(2) Track
front/rear
1 763 mm
(69.4 in)/
1 689 mm
(66.5 in)
1 763 mm
(69.4 in)/
SRW 1689 mm
(66.5 in),
DRW 1 859 mm
(73.2 in)
1 763 mm
(69.4 in)/
1 973 mm
(77.7 in)
(3) Overall
width (excluding
mirrors)
Refer to Body Builder for specifications.
4
5
Maintenance and specifications
262
E-250 E-350 E-Super Duty
(4) Wheelbase 3 149.6 mm
(124 in)
3 505 mm
(138 in)
4 013 mm
(158 in)
4 470 mm
(176 in)
4 013 mm
(158 in)
4 470 mm
(176 in)
(5) Overall
length
Refer to Body Builder for specifications.
VEHICLE IDENTIFICATION NUMBER
Complete Ford built vehicles
The vehicle identification number is attached to your vehicle in the
following places:
• On the metal tag attached to the top of the instrument panel on the
driver’s side.
• On the certification label. This
label is required by the National
Highway Traffic Safety
Administration and is made of
special material. If it is tampered
with, it will be destroyed or a
destruction pattern will appear.
Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
Maintenance and specifications
263
FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
• 12 months or 20 000 km (12 000 miles) (whichever occurs first), or
• The remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 3 years or 60 000 km
(36 000 miles) (whichever occurs first). Contact your dealer for details
and a copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Styled wheel locks
Vehicle security systems
Comfort and convenience
Air conditioner
Engine block heaters
Remote start
Tire step
Travel equipment
Auto head lamps with DRL
Bicycle rack
Cell phone holder
Accessories
264
Console (Engine cover)
Daytime running lights (DRL)
First aid and highway kits
Fog lights
Hitch mount bicycle carrier
Inside mirror, electrochromic with compass (with and without
temperature display)
Removable roof rack
Running boards — Aluminum
Speed control
Trailer hitch (Class III)
Trailer hitch bars and balls
Trailer hitch wiring adaptor
Trailgate table
Protection and appearance equipment
Air bag anti-theft locks
Battery warmer
Carpet floor mats
Cleaners, waxes and polishes
Door edge guards
Flat splash guards
Front end covers (full)
Hood deflector
Rear step bumpers
Side window air deflectors
Underbody security lighting
Accessories
265
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
• When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
• The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
• Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
• Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
266
A
Air bag supplemental restraint
system ........................................132
and child safety seats ............134
description ..............................132
disposal ....................................137
driver air bag ..........................135
indicator light ...................14, 136
operation .................................135
passenger air bag ...................135
Air cleaner filter ...............247, 253
Air conditioning
manual heating and air
conditioning system .................79
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................226
Anti-lock brake system (see
Brakes) ..............................152–153
Audio system (see Radio) ...20, 41
Automatic transmission
driving an automatic
overdrive .................................157
fluid, adding ............................245
fluid, checking ........................245
fluid, refill capacities ..............254
fluid, specification ..................260
Auxiliary power point .................96
Axle
lubricant specifications ..258, 260
refill capacities ........................254
traction lok ..............................155
B
Battery .......................................220
acid, treating emergencies .....220
charging system warning light 14
disconnecting ..........................222
jumping a disabled battery ....191
maintenance-free ....................220
replacement, specifications ...253
servicing ..................................220
voltage gauge ............................18
Belt minder ...............................127
Brakes ........................................152
anti-lock ...........................152–153
anti-lock brake system (ABS)
warning light .....................13, 153
brake warning light ..................13
fluid, checking and adding ....244
fluid, refill capacities ..............254
fluid, specifications .........258, 260
lubricant specifications ..258, 260
shift interlock ..........................156
Break-in period .............................5
C
Capacities for refilling fluids ....254
Child safety restraints ..............138
child safety belts ....................138
Child safety seats ......................139
in front seat ............................140
in rear seat ..............................140
tether anchorage hardware ...143
Cleaning your vehicle
engine compartment ..............209
exterior ....................................212
instrument cluster lens ..........211
instrument panel ....................211
interior .....................................211
plastic parts ............................210
safety belts ..............................212
washing ....................................207
waxing .....................................207
Index
267
wheels ......................................208
windows ..................................212
wiper blades ............................210
Clock ..........................23, 28, 37, 45
Compass, electronic ..................104
calibration ...............................106
set zone adjustment ...............105
Console
overhead ..........................102–103
Controls
power seat ...............................114
Coolant
checking and adding ..............226
refill capacities ................230, 254
specifications ..................258, 260
Cruise control (see Speed
control) ........................................98
Customer Assistance ................173
Ford accessories for your
vehicle .....................................212
Ford Extended Service Plan .199
Getting assistance outside the
U.S. and Canada .....................203
Getting roadside assistance ...173
Getting the service you
need .........................................197
Ordering additional owner’s
literature .................................204
The Dispute Settlement
Board .......................................200
Utilizing the
Mediation/Arbitration
Program ...................................203
D
Daytime running lamps (see
Lamps) .........................................85
Dipstick
automatic transmission fluid .245
engine oil .................................217
Doors
door ajar warning .....................15
lubricant specifications ..........258
Driveline universal joint and
slip yoke ....................................245
Driving under special
conditions
through water .........................160
E
Emergencies, roadside
jump-starting ..........................191
Emission control system ..........241
Engine ................................260–261
check engine/service engine
soon light ..................................12
cleaning ...................................209
coolant .....................................226
diesel ...........................................6
fail-safe coolant ......................231
idle speed control ...................220
lubrication specifications ......258,
260
refill capacities ........................254
service points ..........................216
starting after a collision .........175
Engine block heater .................151
Engine oil ..................................217
checking and adding ..............217
dipstick ....................................217
filter, specifications ........219, 253
recommendations ...................219
refill capacities ........................254
specifications ..................258, 260
Index
268
Exhaust fumes ..........................151
F
Fail safe cooling ........................231
Fluid capacities .........................254
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................156
Fuel ............................................233
calculating fuel economy .......238
cap ...........................................235
capacity ...................................254
choosing the right fuel ...........236
comparisons with EPA fuel
economy estimates .................241
detergent in fuel .....................237
filling your vehicle with
fuel ...........................233, 235, 238
filter, specifications ........238, 253
fuel pump shut-off switch .....175
gauge .........................................18
improving fuel economy ........238
low fuel warning light ..............14
octane rating ...........236, 260–261
quality ......................................237
running out of fuel .................237
safety information relating to
automotive fuels .....................233
Fuses ..................................177–178
G
Garage door opener ..................103
Gas cap (see Fuel cap) ............235
Gas mileage (see Fuel
economy) ...................................238
Gauges .........................................16
battery voltage gauge ...............18
engine coolant temperature
gauge .........................................17
engine oil pressure gauge ........17
fuel gauge ..................................18
odometer ...................................19
speedometer .............................18
trip odometer ............................19
GAWR (Gross Axle Weight
Rating) .......................................160
calculating ...............................163
definition .................................160
driving with a heavy load ......160
location ....................................160
GVWR (Gross Vehicle Weight
Rating) .......................................160
calculating .......................160, 163
definition .................................160
driving with a heavy load ......160
location ....................................160
H
Hazard flashers .........................174
Headlamps ...................................85
aiming ........................................86
bulb specifications ....................88
daytime running lights .............85
flash to pass ..............................86
high beam ...........................15, 85
replacing bulbs ...................89–90
turning on and off ....................85
warning chime ..........................16
Heating
auxiliary heater and air
conditioner ................................83
heater only system ...................78
heating and air conditioning
system .......................................79
Hood ..........................................215
Index
269
I
Ignition .......................148, 260–261
Infant seats
(see Safety seats) .....................139
Inspection/maintenance (I/M)
testing ........................................242
Instrument panel
cleaning ...................................211
cluster ................................12, 211
lighting up panel and
interior .......................................86
J
Jack ............................................184
positioning ...............................184
storage .....................................184
Jump-starting your vehicle ......191
K
Keys
key in ignition chime ...............16
positions of the ignition .........148
L
Lamps
bulb replacement
specifications chart ..................88
cargo lamps ...............................86
daytime running light ...............85
headlamps .................................85
headlamps, flash to pass ..........86
instrument panel, dimming .....86
interior lamps ...........................87
replacing bulbs ...................88–93
Lane change indicator (see
Turn signal) .................................86
Lights, warning and indicator ....12
air bag ........................................14
anti-lock brakes (ABS) ....13, 153
brake ..........................................13
charging system ........................14
check coolant ............................14
cruise indicator .........................14
door ajar ....................................15
engine oil pressure ...................14
high beam .................................15
low fuel ......................................14
safety belt .................................13
service engine soon ..................12
turn signal indicator .................15
Load limits .................................160
GAWR ......................................160
GVWR ......................................160
trailer towing ..........................160
Loading instructions .................162
Lubricant specifications ...258, 260
Lumbar support, seats .............114
M
Mirrors
fold away ...................................98
side view mirrors (power) .......97
Motorcraft parts ................238, 253
O
Octane rating ............................236
Odometer .....................................19
Oil (see Engine oil) ..................217
Overdrive ...................................102
Index
270
P
Panic alarm feature, remote
entry system ..............................110
Parking brake ............................154
Parts (see Motorcraft parts) ....253
Power distribution box (see
Fuses) ........................................181
Power door locks ......................108
Power steering ..........................155
fluid, checking and adding ....243
fluid, refill capacity ................254
fluid, specifications .........258, 260
Preparing to drive your
vehicle ........................................156
R
Radio ............................................20
Relays ................................177, 184
Remote entry system .......109–110
illuminated entry ....................112
locking/unlocking
doors ................................108–110
panic alarm .............................110
replacement/additional
transmitters .............................111
replacing the batteries ...........110
S
Safety belts (see Safety
restraints) ....................16, 121–125
Safety defects, reporting ..........206
Safety restraints ................121–125
belt minder .............................127
cleaning the safety
belts .................................131, 212
extension assembly ................131
for adults .........................122–124
for children .....................137–138
lap belt ....................................125
warning light and
chime ...................13, 15, 126–127
Safety seats for children ..........139
Seat belts (see Safety
restraints) ..................................121
Seats ..........................................113
child safety seats ....................139
Servicing your vehicle ..............214
Spark plugs,
specifications .............253, 260–261
Special notice
ambulance conversions ..............7
diesel-powered vehicles .............6
utility-type vehicles ....................7
Specification chart,
lubricants ...........................258, 260
Speed control ..............................98
Speedometer ...............................18
Starting your vehicle ........148–150
jump starting ..........................191
Steering wheel
controls ................................95, 98
tilting .........................................95
T
Temperature control (see
Climate control) ..........................78
Tires ...........................184, 248–250
changing ..........................184, 186
checking the pressure ............250
replacing ..........................187, 251
rotating ....................................250
Index
271
snow tires and chains ............252
tire grades ...............................249
treadwear ................................249
Towing .......................................163
recreational towing .................172
trailer towing ..........................163
wrecker ....................................196
Traction-lok rear axle ...............155
Transmission .............................156
fluid, checking and adding
(automatic) .............................245
fluid, refill capacities ..............254
lubricant specifications ..258, 260
Transmission control indicator
light ..............................................15
Trip odometer .............................19
Trunk .........................................106
Turn signal ............................15, 86
V
Vehicle dimensions ...................261
Vehicle Identification Number
(VIN) ..........................................263
Vehicle loading ..........................160
Ventilating your vehicle ...........152
W
Warning chimes .....................15–16
Warning lights (see Lights) .......12
Washer fluid ..............................217
Water, Driving through .............160
Windows
power .........................................96
Windshield washer fluid and
wipers
checking and adding fluid .....217
checking and cleaning ..............94
operation ...................................94
replacing wiper blades .............95
Wrecker towing .........................196
Index
272
