REVISED BULLETIN
SERVICE PARTS LIST
BULLETIN NO.
STARTING
SERIAL NO.
WIRING INSTRUCTION
DATE
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
CATALOG NO.
54-00-0041
MX FUEL Site Light
MXF041
K25A
Feb. 2023
See Pages 6 thru 12
MILWAUKEE TOOL
l
www.milwaukeetool.com
13135 W. Lisbon Road, Brookeld, WI 53005
Drwg. 7
This page represents all
MXF041 before serial break
K25AN222500329.
See Bulletin No. 54-00-0042
for after this serial break.
2
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
21 05-74-0172 M6 Thread Forming Flange Screw (2)
23 06-82-8895 M4 x 14mm Pan Hd. ST T-20 Screw (13)
25 05-81-0168 M4 x 25mm Pan Hd. ST T-20 Screw (1)
30 45-88-0237 Flat Washer (1)
39 06-82-1087 M3 x 12mm Pan Hd. ST T-10 Screw (27)
50 45-88-0238 Bellville Washer (4)
51 45-88-0122 Cup Washer (2)
52 05-59-0019 Sleeve Nut (2)
53 34-40-0173 Silicone Rubber Ring (1)
54 05-74-0157 M4 x 16mm Hex Socket Screw (2)
56 --------------- Carriage Cap (2)
57 31-12-0014 Carriage Connector Cap (4)
58 --------------- Carriage Bottom (1)
59 44-76-0036 Light Wire Strain Relief (1)
60 14-20-0069 Breakout PCBA Assembly (1)
120 05-55-0112 Jam Nut (1)
122 45-88-0158 Flat Washer (1)
133 40-50-0267 Spring Plate (1)
134 05-74-1075 M6 x 16mm Pan Hd. Taptite Torx Screw (6)
135 --------------- Carriage Top (1)
136 34-60-7083 Retaining Ring (3)
137 44-14-0020 Outrigger Linkage (1)
138 44-60-7050 Linkage Pin (2)
139 44-20-0056 Outrigger Latch (1)
140 44-94-0007 Push Rod (1)
142 44-34-0019 Outrigger Linkage Mount (1)
144 42-78-0010 Outrigger Track (1)
0
00
EXAMPLE:
Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).
165
164
23
(3x)
163
162
166
23
(6x)
54
(2x)
50
(4x)
51
(2x)
52
(2x)
53
120
122
167
59
58
39
(24x)
57(4x)
135 60
39
(3x)
157
146
148
147
66
(4x)
133
30
25
153
152
158
(2x)
159
(2x)
144
134
(6x)
161
(2x)
160
21
(2x)
145
23
(4x)
56
(2x)
157
158
200
142
23 39 56 57
59 58 60 135
202
23 50 51 52 53 54 57 120
122 162 163 164 165 166 167
207
57
156
155
(2x)
154
(2x)
151
150
136
149
138
(2x)
136
(2x)
137
140
139
21 25 30 66 133
134 136 137 138 139
140 142 144 145 146
147 148 149 150 151 152
153 154 155 156 159 200
201
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
145 05-74-0171 M6 x 10mm Flat Hd. Hex Recess Screw (1)
146 --------------- Leg (1)
147 --------------- Release Button (1)
148 --------------- Spring (1)
149 --------------- Latch Plate (1)
150 40-50-0078 Torsion Spring (1)
151 --------------- Slide Block (1)
152 --------------- Slide Block Pin (1)
153 05-83-0015 M3 x 10mm Pan Hd. Hex Recess Screw (1)
154 06-82-2980 Flat Washer (2)
155 40-50-9210 Compression Spring (2)
156 42-42-0024 Outrigger Release Button (1)
157 28-10-0010 Handle Mount (1)
158 45-04-1090 M6 x 16mm Cap Hd. Hex Recess Screw (2)
159 05-55-2028 M6 Hex Nut (2)
160 45-76-0024 Handle Tube (1)
161 05-78-0105 M4 x 10mm Pan Hd. Taptite T-20 Screw (2)
162 --------------- Housing (1)
163 --------------- Light Engine (1)
164 --------------- Light Rod Handle (1)
165 --------------- Bezel (1)
166 45-88-0126 Sleeve Washer (1)
167 --------------- Light Head Pivot Knuckle (1)
200 14-34-0110 Handle Service Kit (1)
201 45-72-0006 Outrigger Service Kit (Pre-assembled) (1)
202 43-72-0038 Carriage Service Kit (1)
207 14-46-0209 Light Pod Assembly (Set of 1) (1)
Quantities are per one
Light Pod Assembly
Quantities are per one
Outrigger Assembly
3
EXAMPLE:
Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
145 05-74-0171 M6 x 10mm Flat Hd. Hex Recess Screw (1)
146 --------------- Leg (1)
147 --------------- Release Button (1)
148 --------------- Spring (1)
149 --------------- Latch Plate (1)
150 40-50-0078 Torsion Spring (1)
151 --------------- Slide Block (1)
152 --------------- Slide Block Pin (1)
153 05-83-0015 M3 x 10mm Pan Hd. Hex Recess Screw (1)
154 06-82-2980 Flat Washer (2)
155 40-50-9210 Compression Spring (2)
156 42-42-0024 Outrigger Release Button (1)
157 28-10-0010 Handle Mount (1)
158 45-04-1090 M6 x 16mm Cap Hd. Hex Recess Screw (2)
159 05-55-2028 M6 Hex Nut (2)
160 45-76-0024 Handle Tube (1)
161 05-78-0105 M4 x 10mm Pan Hd. Taptite T-20 Screw (2)
162 --------------- Housing (1)
163 --------------- Light Engine (1)
164 --------------- Light Rod Handle (1)
165 --------------- Bezel (1)
166 45-88-0126 Sleeve Washer (1)
167 --------------- Light Head Pivot Knuckle (1)
200 14-34-0110 Handle Service Kit (1)
201 45-72-0006 Outrigger Service Kit (Pre-assembled) (1)
202 43-72-0038 Carriage Service Kit (1)
207 14-46-0209 Light Pod Assembly (Set of 1) (1)
120
(2x)
128
(4x)
129
(3x)
125
124
126
127
130
132
117
121
123
131
119
141
122
95(4x)
116
143
100
118
101
(2x)
92
91
93
95
(4x)
96
31
(4x)
94
114
115
31
(4x)
102
(2x)
111
112
31
(4x)
103
(2x)
108
109
23
(8x)
104
(2x)
90
14
(4x)
105
106
89
(8x)
87
88
107
110
113
119
131
205
14
90
204
95 119 120 121 122 123 124 125
126 127 128 129 130 141 143
203
23 31 87 88 89 91 92
93 94 96 100 101 102 103
104 105 106 107 108 109 110
111 112 113 114 115 116 117
118 120 132 203 204 205
206
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
14 --------------- Housing Panel Clip (4)
23 06-82-8895 M4 x 14mm Pan Hd. ST T-20 Screw (8)
31 05-81-1285 M4 x 10mm Pan Hd. T-20 ST Screw (12)
87 --------------- Mast Mounting Bracket Cap (1)
88 --------------- Mast Mounting Bracket Base (1)
89 05-77-0040 M6 x 25mm Cap Hd. Hex Recess Bolt (8)
90 --------------- Top Panel (1)
91 31-10-0015 Extension Cable (1)
92 34-60-7082 Retaining Ring (1)
93 02-04-0017 Sleeve Bearing (1)
94 42-76-2000 Extension Cable Connector (1)
95 05-81-1283 M3 x 11mm Taptite Screw (8)
96 42-44-0016 Sewer Cable (1)
100 66-51-0015 Spring Cable (1)
101 --------------- Sleeve-Pole 1 (1)
102 --------------- Sleeve-Pole 2 (1)
103 --------------- Sleeve-Pole 3 (1)
104 --------------- Sleeve-Pole 4 (1)
105 42-76-0021 Left Housing Collar (1)
106 --------------- Pole 5 (1)
107 42-76-0033 Right Housing Collar (1)
108 42-76-0032 Collar, Left, Pole 4 (1)
109 --------------- Pole 4 (1)
110 42-76-0038 Collar, Right, Pole 4 (1)
111 42-76-0031 Collar, Left, Pole 3 (1)
112 --------------- Pole 3 (1)
113 42-76-0036 Collar, Right, Pole 3 (1)
114 42-76-0023 Collar, Left, Pole 2 (1)
115 --------------- Pole 2 (1)
116 42-76-0034 Collar, Right, Pole 2 (1)
117 28-12-0010 Mast Top Cap (1)
118 --------------- Pole 1 (1)
119 05-83-0018 Hex Recess Shoulder Bolt (1)
120 05-55-0112 Jam Nut (2)
121 45-88-0117 Washer 2 (1)
122 45-88-0158 Washer 3 (1)
123 45-88-0116 Washer 1 (1)
124 45-88-8979 Knob Washer (1)
125 06-75-3050 1/4-20 x 18mm Hex Recess Mach. Screw (1)
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
126 --------------- Carriage Adjuster Knob (1)
127 --------------- Carriage Adjuster Knob Bolt (1)
128 45-88-8974 M10 Washer (4)
129 45-88-8977 M10 Bellville Washer (3)
130 34-60-7084 Retaining Clip (1)
131 --------------- Rotation Cap (1)
132 45-88-0128 Shoulder Stud (1)
141 45-88-0124 Sleeved Washer (1)
143 45-88-2218 M16 Belleville Washer (1)
203 14-50-0024 Rotation Cap Service Kit (1)
204 42-92-0079 Top Panel Service Kit (1)
205 14-50-0037 Rotation Cap Hardware Service Kit (1)
206 42-78-0025 Pole Service Kit
(All components shown here)
(1)
4
28
14
(6x)
3
(2x)
2
(2x)
1
13
(2x)
6
4 5
(2x)
7
(2x)
9
(2x)
11
68
23
(6x)
40
23
(4x)
8 168
(2x)
10
(2x)
12 14
(6x)
29
32
34
(2x)
35
36
(6x)
31
(8x)
97
98
99
30
(4x)
31
(4x)
37
(3x)
38
(2x)
168
(2x)
69
70
(5x)
64 65 67
23
(4x)
31
(5x)
14
(6x)
72
23
(4x)
73 74 39
(3x)
75
71
23
(6x)
45
41
49
43
42
26
44
80
85
39
(4x)
86
(2x)
84
83
82
(2x)
81
14
(6x)
31
(2x)
62
47
46
168 23
(6x)
15
(2x)
16
(2x)
17
(2x)
18 62
(4x)
61
(2x)
20
(4x)
19
21
(8x)
78 22 23
(8x)
24
79
77
(2x)
23
(4x)
76
23
(2x)
63
33
27
169
(2x)
15 16 17 18
19 20 61 62
218
23 38
40
208
14
28
209
1 2 3 4 5
6 7 8 13
210
9 10 11 12 14
30 31 68 168 169
211
14
27
212
46 47
62
213
31 97
98 99
214
23 39 42 43 44 45 49 63 64 65
67 69 70 71 72 73 74 75 168
215
31 39 80 81
82 83 84 86
216
SEE NEXT PAGE (PAGE 4) FOR THE BILL OF MATERIAL LISTING
REGARDING THE SERVICE PARTS, SERVICE KITS AND ASSEMBLIES
ON THIS PAGE
5
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 --------------- Battery Door Buckle (1)
2 44-60-0107 M4 x 48mm Pin (2)
3 44-14-0023 Battery Door Linkage (2)
4 --------------- Pad Lock Bracket (1)
5 05-83-0017 M4 x 18mm Cap Hd, Machine Bolt (2)
6 --------------- Battery Door (1)
7 44-60-0104 M4 x 38mm Pin (2)
8 --------------- Battery Door Gasket (1)
9 --------------- Battery Door Hook (2)
10 05-81-1282 Screw (2)
11 --------------- Coin Cell Cover (1)
12 --------------- Back Housing (1)
13 06-65-1540 M3 x 80mm Pin (2)
14 --------------- Housing Panel Clip (24)
15 05-81-1281 M8 x 16mm Pan Hd. Hex Recess Screw (2)
16 45-94-0021 Wheel (1)
17 45-88-8981 Flat Washer (2)
18 --------------- Axle (1)
19 --------------- Axle Cover (1)
20 05-74-0154 M4 x 50mm Pan Hd. Hex Recess Screw (4)
21 05-74-0172 M6 Thread Forming Flange Screw (8)
22 31-44-0123 Left Lift Handle (1)
23 06-82-8895 M4 x 14mm Pan Hd. ST T-20 Screw (44)
24 31-44-0128 Right Lift Handle (1)
26 --------------- Charger Box (1)
27 --------------- Right Side Panel (1)
28 --------------- Left Side Panel (1)
29 --------------- Power Board/Driver Board Assembly (1)
30 45-88-0237 Flat Washer (4)
31 05-81-1285 M4 x 10mm Pan Hd. ST T-20 Screw (19)
32 14-20-0077 MX Bluetooth Board (1)
33 --------------- 3V Coin Cell Battery (1)
34 05-81-1284 M3 x 6mm Pan Hd. St Torx Screw (2)
35 14-20-0079 ORCA Strator (1)
36 06-82-0154 M3 x 10mm Pan Hd. ST T-10 TP Screw (6)
37 05-81-1280 M2 x 6mm Pan Hd. ST T-8 Screw (3)
38 --------------- Battery Cover (2)
39 06-82-1087 M3 x 12mm Pan Hd. ST T-10 Screw (7)
40 --------------- Battery Rail Assembly (1)
41 43-76-0017 Front Housing (1)
42 --------------- Release Linkage (1)
43 --------------- Linkage Spring (1)
44 --------------- Paddle Linkage (1)
45 --------------- Decoupler Spring (1)
46 --------------- Linkage Pin (1)
47 --------------- Decoupler-handle (1)
49 06-65-0013 Cotter Pin (1)
61 --------------- Axle Mounting Bracket (2)
62 05-74-0153 M4 x 25mm Pan Hd. T-20 Mach. Screw (5)
63 --------------- Top Drive Cone (1)
64 --------------- Drive Pulley Assembly (1)
65 --------------- Idler Pulley (1)
67 --------------- Mounting Clamp (1)
68 34-40-7250 O-Ring (1)
69 02-04-0330 Ball Bearing (1)
70 34-60-7081 Snap Ring (5)
71 --------------- Idler Pulley Shaft (1)
72 --------------- Motor Drive Pulley Shaft (1)
73 --------------- Ball Bearing (1)
74 --------------- Gear Box Assembly (1)
75 31-10-0025 Motor Bracket (1)
76 31-17-0011 Base Exit Clamp (1)
77 44-66-0091 Axle Support Plate (1)
78 43-76-0026 Bottom Housing (1)
79 58-15-0373 EMC Box (1)
80 --------------- AC Door Gasket (1)
81 --------------- AC Cover Latch (1)
82 --------------- DP PP Door Spring (2)
83 --------------- AC Cover Latch (1)
84 --------------- AC Door (1)
85 14-20-0086 AC Inlet (1)
86 06-65-7327 M3 x 40mm Pin (2)
97 --------------- Mast Switch Board (1)
98 --------------- UI Assembly (1)
99 --------------- UI Trim (1)
168 14-46-0002 Zip Tie Mounts (6)
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
169 05-74-1077 Captive Screw Retainer (2)
208 44-81-0021 Battery Rail Service Kit (1)
209 31-12-0093 Left Side Panel Service Kit (1)
210 31-12-0096 Battery Door Service Kit (1)
211 31-12-0098 Back (Battery Panel) Service Kit (1)
212 31-12-0103 Right Side (Charger Panel) Service Kit (1)
213 14-34-0162 Decoupler Lever Service Kit (1)
214 31-12-0104 UI Panel Service Assembly (1)
215 45-06-0037 Top Drive Cone Service Assembly (1)
216 43-62-0076 AC Door Service Assembly (1)
218 45-94-0032 Wheel and Axle Service Kit (1)
1
2
3
See Step 2.
See Step 3.
Step 10 (8 Pin wire)
6
4
5
6
7
7
8
9
5
8
5
10
11
12
9
13
14
15
STEP 14 (2 PIN WIRE
10
16
17
18
11
12
HEAT SHRINK SPECIFICATIONS
DESCRIPTION USAGE HEAT SHRINK RATE MATERIAL
2 11 I.D., 180mm 2:1 Flexible heat shrinkable polyolen tubing.
1 30 I.D., 220mm 2:1 Flexible heat shrinkable polyolen tubing.
4 6.4 I.D., 60mm 3:1 Flexible heat shrinkable polyolen tubing with liner.
EMC Box UL 2 4.7 I.D., 60mm 3:1 Flexible heat shrinkable polyolen tubing with liner.
Power/Driver Box
