Operator’s Manual
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WARRANTY
SKU:150167
TABLE OF CONTENTS
TABLE OF CONTENTS
SPECIFICATIONS
SAFETY SIGNS
SAFETY
1
2
BELT TENSION
BLADE TRACKING
27
27
ADJUSTING THE RIGHT HAND SIDE
28
ADJUSTING THE LEFT HAND SIDE
29
MOVING THE BLADE FORWARD
30
BLADE GUIDE ADJUSTMENT
30
BLADE TENSION
31
CHANGING THE BLADE 33
REPLACING BELTS
33
WORK AREA
INTERNAL COMBUSTION ENGINE SAFETY
PERSONAL SAFETY
4
3
4
4
TOOL USE AND CARE
5
START UP PROCEDURE - EQUIPMENT OPERATION
6
MAINTENANCE
6
RAILS & CENTER BUNK
MID & END BUNKS
3
4
7
8
9
SQUARING THE TRACK AND SETTING THE WIDTH
FEET
LIMIT PLATE
9
10
11
LOG CLAMPS
SAWMILL HEAD ASSEMBLY
STANDING THE SAWHEAD UPRIGHT
11
LOG SUPPORTS
12
13
15
REAR POSTS
CROSS BEAM & HEAD STOPS
LIFTING SYSTEM
15
16
18
LOG SCALE
THROTTLE HANDLE
19
20
COOLING BOX
LIFT CABLE ROUTING
21
22
TRANSPARENT WATER PIPE
22
ELECTRIC WIRE CONNECT
25
ENGINE
26
ASSEMBLY
27
SAWMILL SET-UP PROCEDURES
33
SAWMILL MAINTENANCE
35
TROUBLESHOOTING
37
DIAGRAM-ENSEMBLE
38
DIAGRAM(A)-BAND WHEEL HOUSING
39
PARTS LIST(A)-BAND WHEEL HOUSING
41
DIAGRAM(B)-CARRIAGE
42
PARTS LIST(B)-CARRIAGE
44
DIAGRAM(C)-GUIDE RAIL
45
PARTS LIST(C)-GUIDE RAIL
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TABLE OF CONTENTS
OVERALL DIMENSIONS
SPECIFICATIONS
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SPECIFICATIONS
Engine
Model
ZONSEN GB460
SM-32
Engine Type
Single cylinder, 4 stroke, air-cooled, OHV
Engine Displacement
459 cc
Max Live Edge Width
Log Diameter
Start
29 in
32 in
E-start
Standard Cutting Length
9 ft 11 in
Max Board Thickness
7 in
Blade Engagement System
Centrifugal Clutch
Cast Iron Bandwheel Diameter
19 in
Blade Wheel Engagement
Belt drive
Blade Guide
By roller
Blade Tension
By adjustable lever
Blade Size
158 x 1.3 in
Water lube - manual valve
7/8 in
2.6 gal
3 ft 1 in
13 ft
6 ft 6 in
12
2 long and 2 short rests
2x Quick Lock
3*6 in
Yes
Powder Coat Paint Galvanized Steel
90*25*34"
790/884 lbs
Blade Lubrication
Blade Pitch
Lubricant Tank Size
Track Width
Track Length
Track Extension Length
Levelling Feet
Log Rests
Log Clamps
Track Bunks
4 Post Head Design
Finish
Packing Size
N.W./G.W.
OVERALL DIMENSIONS
2100mm
83”
940mm
37”
2350mm
92.5”
810mm
32”
4450mm
175”
SAFETY SIGNS
The rating plate on your machine may show symbols. These represent important information about the product or instruc-
tions on its use.
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SAFETY SIGNS
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SAFETY
SAFETY
• Keep work area clean, free of clutter and well lit.
Cluttered and dark work areas can cause accidents.
• Do not use your sawmill where there is a risk of causing
a fire or an explosion; e.g. in the presence of flammable
liquids, gases, or dust. Power tools create sparks,
which may ignite the dust or fumes.
• Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control,
so visitors should remain at a safe distance from the
work area.
• Be aware of all power lines, electrical circuits, water
pipes and other mechanical hazards in your work area,
particularly those hazards below the work surface
hidden from the operator's view that may be uninten-
tionally contacted and may cause personal harm or
property damage.
• Be alert of your surroundings. Using power tools in
confined work areas may put you dangerously close to
cutting tools and rotating parts.
WARNING: Internal combustion engines present special
hazards during operation and fueling. Read and follow the
warning instructions in the engine Owner's Manual and
the safety guidelines below. Failure to follow the warn-
ings and safety standards could result in severe injury or
death.
• DO NOT run the machine indoors or in an enclosed area
such as a deep trench unless adequate ventilation,
through exhaust fans, hoses, or other means, is provid-
ed. Exhaust gas from the engine contains poisonous
carbon monoxide gas; exposure to carbon monoxide can
cause loss of consciousness and may lead to death.
• DO NOT smoke while operating the machine.
• DO NOT smoke when refueling the engine.
• DO NOT refuel a hot or running engine.
• DO NOT refuel the engine near an open flame.
• DO NOT spill fuel when refueling the engine.
• DO NOT run the engine near open flames.
• ALWAYS refill the fuel tank in a well ventilated area.
• ALWAYS replace the fuel tank cap after refueling.
• ALWAYS check the fuel lines and the fuel tank for leaks
and cracks before starting the engine. Do not run the
machine if fuel leaks are present or the fuel lines are
loose.
• ALWAYS avoid contact with hot fuel, oil, exhaust fumes
and solid surfaces.
• Stay alert. Watch what you are doing and use common
sense when operating a power tool. Do not use a power
tool while you are tired or under the influence of drugs,
alcohol or medication. A moment of inattention while
operating power tools may result in serious personal
injury.
WARNING: Read and understand all
instructions.Failure to follow all instruc-
tions listed below may result in electric
shock, fire and/or serious injury.
WARNING: The warnings,cautions,andin-
structions discussed in this instruction
manual cannot cover all possible condi-
tions or situations that could occur.It
must be understood by the operator that
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.
WARNING: Only operate the engine in a
well ventilated area. Carbon Monoxide
produced by the engine during use can
kill. Do not use indoors, near windows or
in other sheltered areas.
NOTE: All Federal and State laws and any
regulation having jurisdiction covering
the safety requirements for use of the
machine take precedence over the state-
ments in this manual. Users of this
machine must adhere to such regulations.
WORK AREA
INTERNAL COMBUSTION ENGINE SAFETY
PERSONAL SAFETY
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SAFETY
• Dress properly. Do not wear loose clothing, dangling
objects, or jewelry. Keep your hair,clothing and gloves
away from moving parts. Loose clothes, jewelry or long
hair can be caught in moving parts. Air vents often cover
moving parts and should be avoided.
• Use safety apparel and equipment. Use safety goggles
or safety glasses with side shields which comply with
current national standards, or when needed, a face
shield. Use a dust mask in dusty work conditions. This
applies to all persons in the work area. Also use
non-skid safety shoes, hardhat, gloves, dust collection
systems, and hearing protection when appropriate.
• Do not overreach. Keep proper footing and balance at all
times.
• Remove adjusting keys or wrenches before connecting
to the power supply or turning on the tool. A wrench or
key that is left attached to a rotating part of the tool
may result in personal injury.
• Never make blade guide adjustments, remove or install
blades or conduct any other maintenance or make any
other adjustments when the engine is running. Always
shut the engine off, remove the ignition key, and keep
the engine off before carrying out any of the aforemen-
tioned procedures. Consult your engine manual for safe
shutdown procedures to prevent accidental ignition.
• Always be sure operator is familiar with proper safety
precautions and operation techniques before using
machine.
• Never touch the engine or muffler while the engine is on
or immediately after it has been turned off. These areas
get hot and may cause burns.
• Always close fuel valve on engines when machine is not
being operated.
• Avoid "kick-back” by knowing what conditions can
create it.
• Do not force the tool. Tools do a better and safer job
when used in the manner for which they are designed.
• Never use the sawmill with a malfunctioning switch or
throttle. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired before
using.
• Turn off the engine and place the switch in the locked or
off position before servicing, adjusting, installing
accessories or attachments, or storing. Such preven-
tive safety measures reduce the risk of starting the
power tool accidentally.
• Secure logs with the log screw clamping device instead
of with your hand or another individual's help. This
safety precaution allows for proper tool operation using
both hands.
• Storing sawmill. When the sawmill is not in use, store it
in a dry, secure place or keep well covered and out of
the reach of children. Inspect the sawmill for good
working condition prior to storage and before re-use.
• Maintain your sawmill. It is recommended that the
general condition of the sawmill be examined before it
is used. Keep your sawmill in good repair by adopting a
program of conscientious repair and maintenance in
accordance with the recommended procedures found in
this manual. If any abnormal vibrations or noise occurs,
turn the sawmill off immediately and have the problem
corrected before further use.
• Keep saw blades sharp and clean. Properly maintained
band saw blades are less likely to bind and are easier to
control.
• Cleaning and Lubrication. Use only soap and a damp
cloth to clean your sawmill. Many household cleaners
are harmful to plastic and rubber components on the
sawmill.
• Use only accessories that are recommended by the
manufacturer for your model. Accessories that may be
suitable for another sawmill may create a risk of injury
when used on the SM32 sawmill.
• Always operate machine with all safety devices and
guards in place and in working order. Do NOT modify or
make changes to safety devices. DO NOT operate
machine if any safety devices or guards are missing or
inoperative.
• Never leave sawmill running unattended.
• Coiled blades can spring apart with considerable force
and unpredictably in any direction. Always deal with
coiled blades, including those packaged in boxes, with
the utmost care.
• Never use the equipment to cut anything other than
lumber or for any purpose other than cutting lumber as
described in this manual.
TOOL USE AND CARE
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SAFETY
• Wear heavy-duty work gloves, ANSI-approved goggles
behind a full face shield, steel-toed work boots, and a
dust mask.
• Operate only with assistance.
• Ensure guide blocks are tight and track is level
• Fill the lubrication tank with clean water and dish soap.
• Start and operate the engine according to the provided
engine manual.
• Depress the throttle to bring the blade up to full speed.
• Throttle should be fully depressed when the saw is
under load.
• Cut branches off the lumber to be processed.
• WARNING: To avoid death or serious injury. Do not cut
lumber containing foreign objects such as nails or metal
pieces.
• Place the lumber to be cut on the supports.
• WARNING: The operator and any assistants must stay
clear of the front and back of the blade whenever the
engine is on.
• Move the saw head slowly along the track and against
the lumber to make the cut.
• Trim off the rounded sides of the log.
• When the log is squared-off, boards or posts can be cut
to custom specifications.
• To prevent accidents, turn off the engine and discon-
nect its spark plug wire after use. Wait for the engine to
cool, clean external parts with a clean cloth, then store
the equipment out of children's reach.
4. Log Screws—Grease frequently.
5. Belts-Periodically check the condition and wear of the
drive and idler belt. Ensure that the blade does not ride on
the band-wheels.
6. Drive Belt—Periodically check the tension of the drive
belt. It should deflect by no more than 1/2".
7. Saw-Head Locking Cam Handles—Grease assembly
every 30 days or as required.
8. Saw-Head Vertical Posts—Spray posts before use with
a silicone spray lubricant such as 3in-1 or Jig-A-Loo.
9. Band-Wheel Guards—Routinely remove any build-up of
sawdust that may collect inside the band-Wheel guards.
10. Lubrication Tank-Only fill with a water/dish soap
mixture(one to two caps) or in winter months, use wind-
shield washer fluid. Do not leave lubricant in tank if
temperatures fall below 32 degrees Fahrenheit (0
degrees Celsius)
11. Blade Lubricant — Never use diesel fuel or kerosene
as blade lubricant. These substances lead to premature
wear of your belts and poor sawing performance. For
winter operations, replace the water lubricant with wind-
shield washer fluid.
12. Engine — Check the engine oil level before each use
and maintain the engine as per the instructions set out by
the engine manufacturer in the engine manual.
13. Sawhead Lifting Cables — Regularly before, during
and after operations, inspect the cables for any wear or
kinks. Ensure that the cables are in perfect condition. Oil
coiled part of cable often to prevent premature wear.
Replace with new cables as necessary.
Proper and routine maintenance is critical to operator
safety, achieving good milling results and to prolonging
the life of your investment.
1. Band wheel Bearings—Should be inspected before use
to ensure they are not worn. Bearings are sealed and do
not need to be greased.
2. Blade Guide Bearings—Inspect before use for exces-
sive grooves or scoring in the bearing case. Replace if
necessary.
3. Blade Tension—Grease threads of tensioning "T"
handle when dry or as required. Use multipurpose,
extreme-pressure grease.
MAINTENANCE
START UP PROCEDURE - EQUIPMENT
OPERATION
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ASSEMBLY
ASSEMBLY
During several of the assembly steps, more than one socket or wrench of the same size may be required to assemble the
hardware. A socket or box wrench in combination with an adjustable wrench can be utilized if multiple same size tools
are in limited supply.
Assemble the track with the provided components and hardware listed in the table below. It is important to assemble and
level the track on a firm foundation before tightening all of the hardware and should ideally be 3-½—4 in [90—100 mm]
off the ground. This will allow for easy cleanup of sawdust and log support height adjustments.
When assembling the sawmill, do not torque the bolts to hardware Class/Grade specifications. Snug
the hardware, then tighten a further ¼—½ turn. Tightening bolts to torque spec can crush metal
tubing, ruining the components.
Assemble one of the bunk assemblies over the joint between both pairs of track rails using the components and hardware
listed in the table below.
Track Rail
4X
TRACK
Limit Plate
4X
End Bunk
2X
Feet
12X
Reinforcement
Plate
2X
Hex Nut
M16
24X
Flanged Lock
Nut M10
48X
Flanged
Hex Bolt
M10 X 30 mm
48X
Bunk
Assembly
2X
1X
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ASSEMBLY
First, set the four (4) track rails on top of four pieces of lumber of equal height. It is ideal to keep the rails at least 4-6 in
[100-150 mm] off the ground for ease of assembly.
Next, assemble the bunk assembly over the rail joints with a reinforcement plate under the rails on both the left and right
sides. Use eight M10 X 30 mm flanged hex bolts and M10 flanged lock nuts per side.
Keep the outer faces of the rails 3 ft 1 in apart but do not fully tighten the hardware. Snug the bolts enough so that minor
adjustments to the track width can be made once all the bunks are assembled to the rails.
Elevate the track on large
timbers or blocks to ease
assembly for ease of assem-
bly, preferably 4-6 in [100-150
mm] tall
RAILS & CENTER BUNK
Reinforcement Plate
Flanged Hex Bolt M10 X 30 mm
Flanged Lock Nut M10
Reinforcement Plate
Flanged Hex Bolt M10 X 30 mm
Flanged Lock Nut M10
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ASSEMBLY
MID & END BUNKS
SQUARING THE TRACK AND SETTING THE WIDTH
Use M10 X 30 mm flanged hex bolts and M10 flanged lock nuts at all end & mid bunk locations. Snug the hardware in the
same manner as the center bunk.
With the bunk hardware connections only snug-tight, the rails can be moved in or out as needed until the proper width is
achieved along the entire length of the track.
Once the width is correct and the rails are square, tighten
all M10 x 30 mm flange hex bolts and their nuts, working
from the center toward the end, as shown above with the
black arrow. Check the width and square of the track
again after tightening. Readjust if necessary.
Ensure the end bunks are square to the rails.
END BUNKS SQUARE TO RAILS
When the width is uniform along the full length of the track, check its square by measuring diagonally from the railroad
tip to the railroad tip.
90°
Flanged Hex Bolt M10 X 30 mm
Flanged Lock Nut M10
Bunk Assembly
Flanged Hex Bolt M10 X 30 mm
Flanged Lock Nut M10
Bunk Assembly
Flanged Hex Bolt M10 X 30 mm
Flanged Lock Nut M10
Bunk Assembly
Ensure bunks are oriented so
that the log support sleeves
are all on the same side
Two-hole rail
beam welding
Four-hole rail
beam welding
Two-hole rail
beam welding
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ASSEMBLY
FEET
Attach the (12) levelling feet assemblies to the rails at the locations shown below.
Assemble the leveling feet up through the bottom of the guide rail and thread the M16 hex nut to each foot. Do not tighten
the nut. Leave it loose enough so that there is a noticeable gap between the nut and the track to allow the track level in
later steps.
With the feet loosely assembled to the rails, remove the timber/block supports so the full weight of the track is resting
on middle nuts of the levelling feet.
Turn the middle nut on each foot to fine-tune the level. Once level, secure each foot to the rail by tightening the M16 top
nut.
Adjust the level of
each foot by turning
the middle nut
Secure each foot
by tightening the
top nut to the rail
Feet
Hex Nut M16
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ASSEMBLY
Use two (2) M10 X 30 mm flanged hex bolts and M10 flanged lock nuts to assemble each carriage stop to the inside of
the track rails.
Use two (2) M10 X 30 mm flanged hex bolts and M10 flanged lock nuts to assemble each carriage stop to the inside of
the track rails.
LIMIT PLATE
Assemble log dog pieces as shown below and use waterproof grease on threaded handle and “T” handle.
Attach the log dog assembly to the track using the provided nuts and bolts, as shown below, and tighten them. Attach
log dog assembly totrack as shown below with the 4 nuts and bolts provided. Note that there are various locations along
the track where this assembly can be bolted. Depending on how many track sections are being used, select a log clamp
position that will secure the log firmly against the log supports.
LOG CLAMPS
Limit Plate
Flanged Lock Nut M10
Flanged Hex Bolt M10 X 30 mm
Limit Plate
Flanged Lock Nut M10
Flanged Hex Bolt M10 X 30 mm
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ASSEMBLY
Ensure the log clamp tilts towards the log when clamping. If it tilts away from the log, remove the log clamp from the
receiver, loosen the T-bolt, reverse the receiver on the shaft by rotating it 180°, and retighten the T-bolt. Insert the log
clamp back into the receiver.
The log supports can be installed into any bunk with a sleeve by simply sliding them down through the top of the sleeve
and securing them with the T-bolt.
Assemble the log supports into the sleeves bolted to the log bunks using the components listed in the table below.
LOG SUPPORTS
2X
Vertical Long
Support
2X
Vertical Short
Support
Log Clamps
Flanged Lock Nut M10
Flanged Hex Bolt M10 X 30 mm
Log Clamps
Flanged Lock Nut M10
Flanged Hex Bolt M10 X 30 mm
Use the shorter key
stop log support for
milling smaller logs
and square cants
The longer group is
ideal for larger logs
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ASSEMBLY
The sawmill head assembly is built in multiple steps. Follow the sub-sections below using the parts table at the top of
each sub-section to gather the necessary components for each step.
Then Insert vertical post assemblies into corresponding locations in head assembly.
Note hole pattern
orientation
SAWMILL HEAD ASSEMBLY
Front Post
2X
Wheel
assembly
2X
Clamping
piece
2X
Hexagon
head bolt
M12x80
4X
Hexagon
self-locking
nut M12
4X
Flat washer
12
8X
Note hole pattern
orientation
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ASSEMBLY
Assemble front vertical post to wheel assembly using the two bolts and back plate. Repeat same step for the other front
vertical post assembly.
Lock the cam handles on both the square post to prevent the head from moving when it is raised upright in the coming
steps. Ensure that when activating the cam handles, the clamps securely lock on the square vertical post.
Hexagon self-locking nut M12
Quick Lock Handle
Flanged Hex Bolt M12 X 80 mm
Hexagon self-locking nut M12
Flanged Hex Bolt M12 X 80 mm
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ASSEMBLY
The sawmill head assembly is built in multiple steps. Follow the sub-sections below using the parts table at the top of
each sub-section to gather the necessary components for each step.
REAR POSTS
With the help of another person, stand the sawhead upright by rotating it around the rounded profiles at the front of the
carriage legs. Do not set the sawhead on the track until instructed to do so later in the assembly process.
STANDING THE SAWHEAD UPRIGHT
Wire rope
brush
2X
Rear Post
2X
Clamping
plate
2X
Hexagon
head bolt
M12x80
2X
Hexagon
head bolt
M6x20
2X
Hexagon
head bolt
M20x110
2X
Hexagon
self-locking
nut M12
2X
Bottom wheel
2X
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ASSEMBLY
Assemble rear vertical post to wheel assembly using the two bolts and back plate. Repeat same step for the other rear
vertical post assembly.
With the hardware listed below, assemble the cross beam to the carriage posts.
CROSS BEAM & HEAD STOPS
Hexagon
self-locking
nut M20
2X
Flat washer
12
4X
Bottom wheel
spacer
2X
Rear gasket
2X
Flanged Hex Bolt M20 X 110 mm
Flanged Hex Bolt M12 X 80 mm
Clamping
plate
2X
Upper
crossbeam
1X
Hexagon
head bolt
M12x100
2X
Hexagon
head bolt
M12x75
4X
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ASSEMBLY
Slide the cross beam into the two square tube post. Bolt the top of the square tube post and the cross beam.
Flanged Hex Bolt M12 X 75 mm
Upper crossbeam
Connecting
plate
1X
Hexagon
head bolt
M10x80
4X
Hexagon
head bolt
M10x90
4X
Hexagon
self-locking
nut M12
2X
3X
2X
Flat washer
12
4X
Spring washer
12
4X
Hexagon
self-locking
nut M10
8X
Flat washer
10
18X
Spring washer
10
10X
Bottom wheel
2X
Bottom wheel
spacer
2X
Clamping plate
Upper crossbeam
Flanged Hex Bolt M12 X 75 mm
Clamping plate
Hexagon
head bolt
M10x25
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PLEASE NOTE, install the emergency switch to the upper arch. As shown above.
ASSEMBLY
Install the connecting clamping plate, upper arch and steel cable roller. Using a wrench to hold the nut, tighten the bolt.
Install the lifting system. Using a wrench to hold the nut, tighten the bolt.
Assemble the Lifting system to the posts using the hardware listed below.
LIFTING SYSTEM
Flanged Hex Bolt M10 X 80 mm
Flanged Hex Bolt M12 X 100 mm
Flanged Hex Bolt M10 X 90 mm
Flanged Hex Bolt M10 X 90 mm
Clamping plate
Hexagon
head bolt
M10x75
2X
Hexagon
head bolt
M10x80
2X
Hexagon nut
M10
4X
Hexagon nut
M16
2X
Flat washer
10
8X
Flat washer
16
2X
lifting system
1X
Spring washer
10
4X
Hexagon head bolt M10x25
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ASSEMBLY
Place the measuring scale assembly, the assembly includes ruler and height indicator.
LOG SCALE
Flanged Hex Bolt M10 X 75 mm
Flanged Hex Bolt M10 X 80 mm
Hexagon
head bolt
M8x20
2X
Hexagon
head bolt
M6x20
2X
Hexagon nut
M8
2X
Flat washer
8
2X
Spring washer
8
2X
Flat washer
6
2X
Spring washer
6
2X
Hexagon nut M16
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ASSEMBLY
A. install ruler,using wrench to hold the nut, tighten the bolt.
B. Install the square indicator rod to the sawmill using the two bolts and tighten. Slide the scale indicator over the square
rod and tighten.
It is important to alternate tightening of the nuts (top then bottom) to ensure the black round clamp begins to compress
evenly on both the top and bottom until flanges meet at outer edge.
Assemble the throttle handle to the post using the hardware listed below.
THROTTLE HANDLE
Hexagon
head bolt
M5x30
2X
U-bolt
2X
Hexagon nut
M10
4X
Hexagon nut
M5
2X
Flat washer
10
4X
Spring washer
10
4X
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ASSEMBLY
Install the push handle onto the rear post of the machine using provided U-bolts and nuts, the installation height can be
adjusted. Tighten the nuts in a position suitable for the operator.
Follow the parts table below to gather the components required for each step.
Please note: The idler screw must be fully extended
failure to do this will result in the engine not running at its
full RPMs’ which will result a poor cut.
U-bolt Hexagon nut M10
Hexagon socket head cap screw M5X30
COOLING BOX
1X
Hexagon
head bolt
M10x20
Bucket
2X
Hexagon nut
M10
2X
Flat washer
10
2X
Bucket frame
1X
Spring washer
10
2X
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ASSEMBLY
Install the cooling box bracket on the beam. Using wrench to hold the nut, tighten the bolt.
Route the cables on both sides as shown in the below image.
Connect the water pipe. After the connection is completed, check to ensure that there is no water leakage at the joints.
Short cable, Long cable
LIFT CABLE ROUTING
TRANSPARENT WATER PIPE
Hexagon bolt M10X20
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ASSEMBLY
Add waterproof grease to the threads of the blade tension “T” handle and to the washer face that it meets before use.
Proper blade tension is achieved when the blade deflects no more than a total of 1/8” - 1/4” up/down.
Please Note: We recommend adding some dishwashing liquid to the tank to help lubricate the wood – two to three
capfuls.
*Note – It is very important to take the tension off of the
blade by turning the “T” handle in the counter-clockwise
direction when the sawmill is not in use. Failure to do so,
will result in flat spots on the rubber belts. These flat
spots will cause the mill to vibrate excessively during
next use.*
Add waterproof grease to all “ ” handle threads on the sawmill.
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ASSEMBLY
Push the saw head up and down, the track system to ensure that the width of the track allows for the saw head to move
freely. If it binds, the "L" rails will need to be set further or closer together to achieve a consistent width along the entire
track system. Once the desired width is achieved, all nuts and bolts can be tightened to the log bunks
Using a tape measure, take a measurement from the blade to the top of the log bunk on both the left and right side. The
distance should be equal on both sides. If it isn't, you will need to adjust the cable ends at the rear handle to either raise
or lower one side.
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ASSEMBLY
ELECTRIC WIRE CONNECT
26
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ASSEMBLY
Refer to the engine manual before using your sawmill.
Please note that the engine does not contain any gasoline
or engine oil when it is shipped. Furthermore, the engine
is equipped with an oil alert system, meaning that if the
crankcase oil level is low or empty, the power is cut to
the spark plug and it will not start.
Always cut in the direction shown above. The log clamp should always be on the right side of the log and the log supports
should always be on the left. Failure to cut in this direction can cause the log to come loose and possibly even cause
damage or injury.
*Now that your sawmill is assembled, please run through the “SAWMILL SET-UP PROCEDURES” in the following section.
Failure to do so may result in poor sawing performance, damage or injury. See next page.*
ENGINE
Log Clamp Log Supports
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SAWMILL SET-UP PROCEDURES
To check the belt tension, with your hand, firmly try to
deflect the belt up and down. There should be no more
than 1/4” of deflection in both directions (1/2” total). If
the belt deflects more than this, it will need to be tight-
ened as described below.
To tighten the drive belt, start by loosening the four bolts
that secure the engine to the engine mount using a
16mm wrench.
Now that the engine is free to slide on the engine mount-
ing plate, turn the 16mm nut on the horizontal stud in the
clockwise direction. This will pull the engine towards the
stud and apply more tension on the belt. Do this step
incrementally while checking the belt for proper deflec-
tion. It is also important to ensure that the engine
remains perpendicular to the drive belt. Over tightening
can cause the engine to twist on the mounting plate,
resulting in belt alignment issues and premature wear.
Once the desired belt tension is set, tighten the four
engine bolts. Alternatively, if the drive belt is too tight,
the 16mm nut on the horizontal stud can be turned count-
er-clockwise.
Never attempt the below with the engine running. As a
safety precaution, remove the spark plug cap. It is also
advised to wear gloves and safety glasses when working
with the blade as it is extremely sharp.
BELT TENSION
BLADE TRACKING
SAWMILL SET-UP PROCEDURES
Right Side of Sawmill
Left Side of Sawmill
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SAWMILL SET-UP PROCEDURES
ADJUSTING THE RIGHT HAND SIDE
Saw Blade
Forward Direction
3/8”
Rearward Direction
Belt Pulley
The blade should run with the same tooth to bandwheel
face distance on both sides. 3/8” is ideal. Measure the
distance from the tip of the blade tooth to the front face
of the bandwheel on both sides. If an adjustment on either
side is required, the below steps will detail this proce-
dure.
The alignment bolt can now be turned to change the angle
of the bandwheel and track the blade. To move the blade
more rearward on the bandwheel, this bolt will need to be
turned clockwise. Alternatively, turning the bolt in the
counter-clockwise direction would force the blade to run
more forward on the bandwheel. Turn the bolt a 1/2 turn
and re-tension the blade.
Loosen the blade guide assembly bolt with a socket. The
round shaft should now be free to slide rearward and out
of the way. Perform this step on both guide assemblies.
This will ensure that the guide bearings do not influence
tracking of the blade while adjusting.
Loosen the tracking alignment locking nut with an adjust-
able wrench.
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SAWMILL SET-UP PROCEDURES
ADJUSTING THE LEFT HAND SIDE
3/8”
Wearing gloves, spin the bandwheel with your hand and
observe how the blade has changed tracking. Measure the
distance again and repeat the above step to further
compensate if required.The ideal measurement is 3/8”.
To adjust the left side of the sawmill, again start by
taking the tension off of the blade by turning the “T”
handle one turn in the counter-clockwise direction. Using
a 16mm wrench, loosen the “vertical nut” a ½ turn. Do
the same on the “bottom vertical nut”. Next, loosen both
“vertical bolts” a ½ turn. This will take the clamping force
off of the bandwheel shaft caused by these two bolts and
allow it to move freely in the following steps.
Once satisfied with the measurement, tighten the locking
nut clockwise.
Vertical Bolt
Bottom
Vertical Bolt
Vertical Nut
Bottom
Vertical Nut
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SAWMILL SET-UP PROCEDURES
MOVING THE BLADE FORWARD
MOVING THE BLADE REARWARD
BLADE GUIDE ADJUSTMENT
Using a 16mm wrench, hold the “horizontal bolt” station-
ary with a wrench and turn the “horizontal inside nut”
counter-clockwise a ½ turn. Still holding the “horizontal
bolt” stationary, turn the “horizontal outside nut” clock-
wise a ½ turn. This has now shifted the “horizontal bolt”
and bandwheel shaft, causing the blade to track more
forward.
Once the blade is tracking true, bring the blade guide
assemblies back up to the blade. Keep a paper width
distance between the blade guide bearing and the back of
the blade. More information on this set up can be found in
the next section – ”BLADE GUIDE ADJUSTMENT”
Re-tension the blade by turning the “T” handle a full turn
in the clockwise direction. Wearing gloves, spin the band-
wheel with your hand and observe how the blade has
changed tracking. Measure the distance again and repeat
the above step to further compensate if required. The
ideal measurement is 3/8”.
Never attempt the below with the engine running. As a
safety precaution, remove the spark plug cap. It is also
advised to confirm that the blade is tracking properly
before performing the below. Blade tracking is covered in
the previous page.
Using a 6mm Allen key, loosen the blade guide blocks on
both the left and right sides.They should be free to slide
up and down.
Using a 16mm wrench, hold the “horizontal bolt” station-
ary with a wrench and turn the “horizontal outside nut”
counter-clockwise a ½ turn. Still holding the “horizontal
bolt” stationary, turn the “horizontal inside nut” clock-
wise a ½ turn. This step has now shifted the “horizontal
bolt” and bandwheel shaft, causing the blade to track
more forward. Tighten the vertical bolts, then nuts to
clamp the bandwheel shaft back into vertical position.
3/8”
Horizontal
Bolt
Horizontal
Outside Nut
Horizontal
Inside Nut
Right Hand
Left Hand
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SAWMILL SET-UP PROCEDURES
Loosen the blade guide assembly bolt with a 16mm
socket. The round shaft should now be free to slide back
and forth. Position it so that there is a paper width gap
between the bearing and the back of blade. Tighten bolt
against the flat on the shaft to secure assembly back in
position.
Saw Chuck Shaft Seat
Saw Block
Thickness of a sheet of paper
Saw Blade
Thickness of a
sheet of paper
BLADE TENSION
Adjusting the gap above the saw blade.
Adjust the gap below the saw blade.
Using a piece of paper in between the blade and blade
guide blocks, tighten the Allen key bolts.
Proper blade tension is achieved when the blade deflects
no more than a total of 1/8” - 1/4” up/down when it is
firmly moved by hand at the center location of the blade
guide blocks. Turning the blade tension “T” handle in the
clockwise direction will add tension to blade.
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SAWMILL SET-UP PROCEDURES
When tensioning the blade, make sure the tracking
adjustment bolt sitting behind the T handle (pictured) is
sitting back in its recess after you have finished and
before the mill is run. Failure to do this will result in the
blade being thrown and possibly broken.
Tracking adjustment bolt out of recess, If it looks like
this, DO NOT start the mill until it is resting back in its
recess
Tracking adjustment bolt sitting in recess. It should look
like this before the mill is started back up.
Ensure the blade support arm is locked into place after
tensioning the blade.
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SAWMILL MAINTENANCE
CHANGING THE BLADE
REPLACING BELTS
SAWMILL MAINTENANCE
Never attempt the below with the engine running. As a
safety precaution, remove the spark plug cap. Gloves and
safety glasses must be worn when changing the blade.
There are two rubber “V” belts on the sawmill and they
should be replaced as a set. It is not advised to replace
individual belts separately. It is recommended to use a B
2400 Li drive belt for the drive side and a B 1473 Li
follower belt.
Remove the tension in the blade by turning the “T” handle
in the counter-clockwise direction and then open the
blade guard cover. The blade should now be loose and free
to pull straight out the front. The new blade can now be
installed, guards closed and proper blade tension set.
Remove the tension in the blade by turning the “T” handle
in the counter-clockwise direction and then open the
blade guard cover. The blade should now be loose and free
to pull straight out the front.
Never attempt the below with the engine running.As a
safety precaution, remove the spark plug cap. Gloves and
safety glasses must be worn when replacing the belts.
B 1473 Li
Follower Belt
B 2400Li
Drive Belt
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SAWMILL MAINTENANCE
To change the drive side belt, loosen the four bolts that
secure the engine to the engine mount using a 16mm
wrench.
The follower belt can now be changed by simply pulling it
off and installing the new one. The blade can now be
re-installed, guards closed and proper blade tension set.
*Note that blade tracking is likely to change and need
adjusting when new belts are installed. Refer to “BLADE
TRACKING” for more information.*
Now that the engine is free to slide on the engine mount-
ing plate, turn the 16mm nut on the horizontal stud in the
counter-clockwise direction. This will allow the engine to
move and will also take the tension off of the belt. The old
belt can be removed and the new belt can be installed.
Tension the new belt and refer to the BELT TENSION
instructions described in the sawmill setup section of
the manual.
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TROUBLESHOOTING
TROUBLESHOOTING
Problem/Issue
Producing wavy cuts.
Last board is tapered or
narrow in middle.
Blade comes off of
bandwheels.
Blades are breaking.
Blade is slowing down or
stopping when milling.
Mill is not cutting/cutting
very slowly
1. Inadequate blade tension.
2. Improper blade guide setup.
3. Improper blade tracking.
4. Sap build up on blade.
5. Dull blade.
6. Pushing mill too quickly.
1.Inadequate blade tension.
2.Improper blade guide setup.
3.Improper blade tracking.
4.Belts are worn.
5.Dull blade.
6.Pushing mill too quickly
1. Too many blade sharpening.
2. Inadequate blade tension.
3. Improper blade guide setup.
4. Improper blade tracking.
5. Pushing mill too quickly.
1. Inadequate blade tension.
2. Improper drive belt tension.
3. Pushing mill too quickly.
1. Dull blade.
2. Blade is on backwards.
1. Tracks are not level.
1. Tighten blade.
2. Gap between guide blocks and blade are incorrect.
3. Adjust blade tracking.
4. Install new blade. Always use blade lubricant.
5. Install new blade.
6. Slow feed rate down and push head slower
through log.
1. Tighten blade.
2. Gap between guide blocks and blade are incorrect.
3.Adjust blade tracking.
4. Install new belts.
5. Install new blade.
6. Slow feed rate down and push head slower
through log.
1. Replace blade.
2. Binding between guide blocks when blade is too
loose. Tighten blade.
3. Gap between guide blocks and blade are incorrect.
4. Adjust blade tracking.
5. Slow feed rate down and push head slower
through log.
1. Tighten blade.
2. Belts are worn or too loose. Replace.
3. Slow feed rate down and push head slower
through log.
1. Install new blade.
2. Remove blade and flip it inside out. The teeth
should be facing in the direction of the log
supports.
1. Tracks need to be checked with level and
adjusted to be square. They also need to be setup
on firm, sturdy ground/base so deflection does not
occur from logs or sawmill head.
Blade dulls quickly. 1. Logs are not clean.
2. Foreign objects in log.
1. Logs may contain dirt/sand causing them to wear
prematurely.
2. Tree may contain nails, staples, old fencing etc.
Possible Causes Resolution Options
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TROUBLESHOOTING
Problem/Issue
Mill is vibrating excessively. 1. Log is not clamped securely.
2. Belts are deformed.
3. Bandwheel bearing issue.
4. Pushing mill too quickly.
5. Loose bolts.
1. Ensure log is clamped firmly resting on log
bunks and against log supports.
2. Belts may have flats in them from leaving
blade tension tight when not in use. Replace them.
3.Inspect and replace the bandwheel bearings if worn.
4. Slow feed rate down when milling.
5. Check all bolts to ensure they are tight.
Possible Causes Resolution Options
DIAGRAM-ENSEMBLE
37
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DIAGRAM-ENSEMBLE
A
B
C
DIAGRAM (A) -BAND WHEEL HOUSING
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DIAGRAM (A) -BAND WHEEL HOUSING
PARTS LIST(A)-BAND WHEEL HOUSING
REF DESCRIPTION
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
A24
A25
A26
A27
A28
A29
Saw blade
Bi2400 V-belt
Bi1473 V-belt
Hexagon bolt M10x25
Spring washer 10
Large side flat pad 10( φ10*35*3.0)
Circlip for hole 62
Deep groove ball bearing 6305
Pulley
Circlip for shaft 17
Circlip for hole 40
Deep groove ball bearing 6203-2RS
Tensioner wheel
Tension Shaft
Flat washer 16
American 3/8x24x25
American 3/8x16x25
Flat washer 10
Clutch
Clutch shield welding
Engine
Hexagon bolt M8x40
Quick locking (assembly)
Large washer 10
Non metal insert hexagon lock nut M8
Locking plate weldment
Non metal insert hexagon lock nut M10
Right lifting locking welding
Tube drawing
REF DESCRIPTION
A30
A31
A32
A33
A34
A35
A36
A37
A38
A39
A40
A41
A42
A43
A44
A45
A46
A47
A48
A49
A50
A51
A52
A53
A54
A55
A56
A57
A58
Left lifting locking welding
Non metal insert hexagon lock nut M6
Flat washer 6
Hexagon head boIt M6X16
Right hood door welding 1
Cross pan head screw M6x16
Spring washer 6
Left hood door welding
Welding of shield body
Hexagon head bolt M6X20
Hexagon nut M6
Side pull plate 3
Side pull plate 1
Buckle
Pop rivet 4X10
Limit switch YBLX
Cross recessed pan head screw M5X12
Spring washer 5
Pop rivet 4X16
Large flat washer 4
Instruction cartridge
Side pull plate 2
M8X40 floral handle
Cross recessed pan head screw M4x12
Flat washer 4
Scale plate
Hexagon head bolt M8X20
Scale holder
Passive saw wheel shaft
39
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PARTS LIST(A)-BAND WHEEL HOUSING
1
8
18
6
1
8
12
1
1
2
4
1
2
1
8
1
3
6
3
3
1
1
1
2
2
1
11
1
1
QTY
1
1
1
9
7
5
2
4
2
1
1
1
1
1
2
1
4
22
1
1
1
4
2
5
16
2
11
1
2
QTY
REF DESCRIPTION
A59
A60
A61
A62
A63
A64
A65
A66
A67
A68
A69
A70
A71
A72
A73
A74
A75
A76
A77
A78
A79
A80
A81
A82
A83
A84
A85
A86
A87
A88
A89
Hexagon nut M
7101-150010 height indicator
Lifting wire
Lifting ring
Hexagon flange nut M10
Flat washer 8
Hexagon head bolt M8X16
Hexagon head bolt M6X25
Tension plate
Hexagon bolt M10X50
Hexagon bolt M12X45
Hexagon nut M12
Hexagon head bolt full thread M12X100
Large washer 12(φ12*35*3.0)
Driving saw wheel shaft
Saw guard hook
Hexagon bolt M10X12
Hexagon socket set screw with concave point M6X12
Aluminum seat
Deep groove ball bearing 6200-2RS
Aluminum Saw Clamp Shaft Seat 2
Hexagon bolt M10 x 35
Hexagon bolt M10X30
Hexagon nut M10
Non metal insert hexagon lock nut M16
Right saw clamp shaft for aluminum seat
One M6 90 degree oil cup
1/4 elbow externally connected(connected to 8.0 gas pipe)
Saw guard plate 1 welding
Left saw clamp shaft
Push rod
REF DESCRIPTION
A90
A91
A92
A93
A94
A95
A96
A97
A98
A99
A100
A101
A102
A103
A104
A105
A106
A107
A108
A109
A110
A111
A112
Triangular handle M10X40X30
Beam welding
Hexagon nut M16
Hexagon bolt M16X80
Saw guard 2
25 Tube rubber handle
Push-pull handle
Hexagon bolt M10 x 20
Non metal insert hexagon lock nut M12
Hexagon socket head cap screw M6X14
Scale base
Hexagon bolt M12X150 half thread
Welding of tension rod
Welding of tie bar seat
Cushion
Tensioning gasket(φ21*38*4.5)
Thrust ball bearing 51204
Welding of tensioning handle
Lead-acid battery
Lead acid battery cap
Flat washer 5
Hexagonal cylindrical head screw M5X16
Lead acid battery holder
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PARTS LIST(A)-BAND WHEEL HOUSING
2
1
2
2
4
17
1
2
1
4
2
4
1
4
1
1
2
12
4
2
2
1
2
5
1
1
1
1
1
1
1
QTY
2
1
1
1
1
3
1
1
1
2
1
1
1
1
1
2
1
1
1
1
4
4
1
QTY
41
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DIAGRAM(B)-CARRIAGE
DIAGRAM(B)-CARRIAGE
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PARTS LIST(B)-CARRIAGE
PARTS LIST(B)-CARRIAGE
REF DESCRIPTION
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
B17
B18
B19
B20
B21
B22
B23
B24
B25
B26
B27
B28
B29
B30
B31
B32
B33
B34
B35
B36
B37
B38
B39
B40
B41
B42
B43
B44
B45
B46
B47
B48
B49
B50
B51
B52
B53
B54
B55
B56
B57
Welding of bucket frame
Hexagon bolt M10X25
PU high-pressure air pipe 8*5 transparent
Throttle valve
Quick connect CSL8-04
Hexagon nut M10
Spring washer 10
Bucket lid
Flat washer 10
bucket
Hexagon bolt M12X75 half thread
Spring washer 12
Flat washer 12
Clamping plate 2
Welding of upper crossbeam
Non metal insert hexagon lock nut M12
Spacer 1
Circlip for hole 28
Deep groove ball bearing 6001RS
Lifting wheel
Spacer sleeve
Hexagon bolt M12X65 half thread
Welding of expansion pipe
Copper nut
Lifting screw rod
Thrust ball bearing 51102
Flat washer 16
Hexagon nut M16
Hexagon bolt M12X85 half thread
Reversing wheel sleeve
Hexagon bolt M10X80 half thread
Dial
Hexagon nut M12
13 hole handle
PLUNGER AS-KNOB 1
Hexagon head bolt M6X16
Crank welding
Elastic straight pin 5X24
Small round nut M14X1.5
Welding of expansion pipe 2
7103-20003C Height scale
Hexagon head bolt M8X20
7203-200050 ruler base
Connecting plate 3
Flat washer 8
Spring washer 8
Hexagon nut M8
Lifting square tube
Welding of left rear support
50*50 square pipe plug
7203-230010 connecting plate
Lifting wheel sleeve
Hexagon bolt M12X95 half thread
Hexagon head bolt M10 x 25
Upper arch cover
Hexagon bolt M10X75 half thread
Hexagon bolt M10X90 half thread
REF DESCRIPTION
1
2
1
1
1
20
20
1
35
1
4
4
20
2
1
11
2
7
7
5
2
1
1
1
1
2
2
2
1
QTY
2
6
1
2
1
1
2
1
1
2
1
1
2
1
1
2
2
2
2
1
2
3
2
2
2
1
2
4
QTY
REF DESCRIPTION
B59
B60
B61
B62
B63
B64
B65
B66
B67
B68
B69
B70
B71
B72
B73
B74
B75
B76
B77
B78
B79
B80
B81
B82
B82A
B83
B84
B85
B86
B87
B88
B89
REF DESCRIPTION
B90
B91
B92
B93
B94
B95
B96
B97
B98
B99
B100
B101
Welding of left bottom wheel frame
60*60 square pipe plug
clamp
drag spring
Accelerator cable
U-bolt
33 Round pipe plug
Pusher welding
Hexagon socket head cap screw M5X30
7001-201040 Handle cover φthirty-two
Throttle handle
Hexagon nut M5
PARTS LIST(B)-CARRIAGE
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Flat washer 5
M5 self-locking nut
Right lifting wheel
Mushroom head emergencystop button
Emergency stop sign
Unable to pull off M20
One hole of button box CA-BX
Flat washer 4
Spring washer
Cross recessed pan head screw M4X12
Hexagon bolt M12X30
7001-230040 pulley
7101-240040 Spacer
7001-230010 pulley frame welding
Pulley frame seat
Hexagon head bolt M10 x 20
Hexagon head bolt M6X20
Clamping plate 2
Wire rope brush
Welding of right rear support
Non metal insert hexagon lock nut M20
Hexagon bolt M12X80 half thread
Welding of right bottom wheel frame
Rear gasket of bottom wheel frame
Rear bottom wheel gasket
Right clamping plate of bottom wheel frame
Hexagon bolt M20X110 half thread
Bottom wheel spacer 1
Circlip for hole 42
Deep groove ball bearing 6004
Bottom wheel
Bottom wheel spacer 2
6
6
1
1
1
1
1
4
4
5
1
1
2
1
1
1
4
4
4
1
4
6
1
2
2
2
4
4
4
4
4
4
QTY
1
4
1
1
1
2
1
1
2
1
1
2
QTY
DIAGRAM(C)-GUIDE RAIL
44
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DIAGRAM(C)-GUIDE RAIL
45
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PARTS LIST(C)-GUIDE RAIL
REF DESCRIPTION
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C24
C25
Hexagon flange bolts M10*30
Guide rail
Limit plate
Hexagon flange self-locking nuts M10
Hex nut M16
Leveling Feet M16
Hook
Telescopic tube welding
Hexagon socket head screw M10X35
Telescopic left plate welding
Eccentric compression welding
Hexagon lock nut
Two-hole guide rail beam (not welded)
Log support
Two-hole guide rail beam welding
T-Screw M10*40
Log clamp receiver
Slide tube
Sliding tube base welding
Four-hole rail beam welding
Log support
Rail connecting plate
Hex Bolts M8*30
Telescopic right plate welding
Half round head square neck
PARTS LIST(C)-GUIDE RAIL
QTY
48
4
4
48
24
12
2
2
2
2
2
4
2
2
3
5
2
2
4
2
2
2
6
2
2
